A soft soil reinforcement device based on microwave reinforcement and a reinforcement method thereof
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- CHEM IND GEOTECHN ENG
- Filing Date
- 2025-06-25
- Publication Date
- 2026-08-07
AI Technical Summary
[0002]下卧层是位于持力层以下,并处于压缩层或可能被剪损深度内的各层地基土,若与持力层相比其强度较低,压缩性大,则称为弱下卧层,它的存在往往会威胁上部建筑物的安全,故设计时对它也要进行承载力和沉降验算,对于下卧层的加固使用合适的方法对其进行加工,现有的微波加固设备难以针对实际的下卧层结构和情况进行分区处理,在湿度等情况不均衡的时候,难以实现较为均衡且稳定的加固效果
[0018]本发明的技术效果和优点:通过移动体来回移动的过程中带动推动头不断的撞击在隔水弹性布上,带动隔水弹性布产生形变后推动对应的金属薄片向外扩张,然后针对不同位置的推杆内部压力传感器的反馈自动适应多个加热设备的工作功率,在电机一正反转的时候,利用小齿轮与转轴之间的单向阻尼轴承设置使转轴会在一个方向间歇式旋转,在旋转的过程中带动螺旋叶片旋转产生负压,利用输送管对隔绝层与金属薄片之间抽吸流入的液体直至排出,整个过程可以实现针对性的分区固化,针对不同深度的湿度不同,对应不同的固化功率,实现最终的整体固化均衡,并且利用多个金属薄片的设置实现在监测不同深度的时候不相互影响监测数值,利用隔绝层的设置实现微波加固组件与外界的绝对隔离,利用隔水弹性布的设置实现在监测的过程中不会因为隔绝层的设置产生相互弹性影响,整个过程固化更加均匀效率较高,并且自动化程度高,方便使用。
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Figure CN120443627B_ABST
Abstract
Description
Technical Field
[0001] This invention belongs to the field of soft soil reinforcement technology, specifically relating to a soft soil reinforcement device and method based on microwave reinforcement. Background Technology
[0002] The underlying layer is the foundation soil located below the bearing layer and within the compressibility layer or the depth that may be sheared. If its strength is lower and its compressibility is higher compared with the bearing layer, it is called a weak underlying layer. Its existence often threatens the safety of the superstructure. Therefore, it must be calculated for bearing capacity and settlement during the design. Appropriate methods should be used to reinforce the underlying layer. Existing microwave reinforcement equipment is difficult to process in zones according to the actual underlying layer structure and conditions. When the humidity and other conditions are uneven, it is difficult to achieve a relatively balanced and stable reinforcement effect. Summary of the Invention
[0003] The purpose of this invention is to provide a soft soil reinforcement device and method based on microwave reinforcement, so as to solve the above-mentioned problems.
[0004] To achieve the above objectives, the present invention provides the following technical solution: a soft soil reinforcement device based on microwave reinforcement, comprising a frame, wherein a plurality of microwave reinforcement components are movably connected to the bottom of the frame, a transmission component is provided inside the frame to drive the microwave reinforcement components to move downward, a plurality of casters are provided at the bottom of the frame, the microwave reinforcement component comprises a sleeve, a rack is provided on the outer side of the sleeve and is connected to the transmission component through the rack, and a plurality of heating devices are provided inside the sleeve;
[0005] Multiple equidistant metal sheets are inserted into the outside of the sleeve and can be removed from the top. The metal sheets are slidably disposed inside the sleeve, and an insulating layer is provided on the side of the multiple metal sheets near the inside of the sleeve.
[0006] A column is fixedly installed in the middle of the sleeve, and multiple movable bodies are movably installed on the column. At least one side of each movable body is meshed with a gear II. A push rod is movably installed on one side of each movable body. A push head is fixedly installed on one side of the push rod. A transmission shaft is fixed in the middle of the multiple gear IIs on one side and extends to the top of the column. A transmission assembly is connected to the outside of the column. The push rod and the movable body are elastically connected, and a pressure sensor is installed at the connection point. The multiple pressure sensors are electrically connected to multiple heating devices respectively.
[0007] Preferably, the transmission assembly includes a driven gear fixed to the top of the transmission shaft, and a motor is fixedly connected to the driven gear.
[0008] Preferably, the transmission assembly includes a driven gear fixed to the top of the transmission shaft, a timing belt is meshed with one side of the driven gear, and a motor is drivenly connected to the timing belt.
[0009] Preferably, a timing belt is fitted onto the output shaft of the motor, and a large gear is fitted onto one side of the timing belt and mounted on the central shaft of the large gear.
[0010] Preferably, a small gear is meshed with one side of the large gear, and a rotating shaft is connected to the bottom of the small gear through a one-way damping bearing. The rotating shaft is movably fixed to the inner wall of the sleeve through a fixed connection. The bottom of the rotating shaft is movably connected to a housing through a sealed bearing. The housing is fixedly connected to the inner wall of the sleeve through a connecting rod. A spiral blade is movably connected to the outer side of one end of the rotating shaft extending into the housing, and negative pressure is generated by the rotation of the spiral blade. Conveying pipes are provided at the top and bottom of the housing, with the bottom conveying pipe extending between the insulating layer and the metal sheet, and one end of the top conveying pipe extending to the outer side.
[0011] Preferably, the insulating layer is provided with multiple water-resistant elastic fabrics, and each of the multiple water-resistant elastic fabrics corresponds to a multiple pushing head.
[0012] Preferably, a second gear is fixed to one end of the drive shaft extending to one side of the moving body, and the second gear meshes with the moving body to drive the moving body to move.
[0013] Preferably, the transmission assembly includes a gear three that meshes with a rack, a long shaft that is fixedly connected to the middle of the gear three, the long shaft extending to the outside of the frame, a synchronous belt that is sleeved between multiple gear threes and moves synchronously with each other through the synchronous belt, and a motor two that is drivenly connected to one of the long shafts.
[0014] A reinforcement method for soft soil based on microwave reinforcement equipment, the specific steps of which are as follows:
[0015] S1. Move the frame to the appropriate position, and then start motor two to drive multiple gears three to rotate, which in turn drives the rack and the entire microwave reinforcement assembly to move up and down.
[0016] S2. After the microwave reinforcement component is inserted, the motor one is started to rotate intermittently in both forward and reverse directions, which drives the driven gear to rotate. Finally, the gear two rotates, causing the moving body to move back and forth. During the back and forth movement of the moving body, the push head is driven to continuously hit the water-proof elastic cloth, causing the water-proof elastic cloth to deform and push the corresponding metal sheet to expand outward. Then, based on the feedback from the pressure sensor inside the push rod at different positions, the working power of multiple heating devices is automatically adapted.
[0017] S3. When the motor rotates in both directions, the one-way damping bearing between the pinion and the shaft causes the shaft to rotate intermittently in one direction. During the rotation, the spiral blades rotate to generate negative pressure, and the liquid flowing between the insulating layer and the metal sheet is sucked out through the delivery pipe until it is discharged.
[0018] The technical effects and advantages of this invention are as follows: During the back-and-forth movement of the moving body, the push head continuously impacts the waterproof elastic cloth, causing deformation and pushing the corresponding metal sheet outwards. Then, based on feedback from the pressure sensors inside the push rods at different positions, the invention automatically adapts to the operating power of multiple heating devices. During the forward and reverse rotation of the motor, a one-way damping bearing between the pinion and the shaft causes the shaft to rotate intermittently in one direction. This rotation drives the spiral blades to generate negative pressure, which is then pumped out through the delivery pipe, drawing liquid between the insulating layer and the metal sheet. This process allows for targeted, zoned curing, with different curing powers for varying humidity levels at different depths, achieving overall uniform curing. Furthermore, the use of multiple metal sheets prevents interference between monitoring values at different depths. The insulating layer ensures absolute isolation between the microwave-hardened component and the external environment. The waterproof elastic cloth prevents mutual elastic interference during monitoring. The entire process results in more uniform curing, higher efficiency, higher automation, and ease of use. Attached Figure Description
[0019] Figure 1 This is a schematic diagram of the structure of the present invention;
[0020] Figure 2 This is a schematic diagram of the transmission component structure of the present invention;
[0021] Figure 3 This is a schematic diagram of the internal structure of the microwave hardening component of the present invention;
[0022] Figure 4 For the present invention Figure 3 Schematic diagram of the structure of section A;
[0023] Figure 5 This is a schematic diagram of the gear mounting structure of the present invention;
[0024] Figure 6 This is a schematic diagram of the spiral blade mounting structure of the present invention.
[0025] In the diagram: 1. Microwave-reinforced assembly; 101. Top cover; 102. Sleeve; 103. Metal sheet; 104. Rack; 105. Heating equipment; 106. Waterproof elastic cloth; 107. Insulation layer; 108. Motor 1; 109. Synchronous belt 1; 110. Large gear; 111. Driven gear; 112. Small gear; 113. Rotating shaft; 115. Moving body; 116. Gear 2; 117. Push rod; 118. Push head; 119. Conveying pipe; 120. Helical blade; 121. Outer shell; 123. Drive shaft; 124. Column; 2. Caster wheel; 3. Transmission assembly; 301. Motor 2; 302. Synchronous belt; 303. Long shaft; 304. Gear 3; 4. Frame; 5. Extension hole. Detailed Implementation
[0026] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0027] The present invention provides a soft soil reinforcement device based on microwave reinforcement as shown in the figure, including a frame 4, a plurality of microwave reinforcement components 1 movably connected to the bottom of the frame 4, a transmission component 3 for driving the microwave reinforcement components 1 to move downward inside the frame 4, a plurality of casters 2 at the bottom of the frame 4, the microwave reinforcement component 1 including a sleeve 102, a rack 104 provided on the outside of the sleeve 102 and connected to the transmission component 3 through the rack 104, and a plurality of heating devices 105 provided inside the sleeve 102;
[0028] Multiple equidistant metal sheets 103 are inserted into the outside of the sleeve 102 and can be removed from the top. The metal sheets 103 are slidably disposed inside the sleeve 102. An insulating layer 107 is provided on the side of the multiple metal sheets 103 near the inside of the sleeve 102.
[0029] A column 124 is fixedly installed in the middle of the sleeve 102. Multiple movable bodies 115 are movably installed on the column 124. At least one side of the movable body 115 is meshed with a gear 116. A push rod 117 is movably installed on one side of the movable body 115. A push head 118 is fixedly installed on one side of the push rod 117. A transmission shaft 123 is fixed in the middle of the multiple gears 116 on one side and extends to the top of the column 124. The column 124 is externally connected to a transmission assembly. The push rod 117 and the movable body 115 are elastically connected, and a pressure sensor is installed at the connection point. The multiple pressure sensors are electrically connected to multiple heating devices 105 respectively.
[0030] Specifically, the transmission assembly includes a driven gear 111 fixed to the top of the transmission shaft 123, and a motor 108 is fixedly connected to the driven gear 111.
[0031] Specifically, the transmission assembly includes a driven gear 111 fixed to the top of the transmission shaft 123, a timing belt 109 meshing with one side of the driven gear 111, and a motor 108 being drivenly connected to the timing belt 109.
[0032] Specifically, a synchronous belt 109 is fitted on the output shaft of motor 108, and a large gear 110 is fitted on one side of the synchronous belt 109 and mounted on the central shaft of the large gear 110.
[0033] Specifically, a small gear 112 is meshed with one side of the large gear 110. The bottom of the small gear 112 is connected to a rotating shaft 113 via a one-way damping bearing. The rotating shaft 113 is movably fixed to the inner wall of the sleeve 102 via a fixed connection. The bottom of the rotating shaft 113 is movably connected to a housing 121 via a sealed bearing. The housing 121 is fixedly connected to the inner wall of the sleeve 102 via a connecting rod. A spiral blade 120 is movably connected to the outer side of one end of the rotating shaft 113 extending into the housing 121. Negative pressure is generated by the rotation of the spiral blade 120. Both the top and bottom of the housing 121 are provided with conveying pipes 119. The bottom conveying pipe 119 extends between the insulating layer 107 and the metal sheet 103, and one end of the top conveying pipe 119 extends to the outer side.
[0034] Specifically, the insulating layer 107 is provided with a plurality of water-resistant elastic cloths 106, and the plurality of water-resistant elastic cloths 106 correspond one-to-one with the plurality of push heads 118.
[0035] Specifically, a gear 116 is fixed to one end of the drive shaft 123 extending to one side of the moving body 115, and the gear 116 meshes with the moving body 115 to drive the moving body 115 to move.
[0036] Specifically, the transmission assembly 3 includes a gear 304 that meshes with the rack 104. A long shaft 303 is fixedly connected to the middle of the gear 304. The long shaft 303 extends to the outside of the frame 4. A synchronous belt 302 is sleeved between multiple gears 304 and they move synchronously with each other through the synchronous belt 302. A motor 2 301 is drivenly connected to one of the long shafts 303.
[0037] Working principle: The frame 4 is moved to a suitable position, and then the motor 2 301 is started to drive multiple gears 304 to rotate, which in turn drives the rack 104 and the entire microwave reinforcement component 1 to move up and down. After the microwave reinforcement component 1 is inserted, the motor 1 108 is started to rotate intermittently in both forward and reverse directions, which drives the driven gear 111 to rotate, which in turn drives the gear 2 116 to rotate, causing the moving body 115 to move back and forth. During the back and forth movement of the moving body 115, the push head 118 is driven to continuously hit the water-proof elastic cloth 106, causing the water-proof elastic cloth 106 to deform and push the corresponding metal sheet 103 to expand outward. Then, based on the feedback from the pressure sensor inside the push rod 117 at different positions, the working power of multiple heating devices 105 is automatically adapted. When the motor 1 108 rotates in both forward and reverse directions, the single gear 112 and the rotating shaft 113 are used to... The damping bearing allows the shaft 113 to rotate intermittently in one direction. During this rotation, the spiral blades 120 rotate, generating negative pressure. The delivery pipe 119 draws the liquid flowing between the insulating layer 107 and the metal sheet 103 until it is discharged. This process allows for targeted zone curing, with different curing powers for different depths of humidity, achieving overall uniform curing. The use of multiple metal sheets 103 ensures that monitoring values at different depths do not interfere with each other. The insulating layer 107 provides absolute isolation between the microwave-hardened component 1 and the external environment. The use of the waterproof elastic cloth 106 prevents mutual elastic interference during monitoring due to the insulating layer 107. The entire process results in more uniform curing, higher efficiency, higher automation, and ease of use.
[0038] Finally, it should be noted that the above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.
Claims
1. A soft soil reinforcement device based on microwave reinforcement, comprising a frame, wherein a plurality of microwave reinforcement components are movably connected to the bottom of the frame, a transmission component for driving the microwave reinforcement components downward is provided inside the frame, and a plurality of casters are provided at the bottom of the frame, characterized in that: The microwave hardening assembly includes a sleeve, a rack is provided on the outside of the sleeve and is connected to a transmission assembly through the rack, and multiple heating devices are provided inside the sleeve; Multiple equidistant metal sheets are inserted into the outside of the sleeve and can be removed from the top. The metal sheets are slidably disposed inside the sleeve, and an insulating layer is provided on the side of the multiple metal sheets near the inside of the sleeve. A column is fixedly installed in the middle of the sleeve, and multiple movable bodies are movably installed on the column. At least one side of each movable body is meshed with a gear II. A push rod is movably installed on one side of each movable body. A push head is fixedly installed on one side of the push rod. A transmission shaft is fixed in the middle of the multiple gear IIs on one side and extends to the top of the column. A transmission assembly is connected to the outside of the column. The push rod and the movable body are elastically connected, and a pressure sensor is installed at the connection. The multiple pressure sensors are electrically connected to multiple heating devices respectively. The transmission assembly includes a driven gear fixed to the top of the transmission shaft. A timing belt is meshed with one side of the driven gear, and a motor is driven to the timing belt. The timing belt is sleeved on the output shaft of the motor, and a large gear is also sleeved on one side of the timing belt and mounted on the central shaft of the large gear. A small gear is meshed with one side of the large gear. The bottom of the small gear is connected to a rotating shaft via a one-way damping bearing. The rotating shaft is movably fixed to the inner wall of the sleeve via a fixed connection. The bottom of the rotating shaft is movably connected to a housing via a sealed bearing. The housing is fixedly connected to the inner wall of the sleeve via a connecting rod. A spiral blade is movably connected to the outer side of one end of the rotating shaft extending into the housing. The rotation of the spiral blade generates negative pressure. Conveying pipes are provided at the top and bottom of the housing. The bottom conveying pipe extends between the insulating layer and the metal sheet, and one end of the top conveying pipe extends to the outside. The insulating layer is provided with multiple water-resistant elastic cloths, and each of the multiple water-resistant elastic cloths corresponds to a multiple push head.
2. The soft soil reinforcement device based on microwave reinforcement according to claim 1, characterized in that: One end of the drive shaft extending to one side of the moving body is fixed with a second gear, which meshes with the moving body to drive the moving body to move.
3. The soft soil reinforcement device based on microwave reinforcement according to claim 2, characterized in that: The transmission assembly includes a gear three that meshes with a rack and pinion, a long shaft that is fixedly connected to the middle of the gear three, the long shaft that extends to the outside of the frame, a synchronous belt that is sleeved between multiple gear threes and moves synchronously with each other through the synchronous belt, and a motor two that is drivenly connected to one of the long shafts.
4. The reinforcement method for soft soil reinforcement equipment based on microwave reinforcement according to claim 3, characterized in that: The specific steps are as follows: S1. Move the frame to the appropriate position, and then start motor two to drive multiple gears three to rotate, which in turn drives the rack and the entire microwave reinforcement assembly to move up and down. S2. After the microwave reinforcement component is inserted, the motor one is started to rotate intermittently in both forward and reverse directions, which drives the driven gear to rotate. Finally, the gear two rotates, causing the moving body to move back and forth. During the back and forth movement of the moving body, the push head is driven to continuously hit the water-proof elastic cloth, causing the water-proof elastic cloth to deform and push the corresponding metal sheet to expand outward. Then, based on the feedback from the pressure sensor inside the push rod at different positions, the working power of multiple heating devices is automatically adapted. S3. When the motor rotates in both directions, the one-way damping bearing between the pinion and the shaft causes the shaft to rotate intermittently in one direction. During the rotation, the spiral blades rotate to generate negative pressure, and the liquid flowing between the insulating layer and the metal sheet is sucked out through the delivery pipe until it is discharged.
Citation Information
Patent Citations
Efficient energy-saving soft soil foundation treatment device and construction method
CN115045267A
Equipment and method for microwave-pressure combined treatment of soft foundation
CN116464028A