Arched corrugated steel roof and mounting method thereof

Abstract

The invention discloses an arched corrugated steel roof and a mounting method thereof, the arched corrugated steel roof comprises a roof body, water spraying pipes with holes, a plurality of pipe clamp supports and a plurality of heat conduction pipes, each pipe clamp support comprises a clamp body and two pipe buckle belts, and the heat conduction pipes and the water spraying pipes with holes are uniformly arranged on the roof body at intervals through the clamp bodies. The installation method comprises the steps that the multiple pipe clamp supports are evenly arranged on the roof body at intervals through the clamp body; a plurality of heat conduction pipes are respectively inserted into the clamp body and are distributed on the roof body; and finally, the plurality of water spraying pipes with holes are respectively arranged on the roof body through the pipe buckle belts. The heat conduction pipe is arranged at the upper end of the roof to remove snow and heat, operation is convenient, and potential safety hazards are small; water can be sprayed to the roof through the water spraying pipe with the holes, and indoor intelligent cooling of the arched corrugated steel roof building is achieved.

Description

Technical Field

[0001] The invention relates to building components, in particular to an arched corrugated steel roof and an installation method thereof. Background Art

[0002] The arched corrugated steel roof is a self-supporting arched roof made by assembling unit plates of specific shapes by rolling color-coated plates through special equipment. It has been widely used in large-span structural buildings such as stadiums, warehouses, industrial plants, and markets.

[0003] Since the arched corrugated steel roof is a thin-walled self-supporting structure with no load-bearing frame and a large roof curvature, continuous heavy snowfall in northern areas such as northern Xinjiang, Northeast China, the middle and lower reaches of the Yangtze River, and the Huaihe River basin, where snow pressure is high, can easily lead to half-span snow accumulation that does not melt. Snow accumulation in half the span may cause the roof to bear uneven snow loads, resulting in a significant imbalance in the loads on both sides of the roof and an asymmetric load distribution. This asymmetry causes uneven stress concentration in the structure, and the uneven distribution of snow can lead to excessive local snow loads. The snow loads in these areas may greatly exceed the design value. If repeated snow accumulation is not cleared in time, the cumulative deformation may reach a critical threshold, directly causing safety hazards such as damage to the overall structure and collapse.

[0004] In order to solve the above-mentioned safety hazard problem, the snow on the roof is generally removed by manual or mechanical spraying of environmentally friendly snow-melting agents, which is extremely inconvenient, expensive and has great safety hazards.

[0005] In addition, the arched corrugated steel roof has a fast heat conduction, which leads to extremely high indoor temperatures, especially in summer. Most existing technologies use methods such as insulation or installation of ventilation caps to cool the roof, but the cooling effect is not obvious. Summary of the Invention

[0006] In order to overcome the shortcomings of the existing technology, one of the objectives of the present invention is to provide an arched corrugated steel roof, which removes snow and increases temperature by arranging a heat pipe at the upper end of the roof. Snow removal does not require spraying an environmentally friendly snow-melting agent, and is easy to operate, low in cost, and has minimal safety hazards. Water can also be sprayed onto the roof through a perforated water pipe to achieve the purpose of cooling the roof and lowering the indoor temperature.

[0007] One of the purposes of the present invention is achieved by the following technical solution: An arched corrugated steel roof comprises a roof body, a plurality of perforated water sprinkling pipes, a plurality of pipe clamp supports, and a plurality of heat-conducting pipes for heating. The pipe clamp supports comprise a fixture body and two pipe buckle belts respectively fixed on both sides of the fixture body. The plurality of heat-conducting pipes are respectively arranged on the upper end surface of the roof body through the fixture body at even intervals. The plurality of perforated water sprinkling pipes are respectively arranged on the roof body through the pipe buckle belts.

[0008] Preferably, the pipe clamp support further includes a support bolt, and the two pipe buckles are fixed to the clamp body through the support bolt, and the clamp body is sleeved on the heat-conducting pipe.

[0009] Preferably, the clamp body is a U-shaped body, the U-shaped body is provided with a U-shaped groove, and the heat pipe passes through the U-shaped groove through the support bolt.

[0010] Preferably, the pipe clamp support further comprises a rubber gasket, which is fixed on the inner wall of the U-shaped groove and wraps around the roof lock edge of the roof body.

[0011] Preferably, the number of the perforated water spraying pipes is twice the number of the heat conducting pipes, and the perforated water spraying pipes are respectively arranged in parallel on both sides of the heat conducting pipes.

[0012] Preferably, the arched corrugated steel roof further includes a photovoltaic assembly, the photovoltaic assembly is fixed to the roof body via the pipe clamp support, and the heat conducting pipe is electrically connected to the photovoltaic assembly.

[0013] Preferably, the photovoltaic assembly includes a photovoltaic panel and a photovoltaic bracket, the photovoltaic panel is fixedly connected to the pipe clamp support via the photovoltaic bracket, and the photovoltaic panel is electrically connected to the heat pipe.

[0014] Preferably, the photovoltaic bracket is arranged on a plurality of roof crests of the roof body, and a plurality of pipe clamp supports are arranged on the roof crests.

[0015] The second object of the present invention is achieved by adopting the following technical solutions: A method for installing the arched corrugated steel roof comprises: Step A: preparing a plurality of perforated watering pipes, a plurality of pipe clamp supports, and a plurality of heat-conducting pipes for heating, wherein the pipe clamp supports include a clamp body and two pipe buckle belts respectively fixed on both sides of the clamp body; Step B: evenly spaced apart, a plurality of pipe clamp supports are arranged on the locking edge of the roof body of the arched corrugated steel roof through the clamp body; Step C: inserting a plurality of heat conducting pipes into the fixture body and distributing them evenly on the upper end surface of the roof body; Step D: Finally, multiple perforated sprinkler pipes are installed on the roof body respectively through the pipe buckle belt.

[0016] Furthermore, the installation method further includes step E: preparing a plurality of photovoltaic assemblies, wherein the photovoltaic assemblies include photovoltaic brackets and photovoltaic panels, and the photovoltaic panels are installed on the upper end of the fixture body through the photovoltaic brackets.

[0017] Compared with the prior art, the present invention has the following beneficial effects: The present application discloses an arched corrugated steel roof, comprising a plurality of heat pipes evenly spaced apart on the upper end surface of the roof body. These heat pipes heat accumulated snow, causing it to automatically melt into water without the need for spraying environmentally friendly snow-melting agents. This design is convenient, inexpensive, and minimizes safety hazards. Heat generated by the heat pipes is transferred to the roof, raising the roof temperature and maintaining indoor warmth. Furthermore, the perforated watering pipes can be intelligently controlled to automatically and evenly distribute water onto the roof, cooling both the roof and the interior. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a front view of the arched corrugated steel roof of the present invention; Figure 2 for Figure 1 Schematic diagram of the enlarged structure at A in the middle; Figure 3 It is a side view of the arched corrugated steel roof of the present invention; Figure 4 for Figure 3 Schematic diagram of the enlarged structure at B in the middle; Figure 5 A top view of the arched corrugated steel roof of the present invention; Figure 6 It is a schematic plan view of a portion of the arched corrugated steel roof of the present invention; Figure 7 for Figure 6 Schematic diagram of the enlarged structure at C in the middle; Figure 8 The present invention is a flowchart of the installation method of the arched corrugated steel roof.

[0019] In the figure: 100, arched corrugated steel roof; 10, roof body; 11, building; 12, roof crest; 13, drain gutter; 14, roof lock edge; 20, photovoltaic module; 21, photovoltaic panel; 22, photovoltaic bracket; 221, purlin; 30, pipe clamp support; 31, pipe buckle; 32, clamp body; 321, U-shaped groove; 33, rubber gasket; 34, support bolt; 40, heat pipe; 50, perforated water pipe. DETAILED DESCRIPTION

[0020] The present invention will be further described below with reference to the accompanying drawings and specific embodiments: In the description of the present invention, it should be noted that the terms "upper," "lower," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, or are the orientations or positional relationships in which the inventive product is typically placed when in use. These terms are intended solely to facilitate the description of the present invention and simplify the description, and are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. Furthermore, the terms "first," "second," and "third," etc., are used solely for distinction and should not be construed as indicating or implying relative importance.

[0021] Implementation Method 1 like Figure 1-Figure 3 As shown, the present invention discloses an arched corrugated steel roof 100, which includes a roof body 10, multiple perforated water spraying pipes 50, multiple pipe clamp supports 30 and multiple heat-conducting pipes 40 for heating. The pipe clamp supports 30 include a clamp body 32 and two pipe buckle belts 31 respectively fixed on both sides of the clamp body 32. The multiple heat-conducting pipes 40 are respectively arranged on the upper end surface of the roof body 10 through the clamp body 32 at even intervals, and the multiple perforated water spraying pipes 50 are respectively arranged on the roof body 10 through the pipe buckle belts 31.

[0022] In the above embodiment, the arched corrugated steel roof 100 includes multiple heat pipes 40, evenly spaced apart on the upper end surface of the roof body 10. These heat pipes 40 heat accumulated snow, automatically melting it into water without the need for spraying environmentally friendly snow-melting agents. This is convenient, cost-effective, and minimizes safety hazards. Furthermore, the heat pipes 40 can be powered by the photovoltaic modules 20, saving energy and facilitating winter heating and cooling of the building 11. The clamp body 32 facilitates installation of the heat pipes 40, while the pipe buckle 31 facilitates installation of the perforated sprinkler pipe 50. This allows for nail-free installation of the heat pipes 40 and the perforated sprinkler pipe 50, further enhancing safety.

[0023] The heat pipes 40 can also be powered by mains electricity or the photovoltaic modules 20. The evenly spaced arrangement of multiple heat pipes 40 and multiple perforated watering pipes 50 facilitates the distribution of gravity and heat. Because the perforated watering pipes 50 are evenly spaced on the upper surface of the roof body 10 and can be connected to controllable tap water for intelligently controlled water spraying, water is automatically and evenly applied to the roof, achieving both roof and indoor cooling.

[0024] Implementation Method 2 In a preferred embodiment, Figure 2-Figure 5As shown, the arched corrugated steel roof 100 further includes a plurality of perforated watering pipes 50, which are fixed below the heat conducting pipes 40 via the pipe clamp supports 30. The number of the perforated watering pipes 50 is twice the number of the heat conducting pipes 40, and the perforated watering pipes 50 are respectively arranged in parallel on both sides of the heat conducting pipes 40.

[0025] In the above embodiment, the perforated watering pipe 50 can be connected to tap water, and in summer, water is sprayed to cool the roof body 10, and the perforated watering pipe 50 is also conducive to drainage, thereby improving safety. Figure 7 As shown, the perforated water spray pipes 50 are arranged parallel to both sides of the heat pipe 40 to form a triangle shape, which can balance the center of gravity and make the pipe clamp support 30 more stable. The heat pipe 40 can be an intelligent heating pipe, and the perforated water spray pipes 50 can be a rubber water pipe with fine holes or other metal pipes.

[0026] Implementation Method 3 In a preferred embodiment, Figure 5-Figure 7 As shown, the pipe clamp support 30 includes a clamp body 32, a rubber gasket 33, a support bolt 34, and two pipe buckles 31 for fixing the perforated sprinkler pipe 50. The two pipe buckles 31 are fixed to both sides of the clamp body 32. The two pipe buckles 31 are fixed to the clamp body 32 via the support bolts 34, and the clamp body 32 is sleeved onto the heat pipe 40. Preferably, the clamp body 32 is U-shaped, and the U-shaped body is provided with a U-shaped groove 321. The heat pipe 40 passes through the U-shaped groove 321 via the support bolts 34. The rubber gasket 33 is fixed to the inner wall of the U-shaped groove 321. The rubber gasket 33 wraps around the two side surfaces of the roof lock edge 14 of the roof body 10 to protect the roof lock edge 14.

[0027] In the above embodiment, the two pipe straps 31 can fasten the perforated sprinkler pipe 50 to prevent it from rubbing against tiles. The rubber gasket 33 can prevent the heat pipe 40 from rubbing against the fixture body 32. The U-shaped groove 321 can stabilize the heat pipe 40. The support bolts 34 can support the heat pipe 40 to prevent it from rubbing against the tiles on the roof body 10. The heat pipe 40 is inserted into the fixture body 32 and fixed to the upper end surface of the roof body through the fixture body 32, thereby forming multiple groups of heating and cooling units distributed on the upper end surface. When snow accumulates, the heat generated by the heat pipe 40 is transferred to the roof surface to melt the snow or increase the temperature of the roof, thus achieving the effect of intelligent snow melting and heating and cooling.

[0028] Implementation Method 4 like Figure 5-Figure 6As shown, the arched corrugated steel roof 100 also includes a photovoltaic assembly 20, which is fixed to the roof body 10 via the pipe clamp support 30, and the heat pipe 40 is electrically connected to the photovoltaic assembly 20. The photovoltaic assembly 20 includes a photovoltaic panel 21 and a photovoltaic bracket 22, and the photovoltaic panel 21 is fixedly connected to the pipe clamp support 30 via the photovoltaic bracket 22, and the photovoltaic panel 21 is electrically connected to the heat pipe 40. Preferably, the roof body 10 also includes a plurality of roof crests 12 arranged at intervals, with drain troughs 13 formed between adjacent roof crests 12. Preferably, the photovoltaic brackets 22 are arranged on the plurality of roof crests 12, and the plurality of pipe clamp supports 30 are all arranged on the roof crests 12.

[0029] In the above embodiment, the photovoltaic panel 21 is used to convert solar energy. The photovoltaic support 22 includes purlins 221, which are used to support the photovoltaic panel 21. The drain trough 13 facilitates downward drainage of the roof body 10. The roof crests 12 can support the pipe clamp support 30 and the photovoltaic support 22. To share gravity, the photovoltaic support 22 is arranged on multiple roof crests 12. The clamp body 32 is connected horizontally or vertically to the roof unit panels of the roof body 10. The photovoltaic panel 21 can convert solar energy into electrical energy, and the photovoltaic module 20 can serve as a power source for the heat pipe 40, thereby achieving environmental protection and energy conservation.

[0030] like Figure 8 As shown, the present application also discloses a method for installing the arched corrugated steel roof, comprising: step A: preparing a plurality of perforated watering pipes 50, a plurality of pipe clamp supports 30, and a plurality of heat conducting pipes 40 for heating, wherein the pipe clamp supports 30 include a clamp body 32 and two pipe buckle belts 31 respectively fixed on both sides of the clamp body; In the above step A, the pipe clamp support 30 may be made of aluminum profile, steel profile or alloy profile.

[0031] Step B: Arrange multiple pipe clamp supports 30 at even intervals on the locking edge of the roof body 10 of the arched corrugated steel roof through the clamp body 32; In step B, the roofing body is constructed by splicing together multiple unit tiles, which can be curved. In one embodiment, the multiple unit tiles are first laid sequentially on the roof to form a roofing body 10 with a locked edge. In another embodiment, the multiple unit tiles can be first spliced together to form the roofing body 10, which is then installed on the roof. The multiple unit tiles can be painted. The locked edge is the area where the multiple unit tiles connect to each other. Installing the fixture body 32 at the locked edge balances the weight applied to each unit tile and enhances the appearance. Preferably, the fixture body 32 supports bolts 34 mounted on the roof crest 12 of the roofing body 10. The spacing between the multiple fixture bodies 32 can be adjusted to increase or decrease.

[0032] Step C: Insert multiple heat conducting pipes 40 into the fixture body 32 and distribute them evenly on the upper end surface of the roof body 10; In step C, the heat pipes 40 are inserted through the U-shaped grooves 321 of the fixture bodies 32 and distributed on the ridge of the roof body 10 , enabling the heat pipes 40 to be installed without nailing. The support bolts 34 pass through the U-shaped grooves 321 , supporting the heat pipes 40 .

[0033] Step D: Finally, multiple perforated sprinkler pipes 50 are installed on the roof body 10 respectively through the pipe buckle 31.

[0034] In the above step D, the perforated watering pipe 50 passes through multiple (a row of) pipe buckle belts 31. Multiple pipe buckle belts 31 can tie up the perforated watering pipe 50 and also prevent the perforated watering pipe 50 from rubbing against tiles.

[0035] Furthermore, the installation method further includes step E: preparing a plurality of photovoltaic assemblies 20 , wherein the photovoltaic assemblies 20 include photovoltaic brackets 22 and photovoltaic panels 21 , and the photovoltaic panels 21 are installed on the upper end of the fixture body 10 through the photovoltaic brackets 22 .

[0036] In the above step E, the photovoltaic bracket 22 includes a purlin 221 that can support the photovoltaic panel 21. The photovoltaic panel 21 can be electrically connected to the heat pipe 40 to supply power to the heat pipe 40 and indoor electrical appliances, thereby saving energy and achieving environmental protection.

[0037] In summary, the arched corrugated steel roof 100 disclosed in the present application realizes intelligent power generation, safe snow melting and temperature rise and fall on the roof of the arched corrugated steel roof 100 without the need to use snow-melting agents that may damage the roof building, thereby improving the space utilization rate of the roof of the arched corrugated steel roof 100, bringing energy saving and safe electricity use to the building 11, and also contributing to energy conservation and environmental protection. It is worthy of promotion and use.

[0038] Those skilled in the art can make various other corresponding changes and deformations based on the technical solutions and concepts described above, and all of these changes and deformations should fall within the scope of protection of the claims of the present invention.

Claims

1. An arched corrugated steel roof, characterized by: It includes a roof body, multiple perforated water pipes, multiple pipe clamp supports and multiple heat-conducting pipes for heating. The pipe clamp supports include a fixture body and two pipe buckles respectively fixed on both sides of the fixture body. Multiple heat-conducting pipes are respectively arranged on the upper end surface of the roof body through the fixture body at even intervals, and multiple perforated water pipes are respectively arranged on the roof body through the pipe buckles.

2. The arched corrugated steel roof according to claim 1, characterized in that: The pipe clamp support further includes a support bolt, and the two pipe buckle strips are fixed to the clamp body through the support bolt, and the clamp body is sleeved on the heat-conducting pipe.

3. The arched corrugated steel roof according to claim 2, characterized in that: The clamp body is a U-shaped body, the U-shaped body is provided with a U-shaped groove, and the heat pipe passes through the U-shaped groove through the support bolt.

4. The arched corrugated steel roof according to claim 3, characterized in that: The pipe clamp support further comprises a rubber gasket, which is fixed on the inner wall of the U-shaped groove and wraps around the roof lock edge of the roof body.

5. The arched corrugated steel roof according to claim 1, characterized in that: The number of the perforated water spraying pipes is twice the number of the heat conducting pipes, and the perforated water spraying pipes are respectively arranged in parallel on both sides of the heat conducting pipes.

6. The arched corrugated steel roof according to claim 1, characterized in that: The arched corrugated steel roof also includes a photovoltaic component, which is fixed to the roof body through the pipe clamp support, and the heat pipe is electrically connected to the photovoltaic component.

7. The arched corrugated steel roof according to claim 6, characterized in that: The photovoltaic assembly includes a photovoltaic panel and a photovoltaic bracket. The photovoltaic panel is fixedly connected to the pipe clamp support through the photovoltaic bracket, and the photovoltaic panel is electrically connected to the heat conducting pipe.

8. The arched corrugated steel roof according to claim 7, characterized in that: The photovoltaic bracket is arranged on a plurality of roof crests of the roof body, and a plurality of pipe clamp supports are arranged on the roof crests.

9. A method for installing an arched corrugated steel roof according to any one of claims 1 to 8, characterized in that: include: Step A: preparing a plurality of perforated watering pipes, a plurality of pipe clamp supports, and a plurality of heat-conducting pipes for heating, wherein the pipe clamp supports include a clamp body and two pipe buckle belts respectively fixed on both sides of the clamp body; Step B: evenly spaced apart, a plurality of pipe clamp supports are arranged on the locking edge of the roof body of the arched corrugated steel roof through the clamp body; Step C: inserting a plurality of heat conducting pipes into the fixture body and distributing them evenly on the upper end surface of the roof body; Step D: Finally, multiple perforated sprinkler pipes are installed on the roof body respectively through the pipe buckle belt.

10. The installation method of the arched corrugated steel roof according to claim 9, characterized in that: The method further includes step E: preparing a plurality of photovoltaic assemblies, wherein the photovoltaic assemblies include photovoltaic brackets and photovoltaic panels, and the photovoltaic panels are mounted on the upper end of the fixture body through the photovoltaic brackets.

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