Fully automatic overturning and forging workbench

By coordinating the lifting and clamping drive components and the flipping guide components of the fully automatic flipping forging worktable, the automatic clamping, lifting and flipping of forgings is achieved, solving the problem of inaccurate flipping angle in the forging process and improving production efficiency and equipment versatility.

CN120460657BActive Publication Date: 2026-01-02LINYI HONGDE MECHANICAL EQUIP CO LTD +1
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Patent Information

Application Number
CN202510756520.3
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-06-06
Publication Date
2026-01-02
Estimated Expiration
2045-06-06

AI Technical Summary

Technical Problem

In existing forging processes, during the flipping of blanks or forgings, the existing technology cannot precisely control the flipping angle of the clamping arm, resulting in inaccurate flipping of the forgings and affecting the processing quality.

Method used

The fully automatic tilting forging worktable is adopted. Through the cooperation of the lifting clamping drive component and the tilting guide component, the forging workpiece is automatically clamped, lifted and tilted. The tilting tie rod and the tilting guide are linked to precisely control the tilting angle of the clamping unit and avoid interference between the forging workpiece and the turntable or table surface.

Benefits of technology

This technology enables automatic flipping of forgings, reducing manual intervention, improving production efficiency, ensuring a stable flipping process, reducing the risk of workpiece damage, and enhancing the versatility and production flexibility of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The application provides a full-automatic overturning forging workbench, and relates to the technical field of forging equipment. The forging workbench comprises a forging table, a main frame structure and a clamping and overturning mechanism. The forging table is provided with a turntable part to adjust the position of the forged piece. The main frame structure comprises a base plate and a guide side plate, and the guide side plate is provided with an overturning guide part. The clamping and overturning mechanism comprises a lifting and clamping driving part and two clamping parts. The clamping parts clamp the forged piece through a clamping action unit and drive overturning through an overturning action rod unit. The lifting and clamping driving part adjusts the height through a lifting cylinder part. The overturning pull rod part cooperates with the overturning guide part to realize the lifting and overturning of the forged piece. The application improves the forging precision and efficiency through automatic clamping and overturning. The forged piece does not interfere with the workbench during the overturning process, ensuring stability. The overturning angle is adjustable, adapting to different process requirements. The device has a compact structure and is suitable for various forging scenes, having significant practicality and economy.
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Description

TECHNICAL FIELD

[0001] The present application relates to the field of forging equipment, and in particular to a full-automatic overturning forging workbench. BACKGROUND

[0002] Forging is a processing method that makes metal materials produce plastic deformation by applying external force to obtain the required shape, size and performance. It is an important part of metal plastic processing and is widely used in mechanical manufacturing, automobile, aerospace, military and other fields. In the existing hot forging production technology process, after the blank is heated in the heating furnace, it is taken out from the heating furnace by manual or personnel operation of auxiliary mechanical equipment, and placed on the turntable of the forging equipment. The operator operates the forging equipment to make the forging hammer hit the blank to make it produce plastic deformation. In the process of hammering, the blank is continuously turned and shaped by manual or personnel operation of auxiliary mechanical equipment, and the blank obtains the required shape and size under the cooperation of the hammering process.

[0003] In the forging process, when the blank or the forged piece is overturned, the blank or the forged piece needs to be clamped by the clamping part and lifted to a certain height for overturning to avoid interference between the blank or the forged piece and the workbench during overturning. The conventional overturning mechanism is to drive the clamping part to rotate relative to the clamping arm or the clamping arm to rotate to realize the overturning of the blank or the forged piece. However, the motor-driven rotation cannot accurately control the angle of rotation of the clamping arm or the clamping part, so the overturning angle cannot be accurately controlled. SUMMARY

[0004] The purpose of the present application is to provide a full-automatic overturning forging workbench to solve the technical problems proposed in the background art.

[0005] To achieve the above-mentioned purpose, the present application provides the following technical solutions:

[0006] The application discloses a full-automatic overturning and forging workbench, which comprises a forging table, a main frame structure and a clamping and overturning mechanism, wherein the upper end surface of the forging table is provided with a rotating disc part at the center part to adjust the position and direction of a forging piece; the main frame structure comprises a base plate part arranged at the side of the forging table and two guide side plate parts arranged at the two ends of the base plate part respectively, the guide side plate parts are provided with overturning guide parts, the clamping and overturning mechanism comprises a lifting and clamping driving part and two clamping parts, the two ends of the lifting and clamping driving part are vertically slidably connected with the two guide side plate parts respectively, at least one lifting cylinder part is arranged between the bottom of the lifting and clamping driving part and the base plate part to adjust the height position of the lifting and clamping driving part, the side of the lifting and clamping driving part is provided with an overturning pull rod part arranged between the two guide side plate parts, the end of the overturning pull rod part is connected with the overturning guide part, the overturning guide part can push and pull the overturning pull rod part away from or close to the lifting and clamping driving part, and the two clamping parts are oppositely arranged and comprise a clamping hollow supporting arm, a clamping action unit and an overturning action rod unit.

[0007] Based on the technical scheme, the application further provides the following optional technical schemes.

[0008] In an optional scheme, the end of the overturning action rod unit away from the lifting and clamping driving part is connected with the end of the clamping action unit through an overturning spring part, the overturning spring part is always in a stretched state, the overturning guide part comprises a guide groove part arranged on the surface of the guide side plate part and a downward positioning guide plate, the guide groove part comprises an upward moving guide groove, an upper horizontal guide groove, a downward inclined return groove and a plurality of downward moving guide grooves, the upward moving guide groove is arranged on the side of the guide side plate part close to the lifting and clamping driving part, the plurality of downward moving guide grooves are arranged on the side of the upward moving guide groove away from the lifting and clamping driving part and are distributed at equal intervals, the adjacent two downward moving guide grooves and the upward moving guide groove and the downward moving guide grooves form a limiting guide part, the upward moving guide groove and the downward moving guide groove are connected and communicated at the top through the upper horizontal guide groove and are connected and communicated at the bottom through the downward inclined return groove, the end of the overturning pull rod part extends into the guide groove part and moves in the guide groove part, and the downward positioning guide plate is slidably arranged in the upper horizontal guide groove and is connected with an adjuster arranged at the top of the guide side plate part, the adjuster is used for adjusting the position of the downward positioning guide plate on the upper horizontal guide groove.

[0009] In an alternative, the adjusting device comprises an adjusting screw and an adjusting seat, the adjusting screw is arranged on the top of the guide side plate, and one end of the adjusting screw is provided with an operating end, and the adjusting screw is provided with the adjusting seat which is screw-connected with the adjusting screw, and the adjusting seat is connected with the lower positioning guide plate through a supporting arm.

[0010] In an alternative, the upper horizontal guide groove is internally provided with an upper pressure sensing block which corresponds to the upper moving guide groove, the lower positioning guide plate is provided with a lower pressure sensor on the end surface of the upper moving guide groove, and the upper pressure sensing block and the lower pressure sensor are electrically connected with the lifting cylinder.

[0011] In an alternative, the sidewall of each lower moving guide groove is provided with a release pressure sensor which is located at the bottom of the lower moving guide groove, and the release pressure sensor is electrically connected with the lifting and clamping driving part, and when the turnover pull rod passes through the release pressure sensor, the release pressure sensor touches the outer wall of the turnover pull rod.

[0012] In an alternative, the end of the turnover pull rod which extends into the guide groove part is provided with a wheel part which is screw-connected with the turnover pull rod, and the width of the guide groove part is the same as the diameter of the wheel part.

[0013] In an alternative, the end surface of the guide side plate is further provided with a one-way rotation guide assembly which is located at the position where the lower inclined back-moving groove and the upper moving guide groove are connected, and the one-way rotation guide assembly comprises a one-way rotation shaft, a one-way ratchet part and a plurality of blocking rods, the one-way rotation shaft is arranged on the guide side plate and extends to the back of the guide side plate at one end, the one-way ratchet part is arranged on the back of the guide side plate and is connected with the end of the one-way rotation shaft, the one-way ratchet part can limit the rotation of the one-way rotation shaft in one direction, and a plurality of blocking rods are circumferentially distributed on the one-way rotation shaft, and in the initial state, one of the blocking rods vertically penetrates the lower inclined back-moving groove.

[0014] In an alternative, the lifting and clamping driving part comprises a lifting frame, a left-right rotating screw and two clamping sliding seats, the lifting frame is slidably connected with the side of the two guide side plates, the left-right rotating screw is arranged on the lifting frame and is connected with a clamping motor at one end, and the two clamping sliding seats are slidably arranged on the lifting frame and are connected with the two clamping hollow supporting arms, respectively, and the lifting frame is screw-penetrated through the two clamping sliding seats at both ends.

[0015] In an alternative: the turnover lever unit includes a movable lever and a sleeve part, the movable lever is slidingly arranged inside the clamping hollow arm, the end of the movable lever away from the lifting clamping driving part penetrates the end of the clamping hollow arm and is connected thereto by a turnover spring piece, the sleeve part is arranged at the end of the movable lever close to the lifting clamping driving part and the sleeve part is slidingly sleeved on the turnover pull rod piece, and a turnover rack is arranged on the movable lever; the clamping action unit includes a box part, a turnover main shaft and a V-shaped clamping frame, the box part is detachably installed on the clamping hollow arm through fastening base plate cooperating bolts, the turnover main shaft is rotationally arranged on the box part and a turnover gear is arranged on the turnover main shaft inside the box part, the turnover gear can engage with the turnover rack, and the V-shaped clamping frame is arranged at the end of the turnover main shaft towards the center of the forging press table, and movable abutting parts are rotationally arranged on both arms of the V-shaped clamping frame.

[0016] In an alternative: the turnover main shaft penetrates the two end walls of the box part and a rotation guide cylinder is arranged between the turnover main shaft and the end walls of the box part, the rotation guide cylinder is rotationally connected with the end walls of the box part and the turnover main shaft can slide with the rotation guide cylinder, a rotation plate rotationally cooperating with the V-shaped clamping frame is arranged at the end of the turnover main shaft away from the V-shaped clamping frame, and the rotation plate is connected with the end of the box part by a disengaging spring piece.

[0017] By adopting the above technical scheme, the present application has the following beneficial effects:

[0018] In the full-automatic turnover forging press workbench provided by the present application, the automatic clamping, lifting and turnover of the forged piece are realized through the cooperation of the lifting clamping driving part and the turnover guide part, manual intervention is reduced, and the production efficiency is improved; the linkage design of the turnover pull rod piece and the turnover guide part can accurately control the turnover angle of the clamping action unit, meeting the needs of different forging processes; the forged piece is turned over after being lifted, avoiding contact with the turntable part or the forging press table, ensuring the stability of the turnover process and reducing the risk of workpiece damage; the hollow arm and the sliding turnover lever design of the clamping part optimize the space utilization and improve the synchronism of clamping and turnover; the equipment can be adapted to forged pieces of different sizes and shapes, improving the versatility and production flexibility of the equipment. BRIEF DESCRIPTION OF DRAWINGS

[0019] In order to more clearly illustrate the specific embodiments of the present application or the technical solutions in the prior art, the following will briefly introduce the drawings needed to be used in the description of the specific embodiments or the prior art. Obviously, the drawings described below are some embodiments of the present application, and other drawings can also be obtained by those skilled in the art without creative labor.

[0020] Figure 1 It is a whole structure schematic view of the forging press workbench in an embodiment of the present application.

[0021] Figure 2 Structure diagram of the clamping and overturning mechanism in one embodiment of the present application.

[0022] Figure 3 Structure diagram of the guide side plate in one embodiment of the present application.

[0023] Figure 4 Structure diagram of the guide side plate in one embodiment of the present application. Figure 3 Structure diagram of the guide side plate in one embodiment of the present application.

[0024] Figure 5 Structure diagram of the guide side plate in one embodiment of the present application. Figure 3 Structure diagram of the guide side plate in one embodiment of the present application.

[0025] Figure 6 Structure diagram of the one-way rotating guide assembly in one embodiment of the present application.

[0026] Figure 7 Structure diagram of the overturning action rod unit in one embodiment of the present application.

[0027] Figure 8 Structure diagram of the clamping action unit in one embodiment of the present application.

[0028] Figure mark annotation: forging press table 100, rotating disc part 110, guide side plate 200, upward moving guide groove 210, downward moving guide groove 220, limiting guide part 230, upper horizontal guide groove 240, upper pressure sensing block 250, downward positioning guide plate 260, adjuster 270, adjusting screw 271, operation end 272, adjusting seat 273, downward inclined return groove 280, release pressure sensor 290, base plate 300, clamping part 400, clamping hollow arm 410, clamping action unit 420, box part 421, overturning main shaft 422, V-shaped clamping frame 423, movable abutting part 424, rotating plate 425, disengaging spring part 426, overturning gear 427, rotating guide cylinder 428, fastening base plate 429, overturning action rod unit 430, movable rod 431, sleeve part 432, overturning rack 433, lifting clamping driving part 500, lifting frame 510, left and right rotating screw part 520, clamping motor 530, clamping sliding seat 540, overturning pull rod part 600, walking wheel part 610, one-way rotating guide assembly 700, one-way rotating shaft 710, blocking rod 720, one-way ratchet part 730, lifting cylinder part 800, overturning spring part 900. DETAILED DESCRIPTION

[0029] The technical solutions of the present application will be described clearly and completely below in conjunction with the drawings. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative work fall within the scope of the present application.

[0030] The left-right and up-down positions of various components shown in the drawings are only one arrangement, and the specific positions are set according to specific needs.

[0031] In one embodiment, as shown in Figures 1-5 a fully automatic overturning forging workbench, comprising a forging table 100, a main frame structure and a clamping and overturning mechanism, the center part of the upper end face of the forging table 100 has a turntable part 110 to adjust the position and direction of the forged piece; the main frame structure comprises a base plate part 300 located at the side of the forging table 100 and two guide side plate parts 200 respectively arranged at the two ends of the base plate part 300, the guide side plate part 200 has an overturning guide part, the clamping and overturning mechanism comprises a lifting clamping driving part 500 and two clamping parts 400, the two ends of the lifting clamping driving part 500 are respectively vertically slidingly matched with the two guide side plate parts 200, at least one lifting cylinder part 800 is arranged between the bottom of the lifting clamping driving part 500 and the base plate part 300 to adjust the height position of the lifting clamping driving part 500; the side part of the lifting clamping driving part 500 is provided with an overturning pull rod part 600 located between the two guide side plate parts 200, the end of the overturning pull rod part 600 is connected with the overturning guide part, and the overturning guide part can push and pull the overturning pull rod part 600 away from or close to the lifting clamping driving part 500; the two clamping parts 400 are oppositely arranged and the clamping part 400 comprises a clamping hollow arm 410, a clamping action unit 420 and an overturning action rod unit 430, one end of the clamping hollow arm 410 is connected with the lifting clamping driving part 500 and the other end extends to the upper side of the forging table 100; the clamping action unit 420 is rotationally arranged at the end of the clamping hollow arm 410 away from the lifting clamping driving part 500, and the clamping action unit 420 is used for clamping the forged piece by abutting against the side part; the overturning action rod unit 430 is slidingly arranged in the clamping hollow arm 410 and the overturning action rod unit 430 is connected with the clamping action unit 420, and the end of the overturning action rod unit 430 towards the lifting clamping driving part 500 is axially slidingly matched.

[0032] In the embodiment of the present application, during the forging process of the forging mechanism, the lifting clamping driving part 500 works and drives the two clamping parts 400 to move close to each other, so that the two clamping units 420 move close to the center of the forging table 100 synchronously, and the forging piece is clamped by the two clamping units 420 from the opposite symmetrical side walls; the lifting cylinder 800 works and lifts the lifting clamping driving part 500, the lifting clamping driving part 500 drives the clamping part 400 and the forging piece, and the turnover pull rod 600 moves upward along the turnover guide part synchronously with the lifting clamping driving part 500; when the turnover pull rod 600 moves to the highest position, the turnover guide part acts on the turnover pull rod 600 to make the turnover pull rod 600 move horizontally away from the lifting clamping driving part 500, the turnover action rod unit 430 moves with the turnover pull rod 600 and acts on the corresponding clamping unit 420, the turnover action rod unit 430 drives the clamping unit 420 to rotate, and the clamping unit 420 drives the forging piece to overturn, thereby realizing automatic overturning of the forging piece; since the forging piece is lifted, the end part of the forging piece does not interfere with the upper end surface of the rotary disc part 110 and the forging table 100 during overturning; the distance that the turnover pull rod 600 moves under the action of the turnover guide part is adjusted, so that the distance that the turnover action rod unit 430 moves in the clamping hollow arm 410 is adjusted, and then the overturning angle of the clamping unit 420 is adjusted to adapt to the requirement of the forging on the overturning angle of the forging piece; after the forging piece is overturned, the lifting cylinder 800 drives the lifting clamping driving part 500 to move downward, the turnover pull rod 600 moves vertically downward along the turnover guide part, and at the same time, the clamping part 400 and the forging piece move downward with the lifting clamping driving part 500; when the turnover pull rod 600 moves to the bottom end position of the turnover guide part, the turnover pull rod 600 moves to the lifting clamping driving part 500 in an inclined downward manner to facilitate returning to the initial position; before the turnover pull rod 600 moves to the bottom end position of the turnover guide part, the bottom of the forging piece contacts the upper surface of the rotary disc part 110, and the lifting clamping driving part 500 drives the two clamping parts 400 to move away from each other and automatically releases the forging piece, so as to facilitate the forging mechanism to perform the forging work.

[0033] In one embodiment, as Figures 1-5As shown, the end of the turnover action rod unit 430 away from the end of the lifting and clamping driving component 500 is connected with the end of the clamping action unit 420 through the turnover spring 900, and the turnover spring 900 is always in a stretched state. The turnover guide part includes a guide groove part provided on the surface of the guide side plate 200 and a downward positioning guide plate 260. The guide groove part includes an upward guide groove 210, an upper horizontal guide groove 240, a downward inclined return groove 280, and a plurality of downward guide grooves 220. The upward guide groove 210 is located on the side of the guide side plate 200 close to the lifting and clamping driving component 500, and the plurality of downward guide grooves 220 are located on the side of the upward guide groove 210 away from the lifting and clamping driving component 500 and are distributed at equal intervals. Adjacent two downward guide grooves 220 and the upward guide groove 210 and the downward guide groove 220 form a limiting guide part 230. The upward guide groove 210 and the downward guide groove 220 are connected and communicated at the top through the upper horizontal guide groove 240 and are connected and communicated at the bottom through the downward inclined return groove 280. The end of the turnover pull rod 600 extends into the guide groove part and moves inside it. The downward positioning guide plate 260 is slidably arranged inside the upper horizontal guide groove 240 and is connected with an adjuster 270 provided on the top of the guide side plate 200. The adjuster 270 is used to adjust the position of the downward positioning guide plate 260 on the upper horizontal guide groove 240. In the embodiment of the present application, in the initial state, the end of the turnover pull rod 600 is located at the bottom of the upward guide groove 210. When the lifting cylinder 800 drives the lifting and clamping driving component 500 to move upward, the turnover pull rod 600 moves upward with the lifting and clamping driving component 500, and the end of the turnover pull rod 600 moves upward inside the upward guide groove 210. When the turnover pull rod 600 moves to the inside of the upper horizontal guide groove 240, the lifting cylinder 800 stops moving. Under the pushing of the turnover spring 900, the turnover action rod unit 430 moves inside the clamping action unit 420. The turnover action rod unit 430 acts on the clamping action unit 420 and makes it rotate. The clamping action unit 420 drives the clamped forging to overturn. The moving turnover action rod unit 430 pushes the turnover pull rod 600 to move, and the end of the turnover pull rod 600 moves inside the upper horizontal guide groove 240 in a direction away from the upward guide groove 210 until the end of the turnover pull rod 600 abuts against the downward positioning guide plate 260. At this time, the forging has been overturned by a certain angle, and the turnover pull rod 600 is located at the top of one of the downward guide grooves 220. The lifting cylinder 800 works and drives the lifting and clamping driving component 500 to move downward. The turnover pull rod 600 moves downward along one of the downward guide grooves 220 while following the lifting and clamping driving component 500. Due to the blockage of the limiting guide part 230, the turnover pull rod 600 and the turnover action rod unit 430 stably move downward, and the forging moves downward in the overturned state.When the turnover pull rod piece 600 moves to the bottom of the lower moving guide groove 220, the lifting clamping driving part 500 drives the two clamping parts 400 to move away, and then the clamping action unit 420 releases the forging piece; the forging piece is in the state of turnover on the rotating disc part 110, which is convenient for subsequent forging operation; after the turnover pull rod piece 600 moves to the inside of the lower inclined back moving groove 280, the turnover pull rod piece 600 continues to move downward, and the turnover pull rod piece 600 moves to the bottom of the upper moving guide groove 210 under the guidance of the lower inclined back moving groove 280; at this time, the turnover action rod unit 430 moves back to the initial position under the pushing of the turnover pull rod piece 600, so as to facilitate the next turnover operation; the adjuster 270 can act on the lower moving positioning guide plate 260 to adjust the lower moving positioning guide plate 260 to be on the upper side of one of the lower moving guide grooves 220, so that when the forging piece is turned over, the turnover pull rod piece 600 automatically moves to the upper side of the corresponding lower moving guide groove 220, and the forging piece can be accurately turned over by a certain angle; by changing the position of the lower moving positioning guide plate 260, the turning angle of the forging piece can be adjusted.

[0034] In one embodiment, as shown in Figures 1-5 The adjuster 270 includes an adjusting screw 271 and an adjusting seat 273, the adjusting screw 271 is arranged at the top of the guide side plate piece 200 and has an operation end 272 at one end, and the adjusting seat 273 is arranged on the adjusting screw 271 in screw cooperation, and the adjusting seat 273 is connected with the lower moving positioning guide plate 260 through a supporting arm; in the embodiment, the operation end 272 works and drives the adjusting screw 271 to rotate, the adjusting screw 271 moves on the top of the guide side plate piece 200 through screw cooperation with the adjusting seat 273, the adjusting seat 273 drives the lower moving positioning guide plate 260 to move to adjust the position of the lower moving positioning guide plate 260 in the upper horizontal guide groove 240, so that the distance of the turnover pull rod piece 600 moving in the upper horizontal guide groove 240 can be adjusted, and then the turning angle of the forging piece can be adjusted; the operation end 272 is a conventional mechanism for driving the adjusting screw 271 to rotate, such as a motor or a hand wheel.

[0035] In one embodiment, as shown in Figures 1-5As shown, the upper horizontal guide groove 240 is internally provided with an upper pressure sensing block 250 corresponding to the upper moving guide groove 210, and the lower moving positioning guide plate 260 has a lower pressure sensor on the end face of the upper moving guide groove 210, and the upper pressure sensing block 250 and the lower pressure sensor are electrically connected with the lifting cylinder 800; in the embodiment of the present application, when the end of the turnover pull rod 600 moves along the upper moving guide groove 210 and moves to the inside of the upper horizontal guide groove 240, the end of the turnover pull rod 600 contacts the upper pressure sensing block 250, the upper pressure sensing block 250 is pressed and generates an induction signal, and the lifting cylinder 800 receives the signal and stops working; at this time, the turnover pull rod 600 is moved under the pushing of the turnover action lever unit 430 and the turnover spring 900, the turnover pull rod 600 moves inside the upper horizontal guide groove 240 and contacts the lower moving positioning guide plate 260, the lower pressure sensor is pressed and generates an induction signal, at this time, the lifting cylinder 800 receives the signal and starts working, the lifting cylinder 800 drives the lifting clamping driving part 500 to move downward, and then the turnover pull rod 600 moves downward along one of the lower moving guide grooves 220, and the movement state of the turnover pull rod 600 is controlled by the upper pressure sensing block 250 and the lower pressure sensor on the surface of the lower moving positioning guide plate 260, so that accurate control can be realized to ensure the accuracy of the turning angle of the forging.

[0036] In one embodiment, as shown in Figures 1-5 The side wall of each lower moving guide groove 220 is provided with a release pressure sensor 290, and the release pressure sensor 290 is located at the bottom of the lower moving guide groove 220 and is electrically connected with the lifting clamping driving part 500; when the turnover pull rod 600 passes through the release pressure sensor 290, the release pressure sensor 290 touches the outer wall of the turnover pull rod 600; in the embodiment of the present application, when the turnover pull rod 600 moves downward from the lower moving guide groove 220 and moves to the inside of the lower inclined back-moving groove 280, the end of the turnover pull rod 600 touches the release pressure sensor 290, the release pressure sensor 290 generates an induction signal, at this time, the forging is on the upper surface of the rotating disc part 110, the lifting clamping driving part 500 works and drives the two clamping parts 400 to move away from each other, so that the two clamping action units 420 quickly release the forging; when the turnover pull rod 600 moves to the inside of the lower inclined back-moving groove 280 and moves along the lower inclined back-moving groove 280 to the upper moving guide groove 210, the turnover of the clamping action unit 420 and the turnover of the forging can be effectively avoided.

[0037] In one embodiment, as shown in Figures 1-5As shown, the end of the turnover pull rod piece 600 extending into the guide groove part is provided with a walking wheel part 610, the walking wheel part 610 is rotationally matched with the turnover pull rod piece 600, and the width of the guide groove part is the same as the diameter of the walking wheel part 610; in the embodiment of the application, the walking wheel part 610 can move in the form of rolling in the guide groove part, and the damping friction of the movement can be effectively reduced, and since the diameter of the walking wheel part 610 is the same as the width of the guide groove part, the vibration of the turnover pull rod piece 600 in the movement process can be reduced.

[0038] In one embodiment, as shown in the drawings, Figures 1-6 As shown, the end face of the guide side plate piece 200 is further provided with a one-way rotation guide assembly 700, and the one-way rotation guide assembly 700 is located at the position where the lower inclined back-moving groove 280 and the upper moving guide groove 210 are communicated, the one-way rotation guide assembly 700 comprises a one-way rotation shaft 710, a one-way ratchet part 730 and a plurality of blocking rods 720, the one-way rotation shaft 710 is rotationally arranged on the guide side plate piece 200 and extends to the back of the guide side plate piece 200 at one end, the one-way ratchet part 730 is arranged on the back of the guide side plate piece 200 and is connected with the end of the one-way rotation shaft 710, the one-way ratchet part 730 can limit the rotation of the one-way rotation shaft 710 in one direction, and a plurality of blocking rods 720 are circumferentially distributed on the one-way rotation shaft 710, and in the initial state, one of the blocking rods 720 vertically penetrates the lower inclined back-moving groove 280; in the embodiment of the application, when the walking wheel part 610 moves along the lower inclined back-moving groove 280 towards the upper moving guide groove 210 and passes through the one-way rotation guide assembly 700, the walking wheel part 610 pushes the blocking rod 720 and makes the one-way rotation shaft 710 rotate, at this time, the one-way ratchet part 730 does not limit the rotation of the one-way rotation shaft 710; when the walking wheel part 610 passes through the one-way rotation guide assembly 700 and moves to the inside of the upper moving guide groove 210, the other blocking rod 720 rotates to the position vertically penetrating the lower inclined back-moving groove 280; at this time, the one-way ratchet part 730 limits the rotation of the one-way rotation shaft 710, so that when the turnover pull rod piece 600 and the walking wheel part 610 move upwards along with the lifting and clamping driving part 500, the blocking rod 720 can block the walking wheel part 610 from moving to the inside of the lower inclined back-moving groove 280, and ensure that the clamping action unit 420 smoothly moves upwards in the form of clamping the forged piece.

[0039] In one embodiment, as shown in the drawings, Figures 1-7As shown, the lifting clamping driving part 500 comprises a lifting frame 510, a left-right rotating screw rod 520 and two clamping sliding seats 540, the lifting frame 510 is slidably connected with the two guide side plate members 200 respectively, the left-right rotating screw rod 520 is rotationally arranged on the lifting frame 510 and one end of the left-right rotating screw rod 520 is connected with a clamping motor 530; the two clamping sliding seats 540 are slidably arranged on the lifting frame 510 respectively and are connected with the two clamping hollow supporting arms 410 respectively, the two ends of the lifting frame 510 are screwingly penetrated through the two clamping sliding seats 540 respectively; in the embodiment, the clamping motor 530 works and drives the left-right rotating screw rod 520 to rotate, the left-right rotating screw rod 520 drives the two clamping sliding seats 540 to move close to or far away from each other, thereby driving the two clamping hollow supporting arms 410 to move close to or far away from each other, the two clamping action units 420 move along with the clamping hollow supporting arms 410 to realize clamping and releasing of the forged and pressed piece; wherein the clamping motor 530 is electrically connected with the releasing pressure sensor 290, so as to control the working state of the clamping motor 530 when the walking wheel part 610 passes through the releasing pressure sensor 290.

[0040] In one embodiment, as Figure 1 , Figure 2 , Figure 7 and Figure 8As shown, the turnover lever unit 430 includes a movable lever 431 and a sleeve part 432, the movable lever 431 is slidingly arranged inside the clamping hollow arm 410, the end of the movable lever 431 away from the lifting clamping driving part 500 penetrates the end of the clamping hollow arm 410 and is connected thereto through a turnover spring member 900, the sleeve part 432 is arranged at the end of the movable lever 431 close to the lifting clamping driving part 500 and sleeved on the turnover pull rod member 600, and the turnover rack 433 is arranged on the movable lever 431; the clamping unit 420 includes a box part 421, a turnover main shaft 422 and a V-shaped clamping frame 423, the box part 421 is detachably installed on the clamping hollow arm 410 through a fastening base plate 429 and cooperating bolts, the turnover main shaft 422 is rotationally arranged on the box part 421 and is provided with a turnover gear 427 inside the box part 421, the turnover gear 427 can engage with the turnover rack 433, and the V-shaped clamping frame 423 is arranged at the end of the turnover main shaft 422 towards the center of the forging press table 100, and the two arms of the V-shaped clamping frame 423 are both rotationally provided with movable abutting parts 424; in the embodiment, when the turnover pull rod member 600 is in the upper horizontal guide groove 240, the movable lever 431 moves inside the clamping hollow arm 410 due to the elastic force of the turnover spring member 900 recovering deformation, the turnover rack 433 engages with the turnover gear 427 to make the turnover main shaft 422 rotate, the V-shaped clamping frame 423 rotates with the turnover main shaft 422 and drives the forged piece to turn through the movable abutting parts 424, wherein the movable abutting parts 424 rotate relative to the arms of the V-shaped clamping frame 423 to adapt to the shape of the side wall of the forged piece.

[0041] In one embodiment, as Figure 1 、 Figure 2 、 Figure 7 and Figure 8As shown, the turnover spindle 422 penetrates through the two end walls of the box part 421 and a rotation guide cylinder 428 is arranged between the turnover spindle 422 and the end wall of the box part 421, the rotation guide cylinder 428 is rotationally connected with the end wall of the box part 421 and the turnover spindle 422 is slidable relative to the rotation guide cylinder 428, an end of the turnover spindle 422 away from the V-shaped clamping frame 423 is provided with a rotation plate 425 rotationally matched therewith, and the rotation plate 425 is connected with the end of the box part 421 through a disengagement spring 426; in the initial state where the movable abutting part 424 is not abutted against the outer wall of the forged piece, the turnover gear 427 is dislocated and engaged with the turnover rack 433, so when the lifting and clamping driving part 500 drives the two clamping parts 400 to move away from each other, the movable abutting part 424 moves away from the forged piece, under the elastic force of the disengagement spring 426, the turnover spindle 422 moves towards the forged piece, at this time, the turnover gear 427 is dislocated and disengaged from the turnover rack 433; when the movable rod 431 moves back to the initial position, the turnover spindle 422 will not rotate and will not drive the forged piece to rotate; when the movable abutting part 424 is abutted against the forged piece, with the hollow clamping arm 410 approaching the forged piece, under the pushing of the forged piece, the turnover spindle 422 moves relative to the box part 421 to the side away from the forged piece, and then the turnover gear 427 moves to the position engaged with the turnover rack 433; so when the turnover rack 433 moves towards the turnover pull rod part 600 along with the movable rod 431, the turnover rack 433 can drive the turnover spindle 422 to rotate through the engagement with the turnover gear 427, so as to realize the turnover of the forged piece.

[0042] The above embodiment provides a full-automatic overturning forging workbench, wherein the lifting and clamping driving part 500 works and drives two clamping parts 400 to move close to each other, so that two clamping units 420 are synchronously close to the center of the forging table 100, and the forging piece is clamped by the two clamping units 420 in a way of resisting the forging piece from the opposite symmetrical side walls; the lifting cylinder part 800 works and lifts the lifting and clamping driving part 500, the lifting and clamping driving part 500 drives the clamping part 400 and the forging piece, and the overturning pull rod part 600 synchronously moves upward along the overturning guide part with the lifting and clamping driving part 500; when the overturning pull rod part 600 moves to the highest position, the overturning guide part acts on the overturning pull rod part 600 to make the overturning pull rod part 600 move horizontally away from the lifting and clamping driving part 500, the overturning action rod unit 430 moves with the overturning pull rod part 600 and acts on the corresponding clamping unit 420, and the overturning action rod unit 430 drives the clamping unit 420 to rotate and the clamping unit 420 drives the forging piece to overturn, so as to realize automatic overturning of the forging piece; since the forging piece is lifted, the end part of the forging piece does not interfere with the upper end surface of the rotating disc part 110 and the forging table 100 when the forging piece overturns; the distance that the overturning pull rod part 600 moves under the action of the overturning guide part is adjusted, so as to adjust the distance that the overturning action rod unit 430 moves in the clamping hollow arm 410, and then the overturning angle of the clamping unit 420 is adjusted to adapt to the requirement of the forging on the overturning angle of the forging piece; after the forging piece is overturned, the lifting cylinder part 800 drives the lifting and clamping driving part 500 to move downward, the overturning pull rod part 600 moves vertically downward along the overturning guide part, and at the same time, the clamping part 400 and the forging piece move downward with the lifting and clamping driving part 500; when the overturning pull rod part 600 moves to the bottom end position of the overturning guide part, the overturning pull rod part 600 moves to the lifting and clamping driving part 500 in an inclined downward manner to facilitate return to the initial position; before the overturning pull rod part 600 moves to the bottom end position of the overturning guide part, the bottom of the forging piece contacts the upper surface of the rotating disc part 110, and the lifting and clamping driving part 500 drives the two clamping parts 400 to move away from each other and automatically releases the forging piece, so as to facilitate the forging mechanism to perform forging work on the forging piece.

[0043] In the description of the present application, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer" and the like indicate the orientation or positional relationship based on the orientation or positional relationship shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first", "second", "third" are only for the purpose of description, and cannot be understood as indicating or implying relative importance.

Claims

1. A fully automatic overturning and forging workbench, comprising a forging table, a main frame structure and a clamping and overturning mechanism, the upper end face of the center part of the forging table is provided with a rotating disc part to adjust the position and direction of the forged piece, characterized in that, The main frame structure comprises a base plate arranged at the side of the forging station and two guide side plate members arranged at the two ends of the base plate respectively, and the guide side plate members are provided with turnover guide portions; The clamping and turnover mechanism comprises a lifting and clamping driving member and two clamping members, the two ends of the lifting and clamping driving member are vertically slidably connected with the two guide side plate members respectively, and at least one lifting cylinder member is arranged between the bottom of the lifting and clamping driving member and the base plate to adjust the height position of the lifting and clamping driving member; The side of the lifting and clamping driving member is provided with a turnover pull rod member between the two guide side plate members, the end of the turnover pull rod member is connected with the turnover guide portion, and the turnover guide portion can push and pull the turnover pull rod member away from or close to the lifting and clamping driving member; The two clamping members are oppositely arranged and each clamping member comprises a clamping hollow support arm, a clamping action unit and a turnover action rod unit, one end of the clamping hollow support arm is connected with the lifting and clamping driving member and the other end extends to the upper side of the forging station; The clamping action unit is rotatably arranged at the end of the clamping hollow support arm away from the lifting and clamping driving member, and the clamping action unit is used for clamping the forging member by abutting against the side; The turnover action rod unit is slidably arranged in the clamping hollow support arm and connected with the clamping action unit, and the end of the turnover action rod unit towards the lifting and clamping driving member is axially slidably connected; The end of the turnover action rod unit away from the lifting and clamping driving member is connected with the end of the clamping action unit through a turnover spring member, and the turnover spring member is always in tension state; The turnover guide portion comprises a guide groove portion arranged on the surface of the guide side plate member and a downward positioning guide plate, the guide groove portion comprises an upward moving guide groove, an upper horizontal guide groove, a downward inclined return groove and a plurality of downward moving guide grooves; The upward moving guide groove is arranged on the side of the guide side plate member close to the lifting and clamping driving member, and the plurality of downward moving guide grooves are arranged on the side of the upward moving guide groove away from the lifting and clamping driving member and are distributed at equal intervals; Adjacent two downward moving guide grooves and the upward moving guide groove and the downward moving guide groove form a limiting guide portion; The upward moving guide groove and the downward moving guide groove are connected and communicated at the top through the upper horizontal guide groove and are connected and communicated at the bottom through the downward inclined return groove; The end of the turnover pull rod member extends into the guide groove portion and moves in the guide groove portion; The downward positioning guide plate is slidably arranged in the upper horizontal guide groove and connected with an adjuster arranged on the top of the guide side plate member, and the adjuster is used for adjusting the position of the downward positioning guide plate in the upper horizontal guide groove.

2. The fully automatic turnover swaging station according to claim 1, characterized in that, The adjuster comprises an adjusting screw and an adjusting seat, the adjusting screw is rotatably arranged on the top of the guide side plate member, one end of the adjusting screw has an operating end, the adjusting seat is screwedly connected with the adjusting screw, and the adjusting seat is connected with the downward positioning guide plate through a support arm.

3. The fully automatic turnover swaging station according to claim 2, characterized in that, An upper pressure sensing block is arranged in the upper horizontal guide groove and corresponds to the upward moving guide groove; The end surface of the downward positioning guide plate towards the upward moving guide groove is provided with a downward pressure sensor, and the upper pressure sensing block and the downward pressure sensor are electrically connected with the lifting cylinder member.

4. The fully automatic turnover swaging station according to claim 3, characterized in that, The side wall of each downward guide groove is provided with a release pressure sensor at the bottom of the downward guide groove, and the release pressure sensor is electrically connected with the lifting and clamping driving part; When the turnover pull rod passes the release pressure sensor, the release pressure sensor touches the outer wall of the turnover pull rod.

5. The fully automatic roll-over swage station of claim 4 wherein, The end of the turnover pull rod extending into the guide groove is provided with a wheel part, and the wheel part is rotationally connected with the turnover pull rod.

6. The fully automatic roll-over swage station of claim 4 wherein, The end face of the guide side plate is further provided with a one-way rotation guide assembly, and the one-way rotation guide assembly is located at the position where the downward inclined back-moving groove and the upward guide groove are connected. The one-way rotation guide assembly comprises a one-way rotation shaft, a one-way ratchet part and a plurality of blocking rods. The one-way rotation shaft is rotationally arranged on the guide side plate and extends to the back of the guide side plate at one end, the one-way ratchet part is arranged on the back of the guide side plate and connected with the end of the one-way rotation shaft, the one-way ratchet part can limit the rotation of the one-way rotation shaft in one direction, and a plurality of blocking rods are circumferentially distributed on the one-way rotation shaft, and in the initial state, one of the blocking rods vertically penetrates the downward inclined back-moving groove.

7. A fully automatic turnover swaging station according to any one of claims 1-6, characterized in that, The lifting and clamping driving part comprises a lifting frame, a left-right rotating screw rod and two clamping sliding seats. The lifting frame is slidingly connected with the side of the two guide side plates, the left-right rotating screw rod is rotationally arranged on the lifting frame, and one end of the left-right rotating screw rod is connected with a clamping motor. The two clamping sliding seats are slidingly arranged on the lifting frame and connected with the two clamping hollow arms respectively, and the lifting frame is screwedly penetrated through the two clamping sliding seats at both ends.

8. The fully automatic roll-over swage station of claim 7, wherein, The turnover action rod unit comprises a movable rod and a sleeve part. The movable rod is slidingly arranged in the clamping hollow arm, the end of the movable rod away from the lifting and clamping driving part penetrates the end of the clamping hollow arm and is connected therewith through a turnover spring, the sleeve part is arranged at the end of the movable rod close to the lifting and clamping driving part and sleeved on the turnover pull rod, and a turnover rack is arranged on the movable rod. The clamping action unit comprises a box part, a turnover main shaft and a V-shaped clamping frame. The box part is detachably installed on the clamping hollow arm through a fastening base plate and cooperating bolts, the turnover main shaft is rotationally arranged on the box part, and a turnover gear located in the box part is arranged on the turnover main shaft, the turnover gear can engage with the turnover rack, and the V-shaped clamping frame is arranged at the end of the turnover main shaft facing the center of the forging press table, and movable abutting parts are rotationally arranged on the two arms of the V-shaped clamping frame.

9. The fully automatic roll-over swage station of claim 8, wherein, The turnover main shaft penetrates through the two end walls of the box part, and a rotation guide cylinder is arranged between the turnover main shaft and the end wall of the box part, the rotation guide cylinder is rotationally connected with the end wall of the box part, and the turnover main shaft and the rotation guide cylinder are slidable; The end of the turnover main shaft away from the V-shaped clamping frame is provided with a rotation plate rotationally connected therewith, and the rotation plate and the end of the box part are connected through a disengaging spring.

Citation Information

Patent Citations

  • Forging device with turnover mechanism

    CN116851616A

  • Forging and pressing positioning tool

    CN217512795U