Winding device for processing special-shaped conductor of cable
By designing a winding device for processing cable special-shaped conductors, and using components such as electric telescopic rods, cleaning brush wheels and ventilation fans, automatic cleaning and protection of cable special-shaped conductors is achieved, solving the problem of single functions of the existing device, and improving processing efficiency and energy-saving and emission reduction effects.
Patent Information
- Application Number
- CN202510799398.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-08-08
AI Technical Summary
The existing cable winding device has a single function and cannot effectively clean and protect cable special conductors, affecting the processing quality and efficiency of the cable.
A winding device for processing cable special-shaped conductors is designed, including a variety of components such as electric telescopic rods, cleaning brush wheels, ventilation fans, air compressors, etc. Through the control of equipment programs, automatic cleaning, rust, moisture-proof and winding operations of cable special-shaped conductors are realized, and the cable special-shaped conductors are not allowed to be used to adapt to cable special-shaped conductors of different sizes.
It improves the cleaning and protection efficiency of cable special-shaped conductors, reduces energy consumption, reduces workers' burden, and achieves the effect of energy conservation and emission reduction.
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Figure CN120440705A_ABST
Abstract
Description
Technical Field
[0001] The present invention belongs to the technical field of cable conductor processing, and in particular relates to a winding device for processing special-shaped cable conductors. Background Art
[0002] The basic structure of an electrical wire mainly includes a conductor, an insulation layer, a shielding layer, and a protective layer. The conductor is the conductive part of the wire and is responsible for transmitting electrical energy. The insulation layer isolates the conductor from the outside world to ensure the safe transmission of electrical energy. The shielding layer (common in high-voltage cables) is used to reduce electromagnetic interference. The protective layer prevents the cable from being affected by external impurities and moisture, and prevents external forces from directly damaging the cable.
[0003] The existing patent publication number CN 219669807 U discloses a cable winding device for cable processing, which includes a frame, first brackets are symmetrically arranged on the front and rear sides of the top of the frame, and winding frames for winding cables are arranged on the opposite side walls of the two first brackets for rotating together. A motor is fixedly arranged on the outer wall of one of the first brackets, and the output shaft of the motor rotates through the first bracket and is connected to the winding frame through a coupling. Two second brackets are fixedly arranged on the top of the frame and on one side of the winding frame. A length measuring mechanism for measuring the length of the cable is fixedly arranged between the two second brackets through the bracket. The length measuring mechanism can only be used to clean the cable, and has a single function, so some improvements are needed.
[0004] Therefore, it is necessary to design a practical cable special-shaped conductor processing winding device. Summary of the Invention
[0005] The purpose of the present invention is to provide a winding device for processing cable special-shaped conductors in order to solve the problems raised in the above-mentioned background technology.
[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: a cable special-shaped conductor processing winding device, comprising a cable special-shaped conductor winding table, a placement chamber is provided on one side of the interior of the cable special-shaped conductor winding table, a first processing table is fixedly installed on one end of the exterior of the cable special-shaped conductor winding table, and a second processing table is fixedly installed on the other end, and a cable special-shaped conductor winding drum is placed on the cable special-shaped conductor winding table; The cable special-shaped conductor winding platform is also provided with a first conveying assembly, a second conveying assembly, and a winding assembly; The winding assembly includes a third movable slide, a first electric slider, a first clamping manipulator, a fourth movable slide, a second electric slider, a second clamping manipulator, a first mounting seat, a winding table, a rotating rod, a first pulley, a second mounting seat, a cleaning drum, a second pulley, an air compressor, a fourth cleaning nozzle, a hydraulic telescopic rod, a top plate, an electric valve, a transmission belt, and a motor. The third movable slide is fixedly mounted on one side of the second processing table, the first electric slider is slidably arranged on the third movable slide, the first clamping manipulator is detachably mounted on the first electric slider, the fourth movable slide is fixedly mounted on the other side of the second processing table, the second electric slider is slidably arranged on the fourth movable slide, and the second clamping manipulator is detachably mounted on the second electric slider; The first mounting seat is fixedly mounted on one end of the second processing table, the winding table is arranged on the first mounting seat, one end of the rotating rod is connected to the winding table, and the first pulley is detachably mounted on the other end of the rotating rod; The second mounting seat is fixedly mounted on the other end of the second processing table, the cleaning drum is arranged on the second mounting seat, the second pulley is detachably mounted on one end of the rotating shaft of the cleaning drum, the position of the second pulley corresponds to the position of the first pulley, one end of the transmission belt is connected to the second pulley, and the other end is connected to the first pulley, the motor is fixedly mounted on one end inside the placement chamber, and the rotating shaft of the motor is connected to the second pulley.
[0007] The present invention further illustrates that the air compressor is detachably mounted on one end of the cable special-shaped conductor winding platform, located on one side of the second processing platform, and two groups of the fourth cleaning nozzles are symmetrically mounted on one end of the second processing platform, corresponding to the position of the air compressor. One end of the hydraulic telescopic rod is fixedly mounted on one end of the cable special-shaped conductor winding platform, located on one side of the air compressor, the top plate is fixedly mounted on the other end of the hydraulic telescopic rod, and the electric valve is fixedly mounted on one side of the inner part of the hydraulic telescopic rod.
[0008] The present invention further describes that the first conveying assembly includes a first fixed table, a first movable slide rail, an electric telescopic rod, a first movable seat, a cleaning brush wheel, a first conveying wheel, and a second conveying wheel. The first fixed table is detachably mounted on one end of the first processing table, the first movable slide rail is fixedly mounted on one side of the first fixed table, the first movable seat is slidably connected to the first movable slide rail, the electric telescopic rod is detachably mounted on one end of the first fixed table, one end of the electric telescopic rod is connected to the first movable seat, the cleaning brush wheel is detachably mounted on one end of the first movable seat, the first conveying wheel is detachably mounted on the other end of the first fixed table, and two groups of the second conveying wheels are symmetrically mounted on both sides of the first fixed table.
[0009] The present invention further illustrates that the second conveying assembly includes a second fixed table, a first cleaning nozzle, a second cleaning nozzle, a third cleaning nozzle, a ventilation fan, a second movable slide rail, a second movable seat, a cable special-shaped conductor conveying pipe, a pressure sensor, a ventilation hole, a third fixed table, a third conveying wheel, a water tank, an injection pipe, a first camera, and a second camera. The second fixed table is arranged at the other end of the first processing table, and the second fixed table is hollow. Two groups of the first cleaning nozzles are installed at intervals on both sides of the interior of the second fixed table. The second cleaning nozzle is arranged inside the second fixed table and is located between the two groups of first cleaning nozzles. The third cleaning nozzle is fixedly installed on one side of the outside of the second fixed table. The ventilation fan is arranged on the other side of the outside of the second fixed table. The ventilation fan is connected to the first cleaning nozzle and the third cleaning nozzle.
[0010] The present invention further illustrates that the water tank is fixedly mounted on one end of the outside of the second fixed platform, the injection pipe is fixedly mounted on the water tank, the water tank is connected to the second cleaning nozzle, and the water tank has a built-in pump.
[0011] The present invention further illustrates that the second movable slide rail is detachably mounted on the other end of the first processing table, the second movable seat is slidably set on the second movable slide rail, the second movable seat is equipped with a built-in micro motor, the cable special-shaped conductor conveying tube is detachably mounted on the second movable seat, the pressure sensor is detachably mounted on one side of the cable special-shaped conductor conveying tube, the ventilation hole is arranged at one end of the cable special-shaped conductor conveying tube, the position of the ventilation hole corresponds to the position of the second cleaning nozzle, the third fixed table is fixedly mounted on the first processing table, located on one side of the second movable slide rail, the third conveying wheel is detachably mounted on the third fixed table, and the position of the third conveying wheel corresponds to the position of the cable special-shaped conductor conveying tube.
[0012] The present invention further illustrates that the first camera is detachably mounted on one side of the exterior of the second fixing platform, and the second camera is detachably mounted on the other side of the exterior of the second fixing platform.
[0013] The present invention further illustrates that the cable special-shaped conductor winding platform is placed on the floor of a production workshop, and the interior of the cable special-shaped conductor winding platform is hollow.
[0014] Compared with the prior art, the beneficial effects achieved by the present invention are as follows: the present invention, through the coordinated use of the electric telescopic rod, the pressure sensor, the cleaning brush wheel and the equipment program, can adjust the cleaning distance according to the different sizes of the cable special-shaped conductors, can make the cleaning brush wheel closely fit the surface of the cable special-shaped conductors of different sizes, brush off the dust and water vapor adhered to the surface of the cable special-shaped conductors, and perform a pre-cleaning operation on the cable special-shaped conductors; through the coordinated use of the ventilation fan, the second movable seat and the equipment program, can change the conveying gap according to the different sizes of the cable special-shaped conductors; at the same time, the surface of the cable special-shaped conductors can be sprayed with maintenance liquid during the conveying process to perform rust and moisture-proof operations; when conveying small-sized cable special-shaped conductors, the distance between the cable special-shaped conductor conveying tube and the cable special-shaped conductor winding drum is shortened to avoid the re-adhesion of water vapor to the small-sized cable special-shaped conductors after spraying, thereby improving the conveying efficiency; when conveying large-sized cable special-shaped conductors, the distance between the cable special-shaped conductor conveying tube and the cable special-shaped conductor winding drum is increased so that the gas sprayed by the third cleaning nozzle is blown to the surface of the large-sized cable special-shaped conductors, thereby improving the air-drying efficiency and accelerating the air-drying of the maintenance liquid; Through the coordinated use of motors, winding tables, cleaning drums and equipment programs, cable special-shaped conductors can be automatically wound and cleaned during transportation. At the same time, the ventilation speed can be changed according to the different sizes of cable special-shaped conductors, and secondary ventilation can be performed to avoid dust and moisture adhering to one side of the cable special-shaped conductor winding drum, which affects subsequent storage. Through the coordinated use of air compressors, hydraulic telescopic rods, electric valves and equipment programs, compressed air can be diverted for the disassembly of cable special-shaped conductors of different sizes during secondary ventilation, reducing the burden on staff and reducing the factory's energy consumption, thereby achieving the effect of energy conservation and emission reduction. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings: Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the overall structure of the present invention from another perspective; Figure 3 It is a schematic structural diagram of the first conveying assembly of the present invention; Figure 4 This is a structural schematic diagram of the first conveying assembly from another perspective of the present invention; Figure 5 The present invention Figure 1 A magnified schematic diagram of the structure in area A; Figure 6 The present invention Figure 2 A magnified schematic diagram of the structure in area B; Figure 7 It is a schematic structural diagram of the winding assembly of the present invention; Figure 8 It is a schematic diagram of the position of the air compressor of the present invention; Figure 9 It is a schematic diagram of the motor position of the present invention.
[0016] In the figure: 1, cable special-shaped conductor winding station; 11, placement chamber; 12, first processing station; 13, second processing station; 2. First conveying assembly; 21. First fixed platform; 211. First movable slide rail; 22. Electric telescopic rod; 23. First movable seat; 231. Cleaning brush wheel; 24. First conveying wheel; 25. Second conveying wheel; 3. Second conveying assembly; 31. Second fixed platform; 311. First cleaning nozzle; 312. Second cleaning nozzle; 313. Third cleaning nozzle; 314. Ventilation fan; 32. Second movable slide rail; 321. Second movable seat; 33. Cable special-shaped conductor conveying pipe; 331. Pressure sensor; 332. Ventilation hole; 34. Third fixed platform; 341. Third conveying wheel; 35. Water tank; 351. Liquid injection pipe; 36. First camera; 361. Second camera; 4. Winding assembly; 41. Third movable slide; 411. First electric slider; 412. First clamping manipulator; 42. Fourth movable slide; 421. Second electric slider; 422. Second clamping manipulator; 43. First mounting seat; 431. Winding platform; 432. Rotating rod; 433. First pulley; 44. Second mounting seat; 441. Cleaning drum; 442. Second pulley; 45. Air compressor; 451. Fourth cleaning nozzle; 46. Hydraulic telescopic rod; 461. Top plate; 462. Electric valve; 47. Drive belt; 48. Motor; 5. Cable special-shaped conductor winding drum. DETAILED DESCRIPTION
[0017] The following is a non-limiting detailed description of the technical solutions of the present invention in conjunction with preferred embodiments and the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without inventive effort are also within the scope of protection of the present invention.
[0018] See also Figure 1-9The present invention provides a technical solution: a winding device for processing cable special-shaped conductors, comprising a cable special-shaped conductor winding platform 1, which is placed on the floor of a production workshop. The interior of the cable special-shaped conductor winding platform 1 is hollow, and a placement chamber 11 is provided on one side of the interior of the cable special-shaped conductor winding platform 1. A first processing platform 12 is fixedly installed at one end of the exterior of the cable special-shaped conductor winding platform 1, and a second processing platform 13 is fixedly installed at the other end. A cable special-shaped conductor winding drum 5 is placed on the cable special-shaped conductor winding platform 1; The cable special-shaped conductor winding platform 1 is further provided with a first conveying assembly 2, a second conveying assembly 3, and a winding assembly 4; The first conveying assembly 2 includes a first fixed platform 21, a first movable slide rail 211, an electric telescopic rod 22, a first movable seat 23, a cleaning brush wheel 231, a first conveying wheel 24, and a second conveying wheel 25. The first fixed platform 21 is detachably mounted on one end of the first processing platform 12, the first movable slide rail 211 is fixedly mounted on one side of the first fixed platform 21, the first movable seat 23 is slidably connected to the first movable slide rail 211, the electric telescopic rod 22 is detachably mounted on one end of the first fixed platform 21, one end of the electric telescopic rod 22 is connected to the first movable seat 23, and is used to cooperate with controlling the movement of the first movable seat 23, the cleaning brush wheel 231 is detachably mounted on one end of the first movable seat 23, and is used for pre-cleaning the special-shaped conductors of the cable, the first conveying wheel 24 is detachably mounted on the other end of the first fixed platform 21, and is used for cooperating with conveying the special-shaped conductors of the cable, and the two sets of second conveying wheels 25 are symmetrically mounted on both sides of the first fixed platform 21, and are used for cooperating with conveying the special-shaped conductors of the cable for pre-cleaning operation, and can also play a fixing role; The second conveying assembly 3 includes a second fixed platform 31, a first cleaning nozzle 311, a second cleaning nozzle 312, a third cleaning nozzle 313, a ventilation fan 314, a second movable slide rail 32, a second movable seat 321, a cable special-shaped conductor conveying pipe 33, a pressure sensor 331, a ventilation hole 332, a third fixed platform 34, a third conveying wheel 341, a water tank 35, a liquid injection pipe 351, a first camera 36, and a second camera 361. The second fixed platform 31 is set at the other end of the first processing table 12, and the second fixed platform The second fixing platform 31 is hollow, and two groups of first cleaning nozzles 311 are installed at intervals on both sides of the interior of the second fixing platform 31. The second cleaning nozzle 312 is arranged inside the second fixing platform 31, located between the two groups of first cleaning nozzles 311. The third cleaning nozzle 313 is fixedly installed on one side of the exterior of the second fixing platform 31. The ventilation fan 314 is arranged on the other side of the exterior of the second fixing platform 31. The ventilation fan 314 is connected to the first cleaning nozzle 311 and the third cleaning nozzle 313, and is used to perform air drying and dehumidification operations on the special-shaped conductors of the cable; The water tank 35 is fixedly mounted on one end of the outer portion of the second fixing platform 31. The liquid injection pipe 351 is fixedly mounted on the water tank 35. The water tank 35 is connected to the second cleaning nozzle 312. The water tank 35 has a built-in pump (not shown in the figure) for pumping out the maintenance liquid. The second movable slide 32 is detachably mounted on the other end of the first processing table 12, and the second movable seat 321 is slidably mounted on the second movable slide 32. The second movable seat 321 is equipped with a micro motor for cooperating with the control movement. The cable special-shaped conductor conveying tube 33 is detachably mounted on the second movable seat 321 for cooperating with conveying the cable special-shaped conductor. The pressure sensor 331 is detachably mounted on one side of the cable special-shaped conductor conveying tube 33 for cooperating with detecting the weight of the cable special-shaped conductor. The ventilation hole 332 is provided at one end of the cable special-shaped conductor conveying tube 33. The position of the ventilation hole 332 corresponds to the position of the second cleaning nozzle 312, so that the maintenance liquid can directly contact the cable special-shaped conductor and reduce the loss during the processing. The third fixed table 34 is fixedly mounted on the first processing table 12, located on one side of the second movable slide 32. The third conveying wheel 341 is detachably mounted on the third fixed table 34. The position of the third conveying wheel 341 corresponds to the position of the cable special-shaped conductor conveying tube 33 for cooperating with the moving operation. The first camera 36 can be detachably mounted on one side of the outside of the second fixing platform 31, and the second camera 361 can be detachably mounted on the other side of the outside of the second fixing platform 31. The two sets of cameras are used to cooperate in detecting the position of the special-shaped conductor of the cable; The winding assembly 4 includes a third movable slide rail 41, a first electric slider 411, a first clamping manipulator 412, a fourth movable slide rail 42, a second electric slider 421, a second clamping manipulator 422, a first mounting seat 43, a winding platform 431, a rotating rod 432, a first pulley 433, a second mounting seat 44, a cleaning drum 441, a second pulley 442, an air compressor 45, a fourth cleaning nozzle 451, a hydraulic telescopic rod 46, a top plate 461, an electric valve 462, a transmission belt 47, and a motor 48. The third movable slide rail 41 is fixedly mounted on one side of the second processing table 13, the first electric slider 411 is slidably set on the third movable slide rail 41, the first clamping manipulator 412 is detachably mounted on the first electric slider 411, the fourth movable slide rail 42 is fixedly mounted on the other side of the second processing table 13, the second electric slider 421 is slidably set on the fourth movable slide rail 42, and the second clamping manipulator 422 is detachably mounted on the second electric slider 421; The first mounting seat 43 is fixedly mounted on one end of the second processing table 13, and the winding table 431 is arranged on the first mounting seat 43. One end of the rotating rod 432 is connected to the winding table 431, and the first pulley 433 is detachably mounted on the other end of the rotating rod 432. The winding table 431 is used to place the cable special-shaped conductor winding drum 5; The second mounting seat 44 is fixedly mounted on the other end of the second processing table 13, the cleaning drum 441 is arranged on the second mounting seat 44, the second pulley 442 is detachably mounted on one end of the rotating shaft of the cleaning drum 441, the position of the second pulley 442 corresponds to the position of the first pulley 433, one end of the transmission belt 47 is connected to the second pulley 442, and the other end is connected to the first pulley 433, the motor 48 is fixedly mounted on one end of the interior of the placement chamber 11, and the rotating shaft of the motor 48 is connected to the second pulley 442, so as to cooperate with the control of the winding and cleaning operations; The air compressor 45 is detachably mounted on one end of the cable special-shaped conductor winding platform 1, located on one side of the second processing platform 13. Two sets of fourth cleaning nozzles 451 are symmetrically mounted on one end of the second processing platform 13, corresponding to the position of the air compressor 45. One end of the hydraulic telescopic rod 46 is fixedly mounted on one end of the cable special-shaped conductor winding platform 1, located on one side of the air compressor 45. A top plate 461 is fixedly mounted on the other end of the hydraulic telescopic rod 46 for cooperating in lifting the cable special-shaped conductor winding drum 5. An electric valve 462 is fixedly mounted on one side of the inner portion of the hydraulic telescopic rod 46 for cooperating in controlling gas circulation. The cable special-shaped conductor winding station 1 is powered by an external workshop power supply to drive the internal components to operate; The cable special-shaped conductor winding station 1 is also equipped with an equipment program, which can control the operation of the electric telescopic rod 22, the operation of the ventilation fan 314, the start and stop of the built-in pump of the water tank 35, the operation of the two sets of electric slides, the operation of the two sets of clamping manipulators, the start and stop of the air compressor 45, the opening and closing of the electric valve 462, the start and stop of the motor 48, and the start and stop of the built-in motor of the second movable seat 321; The electric telescopic rod 22, the ventilation fan 314, the built-in pump of the water tank 35, the two sets of electric sliders, the two sets of clamping manipulators, the air compressor 45, the electric valve 462, the motor 48, the pressure sensor 331, the two sets of cameras, and the built-in motor of the second movable base 321 are all connected to the equipment program signal.
[0019] Cleaning operation of cable special-shaped conductors: During the processing of cable special-shaped conductors, the staff needs to wind them and transport them to the subsequent production line for production operations. At this time, the staff first places the cable special-shaped conductor winding drum 5 on the winding table 431, and then uses tools to pull the cable special-shaped conductor from a group of second conveying wheels 25 into the first conveying wheel 24, and then pull it out from another group of second conveying wheels 25, and then pass the cable special-shaped conductor through the cable special-shaped conductor conveying tube 33, and finally wind the cable special-shaped conductor on the cable special-shaped conductor winding drum 5. Then the staff turns on the power of the workshop, and the cable special-shaped conductor winding table 1 is started, the equipment program is started, the motor 48 drives the second pulley 442 to rotate, the second pulley 442 drives the first pulley 433 to rotate through the transmission belt 47, and the first pulley 433 drives the winding table 431 to rotate through the rotating rod 432, and the winding table 431 performs a winding operation on the cable special-shaped conductor. In the process of performing the above operations, the equipment program first controls the cable special-shaped conductor pre-cleaning operation, and the equipment program uses the pressure sensor 331 detects the weight of the cable special-shaped conductor and compares it with the set value. The equipment program sets the weight value to A1, A2, and A3, where A1 is the minimum value and A3 is the maximum value, which can be adjusted according to specific needs. The extension value of the electric telescopic rod 22 is B1, B2, and B3, where B1 is the minimum value and B3 is the maximum value, which can be adjusted according to specific needs. When the equipment program detects that the weight value of the pressure sensor 331 is A1, the equipment program determines that the cable special-shaped conductor is light in weight and small in size. The equipment program controls the electric telescopic rod 22 to start, and the extension value is B3. The electric telescopic rod 22 extends to the maximum value and drives the first movable seat 23 to move downward along the first movable slide rail 211, so that the cleaning brush wheel 231 and the cable special-shaped conductor on the first conveying wheel 24 are in contact with each other. The cleaning brush wheel 231 brushes off the dust and water vapor adhered to the surface of the cable special-shaped conductor, and performs a pre-cleaning operation on the cable special-shaped conductor. After the pre-cleaning is completed, the cable special-shaped conductor will be conveyed backward from the second conveying wheel 25, and then the equipment program controls the next operation; When the device program detects that the weight value of the pressure sensor 331 is A2, the device program determines that the weight and size of the cable special-shaped conductor have increased, and the device program controls the telescopic value of the electric telescopic rod 22 to be adjusted to B2. The electric telescopic rod 22 extends outward and drives the first movable seat 23 to move downward along the first movable slide rail 211, so that the cleaning brush wheel 231 and the cable special-shaped conductor on the first conveying wheel 24 are in contact with each other. The cleaning brush wheel 231 brushes away dust and water vapor adhered to the surface of the cable special-shaped conductor, and performs a pre-cleaning operation on the cable special-shaped conductor. After the pre-cleaning is completed, the cable special-shaped conductor is conveyed backward from the second conveying wheel 25, and then the device program controls the next operation; When the device program detects that the weight value of the pressure sensor 331 is A3, the device program determines that the weight and size of the cable special-shaped conductor are large, and the device program controls the telescopic value of the electric telescopic rod 22 to be adjusted to B1. The electric telescopic rod 22 extends outward to the minimum value and drives the first movable seat 23 to move downward along the first movable slide rail 211, so that the cleaning brush wheel 231 and the cable special-shaped conductor on the first conveying wheel 24 are in contact with each other. The cleaning brush wheel 231 brushes away dust and water vapor adhered to the surface of the cable special-shaped conductor, and performs a pre-cleaning operation on the cable special-shaped conductor. After the pre-cleaning is completed, the cable special-shaped conductor will be conveyed backward from the second conveying wheel 25, and then the device program controls the next operation; After completing the above operations, the equipment program controls the secondary cleaning operation. The equipment program sets the wind speed of the ventilation fan 314 to C1 and C2, C1 is the minimum value, C2 is the maximum value, and the movement value of the second movable seat 321 is D1 and D2, D1 is the minimum value, D2 is the maximum value, which can be adjusted according to specific needs. When the equipment program detects that the weight values are A1 and A2, the equipment program determines that the size of the cable special-shaped conductor is small, and the equipment program controls the ventilation fan 314 to turn on with a wind speed of C1. The built-in micro motor of the second movable seat 321 is turned on with a movement value of D2. The ventilation fan 314 sprays wind from the first cleaning nozzle 311 and the third cleaning nozzle 313. The first cleaning nozzle 311 blows the wind downward to the surface of the cable special-shaped conductor in the cable special-shaped conductor conveying pipe 33, and blows off the water vapor adhering to the surface of the cable special-shaped conductor. At the same time, it can avoid the accumulation of humid gas inside the second fixed platform 31 and affect the conveying of the cable special-shaped conductor. 21 moves backward along the second movable slide rail 32. At this time, the equipment program detects the position of the second movable seat 321 through the first camera 36. When the movement value of the second movable seat 321 is D2, the equipment program controls the built-in micro motor of the second movable seat 321 to close. At this time, one end of the ventilation hole 323 on the cable special-shaped conductor conveying pipe 33 moves to the bottom of the second cleaning nozzle 312. Then the equipment program controls the built-in pump of the water tank 35 to start. The water tank 35 sprays the maintenance liquid from the second cleaning nozzle 312 to the surface of the cable special-shaped conductor to perform anti-rust and moisture-proof treatment on it. At this time, the distance between the cable special-shaped conductor conveying pipe 33 and the cable special-shaped conductor winding drum 5 is shortened to avoid the cable special-shaped conductor after spraying from adhering to water vapor again, thereby improving the conveying efficiency. After the spraying is completed, the cable special-shaped conductor will be conveyed backward for the next operation. The third cleaning nozzle 313 can perform a secondary air-drying operation on the cable special-shaped conductor after spraying to accelerate the drying of the maintenance liquid. When the device program detects that the weight value is A3, the device program determines that the size of the cable special-shaped conductor is large, and the device program controls the wind speed of the ventilation fan 314 to be adjusted to C2, and the movement value of the built-in micro motor of the second movable seat 321 is adjusted to D1. The ventilation fan 314 sprays wind from the first cleaning nozzle 311 and the third cleaning nozzle 313. The first cleaning nozzle 311 blows the wind downward to the surface of the cable special-shaped conductor in the cable special-shaped conductor conveying pipe 33, and blows off the water vapor adhering to the surface of the cable special-shaped conductor. At the same time, it can prevent the accumulation of humid gas inside the second fixed platform 31 and affect the conveying of the cable special-shaped conductor. The second movable seat 321 moves backward along the second movable slide rail 32. At this time, the device program detects the position of the second movable seat 321 through the first camera 36. When the movement value of the second movable seat 321 is D1, the device program controls the built-in micro motor of the second movable seat 321 to be closed. At this time, the other end of the ventilation hole 323 on the cable special-shaped conductor conveying pipe 33 moves to the bottom of the second cleaning nozzle 312, and then the device program controls the built-in pump of the water tank 35 to start. The water tank 35 sprays the maintenance liquid from the second cleaning nozzle 312 to the surface of the cable special-shaped conductor to perform anti-rust and moisture-proof treatment. At this time, the distance between the cable special-shaped conductor conveying pipe 33 and the cable special-shaped conductor winding drum 5 increases, so that the gas ejected from the third cleaning nozzle 313 is blown to the surface of the large-sized cable special-shaped conductor, thereby improving the air-drying efficiency and accelerating the air-drying of the maintenance liquid. After the spraying is completed, the cable special-shaped conductor will be transported backward for the next operation. By using the electric telescopic rod 22, the pressure sensor 331, the cleaning brush wheel 231 in conjunction with the equipment program, the cleaning distance can be adjusted according to the different sizes of the cable special-shaped conductors, and the cleaning brush wheel 231 can be closely fitted to the surface of the cable special-shaped conductors of different sizes, and the dust and water vapor adhering to the surface of the cable special-shaped conductors can be brushed off, and the cable special-shaped conductors can be pre-cleaned. By using the ventilation fan 314, the second movable seat 321 in conjunction with the equipment program, the conveying gap can be changed according to the different sizes of the cable special-shaped conductors, and the cleaning distance can be adjusted according to the different sizes of the cable special-shaped conductors. Maintenance liquid is sprayed on the surface of the cable special-shaped conductor to prevent rust and moisture. When transporting small-sized cable special-shaped conductors, the distance between the cable special-shaped conductor transport tube 33 and the cable special-shaped conductor winding drum 5 is shortened to avoid the small-sized cable special-shaped conductors from adhering to water vapor again after spraying, thereby improving the transport efficiency. When transporting large-sized cable special-shaped conductors, the distance between the cable special-shaped conductor transport tube 33 and the cable special-shaped conductor winding drum 5 is increased so that the gas sprayed from the third cleaning nozzle 313 is blown to the surface of the large-sized cable special-shaped conductor, thereby improving the air-drying efficiency and accelerating the air-drying of the maintenance liquid.
[0020] Winding operation: After completing the above operations, the device program controls the winding operation. The device program sets the winding speed to X1 and X2, where X1 is the minimum value and X2 is the maximum value, which can be adjusted according to specific needs. The pumping value is Y1 and Y2, where Y1 is the minimum value and Y2 is the maximum value, which can be adjusted according to specific needs. When the device program detects that the weight of the cable's special-shaped conductor is A1 or A2, the device program controls the speed of the motor 48 to be adjusted to X1, and the motor 48 drives the second pulley 442 to rotate. The second pulley 442 drives the first pulley 433 to rotate through the transmission belt 47. The first pulley 433 The winding table 431 is driven to rotate by the rotating rod 432, and the second pulley 442 drives the cleaning drum 441 to rotate. The winding table 431 performs a winding operation on the cable special-shaped conductor, and the cleaned and maintained cable special-shaped conductors are wound and collected. During the winding process, the equipment program controls the air compressor 45 to start, the pump air value is Y1, the electric valve 462 is in a closed state, and the air compressor 45 pumps compressed air into the fourth cleaning nozzle 451, and then sprays it onto the surface of the second processing table 13, and can perform air drying and dehumidification operations on the cable special-shaped conductors on the winding table 431; After the cable special-shaped conductor winding drum 5 is wound, the equipment program first controls the two groups of clamping manipulators to clamp the cable special-shaped conductor winding drum 5, and then controls the two groups of electric slides to drive the two groups of clamping manipulators to move backward along the third movable slide rail 41 and the fourth movable slide rail 42. At this time, the equipment program detects the position of the cable special-shaped conductor winding drum 5 through the second camera 361. During the movement of the cable special-shaped conductor winding drum 5, the cleaning drum 441 can brush off the dust and moisture adhering to one side of the cable special-shaped conductor winding drum 5. When the cable special-shaped conductor winding drum 5 moves to the top plate 461, the equipment program controls the two groups of electric slides to stop, the electric valve 462 is opened, and the air compressor 45 diverts the compressed air to the hydraulic telescopic rod 46. The hydraulic telescopic rod 46 extends upward and drives the top plate 461 to lift the cable special-shaped conductor winding drum 5 upward for the convenience of the staff to grab. After lifting the cable special-shaped conductor winding drum 5, the equipment program sends a completion signal to the staff, and the staff uses tools to remove the cable special-shaped conductor winding drum 5. When the equipment program detects that the weight of the cable special-shaped conductor is A3, the equipment program controls the speed of the motor 48 to be adjusted to X2, the motor 48 drives the second pulley 442 to rotate, the second pulley 442 drives the first pulley 433 to rotate through the transmission belt 47, the first pulley 433 drives the winding table 431 to rotate through the rotating rod 432, and at the same time the second pulley 442 drives the cleaning drum 441 to rotate, the winding table 431 performs a winding operation on the cable special-shaped conductor, and the cleaned and maintained cable special-shaped conductors are wound and collected together. During the winding process, the equipment program controls the air compressor 45 to start, the pumping value is Y2, the electric valve 462 is in a closed state, the air compressor 45 pumps compressed air into the fourth cleaning nozzle 451, and then sprays it to the surface of the second processing table 13, and can perform air drying and dehumidification operations on the cable special-shaped conductors on the winding table 431; After the cable special-shaped conductor winding drum 5 is wound, the equipment program first controls the two groups of clamping manipulators to clamp the cable special-shaped conductor winding drum 5, and then controls the two groups of electric slides to drive the two groups of clamping manipulators to move backward along the third movable slide rail 41 and the fourth movable slide rail 42. At this time, the equipment program detects the position of the cable special-shaped conductor winding drum 5 through the second camera 361. During the movement of the cable special-shaped conductor winding drum 5, the cleaning drum 441 can brush off the dust and moisture adhering to one side of the cable special-shaped conductor winding drum 5. When the cable special-shaped conductor winding drum 5 moves to the top plate 461, the equipment program controls the two groups of electric slides to stop, the electric valve 462 is opened, and the air compressor 45 diverts the compressed air to the hydraulic telescopic rod 46. The hydraulic telescopic rod 46 extends upward and drives the top plate 461 to lift the cable special-shaped conductor winding drum 5 upward for the convenience of the staff to grab. After lifting the cable special-shaped conductor winding drum 5, the equipment program sends a completion signal to the staff, and the staff uses tools to remove the cable special-shaped conductor winding drum 5. By cooperating with the motor 48, the winding table 431, the cleaning drum 441 and the equipment program, the cable special-shaped conductors can be automatically wound and cleaned during their transportation. At the same time, the ventilation speed can be changed according to the different sizes of the cable special-shaped conductors, and secondary ventilation can be performed to avoid dust and moisture adhering to one side of the cable special-shaped conductor winding drum 5, which affects the subsequent storage. By cooperating with the air compressor 45, the hydraulic telescopic rod 46, the electric valve 462 and the equipment program, the compressed air can be diverted for the disassembly of cable special-shaped conductors of different sizes during the secondary ventilation, reducing the burden on the staff and reducing the energy consumption of the factory, thereby achieving the effect of energy saving and emission reduction.
[0021] In the description of the present invention, it should be understood that the terms "up", "down", "front", "back", "left", "right", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings, and are only used to facilitate the description of the present invention, rather than indicating or implying that the device or element referred to must have a specific direction, be constructed and operated in a specific direction, and therefore should not be understood as a limitation on the present invention.
[0022] Finally, it should be noted that the above embodiments are intended only to illustrate the technical solutions of the present invention and are not intended to limit the same. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will appreciate that modifications may be made to the technical solutions described in the aforementioned embodiments, or that some of the technical features may be replaced with equivalents. Such modifications or replacements do not deviate from the spirit and scope of the technical solutions of the various embodiments of the present invention.
Claims
1. A winding device for processing cable special-shaped conductors, comprising a cable special-shaped conductor winding station (1), characterized in that: A placement chamber (11) is provided on one side of the interior of the cable special-shaped conductor winding platform (1); a first processing platform (12) is fixedly installed on one end of the exterior of the cable special-shaped conductor winding platform (1); and a second processing platform (13) is fixedly installed on the other end; a cable special-shaped conductor winding drum (5) is placed on the cable special-shaped conductor winding platform (1); The cable special-shaped conductor winding platform (1) is further provided with a first conveying assembly (2), a second conveying assembly (3), and a winding assembly (4); The winding assembly (4) includes a third movable slide rail (41), a first electric slider (411), a first clamping manipulator (412), a fourth movable slide rail (42), a second electric slider (421), a second clamping manipulator (422), a first mounting seat (43), a winding platform (431), a rotating rod (432), a first pulley (433), a second mounting seat (44), a cleaning drum (441), a second pulley (442), an air compressor (45), a fourth cleaning nozzle (451), a hydraulic telescopic rod (46), a top plate (461), an electric valve (462), A transmission belt (47), a motor (48), the third movable slide rail (41) is fixedly mounted on one side of the second processing table (13), the first electric slider (411) is slidably mounted on the third movable slide rail (41), the first clamping manipulator (412) is detachably mounted on the first electric slider (411), the fourth movable slide rail (42) is fixedly mounted on the other side of the second processing table (13), the second electric slider (421) is slidably mounted on the fourth movable slide rail (42), and the second clamping manipulator (422) is detachably mounted on the second electric slider (421); The first mounting seat (43) is fixedly mounted on one end of the second processing table (13), the winding table (431) is arranged on the first mounting seat (43), one end of the rotating rod (432) is connected to the winding table (431), and the first pulley (433) is detachably mounted on the other end of the rotating rod (432); The second mounting seat (44) is fixedly mounted on the other end of the second processing table (13), the cleaning drum (441) is arranged on the second mounting seat (44), the second pulley (442) is detachably mounted on one end of the rotating shaft of the cleaning drum (441), the position of the second pulley (442) corresponds to the position of the first pulley (433), one end of the transmission belt (47) is connected to the second pulley (442), and the other end is connected to the first pulley (433), the motor (48) is fixedly mounted on one end inside the placement chamber (11), and the rotating shaft of the motor (48) is connected to the second pulley (442).
2. A winding device for processing cable special-shaped conductors according to claim 1, characterized in that: The air compressor (45) is detachably mounted on one end of the cable special-shaped conductor winding platform (1), located on one side of the second processing platform (13); two groups of the fourth cleaning nozzles (451) are symmetrically mounted on one end of the second processing platform (13), corresponding to the position of the air compressor (45); one end of the hydraulic telescopic rod (46) is fixedly mounted on one end of the cable special-shaped conductor winding platform (1), located on one side of the air compressor (45); the top plate (461) is fixedly mounted on the other end of the hydraulic telescopic rod (46); and the electric valve (462) is fixedly mounted on one side of the inner portion of the hydraulic telescopic rod (46).
3. A winding device for processing cable special-shaped conductors according to claim 2, characterized in that: The first conveying assembly (2) comprises a first fixed platform (21), a first movable slide rail (211), an electric telescopic rod (22), a first movable seat (23), a cleaning brush wheel (231), a first conveying wheel (24), and a second conveying wheel (25). The first fixed platform (21) is detachably mounted on one end of the first processing platform (12), the first movable slide rail (211) is fixedly mounted on one side of the first fixed platform (21), the first movable seat (23) is slidably connected to the first movable slide rail (211), the electric telescopic rod (22) is detachably mounted on one end of the first fixed platform (21), one end of the electric telescopic rod (22) is connected to the first movable seat (23), the cleaning brush wheel (231) is detachably mounted on one end of the first movable seat (23), the first conveying wheel (24) is detachably mounted on the other end of the first fixed platform (21), and two groups of the second conveying wheels (25) are symmetrically mounted on both sides of the first fixed platform (21).
4. A winding device for processing cable special-shaped conductors according to claim 3, characterized in that: The second conveying assembly (3) includes a second fixed table (31), a first cleaning nozzle (311), a second cleaning nozzle (312), a third cleaning nozzle (313), a ventilation fan (314), a second movable slide rail (32), a second movable seat (321), a cable special-shaped conductor conveying pipe (33), a pressure sensor (331), a ventilation hole (332), a third fixed table (34), a third conveying wheel (341), a water tank (35), a liquid injection pipe (351), a first camera (36), and a second camera (361). The second fixed table (31) is arranged on the first processing table (12 ), the second fixed platform (31) is hollow, two groups of the first cleaning nozzles (311) are installed at intervals on both sides of the interior of the second fixed platform (31), the second cleaning nozzle (312) is arranged inside the second fixed platform (31), and is located between the two groups of the first cleaning nozzles (311), the third cleaning nozzle (313) is fixedly installed on one side of the exterior of the second fixed platform (31), the ventilation fan (314) is arranged on the other side of the exterior of the second fixed platform (31), and the ventilation fan (314) is connected to the first cleaning nozzle (311) and the third cleaning nozzle (313).
5. A winding device for processing cable special-shaped conductors according to claim 4, characterized in that: The water tank (35) is fixedly mounted on one end of the outside of the second fixed platform (31), the injection pipe (351) is fixedly mounted on the water tank (35), the water tank (35) is connected to the second cleaning nozzle (312), and the water tank (35) has a built-in pump.
6. A winding device for processing cable special-shaped conductors according to claim 5, characterized in that: The second movable slide rail (32) is detachably mounted on the other end of the first processing table (12); the second movable seat (321) is slidably mounted on the second movable slide rail (32); a micro motor is built into the second movable seat (321); the cable special-shaped conductor conveying tube (33) is detachably mounted on the second movable seat (321); the pressure sensor (331) is detachably mounted on one side of the cable special-shaped conductor conveying tube (33); the ventilation hole (332) is arranged at one end of the cable special-shaped conductor conveying tube (33); the position of the ventilation hole (332) corresponds to the position of the second cleaning nozzle (312); the third fixed table (34) is fixedly mounted on the first processing table (12) and is located on one side of the second movable slide rail (32); the third conveying wheel (341) is detachably mounted on the third fixed table (34); the position of the third conveying wheel (341) corresponds to the position of the cable special-shaped conductor conveying tube (33).
7. A winding device for processing cable special-shaped conductors according to claim 6, characterized in that: The first camera (36) is detachably mounted on one side of the exterior of the second fixing platform (31), and the second camera (361) is detachably mounted on the other side of the exterior of the second fixing platform (31).
8. A winding device for processing cable special-shaped conductors according to claim 7, characterized in that: The cable special-shaped conductor winding platform (1) is placed on the floor of a production workshop, and the interior of the cable special-shaped conductor winding platform (1) is hollow.
Citation Information
Patent Citations
Cable winding device for cable processing
CN219669807U