Synthetic fiber biochemical treatment nozzle and treatment process thereof
By designing synthetic fiber biochemical treatment nozzles and utilizing components such as guide blocks and scrapers, the problems of uneven spraying and accumulation of chemicals were solved, achieving thorough mixing and rapid cleaning of chemicals and wastewater, thus improving the treatment effect of sedimentation tanks.
Patent Information
- Application Number
- CN202510756240.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-08
- Publication Date
- 2026-02-27
- Estimated Expiration
- 2045-06-08
AI Technical Summary
In the existing biochemical treatment process for synthetic fibers, the spraying of chemicals is uneven and they tend to accumulate and clump, affecting the initial treatment effect of the sedimentation tank. In addition, chemicals are prone to accumulate at the nozzle port, leading to abnormal spraying.
A synthetic fiber biochemical treatment nozzle was designed, including components such as a nozzle, guide block, insert frame, sleeve frame and scraper. Through elastic mechanism, distance adjustment mechanism and lateral movement mechanism, it ensures that the agent and sewage are fully mixed and has a rapid cleaning function to prevent the accumulation of impurities and agent.
This process ensures thorough mixing of the chemicals and wastewater, prevents accumulation at the nozzle ports, guarantees a stable water curtain, quickly cleans impurities, and improves the treatment effect of the sedimentation tank.
Smart Images

Figure CN120440995B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of sewage treatment, and particularly relates to a synthetic fiber biochemical treatment nozzle and a treatment process thereof. BACKGROUND
[0002] Biochemical treatment of synthetic fiber sewage is a key link for degrading pollutants (such as organic matter, chemical additives, etc.) by metabolic activity of microorganisms, and the sewage usually contains refractory synthetic fiber organic matter.
[0003] In the biochemical treatment process of synthetic fiber, a nozzle is needed to spray reagents into a sedimentation tank, and reagents such as polyaluminum chloride (PAC) and polyacrylamide (PAM) are added to remove fiber debris and part of colloidal organic matter, reduce subsequent biochemical load, and assist the settlement of part of impurities in the sedimentation tank; then, the overflow sewage passes through an aeration tank, and the synthetic fiber organic matter is decomposed into methane and carbon dioxide by microorganisms, and granular sludge is formed at the bottom of the tank.
[0004] However, in the prior art, the reagents added through the nozzle enter the sedimentation tank, the water flow in the tank is slow, and the reagents are prone to uneven mixing, affecting the preliminary treatment effect of the sedimentation tank. In addition, the reagents at the port of the nozzle are prone to accumulation and caking, which will affect the normal spraying of the reagents. Therefore, a synthetic fiber biochemical treatment nozzle and a treatment process thereof are proposed. SUMMARY
[0005] The present application aims to solve the problems in the background art and provides a synthetic fiber biochemical treatment nozzle and a treatment process thereof.
[0006] To achieve the above object, the technical scheme adopted by the present application is as follows: a synthetic fiber biochemical treatment nozzle, comprising a spray pipe, one end of the spray pipe is provided with a liquid injection port, characterized in that: the lower surface of the spray pipe is provided with a folding section, a plurality of insertion frames are slidably inserted into the lower surface of the folding section through an elastic mechanism, the outer surface of the spray pipe is slidably sleeved with a sleeve frame through a horizontal movement mechanism, the lower surface of the sleeve frame is fixedly connected with a scraper on both sides, the upper surface of the sleeve frame is connected with a moving rod through a distance adjusting mechanism, the lower surface of the moving rod is fixedly connected with a connecting column at the front end, the lower end of the connecting column is fixedly connected with a flow guide block, the front surface of the flow guide block is provided with an inclined curved surface, the rear surface of the flow guide block is provided with a rear curved surface, the upper surface of the flow guide block is provided with a top inclined surface, and the lower surface of the flow guide block is slidably provided with a water passage, the two sides of the water passage are respectively provided with a surrounding plate, and the two ends of the spray pipe and the surrounding plates are provided with a moving mechanism.
[0007] The water flow passing through the front end of the flow guide block is guided and dispersed by the inclined curved surface, and the upper water flow flows along the surface of the top inclined surface, forming a water curtain at the rear of the flow guide block.
[0008] Preferably, the elastic mechanism comprises a clamping plate fixedly connected to the front surface of the plug-in frame, the inner surface of the folding section is provided with a sliding groove, the clamping plate is slidably clamped into the inner side of the sliding groove, the upper surface of the clamping plate is fixedly connected with a compression spring, the upper end of the compression spring is fixedly connected to the inner top surface of the sliding groove, and the lower edges of the two sides of the plug-in frame are respectively provided with beveled edges.
[0009] Preferably, the distance adjusting mechanism comprises a connecting seat fixedly connected to the upper surface of the sleeve frame, the moving rod slides through the inner side of the connecting seat, the front upper edge of the connecting seat is fixedly connected with a bent plate, the inner side of the bent plate is rotatably connected with a second lead screw, the rear surface of the connecting seat is fixedly provided with a second motor, the output shaft of the second motor is fixedly connected to the rear end of the second lead screw, the upper surface of the moving rod is fixedly connected with a distance adjusting plate, and the second lead screw is threaded through the surface of the distance adjusting plate.
[0010] Preferably, the two side surfaces of the moving rod are respectively fixedly connected with L-shaped rods at the front ends, and the two side surfaces of the connecting seat are respectively fixedly connected with guide frames.
[0011] Preferably, the front surface of the connecting column is provided with a tapered surface.
[0012] Preferably, the horizontal moving mechanism comprises first and second side plates fixedly sleeved at the two ends of the spray pipe respectively, a first lead screw is rotatably arranged between the first and second side plates, a first motor is fixedly installed on the side surface of the first side plate, the output shaft of the first motor is fixedly connected to one end of the first lead screw, and the first lead screw is threaded through the inner side of the sleeve frame.
[0013] Preferably, the moving mechanism comprises a lead screw sliding table fixedly connected to one side of a surrounding plate, the sliding end of the lead screw sliding table is fixedly connected to the lower end of the first side plate, and the lower surface of the second side plate is slidably connected with another surrounding plate.
[0014] Preferably, the lower end of the second side plate is fixedly installed with a track plate, the lower surface of the track plate is slidably connected with a guide rail, and the guide rail is fixedly installed on the side surface of the surrounding plate.
[0015] Preferably, the upper surface of the spray pipe is fixedly connected with a guide strip, and the inner top surface of the sleeve frame is slidably connected with the upper surface of the guide strip.
[0016] A biochemical treatment process of synthetic fibers, which adopts the spray head described above, comprises the following steps:
[0017] S1, the front end of the water inlet pipe is connected to the sewage pipeline, and the port of the liquid injection port is connected to the reagent supply pipeline;
[0018] S2, the sewage in the water inlet pipe is dispersed by the flow guide block to form a water curtain, and the ports of the plurality of insertion frames spray out the medicament to fully contact with the water curtain, and the mixture is discharged from the rear end of the water passage;
[0019] S3, the sewage discharged from the water passage enters the sedimentation tank for sedimentation overflow, and then enters the aeration tank for degradation of synthetic fiber organic matter under aerobic conditions by aerobic microorganisms.
[0020] Compared with the prior art, the present application has the following beneficial effects:
[0021] 1. The present application has the function of assisting the formation of a sewage water curtain, so that the mixing of the medicament with the sewage is more sufficient;
[0022] 2. The present application has the function of quickly cleaning accumulated fiber impurities, and can be self-maintained to prevent impurities from accumulating;
[0023] 3. The present application can prevent the accumulation of medicament in the port while cleaning the fiber impurities, achieving the function of quick cleaning;
[0024] 4. The present application can flexibly adjust the position of the water curtain and the spray pipe to ensure that the water curtain formed by the flow guide block dispersing the sewage can be located below the spray pipe to prevent the water curtain below the spray pipe from not being formed or being dispersed. BRIEF DESCRIPTION OF DRAWINGS
[0025] Figure 1 is a structural schematic view of a synthetic fiber biochemical treatment spray head of the present application;
[0026] Figure 2 is a sectional view of the sleeve frame of the synthetic fiber biochemical treatment spray head of the present application;
[0027] Figure 3 is a sectional view of the sleeve frame of the synthetic fiber biochemical treatment spray head of the present application; Figure 2 is an enlarged view of position A in the synthetic fiber biochemical treatment spray head of the present application;
[0028] Figure 4 is an enlarged view of position B in the synthetic fiber biochemical treatment spray head of the present application; Figure 3
[0029] is a schematic view of the flow guide block of the synthetic fiber biochemical treatment spray head of the present application; Figure 5
[0030] is a schematic view of the moving rod of the synthetic fiber biochemical treatment spray head of the present application; Figure 6
[0031] is a schematic view of the sleeve frame of the synthetic fiber biochemical treatment spray head of the present application; Figure 7
[0032] Figure 8 The synthetic fiber biochemical treatment nozzle of the present application Figure 7 The enlarged view of the middle C;
[0033] Figure 9 The use state diagram of the synthetic fiber biochemical treatment nozzle of the present application
[0034] Wherein: 1, nozzle; 2, guide bar; 3, folding section; 4, insert frame; 5, sliding groove; 6, clamping plate; 7, compression spring; 8, sleeve frame; 9, first side plate; 10, second side plate; 11, first lead screw; 12, first motor; 13, connecting seat; 14, moving rod; 15, L-shaped rod; 16, guide frame; 17, bending plate; 18, second lead screw; 19, distance adjusting plate; 20, second motor; 21, connecting column; 22, sharpening surface; 23, flow guide block; 24, inclined curved surface; 25, top inclined surface; 26, rear curved surface; 27, scraper; 28, beveled edge; 29, lead screw sliding table; 30, guide rail; 31, track plate; 32, water passage; 33, fence; 34, water inlet pipe; 35, liquid injection port. DETAILED DESCRIPTION
[0035] The following description is used to disclose the present application so that those skilled in the art can implement the present application. The preferred embodiments in the following description are only as examples, and other obvious modifications can be conceived by those skilled in the art.
[0036] As shown in Figures 1-9 A synthetic fiber biochemical treatment nozzle, comprising a nozzle 1, one end of the nozzle 1 is provided with a liquid injection port 35, the lower surface of the nozzle 1 is provided with a folding section 3, the lower surface of the folding section 3 is slidably inserted with a plurality of insert frames 4 through elastic mechanisms, the outer surface of the nozzle 1 is slidably sleeved with a sleeve frame 8 through horizontal movement mechanisms, the lower surface of the sleeve frame 8 is respectively fixedly connected with scrapers 27 on both sides, the upper surface of the sleeve frame 8 is connected with a moving rod 14 through distance adjusting mechanisms, the lower surface of the moving rod 14 is fixedly connected with a connecting column 21 at the front end, the lower end of the connecting column 21 is fixedly connected with a flow guide block 23, the front surface of the flow guide block 23 is provided with an inclined curved surface 24, the rear surface of the flow guide block 23 is provided with a rear curved surface 26, the upper surface of the flow guide block 23 is provided with a top inclined surface 25, the lower surface of the flow guide block 23 is slidably provided with a water passage 32, both sides of the water passage 32 are respectively provided with fences 33, and the two ends of the nozzle 1 are provided with moving mechanisms between the fences 33.
[0037] The front end of the water flow flowing through the flow guide block 23 is guided and dispersed by the inclined curved surface 24, and the upper water flow flows along the surface of the top inclined surface 25, forming a water curtain at the rear of the flow guide block 23.
[0038] As shown in Figure 2 , Figure 3 , Figure 4As shown, the elastic mechanism includes the clamping plate 6 fixedly connected to the front surface of the insert frame 4, the inner surface of the folding section 3 is provided with the sliding groove 5, the clamping plate 6 is slidably clamped into the inner side of the sliding groove 5, the upper surface of the clamping plate 6 is fixedly connected with the compression spring 7, the upper end of the compression spring 7 is fixedly connected to the inner top surface of the sliding groove 5, and the lower edges of the two sides of the insert frame 4 are respectively provided with the beveled edges 28. When the insert frame 4 is pushed by the scraper 27, the insert frame 4 will move upward, the clamping plate 6 will move upward on the inner side of the sliding groove 5, and the clamping plate 6 will press the compression spring 7. After the scraper 27 is removed, the clamping plate 6 will move downward to reset under the elastic force of the compression spring 7.
[0039] As shown in Figure 6 , the distance adjusting mechanism includes the connecting seat 13 fixedly connected to the upper surface of the sleeve frame 8, the moving rod 14 slidably penetrates the inner side of the connecting seat 13, the front upper edge of the connecting seat 13 is fixedly connected with the bent plate 17, the inner side of the bent plate 17 is rotatably connected with the second lead screw 18, the rear surface of the connecting seat 13 is fixedly installed with the second motor 20, the output shaft of the second motor 20 is fixedly connected to the rear end of the second lead screw 18, the upper surface of the moving rod 14 is fixedly connected with the distance adjusting plate 19, and the second lead screw 18 threadedly penetrates the surface of the distance adjusting plate 19. When the second motor 20 operates, the second lead screw 18 rotates, and then the distance adjusting plate 19 moves forward or backward, and in this process, the moving rod 14 moves relative to the connecting seat 13.
[0040] The front ends of the two side surfaces of the moving rod 14 are respectively fixedly connected with the L-shaped rods 15, the two side surfaces of the connecting seat 13 are respectively fixedly connected with the guide frames 16, and the rear ends of the L-shaped rods 15 slidably penetrate the inner sides of the guide frames 16. In the moving process of the moving rod 14, the L-shaped rods 15 will slide relative to the guide frames 16, which can effectively improve the stability of the moving rod 14 during movement.
[0041] As shown in Figure 5 , the front surface of the connecting column 21 is provided with the tapered surface 22. The tapered design can avoid the accumulation of impurities on the front surface of the connecting column 21, and can also prevent the water flow from being too large to affect the formation of the water curtain behind.
[0042] As shown in Figure 1 , Figure 2 , Figure 3 , the horizontal moving mechanism includes the first side plate 9 and the second side plate 10 fixedly sleeved at the two ends of the spray pipe 1, the first side plate 9 and the second side plate 10 are rotatably provided with the first lead screw 11 between them, the side surface of the first side plate 9 is fixedly installed with the first motor 12, the output shaft of the first motor 12 is fixedly connected to one end of the first lead screw 11, and the first lead screw 11 threadedly penetrates the inner side of the sleeve frame 8. When the first motor 12 operates, the first lead screw 11 rotates, and then the sleeve frame 8 moves horizontally to adjust the position of the flow guide block 23 in the horizontal direction.
[0043] As shown in Figure 1 , Figure 9As shown, the moving mechanism includes a lead screw sliding table 29 fixedly connected to one side of a surrounding plate 33, the sliding end of the lead screw sliding table 29 is fixedly connected to the lower end of the first side plate 9, and the lower surface of the second side plate 10 is in sliding fit with the other surrounding plate 33. The lead screw sliding table 29 is a prior art, and the sliding end thereof can slide in the front-rear direction, so that the spray pipe 1 moves in the front-rear direction.
[0044] The lower end of the second side plate 10 is fixedly installed with a track plate 31, the lower surface of the track plate 31 is in sliding connection with a guide rail 30, and the guide rail 30 is fixedly installed on the side surface of the surrounding plate 33. During the movement of the spray pipe 1 in the front-rear direction, the track plate 31 slides relative to the surface of the guide rail 30.
[0045] As shown in Figure 2 , Figure 3 The upper surface of the spray pipe 1 is fixedly connected with a guide strip 2, and the inner top surface of the sleeve frame 8 is in sliding fit with the upper surface of the guide strip 2. The design of the guide strip 2 further improves the stability of the sleeve frame 8 when sliding.
[0046] A synthetic fiber biochemical treatment process is also proposed, which is carried out by using the above-mentioned spray head, and includes the following steps:
[0047] S1, the front end of the water inlet pipe 34 is connected to the sewage discharge pipeline, and the port of the liquid injection port 35 is connected to the medicament supply pipeline;
[0048] S2, the sewage in the water inlet pipe 34 is dispersed by the flow guide block 23 to form a water curtain, and the medicament in the ports of the plurality of insert frames 4 is sprayed to fully contact with the water curtain, and then mixed and discharged from the rear end of the water passage 32;
[0049] S3, the sewage discharged from the water passage 32 enters the sedimentation tank for sedimentation overflow, and then enters the aeration tank, and the synthetic fiber organic matter is degraded by aerobic microorganisms under aerobic conditions.
[0050] The front end of the water inlet pipe 34 is connected to the sewage discharge pipeline, and the port of the liquid injection port 35 is connected to the medicament supply pipeline, the sewage in the water inlet pipe 34 is dispersed by the flow guide block 23, the sewage is dispersed by the guide of the inclined curved surface 24, and the water flow above is guided by the top inclined surface 25 to prevent the sewage from splashing too high and damaging the water curtain formed in the rear, the water curtain reaches the lower side of the spray pipe 1, the medicament in the ports of the plurality of insert frames 4 is sprayed to fully contact with the water curtain, and then mixed and discharged from the rear end of the water passage 32, the sewage discharged from the water passage 32 enters the sedimentation tank for sedimentation overflow, and then enters the aeration tank, and the synthetic fiber organic matter is degraded by aerobic microorganisms under aerobic conditions, and has the function of assisting the formation of the sewage water curtain, so that the mixing of the medicament and the sewage is more sufficient.
[0051] In long-term use, fiber impurities are easily accumulated on both sides of the water curtain, and the impurities adhere to the surface of the water passage 32. At this time, by controlling the operation of the first motor 12, the first lead screw 11 is rotated, and then the sleeve frame 8 is transversely moved to one side. After transverse movement, the nozzle 1 is controlled to move backward by the lead screw sliding table 29, that is, the flow guide block 23 is moved backward. Due to the guiding action of the rear curved surface 26, the impurities contact the rear curved surface 26 towards the middle of the upper surface close to the water passage 32. Then, the flow guide block 23 is controlled to move forward to reset, and then the flow guide block 23 is transversely moved to the other side and moved backward to clean the impurities. After the impurities accumulated on both sides are gathered to the middle by the twice backward movement of the flow guide block 23, the impurities can be discharged from the rear end of the water passage 32 under the impact of the subsequent sewage. Therefore, the accumulated fiber impurities can be quickly cleaned.
[0052] In the cleaning of fiber impurities, when the sleeve frame 8 is transversely moved, the scraper 27 will contact the beveled edge 28, and then push the insert frame 4 upward to ensure that the scraper 27 can fully contact the lower end of the insert frame 4 when transversely moving, so as to clean the port and prevent the port from accumulating medicine.
[0053] By controlling the operation of the second motor 20, the second lead screw 18 is rotated, and then the distance adjusting plate 19 is moved forward or backward, and then the forward and backward positions of the flow guide block 23 are changed, so as to ensure that the water curtain formed by the flow guide block 23 can be located below the nozzle 1, and prevent the water curtain below the nozzle 1 from not being formed or being scattered.
[0054] The basic principles, main features and advantages of the present application are shown and described above. It should be understood by those skilled in the art that the present application is not limited by the above embodiments, and the above embodiments and descriptions in the specification are only the principles of the present application. Without departing from the spirit and scope of the present application, various changes and improvements can be made to the present application, and these changes and improvements all fall within the scope of the claimed present application. The scope of protection claimed by the present application is defined by the appended claims and their equivalents.
Claims
1. A synthetic fiber biochemical treatment nozzle comprising a nozzle tube (1), one end of the nozzle tube (1) is provided with a liquid injection port (35), characterized in that: The lower surface of the spray pipe (1) is provided with a folding section (3), the lower surface of the folding section (3) is slidably inserted with a plurality of insertion frames (4) through elastic mechanisms, the outer surface of the spray pipe (1) is slidably sleeved with a sleeve frame (8) through a transverse movement mechanism, the lower surface of the sleeve frame (8) is fixedly connected with a scraper (27) on both sides, respectively, the upper surface of the sleeve frame (8) is connected with a moving rod (14) through a distance adjusting mechanism, the lower surface of the moving rod (14) is fixedly connected with a connecting column (21) at the front end, the lower end of the connecting column (21) is fixedly connected with a flow guide block (23), the front surface of the flow guide block (23) is provided with an inclined curved surface (24), the rear surface of the flow guide block (23) is provided with a rear curved surface (26), the upper surface of the flow guide block (23) is provided with a top inclined surface (25), the lower surface of the flow guide block (23) is slidably provided with a water passage (32), both sides of the water passage (32) are respectively provided with a surrounding plate (33), and the two ends of the spray pipe (1) and the surrounding plate (33) are provided with a moving mechanism; The front end of the water flow flowing through the flow guide block (23) is guided and dispersed by the inclined curved surface (24), and the upper water flow flows along the surface of the top inclined surface (25), and a water curtain is formed at the rear of the flow guide block (23); The elastic mechanism comprises a clamping plate (6) fixedly connected to the front surface of the insertion frame (4), the inner surface of the folding section (3) is provided with a sliding groove (5), the clamping plate (6) is slidably clamped into the inner side of the sliding groove (5), the upper surface of the clamping plate (6) is fixedly connected with a compression spring (7), the upper end of the compression spring (7) is fixedly connected to the inner top surface of the sliding groove (5), and the two lower edges of the insertion frame (4) are respectively provided with an inclined cutting edge (28); The transverse movement mechanism comprises a first side plate (9) and a second side plate (10) fixedly sleeved on both ends of the spray pipe (1), respectively, a first lead screw (11) is rotatably arranged between the first side plate (9) and the second side plate (10), a first motor (12) is fixedly installed on the side surface of the first side plate (9), the output shaft of the first motor (12) is fixedly connected to one end of the first lead screw (11), and the first lead screw (11) is threaded through the inner side of the sleeve frame (8); The moving mechanism comprises a lead screw sliding table (29) fixedly connected to one side of one surrounding plate (33), the sliding end of the lead screw sliding table (29) is fixedly connected to the lower end of the first side plate (9), and the lower surface of the second side plate (10) is slidably connected with the other surrounding plate (33); The lower end of the second side plate (10) is fixedly installed with a track plate (31), the lower surface of the track plate (31) is slidably connected with a guide rail (30), and the guide rail (30) is fixedly installed on the side surface of the surrounding plate (33).
2. A synthetic fiber biochemical treatment nozzle according to claim 1, characterized in that: The distance adjusting mechanism comprises a connecting seat (13) fixedly connected to the upper surface of the sleeve frame (8), the moving rod (14) slides through the inner side of the connecting seat (13), the front upper edge of the connecting seat (13) is fixedly connected with a bent plate (17), the inner side of the bent plate (17) is rotationally connected with a second lead screw (18), the rear surface of the connecting seat (13) is fixedly installed with a second motor (20), the output shaft of the second motor (20) is fixedly connected to the rear end of the second lead screw (18), the upper surface of the moving rod (14) is fixedly connected with a distance adjusting plate (19), and the second lead screw (18) is screwed through the surface of the distance adjusting plate (19).
3. A synthetic fiber biochemical treatment nozzle according to claim 2, characterized in that: The front end of the two side surfaces of the moving rod (14) is fixedly connected with an L-shaped rod (15) respectively, the two side surfaces of the connecting seat (13) are fixedly connected with guide frames (16) respectively, and the rear end of the L-shaped rod (15) slides through the inner side of the guide frame (16).
4. A synthetic fiber biochemical treatment nozzle according to claim 1, characterized in that: The front surface of the connecting column (21) is provided with a tapered surface (22).
5. A synthetic fiber biochemical treatment nozzle according to claim 1, characterized in that: The upper surface of the nozzle (1) is fixedly connected with a guide strip (2), and the inner top surface of the sleeve frame (8) is in sliding fit with the upper surface of the guide strip (2).
6. A process for the biochemical treatment of synthetic fibres, using a showerhead as claimed in any one of claims 1 to 5, characterised in that: The method comprises the following steps: S1, the front end of the water inlet pipe (34) is connected to the sewage discharge pipeline, and the port of the liquid injection port (35) is connected to the medicament supply pipeline; S2, the sewage in the water inlet pipe (34) is dispersed by the flow guide block (23) to form a water curtain, the medicament in the ports of the plurality of plug-in frames (4) is sprayed to fully contact with the water curtain, and the mixture is discharged from the rear end of the water passage (32); S3, the sewage discharged from the water passage (32) enters the sedimentation tank for sedimentation overflow, and then enters the aeration tank, and the synthetic fiber organic matter is degraded and synthesized by aerobic microorganisms under aerobic conditions.
Citation Information
Patent Citations
High-efficiency purification equipment for industrial sewage treatment
CN119285063A
Nano ceramic coating filling device
CN219136324U
Sewage sedimentation tank convenient for rapid dosing
CN220759111U