A new type of pot-type yarn binding machine wiring structure

By introducing an automatic deflection guide wheel group and a directional guide wheel group into the yarn binding machine, the problem of high yarn binding tension peak caused by large yarn tension fluctuations is solved, the yarn tension uniformity and friction damage are reduced, and the operating stability of the yarn binding machine is improved.

CN114802872BActive Publication Date: 2025-09-23上海鹰准信息技术有限公司

Patent Information

Application Number
CN202210464665.2
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2022-04-29
Publication Date
2025-09-23
Estimated Expiration
2042-04-29

AI Technical Summary

Technical Problem

The existing yarn binding machine has the problem of large tension fluctuation during the yarn pay-off process, resulting in a high yarn binding tension peak and easy damage to the casing.

Method used

A new type of pot-type yarn binding machine yarn feeding structure is adopted, which uses a combination of automatic deflection guide wheel group and directional guide wheel group to reduce the tension fluctuation during yarn pay-off, and reduces the yarn tension peak by replacing friction with the rolling of the guide wheel.

Benefits of technology

It effectively slows down yarn tension fluctuations, reduces the risk of yarn binding damaging the SZ twisted casing, improves yarn tension uniformity, and reduces yarn friction damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present invention relates to the technical field of yarn binding machines, specifically a novel pot-type yarn binding machine routing structure, the yarn binding machine includes a yarn binding ball and a yarn binding pot, a yarn routing path for guiding the yarn to enter is provided along the edge of the yarn binding pot, the yarn routing path includes at least one automatic deflection guide wheel group, the yarn outlet of the yarn binding ball is connected to the automatic deflection guide wheel group, the automatic deflection guide wheel group can realize left and right adaptive deflection in the axial direction; at least one first directional guide wheel group and at least one second directional guide wheel group, the first directional guide wheel group and the second directional guide wheel group are fixed at fixed angles and equidistantly around the yarn binding pot; the yarn of the yarn binding ball passes through the automatic deflection guide wheel group, the first directional guide wheel group and the second directional guide wheel group in sequence. Compared with the prior art, the advantages of the present invention are: slowing down the tension fluctuation of the yarn itself when it is reciprocating left and right, thereby reducing the peak value of the yarn binding tension, and using guide wheel rolling instead of direct friction to minimize the yarn binding tension of the output yarn.
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Description

Technical Field

[0001] The invention relates to the technical field of yarn binding machines, in particular to a novel pot-type yarn binding machine wiring structure. Background Art

[0002] Yarn binding machines are functional equipment in the cable industry. Depending on the position of the yarn balls relative to the cable center, they are categorized as eccentric (the yarn ball centerline is outside the cable center) or concentric (the yarn ball centerline is aligned with the cable center). Eccentric binding machines have lower speeds due to the eccentricity, but they facilitate yarn changes and splicing, and production is not limited by yarn length. Concentric binding machines can use long yarn balls, requiring a reserve yarn storage system.

[0003] There are active and passive payoffs for controlling the tension of the yarn balls; and there are variable and constant tension methods. For constant tension control at low levels, active payoff with constant tension torque control is generally adopted. Based on the number of yarn balls, there are single-end and double-end binders. Single-end binders have a fixed winding direction for the yarn. Double-end binders have two balls of yarn wound in both directions, both left and right. For SZ periodic reversing twisting, a double-end fixed twisting structure is used for cable formation.

[0004] For double-end binding machines, the binding point is divided into two types based on the position of the yarn balls and the binding point. The binding point is located in the middle of the two yarn balls (winders are arranged face to face) or on one side (winders are arranged back to back), commonly known as "face to face" and "back to back". For the back to back arrangement, the far end of the yarn must be guided to the binding point through the center hole to achieve cross binding at the same point (near the same point).

[0005] The bobbin winders are classified into plate type, rod type, and pot type (the yarn balls are placed in the pot). Plates and rods are installed near the yarn outlet, and the plates and rods must be removed to remove the yarn balls. Pots are installed far from the yarn outlet, making it easy to remove and install the yarn balls, with good concentricity. High-speed rotation can reduce the effects of air flow on tension.

[0006] Existing yarn-binding machines use a two-point shuttle feed system: one for inlet and one for outlet. A pot-type system is commonly used, with a ceramic eyelet positioned for yarn entry and a ceramic eyelet or guide wheel for yarn exit. Chinese patent ZL201721375278.2 discloses a cable-binding machine routing structure that achieves long-distance spiral yarn delivery by adding intermediate guide rods. However, the use of guide rods or ceramic eyelets primarily relies on static friction, resulting in significant fluctuations in yarn tension. Summary of the Invention

[0007] The purpose of the present invention is to solve the shortcomings of the existing technology and provide a yarn-binding machine yarn-feeding method that slows down the fluctuation of the yarn tension when the yarn itself is reciprocatingly paid out left and right, thereby reducing the peak value of the yarn tension, reducing the uniformity of the tension of the bundle of the yarn to the SZ twisted sleeve and reducing the risk of strangulation of the sleeve.

[0008] In order to achieve the above-mentioned purpose, a new type of pot-type yarn binding machine yarn feeding structure is designed, the yarn binding machine includes a yarn binding ball and a yarn binding pot, and a yarn feeding path for guiding the yarn to enter is arranged along the edge of the yarn binding pot, and the yarn feeding path includes at least one automatic deflection guide wheel group, and the yarn outlet of the yarn binding ball is connected to the automatic deflection guide wheel group, and the automatic deflection guide wheel group can realize left and right adaptive deflection in the axial direction; at least one first directional guide wheel group and at least one second directional guide wheel group, the first directional guide wheel group and the second directional guide wheel group are fixed at equal angles on the circumference of the yarn binding pot; the yarn of the yarn binding ball passes through the automatic deflection guide wheel group, the first directional guide wheel group and the second directional guide wheel group in turn.

[0009] Preferably, a yarn binding pot outlet guide wheel group is provided at the yarn binding pot outlet position, and the yarn binding pot outlet guide wheel group is connected to the yarn binding mold or the yarn guide wheel.

[0010] Preferably: the first directional guide wheel group and the second directional guide wheel group include a fixed plate and a guide wheel, the fixed plate is provided with an angle tightening pin, the guide wheel is fixed to the fixed plate through a guide wheel bracket, the guide wheel includes a guide wheel shaft and a guide wheel bearing, the guide wheel bearing is arranged in the guide wheel shaft, a spacer is provided on the outside of the guide wheel shaft, and the guide wheel shaft is fixed to the guide wheel through a locking nut.

[0011] Preferably: the automatic deflection guide wheel includes a fixed plate and a guide wheel, a steering bearing and a spring are provided in the middle of the fixed plate, the spring is connected to an axle retaining spring, a marble is provided on the axle retaining spring, and a limit pin is also provided on the right side of the fixed plate.

[0012] Preferably: the guide wheel also includes a guide wheel shaft and a guide wheel bearing, the guide wheel bearing is arranged in the guide wheel shaft, a spacer is provided on the outside of the guide wheel shaft, and the guide wheel shaft is fixed to the guide wheel by a locking nut.

[0013] Preferred: The routing method is as follows: the yarn ball is fixed on the expansion sleeve of the yarn binding machine, and the yarn is passed through the automatic deflection guide wheel group, the first directional guide wheel group, the second directional guide wheel group and the yarn binding pot outlet guide wheel group in sequence along the yarn routing route. The yarn is guided to the yarn binding mold or the yarn guide wheel through the yarn binding pot outlet guide wheel group, and finally wound around the cable core. The yarn binding pot rotates at high speed in a certain direction, pulling and driving the cable core forward, and spirally winding the yarn around the cable core.

[0014] Compared with the existing technology, the advantages of the present invention are: slowing down the fluctuation of the yarn binding tension when the yarn itself is reciprocating left and right, thereby reducing the peak value of the yarn binding tension, reducing the uniformity of the tension of the binding yarn on the SZ twisted sleeve and reducing the risk of strangulation of the sleeve, and using guide wheel rolling instead of direct friction to minimize the yarn binding tension of the output yarn. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1It is a front view of the yarn binding machine structure of the present invention;

[0016] Figure 2 It is a side view of the yarn binding machine structure of the present invention;

[0017] Figure 3 It is a top view of the yarn binding machine structure of the present invention;

[0018] Figure 4 This is a structural diagram of the automatic deflection guide wheel assembly of the present invention;

[0019] Figure 5 It is a structural diagram of the first directional guide wheel group and the second directional guide wheel group of the present invention;

[0020] Figure 6 This is an example diagram of an implementation of the present invention;

[0021] In the figure: 1. Yarn binding ball, 2. Yarn binding pot, 3. Automatic deflection guide wheel assembly, 4. First directional guide wheel assembly, 5. Second directional guide wheel assembly, 6. Yarn binding mold, 7. Yarn binding pot outlet guide wheel assembly, 8. Fixed plate, 9. Limit pin, 10. Rotating shaft frame, 11. Guide wheel shaft, 12. Guide wheel bearing, 13. Guide wheel, 14. Spacer, 15. Locking nut, 16. Steering bearing, 17. Spring, 18. Shaft retaining ring, 19. Marble, 20. Angle tightening pin, 21. Guide wheel bracket, 22. Core collection. DETAILED DESCRIPTION

[0022] Generally, a yarn binding machine includes a driving motor for a yarn winding mechanism and a driving motor for a main shaft. The two driving motors respectively drive the corresponding main shaft and the yarn winding mechanism through a transmission device to bind the yarn. The yarn winding mechanism includes an aircraft yarn winding mechanism or a pot-type yarn winding mechanism. Both yarn winding mechanisms have a yarn ball cavity for accommodating yarn balls. The main shaft passes through the yarn winding mechanism and is coaxially arranged with it.

[0023] See also Figure 1 , Figure 2 and Figure 3 In order to solve the problem of large tension fluctuations caused by the yarn outlet angle, the present embodiment provides a new pot-type yarn binding machine routing structure, the yarn binding machine includes a yarn binding ball and a yarn binding pot, and a yarn routing path is arranged along the edge of the yarn binding pot to guide the yarn to enter, and the yarn routing path includes at least one automatic deflection guide wheel group, the yarn outlet of the yarn binding ball is connected to the automatic deflection guide wheel group, and the automatic deflection guide wheel group can realize left and right adaptive deflection in the axial direction; at least one first directional guide wheel group and at least one second directional guide wheel group, the first directional guide wheel group and the second directional guide wheel group are fixed at equal angles on the circumference of the yarn binding pot; the yarn of the yarn binding ball passes through the automatic deflection guide wheel group, the first directional guide wheel group and the second directional guide wheel group in turn.

[0024] See also Figure 4The automatic deflection guide wheel includes a fixed plate and a guide wheel. A steering bearing and a spring are provided in the middle of the fixed plate. The spring is connected to a shaft retaining spring. A marble is provided on the shaft retaining spring. A limit pin is also provided on the right side of the fixed plate. The guide wheel is fixed to the fixed plate through a rotating shaft frame. The guide wheel also includes a guide wheel shaft and a guide wheel bearing. The guide wheel bearing is arranged in the guide wheel shaft. A spacer is provided on the outside of the guide wheel shaft. The guide wheel shaft is fixed to the guide wheel by a locking nut.

[0025] See also Figure 5 The first directional guide wheel group and the second directional guide wheel group include a fixed plate and a guide wheel, the fixed plate is provided with an angle tightening pin, the guide wheel is fixed to the fixed plate through a guide wheel bracket, the guide wheel includes a guide wheel shaft and a guide wheel bearing, the guide wheel bearing is arranged in the guide wheel shaft, and a spacer is provided on the outside of the guide wheel shaft, and the guide wheel shaft is fixed to the guide wheel through a locking nut.

[0026] The present invention also includes a yarn routing method using a new pot-type yarn binding machine yarn routing structure, see Figure 6 The yarn group is fixed on the expansion sleeve of the yarn binding machine. The yarn passes through the automatic deflection guide wheel group, the first directional guide wheel group, the second directional guide wheel group and the yarn binding pot outlet guide wheel group in turn along the yarn routing line. The yarn is guided to the yarn binding mold or the yarn guide wheel by the yarn binding pot outlet guide wheel group, and finally wound on the cable core. The yarn binding pot rotates at high speed in the PR direction, pulling and driving the cable core forward, and spirally winding the yarn on the cable core. The yarn comes out in the opposite direction of the rotation of the yarn binding pot.

[0027] The above description is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent replacement or change made by any technician familiar with the technical field within the technical scope disclosed by the present invention based on the technical solution and novel concept of the present invention should be covered by the scope of protection of the present invention.

Claims

1. A new type of pot-type yarn binding machine yarn feeding structure, the yarn binding machine includes a yarn binding ball and a yarn binding pot, and a yarn feeding passage is provided along the edge of the yarn binding pot to guide the yarn into, which is characterized by Yarn path includes At least one automatic deflection guide wheel group, the yarn outlet of the yarn binding ball is connected to the automatic deflection guide wheel group, the automatic deflection guide wheel group can realize left and right adaptive deflection in the axial direction, the automatic deflection guide wheel includes a first fixed plate and a first guide wheel, a steering bearing and a spring are provided in the middle of the first fixed plate, the spring is connected to the shaft retaining spring, the shaft retaining spring is provided with a marble, and a limit pin is also provided on the right side of the first fixed plate, the first guide wheel is fixed to the first fixed plate through a rotating shaft frame, the first guide wheel also includes a first guide wheel shaft and a first guide wheel bearing, the first guide wheel bearing is arranged in the first guide wheel shaft, a first spacer is provided on the outer side of the first guide wheel shaft, and the first guide wheel shaft is fixed to the first guide wheel by a first locking nut; at least one first directional guide wheel group and at least one second directional guide wheel group, the first directional guide wheel group and the second directional guide wheel group being fixed at a fixed angle and equidistantly around the circumference of the yarn binding pot, the first directional guide wheel group and the second directional guide wheel group comprising a second fixing plate and a second guide wheel, the second fixing plate being provided with an angle locking pin, the second guide wheel being fixed to the second fixing plate through a guide wheel bracket, the second guide wheel comprising a second guide wheel shaft and a second guide wheel bearing, the second guide wheel bearing being arranged in the second guide wheel shaft, a second spacer being provided on the outer side of the second guide wheel shaft, and the second guide wheel shaft being fixed to the second guide wheel by a second locking nut; The yarn of the yarn bundle passes through the automatic deflection guide wheel group, the first directional guide wheel group and the second directional guide wheel group in sequence.

2. A novel pot-type yarn binding machine yarn feeding structure as claimed in claim 1, characterized in that A yarn binding pot outlet guide wheel group is provided at the yarn binding pot outlet position, and the yarn binding pot outlet guide wheel group is connected to the yarn binding mold or the yarn guide wheel.

3. A novel pot-type yarn binding machine yarn feeding structure as claimed in claim 1 or 2, characterized in that The routing method is as follows: the yarn ball is fixed on the expansion sleeve of the yarn binding machine, and the yarn passes through the automatic deflection guide wheel group, the first directional guide wheel group, the second directional guide wheel group and the yarn binding pot outlet guide wheel group in turn along the yarn routing route. The yarn is guided to the yarn binding mold or the yarn guide wheel through the yarn binding pot outlet guide wheel group, and finally wound around the cable core. The yarn binding pot rotates at high speed in a certain direction, pulling the core forward and winding the yarn spirally around the cable core.

Citation Information

Patent Citations

  • Spiraling device

    CN1665671A

  • A walk yarn mechanism for optical cable yarn fastening machine

    CN207488571U

  • Yarn tensioning device

    CN212025565U

  • Novel pot type yarn binding machine wiring structure

    CN217533346U

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