Roller concentricity detection device
By designing a roller concentricity detection device and using a transmission mechanism to move the detection mechanism alternately and intermittently along the roller axial and circumferential direction, the problem of incomplete detection in the prior art is solved, high-precision and efficient concentricity detection are achieved, and the quality and production efficiency of gold stamping process are improved.
Patent Information
- Application Number
- CN202510641262.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-19
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2045-05-19
AI Technical Summary
The existing roller concentricity detection device can only perform single-point inspection and cannot fully reflect the overall concentricity of the roller, resulting in a lack of representativeness of the detection data, complex operation and inefficient efficiency, and cannot meet the requirements of high-precision production.
A roller concentricity detection device is designed, including a base plate, a clamping mechanism, a driving component, a transmission mechanism and a detection mechanism. Through the transmission mechanism, the detection mechanism is moved alternately and intermittently along the axial and circumferential direction of the roller to achieve an overall and comprehensive detection of the roller concentricity.
It improves detection accuracy and efficiency, reduces product waste rate, improves production efficiency, and meets the high-precision production requirements of modern gold stamping technology.
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Figure CN120445141A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of roller concentricity detection, and in particular to a roller concentricity detection device. Background Art
[0002] In the hot stamping process, roller concentricity is a key component, and its critical role in product processing precision and production efficiency is crucial. Roller concentricity represents the offset between the roller's center and the axis of rotation during rotation. This parameter directly impacts key performance indicators during the hot stamping process, such as pressure distribution uniformity and the clarity of the printed pattern. Poor roller concentricity not only increases product scrap rates but also increases equipment wear and reduces production efficiency. Therefore, accurate roller concentricity testing is crucial.
[0003] Most existing concentricity detection devices use a single-point detection method, which can only detect the concentricity of the roller at specified locations along its axial and circumferential directions. This detection method has significant drawbacks: because the concentricity of the roller at various axial and circumferential positions may vary in actual operation, the test results at a specific location cannot fully reflect the overall concentricity of the roller. As a result, the test data lacks representativeness and cannot meet the requirements of high-precision production. In addition, the position of the detection device needs to be adjusted when testing different locations, which makes the operation steps complicated and the detection efficiency low.
[0004] Therefore, it is urgent to propose a roller concentricity detection device and method to solve the above problems. Summary of the Invention
[0005] The purpose of the present invention is to provide a roller concentricity detection device to achieve overall and comprehensive detection of roller concentricity, improve detection accuracy and detection efficiency, thereby effectively improving the quality of hot stamping process, reducing product scrap rate, improving production efficiency, reducing equipment loss, and meeting the strict requirements of high-precision production of modern hot stamping process.
[0006] To achieve this object, the present invention adopts the following technical solutions:
[0007] A roller concentricity detection device comprises a base plate, a clamping mechanism, a first drive assembly, a transmission mechanism, and a detection mechanism. The clamping mechanism is used to clamp the roller. The first drive assembly is disposed on the base plate, and an output end thereof is in transmission connection with the clamping mechanism, and is used to drive the clamping mechanism to drive the roller to rotate about its axis. The detection mechanism is used to detect the concentricity of the roller surface, and the transmission mechanism is in transmission connection between the detection mechanism and the output end of the first drive assembly.
[0008] When the first driving assembly drives the clamping mechanism to drive the roller to rotate around its axis, the transmission mechanism is configured to drive the detection mechanism to move alternately and intermittently along the axial direction of the roller and around the circumference of the roller.
[0009] Furthermore, the first driving assembly includes a driving member, a driving roller, a driven roller and a transmission belt, the driving roller and the driven roller are parallel and spaced apart along the radial direction of the roller, the clamping mechanism is connected to the driven roller, the driving roller and the driven roller jointly tension the transmission belt, and the output end of the driving member is connected to the driving roller to drive the driving roller to rotate.
[0010] Furthermore, the transmission mechanism includes a transmission rod, a first transmission gear, a mounting frame, a spline shaft, a spline sleeve, a second transmission gear and a transmission cylinder assembly, one end of the transmission rod is coaxially connected to the active roller, and the other end is provided with the first transmission gear, the second transmission gear is rotatably arranged on the mounting frame, the spline shaft is coaxially connected to the second transmission gear, the spline sleeve is splined to the spline shaft, and the detection mechanism is connected to the spline sleeve, and the transmission cylinder assembly is transmission-connected between the first transmission gear, the second transmission gear and the spline sleeve, and is used to drive the second transmission gear to rotate or drive the spline sleeve to move axially along the roller, thereby driving the detection mechanism on the spline sleeve to move alternately and intermittently along the axial direction of the roller and around the circumference of the roller.
[0011] Furthermore, the transmission cylinder assembly includes a transmission cylinder, a transmission plate and a transmission member, the transmission plate is coaxially connected to one end of the transmission cylinder, the transmission plate is circumferentially provided with a plurality of arc-shaped teeth for meshing with the first transmission gear, and one end of the transmission cylinder is provided with a plurality of spaced tooth blocks for meshing with the second transmission gear. A transmission groove is also provided on the circumferential surface of the transmission cylinder, and the transmission groove is formed by connecting a horizontal groove and an oblique groove in sequence end to end. The tooth block corresponds to the horizontal groove position of the transmission groove, and a limiting ring is provided on the spline sleeve. A limiting groove is provided on the surface of the limiting ring. One end of the transmission member is pinned to the mounting frame, and the other end is slidably connected to the transmission groove and the limiting groove on both sides.
[0012] Furthermore, the detection mechanism includes an adjustment component and a detection component installed on the adjustment component, the detection end of the detection component is configured to abut against the roller surface of the roller, and the adjustment component is configured to adjust the distance between the detection end of the detection component and the axis of the roller.
[0013] Furthermore, the detection assembly includes a bracket and at least two form and position tolerance measuring gauges mounted on the bracket, the at least two form and position tolerance measuring gauges are spaced apart along the axial direction of the roller, and the detection ends of the form and position tolerance measuring gauges abut against the roller surface of the roller; and / or,
[0014] The detection mechanism includes a detection frame, a pressure detection part, a detection lever and an elastic part. The pressure detection part is arranged on the detection frame. The detection lever is pinned to the detection frame. The elastic part is provided between one end of the detection lever and the pressure detection part, and the other end can abut against the roller surface of the roller.
[0015] Furthermore, the adjustment component includes an adjustment frame, a sleeve and a screw, the screw is rotatably connected to the adjustment frame, and the screw extends radially along the roller, the sleeve is threadedly connected to the screw, and the sleeve is slidingly connected to the adjustment frame along the extension direction of the screw, and the detection component is connected to the sleeve.
[0016] 14. The repairing kit for automotive dents, according to claim 13, wherein a bottom of the foot stand comprises a through-hole, and the two foot pieces comprise two bosses, wherein the bosses comprise a through-hole, a screw bolt, and a nut.
[0017] Furthermore, the roller concentricity detection device also includes a fixed support and a sliding support arranged relatively to each other, the fixed support is fixedly connected to the base plate, and the sliding support is slidably connected to the base plate in a direction approaching or moving away from the fixed support, the first drive component is arranged on the fixed support, and the output end of the first drive component is transmission-connected to the first inner support component, and the second inner support component is rotatably mounted on the sliding support.
[0018] Furthermore, the roller concentricity detection device also includes a second drive component, which is arranged on the sliding support and has an output end transmission-connected to the base plate for driving the sliding support to move in a direction close to or away from the fixed support.
[0019] Beneficial effects of the present invention:
[0020] The present invention provides a roller concentricity detection device, comprising a base plate, a clamping mechanism, a driving assembly, a transmission mechanism and a detection mechanism. The clamping mechanism is used to clamp the roller. The driving assembly is arranged on the base plate, and the output end is connected to the clamping mechanism for driving the clamping mechanism to drive the roller to rotate around its axis. The detection mechanism is used to detect the concentricity of the roller surface, and a transmission mechanism is connected between the detection mechanism and the output end of the driving assembly. When the driving assembly drives the clamping mechanism to drive the roller to rotate around its axis, the transmission mechanism is configured to drive the detection mechanism to move alternately and intermittently along the axial direction of the roller and around the circumference of the roller, so that the detection mechanism switches in sequence to act on different axial and circumferential positions of the roller in a dynamic feeding trajectory manner, and acts on the surface of the roller body in a high-coverage, multi-area, automated measurement manner, so as to realize overall and comprehensive detection of the roller concentricity, and can improve the detection accuracy and detection efficiency, thereby effectively improving the quality of the hot stamping process, reducing the product scrap rate, improving production efficiency, reducing equipment loss, and meeting the strict requirements of high-precision production of modern hot stamping processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the structure of the roller concentricity detection device of the present invention. Figure 1 ;
[0022] Figure 2 This is a schematic diagram of the structure of the roller concentricity detection device of the present invention. Figure 2 ;
[0023] Figure 3 This is a schematic diagram of the structure of the roller concentricity detection device of the present invention. Figure 3 ;
[0024] Figure 4 This is a schematic diagram of the structure of the roller concentricity detection device of the present invention. Figure 4 ;
[0025] Figure 5 It is a schematic structural diagram of the transmission mechanism and adjustment assembly of the present invention;
[0026] Figure 6 It is a schematic structural diagram of the detection assembly of the present invention;
[0027] Figure 7 It is a structural schematic diagram of the clamping mechanism of the present invention;
[0028] Figure 8 yes Figure 7 Enlarged view of point A in the middle.
[0029] In the picture:
[0030] 100, roller;
[0031] 1. Bottom plate;
[0032] 2. Clamping mechanism; 21. First inner support assembly; 211. Telescopic drive member; 212. Support column; 213. Fixed ring; 214. Movable ring; 215. First support rod; 216. Second support rod; 217. Mounting bar; 218. Inner support member; 22. Second inner support assembly; 23. Mounting rod;
[0033] 3. First drive assembly; 31. Driving member; 32. Active roller; 33. Driven roller; 34. Transmission belt;
[0034] 4. Transmission mechanism; 41. Transmission rod; 42. First transmission gear; 43. Mounting frame; 431. Mounting block; 44. Spline shaft; 45. Spline sleeve; 451. Limiting ring; 46. Second transmission gear; 47. Transmission cylinder assembly; 471. Transmission cylinder; 472. Transmission plate; 4721. Arc teeth; 473. Transmission member; 4731. First connecting rod; 4732. Second connecting rod; 4733. Third connecting rod; 474. Tooth block; 475. Transmission slot; 476. Rotating shaft;
[0035] 5. Detection mechanism; 51. Adjustment assembly; 511. Adjustment frame; 512. Screw sleeve; 513. Screw rod; 515. Rod cap; 52. Detection assembly; 521. Bracket; 522. Form and position tolerance measuring table; 523. Detection frame; 524. Pressure detection element; 525. Detection lever; 526. Elastic element;
[0036] 6. Fixed support; 7. Sliding support; 8. Second drive assembly; 9. Slide groove; 10. Slider. DETAILED DESCRIPTION
[0037] The present invention will be further described in detail below with reference to the accompanying drawings and examples. It will be understood that the specific embodiments described herein are intended only to illustrate the present invention and are not intended to limit the present invention. It should also be noted that, for ease of description, the accompanying drawings only illustrate portions relevant to the present invention, not all structures.
[0038] In the description of the present invention, unless otherwise expressly specified or limited, the terms "connected," "connected," and "fixed" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integration; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention in specific circumstances.
[0039] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0040] In the description of this embodiment, the terms "upper," "lower," "right," and other orientations or positional relationships are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely for ease of description and simplified operation. They do not indicate or imply that the devices or components referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first" and "second" are used solely for descriptive purposes and have no special meanings.
[0041] like Figures 1 to 8As shown, this embodiment provides a roller concentricity detection device, including a base plate 1, a clamping mechanism 2, a first drive assembly 3, a transmission mechanism 4 and a detection mechanism 5. The clamping mechanism 2 is used to clamp the roller 100. The first drive assembly 3 is arranged on the base plate 1, and the output end is connected to the clamping mechanism 2 for driving the clamping mechanism 2 to drive the roller 100 to rotate around its axis; the detection mechanism 5 is used to detect the concentricity of the roller surface of the roller 100, and the transmission mechanism 4 is connected between the detection mechanism 5 and the output end of the first drive assembly 3; wherein, when the first drive assembly 3 drives the clamping mechanism 2 to drive the roller 100 to rotate around its axis When the line rotates, the transmission mechanism 4 is configured to drive the detection mechanism 5 to move alternately and intermittently along the axial direction of the roller 100 and around the circumference of the roller 100, so that the detection component 52 switches in sequence in a dynamic feed trajectory to act on different axial and circumferential positions of the roller, and acts on the surface of the roller body in a high-coverage, multi-area, automated measurement manner, so as to achieve an overall and comprehensive detection of the concentricity of the roller 100, and can improve the detection accuracy and detection efficiency, thereby effectively improving the quality of the hot stamping process, reducing the product scrap rate, improving production efficiency, reducing equipment loss, and meeting the strict requirements of high-precision production of modern hot stamping technology.
[0042] The first drive assembly 3 includes a drive member 31, a driving roller 32, a driven roller 33, and a transmission belt 34. The driving roller 32 and the driven roller 33 are arranged parallel and spaced apart along the radial direction of the roller 100. The clamping mechanism 2 is connected to the driven roller 33. The driving roller 32 and the driven roller 33 jointly tension the transmission belt 34. The output end of the drive member 31 is connected to the driving roller 32 to drive the driving roller 32 to drive the driven roller 33 to rotate, thereby driving the clamping mechanism 2 to rotate, thereby driving the roller 100 to be measured to rotate, which is conducive to improving the automation level of concentricity detection and thus improving detection efficiency. Optionally, the drive member 31 includes but is not limited to a drive motor, a pneumatic motor, or a hydraulic motor, which is not limited here.
[0043] Furthermore, the transmission mechanism 4 includes a transmission rod 41, a first transmission gear 42, a mounting frame 43, a spline shaft 44, a spline sleeve 45, a second transmission gear 46 and a transmission cylinder assembly 47. One end of the transmission rod 41 is coaxially connected to the active roller 32, and the other end is provided with a first transmission gear 42. The second transmission gear 46 is rotatably arranged on the mounting frame 43. The spline shaft 44 is coaxially connected to the second transmission gear 46. The spline sleeve 45 is spline-connected to the spline shaft 44, and the detection mechanism 5 is connected to the spline sleeve 45. The transmission cylinder assembly 47 is transmission-connected between the first transmission gear 42 and the second transmission gear 46 and the spline sleeve 45, and is used to drive the second transmission gear 46 to rotate or drive the spline sleeve 45 to move axially along the roller 100, thereby driving the detection mechanism 5 on the spline sleeve 45 to move alternately and intermittently along the axial direction of the roller 100 and around the circumference of the roller 100.
[0044] like Figures 1 to 5 As shown, specifically, the transmission cylinder assembly 47 includes a transmission cylinder 471, a transmission disk 472 and a transmission member 473. The transmission disk 472 is coaxially connected to one end of the transmission cylinder 471. The transmission disk 472 is circumferentially provided with a plurality of arcuate teeth 4721 for meshing with the first transmission gear 42. A plurality of spaced tooth blocks 474 are arranged at one end of the transmission cylinder 471 for meshing with the second transmission gear 46. A transmission groove 475 is also provided on the circumference of the transmission cylinder 471. The transmission groove 475 is formed by connecting a horizontal groove and an oblique groove in sequence end to end. The tooth block 474 corresponds to the horizontal groove position of the transmission groove 475. A limiting ring 451 is provided on the spline sleeve 45. A limiting groove is provided on the surface of the limiting ring 451. One end of the transmission member 473 is pinned to the mounting frame 43, and the other end is slidably connected to the transmission groove 475 and the limiting groove on both sides. When the tooth block 474 meshes with the second transmission gear 46, the transmission member 473 is slidably connected in the horizontal groove. At this time, the transmission member 473 remains in an axial position along the roller 100, and the tooth block 474 acts on the second transmission gear 46 to drive the second transmission gear 46 to drive the spline shaft 44 to rotate, thereby driving the spline sleeve 45 to rotate circumferentially once, so that the detection component 52 connected to the spline sleeve 45 rotates a certain angle; when the gap between adjacent tooth blocks 474 acts on the second transmission gear 46, the first transmission gear 42 stops rotating. At this time, the transmission member 473 is slidably connected in the inclined groove and slides along the inclined groove with the rotation of the transmission cylinder 471, thereby driving the spline sleeve 45 to slide along its axial direction on the spline shaft 44; this cycle repeats, and when the transmission cylinder 471 rotates one circle, it can drive the detection component 52 to move alternately along the axial direction of the roller 100 and around the circumference of the roller 100, forming a stepped step point switching detection mode on the roller surface of the roller 100.
[0045] Among them, the transmission cylinder assembly 47 also includes a rotating shaft 476, on which the transmission cylinder 471 and the transmission disk 472 are coaxially connected. The rotating shaft 476 is rotatably connected to the mounting frame 43, providing a reliable support basis for the transmission cylinder 471 and the transmission disk 472, which can greatly enhance the stability of the rotational connection between the transmission cylinder assembly 47 and the mounting frame 43, and improve the transmission accuracy and transmission efficiency.
[0046] like Figure 5As shown, the transmission member 473 includes a first connecting rod 4731, a second connecting rod 4732, a third connecting rod 4733 and a limiting column. A mounting block 431 is provided on the mounting frame 43. The mounting block 431 is arranged between the transmission cylinder 471 and the spline sleeve 45. The first connecting rod 4731 and the second connecting rod 4732 are pinned on both sides of the mounting block 431 respectively. The ends of the first connecting rod 4731 and the second connecting rod 4732 away from the mounting block 431 are connected with the third connecting rod 4733. The two ends of the third connecting rod 4733 extend into the transmission groove 475 and the limiting groove respectively and are provided with a limiting column. The limiting column is clamped in the transmission groove 475 or the limiting groove and can slide in the transmission groove 475 or the limiting groove to ensure the stability of the connection between the third connecting rod 4733 and the transmission groove 475 and the limiting groove, thereby realizing the transmission connection between the spline sleeve 45 and the transmission groove 475.
[0047] like Figure 5 and Figure 6 As shown, the detection mechanism 5 includes an adjusting component 51 and a detection component 52 installed on the adjusting component 51. The detection end of the detection component 52 is configured to abut against the roller surface of the roller 100, so as to detect the concentricity of the abutment position during the rotation of the roller 100 around its axis. The adjusting component 51 is configured to adjust the distance between the detection end of the detection component 52 and the axis of the roller 100, and can adapt to the detection requirements of rollers 100 with different diameters, thereby improving the versatility and flexibility of the roller concentricity detection device, thereby reducing the detection cost and improving the detection efficiency.
[0048] The inspection assembly 52 includes a bracket 521 and at least two form and position tolerance gauges 522 mounted on the bracket 521. The at least two form and position tolerance gauges 522 are spaced apart along the axial direction of the roller 100, and the inspection ends of the form and position tolerance gauges 522 abut against the roller surface of the roller 100. Inspection using at least two form and position tolerance gauges 522 can improve inspection efficiency and reliability of inspection results. The form and position tolerance gauges 522 include micrometers or dial indicators.
[0049] Optionally, the detection mechanism 5 also includes a detection frame 523, a pressure detection member 524, a detection lever 525 and an elastic member 526. The pressure detection member 524 is arranged on the detection frame 523, the detection lever 525 is pinned to the detection frame 523, and an elastic member 526 is provided between one end of the detection lever 525 and the pressure detection member 524, and the other end can abut against the roller surface of the roller 100. When the roller 100 rotates, one end of the detection lever 525 always acts on the outer wall of the roller 100, and the other end acts on the elastic member 526, so that the pressure detection member 524 generates a pressure value. When detecting the concentricity of the roller 100, once the roller 100 has a concentricity deviation, the pressure indication of the pressure detection member 524 will also change accordingly. By the fluctuation of the pressure indication of the pressure detection member 524, it can be quickly determined whether there is a concentricity deviation.
[0050] The pressure detection element 524 includes but is not limited to a strain gauge pressure sensitive sensor or a piezoelectric pressure sensitive sensor, which is not limited here.
[0051] In this embodiment, the adjustment component 51 includes an adjustment frame 511, a sleeve 512 and a screw 513. The screw 513 is rotatably connected to the adjustment frame 511, and the screw 513 extends radially along the roller 100. The sleeve 512 is threadedly connected to the screw 513. The detection component 52 is connected to the sleeve 512, and the sleeve 512 is slidingly connected to the adjustment frame 511 along the extension direction of the screw 513. By rotating the screw 513, the sleeve 512 can be driven to move along the extension direction of the screw 513, thereby adjusting the distance between the detection component 52 and the roller 100 to ensure that the detection end of the detection component 52 abuts against the roller surface of the roller 100.
[0052] Furthermore, in order to facilitate the screwing of the screw 513 , a rod cap 515 is connected to one end of the screw 513 away from the roller 100 , and the rod cap 515 extends outside the adjustment frame 511 , so that the staff can perform the screwing operation.
[0053] In this embodiment, the bracket 521 is connected to the screw sleeve 512 , and the detection frame 523 is connected to the bracket 521 to achieve the installation of the form and position tolerance measuring gauge 522 , the pressure detection component 524 , the detection lever 525 and the elastic component 526 .
[0054] like Figure 7 and Figure 8As shown, the clamping mechanism 2 includes a first inner support assembly 21 and a second inner support assembly 22 that are coaxial and oppositely arranged. The first inner support assembly 21 and the second inner support assembly 22 are respectively used to internally support the two ends of the fixed roller 100, wherein the first inner support assembly 21 and the second inner support assembly 22 both include a telescopic driving member 211, a support column 212, a fixed ring 213, a movable ring 214, a plurality of first support rods 215, and a second support rod 216 corresponding to the first support rod 215, a mounting strip 217 and an inner support member 218. The fixed ring 213 is fixedly sleeved on the support column 212, and the movable ring 214 is slidably sleeved on the support column 212. The circumferentially spaced pins of the fixed ring 213 are connected to the plurality of first support rods 215. The movable ring 214 is A second support rod 216 is pinned to the corresponding circumferential direction, and the two ends of the mounting bar 217 are pinned to the corresponding first support rod 215 and second support rod 216 respectively. An inner support member 218 is installed on each mounting bar 217. The output end of the telescopic drive member 211 is connected to the movable ring 214 for driving the movable ring 214 to move closer to or away from the fixed ring 213, thereby adjusting the distance between the inner support member 218 and the axis of the support column 212, so that the inner support member abuts against the inner wall of the roller 100, thereby internally supporting and fixing the roller 100. The first inner support assembly 21 and the second inner support assembly 22 can quickly clamp and fix rollers 100 of different inner diameters before testing, which helps to improve the versatility and flexibility of the roller concentricity detection device and improve the clamping and detection efficiency. Among them, the telescopic drive member 211 includes but is not limited to a drive motor, a pneumatic motor or a hydraulic motor, which is not limited here.
[0055] like Figure 1 As shown, in some optional embodiments, the roller concentricity detection device further includes a fixed support 6 and a sliding support 7 arranged opposite to each other, the fixed support 6 being fixedly connected to the base plate 1, and the sliding support 7 being slidably connected to the base plate 1 in a direction approaching or moving away from the fixed support 6, the first drive assembly 3 being arranged on the fixed support 6, and the output end of the first drive assembly 3 being transmission-connected to the first inner support assembly 21, the second inner support assembly 22 being rotatably mounted on the sliding support 7, the first drive assembly 3 driving the first inner support assembly 21 to drive the roller 100 to rotate, and the second inner support assembly 22 rotating along with the roller 100. By moving the sliding support 7 in a direction approaching or moving away from the fixed support 6 to slide, the distance between the first inner support assembly 21 and the second inner support assembly 22 can be adjusted, so that rollers 100 of different lengths can be clamped and fixed, further improving the versatility and flexibility of the roller concentricity detection device and improving the clamping and detection efficiency.
[0056] In addition, the clamping mechanism 2 also includes a mounting rod 23, one end of the mounting rod 23 passes through the spline shaft 44, and one end is fixedly connected to the mounting frame 43, and the other end is rotatably connected to the second inner support assembly 22, so that the second inner support assembly 22 can rotate with the roller 100, avoiding torsional damage caused by inconsistent rotation at both ends when the roller 100 rotates around its own axis, thereby avoiding damage to the roller 100.
[0057] Furthermore, the roller concentricity detection device also includes a second drive component 8, which is arranged on the sliding support 7, and its output end is connected to the base plate 1 for driving the sliding support 7 to move in the direction close to or away from the fixed support 6. By adjusting the distance between the sliding support 7 and the fixed support 6 through the second drive component 8, the degree of automation of the concentricity detection of the roller 100 is further improved, and fast and accurate displacement control is achieved, which greatly shortens the preparation time of the detection equipment in different detection scenarios. It is particularly suitable for batch detection of different lengths, making the detection process smoother and more efficient, and the second drive component 8 ensures the stability of the sliding support 7 during movement through stable power output, which is conducive to ensuring the accuracy and reliability of the detection results. Optionally, the second drive component 8 includes but is not limited to the use of a linear guide motor, a pneumatic motor or a hydraulic motor, which is not limited here.
[0058] Among them, one of the base plate 1 and the sliding support 7 is provided with a slide groove 9 extending in a direction close to or away from the fixed support 6, and the other is provided with a slider 10 slidingly connected to the slide groove 9. The sliding cooperation between the slide groove 9 and the slider 10 provides a guiding effect for the movement of the sliding support 7, which helps to ensure that the first inner support component 21 is coaxial with the second inner support component 22, thereby improving the accuracy of clamping and detection.
[0059] In other optional embodiments, the driven roller 33 is adjustably connected to the fixed support 6 in the vertical direction, and the mounting frame 43 is adjustably connected to the sliding bracket 521 in the vertical direction. For rollers 100 to be tested with different outer diameters, the staff can adjust the height of the first inner support assembly 21 and the second inner support assembly 22 from the base plate 1 by adjusting the position of the driven roller 33 and the mounting frame 43 in the vertical direction, thereby providing installation space for the roller 100 and avoiding interference with the base plate 1 or the support, further improving the versatility and flexibility of the roller concentricity detection device and improving the clamping and detection efficiency.
[0060] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention and are not intended to limit the embodiments of the present invention. A person skilled in the art would be able to make various obvious changes, readjustments, and substitutions without departing from the scope of protection of the present invention. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.
Claims
1. A roller concentricity detection device, characterized in that: The invention comprises a base plate (1), a clamping mechanism (2), a first drive assembly (3), a transmission mechanism (4) and a detection mechanism (5), wherein the clamping mechanism (2) is used for clamping a roller (100), the first drive assembly (3) is arranged on the base plate (1), and the output end of the first drive assembly (3) is in transmission connection with the clamping mechanism (2), and is used for driving the clamping mechanism (2) to drive the roller (100) to rotate around its axis; the detection mechanism (5) is used for detecting the concentricity of the roller surface of the roller (100), and the transmission mechanism (4) is in transmission connection between the detection mechanism (5) and the output end of the first drive assembly (3); When the first drive assembly (3) drives the clamping mechanism (2) to drive the roller (100) to rotate around its axis, the transmission mechanism (4) is configured to drive the detection mechanism (5) to move alternately and intermittently along the axial direction of the roller (100) and around the circumference of the roller (100).
2. The roller concentricity detection device according to claim 1, characterized in that: The first driving assembly (3) comprises a driving member (31), a driving roller (32), a driven roller (33) and a transmission belt (34); the driving roller (32) and the driven roller (33) are arranged in parallel and spaced apart along the radial direction of the roller (100); the clamping mechanism (2) is connected to the driven roller (33); the driving roller (32) and the driven roller (33) jointly tension the transmission belt (34); the output end of the driving member (31) is transmission-connected to the driving roller (32) to drive the driving roller (32) to drive the driven roller (33) to rotate.
3. The roller concentricity detection device according to claim 2, characterized in that: The transmission mechanism (4) comprises a transmission rod (41), a first transmission gear (42), a mounting frame (43), a spline shaft (44), a spline sleeve (45), a second transmission gear (46) and a transmission cylinder assembly (47); one end of the transmission rod (41) is coaxially connected to the active roller (32); the other end is provided with the first transmission gear (42); the second transmission gear (46) is rotatably arranged on the mounting frame (43); the spline shaft (44) is coaxially connected to the second transmission gear (46); the spline sleeve (45) is spline-connected to the second transmission gear (46); The detection mechanism (5) is connected to the spline shaft (44), and the detection mechanism (5) is connected to the spline sleeve (45). The transmission cylinder assembly (47) is transmission-connected between the first transmission gear (42), the second transmission gear (46) and the spline sleeve (45), and is used to drive the second transmission gear (46) to rotate or drive the spline sleeve (45) to move axially along the roller (100), thereby driving the detection mechanism (5) on the spline sleeve (45) to move alternately and intermittently along the axial direction of the roller (100) and around the circumference of the roller (100).
4. The roller concentricity detection device according to claim 3, characterized in that: The transmission cylinder assembly (47) includes a transmission cylinder (471), a transmission disc (472) and a transmission member (473). The transmission disc (472) is coaxially connected to one end of the transmission cylinder (471). The transmission disc (472) is circumferentially provided with a plurality of arc-shaped teeth (4721) for engaging with the first transmission gear (42). One end of the transmission cylinder (471) is circumferentially provided with a plurality of spaced tooth blocks (474) for engaging with the second transmission gear (46). The transmission cylinder ( A transmission groove (475) is also provided on the circumference of the transmission groove (471), and the transmission groove (475) is formed by connecting a horizontal groove and an oblique groove in sequence end to end. The tooth block (474) corresponds to the horizontal groove position of the transmission groove (475). A limiting ring (451) is provided on the spline sleeve (45), and a limiting groove is provided on the surface of the limiting ring (451). One end of the transmission member (473) is pin-connected to the mounting frame (43), and the other end is slidably connected to the transmission groove (475) and the limiting groove on both sides respectively.
5. The roller concentricity detection device according to claim 1, characterized in that: The detection mechanism (5) comprises an adjustment component (51) and a detection component (52) mounted on the adjustment component (51), wherein the detection end of the detection component (52) is configured to abut against the roller surface of the roller (100), and the adjustment component (51) is configured to adjust the distance between the detection end of the detection component (52) and the axis of the roller (100).
6. The roller concentricity detection device according to claim 5, characterized in that: The detection assembly (52) comprises a bracket (521) and at least two form and position tolerance measuring gauges (522) mounted on the bracket (521), the at least two form and position tolerance measuring gauges (522) being arranged at intervals along the axial direction of the roller (100), and the detection ends of the form and position tolerance measuring gauges (522) abutting against the roller surface of the roller (100); and / or, The detection mechanism (5) comprises a detection frame (523), a pressure detection member (524), a detection lever (525) and an elastic member (526); the pressure detection member (524) is arranged on the detection frame (523); the detection lever (525) is pin-connected to the detection frame (523); and the elastic member (526) is provided between one end of the detection lever (525) and the pressure detection member (524), and the other end can abut against the roller surface of the roller (100).
7. The roller concentricity detection device according to claim 5, characterized in that: The adjusting assembly (51) comprises an adjusting frame (511), a screw sleeve (512) and a screw rod (513); the screw rod (513) is rotatably connected to the adjusting frame (511), and the screw rod (513) extends along the radial direction of the roller (100); the screw sleeve (512) is threadedly connected to the screw rod (513), and the screw sleeve (512) and the adjusting frame (511) are slidably connected along the extending direction of the screw rod (513); and the detecting assembly (52) is connected to the screw sleeve (512).
8. The roller concentricity detection device according to any one of claims 1 to 7, characterized in that: The clamping mechanism (2) includes a first inner support assembly (21) and a second inner support assembly (22) which are coaxial and oppositely arranged. The first inner support assembly (21) and the second inner support assembly (22) are respectively used to internally support and fix the two ends of the roller (100). The first inner support assembly (21) and the second inner support assembly (22) each include a telescopic driving member (211), a support column (212), a fixed ring (213), a movable ring (214), a plurality of first support rods (215), and second support rods (216) corresponding to the first support rods (215), a mounting bar (217) and an inner support member (218). The fixed ring (213) is fixedly sleeved on the support column (212). The movable ring (214) is slidably mounted on the support column (212); the fixed ring (213) is pinned with a plurality of first support rods (215) at circumferential intervals; the movable ring (214) is pinned with the second support rods (216) at corresponding circumferential intervals; the two ends of the mounting bar (217) are pinned with the corresponding first support rods (215) and second support rods (216) respectively; each mounting bar (217) is mounted with the inner support member (218); the output end of the telescopic driving member (211) is transmission-connected with the movable ring (214) for driving the movable ring (214) to approach or move away from the fixed ring (213) so as to adjust the distance between the inner support member (218) and the axis of the support column (212).
9. The roller concentricity detection device according to claim 8, characterized in that: The roller concentricity detection device further comprises a fixed support (6) and a sliding support (7) arranged opposite to each other, wherein the fixed support (6) is fixedly connected to the base plate (1), and the sliding support (7) is slidably connected to the base plate (1) in a direction approaching or moving away from the fixed support (6), the first drive component (3) is arranged on the fixed support (6), and the output end of the first drive component (3) is transmission-connected to the first inner support component (21), and the second inner support component (22) is rotatably mounted on the sliding support (7).
10. The roller concentricity detection device according to claim 9, characterized in that: The roller concentricity detection device further comprises a second drive assembly (8), which is arranged on the sliding support (7), and an output end of which is transmission-connected to the base plate (1) for driving the sliding support (7) to move in a direction toward or away from the fixed support (6).
Citation Information
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