Infrared vacuum fabric heating and shaping device with impurity cleaning function

Abstract

The invention relates to the field of textile processing and production, in particular to an infrared vacuum fabric heating and shaping device with an impurity cleaning function, which comprises a bearing table, a vacuum box body is mounted on one side of the top of the bearing table, and an infrared device is mounted on the top of the bearing table and positioned below the vacuum box body; through the two arc-shaped rods and the spiral supporting rod with the arc-shaped longitudinal section, the fabric is guided to form a V-shaped overhanging non-planar dynamic structure, when the air pump body works, pressurized air passes through the air injection box, one part of the pressurized air is vertically injected downwards from the air injection holes in the arc-shaped bottom wall, the pressurized air is attached to the surface of the V-shaped fabric, surface impurities are intensively impacted, and the surface quality of the fabric is improved. The other part of air enters the supporting rod through the air pipe, is obliquely jetted from the side turbulent holes and the top turbulent holes along the left side and goes deep into fibers, multi-direction and multi-angle airflow jet forms complex and strong turbulent flow to act on all parts of the V-shaped fabric in all directions, and the problems that traditional equipment is single in airflow and only can clean shallow impurities on the surface of the fabric are effectively solved.

Description

Technical Field

[0001] The invention relates to the field of textile processing and production, in particular to an infrared vacuum fabric heating and shaping device with an impurity cleaning function. Background Art

[0002] In fabric production, as people's requirements for clothing quality and comfort continue to increase, higher requirements are placed on the fabric's dimensional stability, smoothness, feel and other properties. In order to eliminate the internal stress generated in the fabric during the weaving or printing and dyeing process, make the fabric size more stable, reduce shrinkage and deformation during subsequent use, and at the same time, make it softer and smoother, it is necessary to use heating to allow the fiber molecules in the fabric to obtain sufficient energy, so that a certain degree of movement and rearrangement occurs. Existing common heating methods include electric heating, steam heating and infrared heating. Infrared acts on the fabric through infrared radiation. Infrared has extremely strong penetrating power and can penetrate directly into the fabric, allowing the fabric to be evenly heated from the inside out. This heating method not only heats up quickly, but also greatly reduces the heating time and significantly improves production efficiency.

[0003] Before infrared heating and setting, fabrics need to undergo necessary pretreatment, such as washing, drying, and removing impurities, to ensure that the fabric surface is clean and smooth. This is because the presence of impurities will change the optical and thermal properties of the fabric surface. Dust and impurities will reflect or scatter infrared rays, preventing the fabric from fully absorbing infrared energy, resulting in uneven heating. The thermal conductivity of some impurities is different from that of the fabric, which will hinder the transfer of heat within the fabric, affecting the setting effect and causing the fabric to be partially unset or overset. Therefore, the fabric needs to be cleaned before heating and setting. Existing cleaning equipment usually adopts a straight fabric transmission method (such as flat conveyor belts, direct contact with rollers, etc.), and the fabric as a whole is in a taut or flat state. At this time, the air jet or cleaning device is usually arranged symmetrically above or on both sides of the fabric. However, because the fabric is flat and has no shape change, the airflow action path is single, and it can only cover the shallow surface of the fabric, and has limited effect on the deep impurities between the fibers. As a result, light impurities such as dust and fiber debris are easily attached to the surface of the fabric, especially at the edge folds, where the air flow or cleaning device is difficult to penetrate and cannot be effectively blown away by the airflow. Secondly, the dust collection row is fixed in the installation position, concentrated in the middle of the dust collection input and output channels and on the upper and lower inner walls on both sides of the vibration mechanism in the dust collection box. The dust collection box has a large space. During the fabric cleaning process, a large amount of dust is lifted and scattered. Due to the limited position of the dust collection row, the corners in the box and the narrow space between the vibration mechanism and the box wall are prone to become airflow dead corners. Over time, a large amount of dust accumulates in the dead corners, which is easily affected by the workshop airflow and returns to the fabric surface, increasing the amount of fine dust, affecting the subsequent fabric dust removal effect.

[0004] Therefore, it is necessary to propose an infrared vacuum fabric heating and shaping device with impurity cleaning function to solve the above technical problems. Summary of the Invention

[0005] In response to the shortcomings of the existing technology, the present invention provides an infrared vacuum fabric heating and shaping device with impurity cleaning function, which solves the technical problems that the existing cleaning equipment adopts a straight fabric transmission method, resulting in a single airflow path and difficulty in removing impurities deep in the fibers, and the fixed position of the dust suction row causes dead corners in the box, dust easily accumulates and returns to the fabric surface, affecting the subsequent dust removal effect.

[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: The technical solution adopted by the present invention to solve the technical problem is: an infrared vacuum fabric heating and shaping device with impurity cleaning function, comprising a supporting platform, a vacuum box body is installed on one side of the top of the supporting platform, and an infrared device is installed on the top of the supporting platform below the vacuum box body; A dust cleaning box is installed on the other side of the supporting platform with its opening facing downwards; The vacuum pump is installed on one side of the bottom of the dust cleaning box; There are two transmission wheels, which are symmetrically arranged below the dust cleaning box; The turbulent dust cleaning component is arranged inside the dust cleaning box and is used to clean dust from the surface of the fabric; The dust collection component is arranged below the dust cleaning box at the supporting platform and is used to quickly absorb and discharge dust when cleaning the fabric.

[0007] Preferably, the turbulent flow cleaning assembly comprises: There are two arc-shaped rods, which are symmetrically arranged on the left and right sides of the dust cleaning box; The support rod has an arc-shaped longitudinal section and is installed between the middle parts of the two arc-shaped rods. Side turbulence holes are opened on the front and rear sides of the support rod, and a top turbulence hole is opened on the top of the support rod; There are two slide rail seats, which are symmetrically arranged below the dust cleaning box body, and the front and rear ends of the two arc-shaped rods are fixedly connected to the slide rail seats respectively; The bottom end of the air pipe is installed inside the slide rail seat at the rear end. The slide rail seat at the rear end and the arc-shaped rod at the right side are provided with a connecting hole connected to the air pipe. One end of the connecting hole is connected to the side turbulence hole and the top turbulence hole in the support rod. The jet box is installed on the top wall of the dust cleaning box body, and the bottom wall of the jet box is provided with a jet hole, and the top end of the air pipe is connected to the jet hole at the bottom end of the jet box; The air pump body is installed on the top of the dust cleaning box, and its output end is connected to the jet box; The vibration and beating components are arranged at the front and rear ends of the dust cleaning box and are used to beat the fabric to vibrate the dust.

[0008] Preferably, a turntable is symmetrically connected to the right side of the lower side of the cleaning box, and two slide rail seats are connected through slide rails on the side walls of the cleaning box. A connecting plate is installed on the right side of the slide rail seat, and a hinged plate is hinged between the connecting plate and the turntable, and the support rod has a spiral structure as a whole.

[0009] Preferably, the vibration component includes: There are two transmission gears, which are symmetrically connected to the bottom of the dust cleaning box; A rack plate is mounted on the top right side of the slide rail seat and meshes with the transmission gear; An L-shaped plate is installed below the dust cleaning box and is rotatably connected to the transmission gear; There are two bevel gears that mesh with each other and are rotatably connected on the L-shaped plate; A rotating plate is rotatably connected to one side of the L-shaped plate and is coaxially fixedly connected to one of the bevel gears; A first transmission plate, which is hinged to one end of the rotating plate; There are two U-shaped seats, which are symmetrically installed on the front and back sides of the dust cleaning box; Vibrating plates, which are in a linear array and rotatably connected to the U-shaped base; The second transmission plate is rotatably connected to the right side of the U-shaped seat and is coaxially fixedly connected to the vibrating plate.

[0010] Preferably, the vibrating plates at the front and rear sides are arranged crosswise, and the vibrating plates are arranged in an arc shape.

[0011] Preferably, the side turbulence holes and the top turbulence holes in the support rod spray in the left direction, and the dust gathering component includes: The conical cover has a conical structure and is fixedly installed below the dust cleaning box. The bottom end of the conical cover is fixedly connected to the exhaust fan. a first deflector plate mounted inside the arc-shaped rod on the left side; The second guide plate is installed below the jet box and is located between the spaced vibration plates. The first guide plate and the second guide plate have a guide-shaped structure below them.

[0012] Preferably, the transverse portion and the longitudinal portion of the bottom wall of the jet box are both configured as arc-shaped structures.

[0013] Preferably, the left side of the dust cleaning box is rotatably connected to the inside with symmetrically arranged directional wheels, the symmetrically arranged brush cylinders are rotatably connected between the directional wheels, and the bottom of the dust cleaning box is rotatably connected to the left and right ends of the slide rail seat with limiting wheels.

[0014] The present invention has achieved the following beneficial effects: (1) The present invention guides the fabric to form a V-shaped overhanging non-planar dynamic structure through two arc-shaped rods and a spiral support rod with an arc-shaped longitudinal section. When the air pump body is working, the pressurized gas passes through the jet box, and a part of it is vertically ejected downward from the jet hole on the arc-shaped bottom wall, fitting the surface of the V-shaped fabric and concentrating on the impact of surface impurities. The other part enters the support rod through the air pipe and is obliquely ejected from the side turbulence hole and the top turbulence hole along the left side, penetrating into the gaps between the fibers. This multi-directional and multi-angle airflow jet forms a complex and powerful turbulence, which acts on all parts of the V-shaped fabric in all directions, effectively solving the problem that the traditional equipment has a single airflow and can only clean shallow impurities on the surface of the fabric.

[0015] (2) The present invention sets a spiral support rod to make reciprocating motion under the drive of the motor-driven turntable, continuously changing the contact area with the fabric, avoiding dust accumulation at a specific position, and ensuring the uniformity of cleaning of the fabric at various parts on the support rod. At the same time, the vibration plates of the vibration component are arranged in a linear array, cross and arc shape, and can intermittently beat the bottom of the fabric from different positions and angles, effectively loosening impurities stubbornly attached to the fibers and surface of the fabric, especially impurities at the edge wrinkles, and cooperating with multi-directional airflow to achieve comprehensive cleaning. In addition, the first guide plate and the second guide plate of the dust gathering component accurately guide the airflow in different directions and the entrained dust to the conical cover, avoiding the disorderly dispersion of dust in the cleaning box, solving the problem of dust accumulation in the dead corners of the airflow caused by the limitation of the dust collection position of traditional equipment, and further ensuring the comprehensiveness and uniformity of the cleaning effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings and examples.

[0017] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is an overall transverse cross-sectional view of the present invention; Figure 3 It is an overall longitudinal cross-sectional view of the present invention; Figure 4 A schematic diagram of a turbulent dust cleaning assembly according to the present invention; Figure 5 Based Figure 4 A partial enlarged view of middle A; Figure 6 Schematic diagram of the vibration component of the present invention; Figure 7 This is a transverse cross-sectional view of the dust cleaning box of the present invention; Figure 8 It is a schematic diagram of the jet box of the present invention; Figure 9 is a longitudinal cross-sectional view of the support rod of the present invention; Figure 10This is the side turbulent hole injection direction indication diagram of the present invention; Figure 11 It is a schematic diagram of the jet box of the present invention; Figure 12 Based Figure 2 A partial enlarged view of B.

[0018] Numbers in the figure: 1. Carrying platform; 12. Vacuum box; 13. Infrared device; 14. Cleaning box; 15. Vacuum pump; 16. Drive wheel; 17. Directional wheel; 18. Brush cylinder; 19. Limit wheel; 2. Turbulent flow cleaning assembly; 21. Curved rod; 22. Support rod; 2201. Side turbulent hole; 2202. Top turbulent hole; 23. Slide rail seat; 24. Air pipe; 25. Jet box; 251. Jet hole; 26. Air pump Body; 211, turntable; 212, connecting plate; 213, hinged plate; 221, vibration assembly; 222, transmission gear; 223, rack plate; 224, L-shaped plate; 225, bevel gear; 226, rotating plate; 227, first transmission plate; 228, U-shaped seat; 229, vibration plate; 2291, second transmission plate; 3, dust collection assembly; 31, conical cover; 32, first guide plate; 33, second guide plate. DETAILED DESCRIPTION

[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0020] like Figure 1-Figure 3As shown, an infrared vacuum fabric heating and shaping device with impurity cleaning function includes a carrier platform 1, a vacuum box 12 is installed on the top right side of the carrier platform 1, a vacuum machine is installed in the vacuum box 12, and an infrared device 13 is installed on the top of the carrier platform 1 below the vacuum box 12; a dust cleaning box 14 is mainly used to clean impurities and dust on the surface of the fabric, which is installed on the left side of the carrier platform 1, with its opening facing downward, and a vacuum environment can be created inside it, and the fabric to be heated and shaped is placed in it, isolated from the outside air. Under such vacuum conditions, the possibility of chemical reaction between the fabric and oxygen during the heating process can be effectively reduced, and the fabric can be avoided from discoloration, deterioration and other problems due to oxidation. At the same time, it helps to improve the heat transfer efficiency, so that the heat generated by the infrared device 13 can act on the fabric more efficiently, thereby improving the heating effect and utilizing the heat of infrared rays. The vacuum box 14 has a vacuum effect, which heats the fabric below the vacuum box 12. The infrared heat radiation can penetrate deep into the fabric, causing the fabric molecules to absorb energy and vibrate more vigorously, thereby achieving uniform heating of the fabric. The vacuum fan 15 is installed on one side of the bottom of the dust cleaning box 14. The vacuum fan 15 generates a strong suction force to quickly suck away the dust and impurities cleaned in the dust cleaning box 14 and discharge them to the outside of the device, preventing the dust from adhering to the fabric for the second time, thereby improving the dust cleaning efficiency and effect. There are two transmission wheels 16, which are symmetrically arranged below the dust cleaning box 14. Their function is to assist the conveying of the fabric in the dust cleaning box 14 and are connected to the external receiving roller. Through the transmission of the receiving roller and the friction between the transmission wheel 16 and the fabric, the fabric is driven to move along a predetermined path in the dust cleaning box 14, thereby ensuring the stability of the fabric during the conveying process. like Figure 2-Figure 4 As shown, the turbulent dust cleaning component 2 is arranged inside the dust cleaning box 14 and is used to clean dust on the surface of the fabric; the turbulent dust cleaning component 2 includes: two arc-shaped rods 21, which are symmetrically arranged on the left and right sides of the dust cleaning box 14; a support rod 22, whose longitudinal section is an arc-shaped structure, which is installed between the middle parts of the two arc-shaped rods 21, and the front and rear sides of the support rod 22 are provided with side turbulent holes 2201, and the top of the support rod 22 is provided with a top turbulent hole 2202; there are two slide rail seats 23, which are symmetrically arranged below the dust cleaning box 14, and the front and rear ends of the two arc-shaped rods 21 are respectively connected to the slide rail seats 23 is fixedly connected; the air pipe 24, the bottom end of which is mounted inside the slide rail seat 23 at the rear end, the slide rail seat 23 at the rear end and the arc-shaped rod 21 at the right side are provided with a connecting hole connected to the air pipe 24, one end of the connecting hole is connected to the side turbulence hole 2201 and the top turbulence hole 2202 in the support rod 22; the jet box 25, which is mounted on the top wall of the dust cleaning box body 14, the bottom wall of the jet box 25 is provided with a jet hole 251, the top end of the air pipe 24 is connected to the jet hole 251 at the bottom end of the jet box 25; the air pump body 26, which is mounted on the top end of the dust cleaning box body 14, and its output end is connected to the jet box 25; The outer roller starts to rotate, driving the transmission wheel 16 connected thereto to rotate, and the fabric enters the dust cleaning box body 14 from the entrance and moves in the dust cleaning box body 14 according to a predetermined path. The fabric passes through the arc rod 21, the support rod 22 and the arc rod 21 on the right side in turn. The cross section of the support rod 22 is arc-shaped, and the fabric needs to rotate along its arc shape, so that the front and rear ends of the fabric are suspended in the air, and the middle of the fabric is supported by the support rod 22. In this way, the fabric passes through in a V-shape when moving, and the air pump body 26 is started to suck in and pressurize the external air. The pressurized gas is transported to the jet box 25. After the gas enters the jet box 25, a part of the gas passes through the jet hole 251 on the bottom wall of the jet box 25 and is ejected downward from the top wall of the fabric. Because the fabric is V-shaped when passing through the support rod 22, the front and rear ends are suspended in the air and the middle is supported by the arc-shaped support rod 22. This V-shaped structure enables the airflow ejected from above to act more concentratedly on the surface of the fabric, thereby enhancing the impact effect on the surface impurities. Another part of the gas enters the air pipe 24 through the jet box 25. The bottom end of the air pipe 24 is installed inside the slide rail seat 23 at the rear end. The gas enters the support rod 22 through the connecting hole in the rear slide rail seat 23 and the right arc-shaped rod 21. The support rod 22 is provided with side turbulence holes 2201 and top turbulence holes 2202 on the front and rear sides and the top. The gas is ejected from these holes along the left direction and directly acts on the part where the fabric is suspended. Since the fabric is V-shaped, the airflow here can penetrate deep between the fabric fibers and impact the deep impurities between the fibers. This method of jetting airflow to the V-shaped fabric from multiple directions and different positions forms a complex and powerful turbulence, which can clean the fabric in different parts in all directions. Under the impact of the airflow, dust and impurities on the surface of the fabric and between the fibers are blown away from the fabric. At this time, the air extractor 15 installed on the bottom side of the dust cleaning box 14 works, generating a strong suction force to quickly suck away the blown dust and impurities and discharge them outside the device to prevent the dust from adhering to the fabric again. The cleaned fabric leaves the cleaning box 14 under the continuous drive of the transmission wheel 16 and moves to the subsequent process (such as entering the vacuum box 12 for infrared heating and shaping); In the present invention, after the fabric enters the cleaning box 14 through the transmission wheel 16, it is guided by the I-shaped support structure composed of two arc rods 21 and the support rod 22, and is forced to form a V-shaped hanging state along the arc path of the support rod 22. The middle part of the fabric is lifted up by the support rod 22, and the front and rear sides naturally droop to form a non-planar dynamic structure. It is sprayed vertically downward through the jet hole 251 and the side turbulence hole 2201 and the top turbulence hole 2202 to form complex turbulence, which can clean the V-shaped fabric from different directions and at different depths. The cleaning method of multi-directional airflow working in coordination is unique among similar equipment, and effectively solves the problems of single airflow and incomplete cleaning of existing equipment.

[0021] like Figure 4-Figure 7 As shown, a turntable 211 is symmetrically connected to the right side of the lower side of the cleaning box 14, and a motor for driving the turntable 211 is installed on the outside of the cleaning box 14. Two slide rail seats 23 are connected on the side walls of the cleaning box 14 through slide rails. A connecting plate 212 is installed on the right side of the slide rail seat 23, and a hinged plate 213 is hinged between the connecting plate 212 and the turntable 211. The support rod 22 has a spiral structure as a whole.

[0022] It should be noted that as the turntable 211 rotates, the connecting plate 212 connected to it via the hinged plate 213 is pulled. Since the connecting plate 212 is installed on the slide rail seat 23, and the slide rail seat 23 is connected to the side wall of the dust cleaning box 14 via the slide rail, the connecting plate 212 can drive the slide rail seat 23 to slide back and forth along the side wall of the dust cleaning box 14 under the drive of the turntable 211. When the slide rail seat 23 reciprocates, the arc rod 21 and the support rod 22 installed between the middle parts of the two arc rods 21 also reciprocate accordingly. The support rod 22 has a spiral structure. As it reciprocates with the curved rod 21, the fabric's contact point on its surface constantly changes. In a traditional fixed support rod 22 structure, the fabric's contact point with the support rod 22 is relatively fixed, which can easily lead to dust accumulation near the contact point. However, the spiral support rod 22 can continuously change its contact area with the fabric during movement, avoiding the squeezing and accumulation of dust in a specific location, allowing the fabric to be cleaned more evenly across the support rod 22. As the support rod 22 reciprocates, the relative positions of the side turbulence holes 2201 and the top turbulence holes 2202 and the fabric are constantly changing, which enables the airflow ejected from the side turbulence holes 2201 and the top turbulence holes 2202 to more comprehensively cover the middle part of the fabric in contact with the support rod 22. The airflow is no longer limited to the injection at a fixed position, but as the support rod 22 moves, it impacts the fabric at different positions at multiple angles and in all directions, further improving the dust cleaning effect on this part of the fabric. The reciprocating motion of the spiral support rod 22 effectively avoids the accumulation of dust in specific areas, ensuring that every part of the fabric on the support rod 22 can be cleaned to a similar degree, solving the problem of uneven cleaning caused by the fixed contact point between the fabric and the fixed support rod 22 in traditional cleaning methods, improving the uniformity of cleaning the entire fabric surface, and making the overall cleanliness of the fabric more consistent. The multi-angle spraying of the side turbulence holes 2201 and the top turbulence holes 2202, combined with the movement of the support rod 22, can penetrate into various areas where the fabric contacts the support rod 22, further ensuring the comprehensiveness and thoroughness of cleaning. Moreover, the movement of the support rod 22 puts the fabric in a dynamic stress state during the cleaning process. The fibers of the fabric will vibrate and deform to a certain extent with the movement of the support rod 22. This shaking and deformation helps to expose the dust and impurities hidden between the fibers, making them easier to be blown away by the airflow, thereby further improving the cleaning effect.

[0023] like Figure 4-Figure 7 As shown, the vibration component 221 is arranged at the front and rear ends of the dust cleaning box 14, and is used to beat the fabric to vibrate the dust. The vibration component 221 includes: two transmission gears 222, which are symmetrically connected to the bottom of the dust cleaning box 14; a rack plate 223, which is installed on the right top of the slide rail seat 23 and meshed with the transmission gear 222; an L-shaped plate 224, which is installed under the dust cleaning box 14 and is rotatably connected to the transmission gear 222; two bevel gears 225, which are meshed with each other and rotatably connected on the L-shaped plate 224; a rotating plate 226, which is rotatably connected to one side of the L-shaped plate 224 and is connected to one side of the L-shaped plate A bevel gear 225 is coaxially fixedly connected, and the other bevel gear 225 and the transmission gear 222 are coaxially fixedly connected; a first transmission plate 227 is hinged at one end of the rotating plate 226; there are two U-shaped seats 228, which are symmetrically installed on the front and rear sides of the cleaning box 14; a vibrating plate 229 is in a linear array and is rotatably connected to the U-shaped seat 228; a second transmission plate 2291 is rotatably connected to the right side of the U-shaped seat 228, and is coaxially fixedly connected to the vibrating plate 229. The vibrating plate 229 is made of rubber. When the vibrating plate 229 beats the fabric, the cushioning effect of the rubber can effectively avoid hard damage to the fabric.

[0024] It should be noted that when the rail seat 23 makes a reciprocating motion on the side wall of the dust cleaning box 14, the rack plate 223 moves accordingly. The movement of the rack plate 223 causes the transmission gear 222 to rotate intermittently. The transmission gear 222 is coaxially fixedly connected to one of the bevel gears 225, so the rotation of the transmission gear 222 will drive the bevel gear 225 to rotate synchronously. When one bevel gear 225 rotates with the transmission gear 222, it will drive the other bevel gear 225 to rotate in the opposite direction through the gear meshing action, and the rotating plate 22 6 is coaxially fixedly connected to one of the bevel gears 225, so the rotation of the bevel gear 225 will drive the rotating plate 226 to rotate together, and the rotation of the rotating plate 226 will cause the first transmission plate 227 to swing. The swing of the first transmission plate 227 drives the second transmission plate 2291 to rotate a certain angle through the transmission. The second transmission plate 2291 is coaxially fixedly connected to the vibrating plate 229, so the rotation of the second transmission plate 2291 will drive the vibrating plate 229 to rotate around the U-shaped seat 228, thereby realizing the vibrating plate 229 to intermittently beat the bottom of the fabric; Some dust and impurities on the fabric will stubbornly adhere to the fibers or the surface of the fabric. The vibration plates 229 are distributed in a linear array and can beat different positions under the fabric, ensuring that all parts of the fabric are beaten, avoiding blind spots in cleaning and achieving more comprehensive cleaning. The intermittent beating of the vibrating plate 229 can vibrate the fabric, which can effectively loosen these stubborn impurities and make them easier to be blown away by the airflow, thereby improving the thoroughness of dust cleaning. The beating action of the vibrating plate 229 can change the gaps between the fabric fibers, allowing the airflow to penetrate deeper into the fabric and remove deep impurities, further improving the dust cleaning effect. The flapping action of the vibration component 221 cooperates with the airflow generated by the turbulent dust cleaning component 2. The vibration loosens the impurities, and the airflow quickly blows the loose impurities away from the fabric. The two work together to greatly improve the speed and efficiency of dust cleaning. During the beating process, the force exerted by the vibration plate 229 on the fabric can stretch and unwind the fabric to a certain extent, which helps to reduce wrinkles on the surface of the fabric and make the fabric smoother. In addition, the stretching and unwinding process is not only beneficial for the dust cleaning operation, but also provides a better foundation for the subsequent heating and shaping process, thereby improving the quality of the final product. like Figure 8-Figure 9 As shown, the vibrating plates 229 located at the front and rear sides are arranged crosswise, and the vibrating plates 229 are arranged in an arc shape.

[0025] During the operation of the vibration component 221, since the vibration plates 229 on the front and rear sides are cross-arranged, when the vibration plate 229 on one side beats the fabric, the vibration plate 229 on the other side can beat at different positions to achieve coverage of different areas, and the arc-shaped vibration plate 229 can better fit the surface of the fabric during the rotation process, thereby increasing the contact area with the fabric and the beating effect.

[0026] like Figure 4 、 Figure 8 、 Figure 9 and Figure 10 As shown, the side turbulence holes 2201 and the top turbulence holes 2202 in the support rod 22 spray in the left direction, and the dust collection component 3 is arranged below the cleaning box 14 of the supporting platform 1, and is used to quickly absorb dust and discharge it when cleaning dust on the fabric. The dust collection component 3 includes: a conical cover 31, which has a conical structure and is fixedly installed below the cleaning box 14, and the bottom end of the conical cover 31 is fixedly connected to the exhaust fan 15; a first guide plate 32, which is installed inside the arc rod 21 located on the left; a second guide plate 33, which is installed below the jet box 25 and is located between the spaced vibration plates 229, and the first guide plate 32 and the second guide plate 33 have a guide structure below them.

[0027] It should be noted that, in the dust cleaning box 14, after the fabric is impacted by the airflow of the turbulent dust cleaning component 2 and beaten by the vibration component 221, a large amount of dust on the surface and between the fibers is loosened and lifted up. At this time, the air pump body 26 continues to work, so that the jet hole 251 of the jet box 25 sprays air to the fabric to blow the fabric. At the same time, the side turbulent hole 2201 and the top turbulent hole 2202 of the support rod 22 also spray air to the left. Since the fabric passes through the dust cleaning box 14 in a V shape, the air flow ejected from the jet hole 251 will flow along the front and rear direction of the dust cleaning box 14, and the air flow ejected from the support rod 22 will flow to the left. When the gas in the rod 22 is ejected to the left, the airflow drives the raised dust to flow toward the first guide plate 32. The first guide plate 32 has a guide-like structure below, which changes the movement direction of the airflow and dust and guides them to move toward the conical cover 31. The airflow and the dust entrained by the airflow ejected from the air jet hole 251 and flowing along the front-to-back direction of the dust cleaning box 14 are guided to the conical cover 31 by the second guide plate 33 which also has a guide-like structure below. The dust guided by the first guide plate 32 and the second guide plate 33 is quickly sucked into the conical cover 31 and finally discharged to the outside of the device through the exhaust fan 15, completing the dust collection and discharge process. The guide plate guides dust more smoothly into the working range of the vacuum pump 15, so that the vacuum pump 15 does not need to consume too much energy to expand the suction range. When achieving the same dust collection effect, the vacuum pump 15 can operate at a relatively low power, thereby achieving a certain degree of energy saving and reducing the operating costs of the equipment. The first guide plate 32 and the second guide plate 33 are arranged to accurately guide dust generated in different directions to the conical cover 31, thereby preventing the dust from being scattered disorderly in the dust cleaning box 14. The guide structure of the guide plate and the negative pressure generated by the exhaust fan 15 work together to make the dust more easily sucked into the conical cover 31. By effectively collecting dust, the dust is prevented from flying around the workshop again, preventing the cleaned fabrics from being contaminated by dust again. At the same time, the side turbulence holes 2201 and the top turbulence holes 2202 in the support rod 22 spray along the left direction. The obliquely sprayed airflow can cut into the fabric fibers at a certain angle, and can penetrate deeper into the fibers than vertical spray. The dust and impurities on the fabric surface and between the fibers are more easily separated from the entanglement and adsorption of the fibers under the action of this oblique impact force, thereby achieving effective cleaning of deep dust and improving the thoroughness of cleaning.

[0028] like Figure 9 and Figure 11 As shown, both the transverse portion and the longitudinal portion of the bottom wall of the jet box 25 are configured as arc-shaped structures.

[0029] It should be noted that, in the cleaning box body 14, the fabric passes through in a V-shape under the action of the arc-shaped rod 21 and the spiral support rod 22 with an arc-shaped longitudinal section. The horizontal and vertical parts of the bottom wall of the jet box 25 are both set to an arc-shaped structure, which can closely fit the V-shaped contour of the fabric in this area. The jet holes 251 are distributed on such an arc-shaped bottom wall. When the air pump body 26 supplies air, the gas is ejected from the jet holes 251. Due to the arc-shaped design of the bottom wall, the airflow can be sprayed onto the fabric at an angle and direction that is more in line with the surface of the fabric, ensuring that the airflow ejected from the jet holes 251 forms a uniform coverage on the surface of the fabric, and there will be no situation where the local airflow is too strong or too weak. The airflow can act on the fabric more concentratedly, and more energy is used to loosen and blow away dust, thereby improving the utilization rate of the airflow, and achieving better cleaning effects under the same air source conditions while reducing energy consumption.

[0030] like Figure 1 and Figure 12As shown, the left side of the cleaning box 14 is rotatably connected to the inner part thereof with symmetrically arranged directional wheels 17, and the symmetrically arranged brush cylinders 18 are rotatably connected between the directional wheels 17. A micro motor for driving the brush cylinders 18 to rotate is also installed on the cleaning box 14. The lower part of the cleaning box 14 is rotatably connected to the left and right ends of the slide rail seat 23 with limiting wheels 19. Through the two limiting wheels 19, the fabric can maintain a certain tension during the cleaning process to achieve the best cleaning effect, so that the fabric can always maintain appropriate tension when moving.

[0031] It should be noted that, under the guidance of the directional wheel 17, the fabric passes between two symmetrically arranged brush cylinders 18, the micro motor is started, and the brush cylinder 18 is driven to rotate. The bristles on the surface of the rotating brush cylinder 18 are in contact with the surface of the fabric. The brush cylinder 18 removes most of the visible, larger particles or impurities with strong adhesion in advance, reducing the total amount of impurities that need to be processed during subsequent air jet cleaning. Although the bristles of the brush cylinder 18 can penetrate into the fibers to a certain extent, the cleaning effect is limited for impurities in the deep fiber layer and some more hidden corners. The later air jet cleaning, especially the airflow ejected from the side turbulence holes 2201, the top turbulence holes 2202 and the air jet holes 251 of the support rod 22, can form complex turbulence, penetrate deep into the fabric fibers, and further blow away the impurities that still remain after the initial cleaning by the brush. The two complement each other in cleaning depth, realizing all-round cleaning of the fabric from the surface to the deep layer.

[0032] The working principle of the present invention is that it is an infrared vacuum fabric heating and shaping device with an impurity cleaning function. When in use, the air pump body 26 is started, sucking in and pressurizing external air, and transporting it to the jet box 25. The horizontal and vertical parts of the bottom wall of the jet box 25 are both arc-shaped structures, and jet holes 251 are distributed on it. Gas is ejected from the jet holes 251. Due to the arc design of the bottom wall, the airflow can be ejected downward from the top wall of the fabric at an angle and direction that fits the V-shaped contour of the fabric, and concentrates on the surface of the fabric. Another part of the gas enters the air pipe 24 through the jet box 25. The bottom end of the air pipe 24 is located inside the rear end slide rail seat 23. The gas enters the support rod 22 through the connecting hole in the rear end slide rail seat 23 and the right side arc rod 21. The side turbulence hole 2201 and the top turbulence hole 2202 of the support rod 22 eject airflow in the left direction, directly acting on the suspended part of the fabric. Because the fabric is V-shaped, the airflow here can penetrate deep between the fibers and impact deep impurities. This air jet from multiple directions and different positions on the V-shaped fabric forms a complex and powerful turbulence, cleaning different parts of the fabric in all directions; The motor drives the turntable 211 to drive the slide rail seat 23 connected to it to slide back and forth on the side wall of the dust cleaning box 14, thereby causing the arc rod 21 and the support rod 22 to reciprocate. During the movement, the spiral support rod 22 continuously changes the contact area with the fabric to avoid dust accumulation at a specific position. At the same time, the airflow ejected from the side turbulence hole 2201 and the top turbulence hole 2202 can more comprehensively cover the middle part of the fabric in contact with the support rod 22. When the slide rail seat 23 reciprocates, the vibration plate 229 rotates around the U-shaped seat 228 with the cooperation of the vibration component 221 to intermittently beat the bottom of the fabric. After the fabric is impacted by the airflow of the turbulent dust cleaning component 2 and beaten by the vibration component 221, a large amount of dust on the surface and between the fibers is raised. At this time, the air pump body 26 continues to work, and the jet hole 251 sprays air toward the fabric. At the same time, the side turbulence hole 2201 and the top turbulence hole 2202 of the support rod 22 spray air toward the left. The airflow ejected from the jet hole 251 flows along the front and rear direction of the dust cleaning box 14, and the airflow ejected from the support rod 22 flows to the left. The first guide plate 32 inside the left arc rod 21 and the second guide plate 33 below the jet box 25 and between the interval vibration plates 229 have a guide structure below, which guides the airflow in different directions and the entrained dust to the conical cover 31 respectively. The vacuum fan 15 is started, and the dust guided by the first guide plate 32 and the second guide plate 33 is quickly sucked into the conical cover 31, and finally discharged to the outside of the device, completing the dust gathering and discharge process.

[0033] The basic principles, main features, and advantages of the present invention are shown and described above. Those skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and modifications are intended to fall within the scope of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An infrared vacuum fabric heating and shaping device with impurity cleaning function, comprising a supporting platform (1), characterized in that; A vacuum box (12) is installed on one side of the top of the carrier platform (1), and an infrared device (13) is installed on the top of the carrier platform (1) below the vacuum box (12); A dust cleaning box (14) is mounted on the other side of the supporting platform (1) with its opening facing downward; An air extractor (15) is installed on one side of the bottom of the dust cleaning box (14); There are two transmission wheels (16) symmetrically arranged below the dust cleaning box (14); A turbulent dust cleaning component (2) is arranged inside the dust cleaning box (14) and is used to clean dust from the surface of the fabric; The dust collecting component (3) is arranged below the dust cleaning box (14) on the supporting platform (1) and is used to quickly absorb and discharge dust when cleaning dust from fabrics.

2. The infrared vacuum fabric heating and shaping device with impurity cleaning function according to claim 1, characterized in that: The turbulent flow cleaning assembly (2) includes: Arc-shaped rods (21) are symmetrically arranged on the left and right sides of the dust cleaning box (14); A support rod (22) having an arc-shaped longitudinal section is installed between the middle portions of the two arc-shaped rods (21). Side turbulence holes (2201) are provided on the front and rear sides of the support rod (22), and a top turbulence hole (2202) is provided on the top of the support rod (22); The slide rail seat (23) is symmetrically arranged below the dust cleaning box (14), and the front and rear ends of the two arc-shaped rods (21) are respectively fixedly connected to the slide rail seat (23); The air pipe (24) has a bottom end mounted inside the slide rail seat (23) at the rear end, and a connecting hole connected to the air pipe (24) is provided in the slide rail seat (23) at the rear end and the arc-shaped rod (21) at the right side, and one end of the connecting hole is connected to the side turbulence hole (2201) and the top turbulence hole (2202) in the support rod (22); An air jet box (25) is mounted on the top wall of the dust cleaning box (14), and an air jet hole (251) is provided on the bottom wall of the air jet box (25); An air pump body (26) mounted on the top of the dust cleaning box (14); The vibration and beating components (221) are arranged at the front and rear ends of the dust cleaning box (14) and are used to beat the fabric to vibrate the dust.

3. The infrared vacuum fabric heating and shaping device with impurity cleaning function according to claim 2, characterized in that: A turntable (211) is symmetrically connected to the right side of the lower portion of the dust cleaning box (14), and two slide rail seats (23) are connected to the side walls of the dust cleaning box (14) through slide rails. A connecting plate (212) is installed on the right side of the slide rail seat (23), and a hinge plate (213) is hinged between the connecting plate (212) and the turntable (211). The support rod (22) has a spiral structure as a whole.

4. The infrared vacuum fabric heating and shaping device with impurity cleaning function according to claim 2, characterized in that: The vibration component (221) includes: There are two transmission gears (222) symmetrically connected to the bottom of the dust cleaning box (14); A rack plate (223) is mounted on the top right side of the slide rail seat (23) and is engaged with the transmission gear (222); An L-shaped plate (224) is installed below the dust cleaning box (14) and is rotatably connected to the transmission gear (222); There are two bevel gears (225) that mesh with each other and are rotatably connected on the L-shaped plate (224); A rotating plate (226) is rotatably connected to one side of the L-shaped plate (224) and is coaxially fixedly connected to one of the bevel gears (225); A first transmission plate (227) is hinged to one end of the rotating plate (226); Two U-shaped seats (228) are symmetrically mounted on the front and rear sides of the dust cleaning box (14); Vibrating plates (229) are arranged in a linear array and are rotatably connected to the U-shaped seat (228); The second transmission plate (2291) is rotatably connected to the right side of the U-shaped seat (228) and is coaxially fixedly connected to the vibration plate (229).

5. The infrared vacuum fabric heating and shaping device with impurity cleaning function according to claim 4, characterized in that: The vibrating plates (229) located at the front and rear sides are arranged crosswise, and the vibrating plates (229) are arranged in an arc shape.

6. The infrared vacuum fabric heating and shaping device with impurity cleaning function according to claim 2, characterized in that: The side turbulence holes (2201) and the top turbulence holes (2202) in the support rod (22) spray in the left direction.

7. The infrared vacuum fabric heating and shaping device with impurity cleaning function according to claim 6, characterized in that: The dust collection assembly (3) comprises: A conical cover (31) having a conical structure and fixedly mounted below the dust cleaning box (14), wherein the bottom end of the conical cover (31) is fixedly connected to the air extractor (15); A first deflector (32) mounted inside the arc-shaped rod (21) on the left side; The second guide plate (33) is installed below the jet box (25) and is located between the spaced vibration plates (229). The first guide plate (32) and the second guide plate (33) have a guide-shaped structure below them.

8. The infrared vacuum fabric heating and shaping device with impurity cleaning function according to claim 7, characterized in that: The transverse portion and the longitudinal portion of the bottom wall of the jet box (25) are both arranged in an arc-shaped structure.

9. The infrared vacuum fabric heating and shaping device with impurity cleaning function according to claim 1, characterized in that: The left side of the dust cleaning box (14) is rotatably connected to the inner portion thereof with symmetrically arranged directional wheels (17), and the symmetrically arranged brush cylinders (18) are rotatably connected between the directional wheels (17). The lower portion of the dust cleaning box (14) and the positions at the left and right ends of the slide rail seat (23) are rotatably connected to limiting wheels (19).

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