Fabricated panel system, laying structure and mounting method

Abstract

The invention belongs to the technical field of panel installation, and discloses an assembly type panel system, a laying structure and an installation method. The assembly type panel system comprises a plurality of panel bodies, a plurality of first sliding grooves and a plurality of second sliding grooves are formed in the edges of the panel bodies, when the panel bodies are spliced into a whole plane, the first sliding grooves of one panel body can be spliced with the first sliding grooves of the other panel body to form a first channel, and the second sliding grooves of the other panel body can be spliced into a second channel. The second sliding groove of one plate body can be spliced with the second sliding groove of the other plate body to form a second channel, and the laying structure comprises a joint filling pipe, a positioning line and an air pump. The joint filling pipe is configured to slidably penetrate through the first channel and / or the second channel, and the joint filling pipe is made of a flexible material; the first end of the positioning line caulking pipe is fixedly connected to the first end of the positioning line; when the air pump inflates air into the joint filling pipe, the joint filling pipe can be gradually attached to the inner wall of the first channel and / or the inner wall of the second channel. And the joint filling operation between the plate bodies can be completed without joint filling glue, so that the operation efficiency is high, and the environment is protected.

Description

Technical Field

[0001] The present invention relates to the technical field of panel installation, and in particular to an assembled panel system, a laying structure and an installation method. Background Art

[0002] The prefabricated panel structure is pre-processed and manufactured in the factory and transported to the site. During installation, a tower crane or a crane is used to lift each panel into place in a certain order, and then subsequent welding, caulking and other operations are carried out. The overall construction process is convenient and fast, and can effectively reduce the load on the steel grid.

[0003] The assembled panel structure in the existing technology still has obvious defects: since the roof requires a large number of panels to be spliced and laid, it is necessary to lay out the lines before laying to ensure the accuracy of the panel laying. Currently, the laying out is mostly done manually, and after the panels are assembled, the joints between the panels need to be caulked. The caulk operation also needs to be done manually, and the caulk quality is greatly affected by human factors, and the existing caulk efficiency is low. Summary of the Invention

[0004] The object of the present invention is to provide an assembled panel system, a laying structure and an installation method with high caulking efficiency.

[0005] To achieve this object, the present invention adopts the following technical solutions:

[0006] An assembled panel system includes a plurality of panels, each panel having a plurality of first slide grooves and a plurality of second slide grooves formed on its edge, wherein the opening directions of the first slide grooves and the second slide grooves are both perpendicular to the thickness direction of the panel, the panel is polygonal, and each side of the panel corresponds to one of the first slide grooves or one of the second slide grooves;

[0007] When multiple plates are spliced together to form a planar whole, the first slide groove of one plate can be spliced with the first slide groove of another plate to form a first channel, and the second slide groove of one plate can be spliced with the second slide groove of another plate to form a second channel.

[0008] Preferably, the plate is rectangular.

[0009] Preferably, the first sliding groove and the second sliding groove are staggered in the thickness direction of the plate body.

[0010] The laying structure is configured to lay the above-mentioned prefabricated panel system, including:

[0011] A plurality of caulking tubes are provided, each of the caulking tubes is configured to slidably pass through the first channel and / or the second channel, and the caulking tubes are made of a flexible material;

[0012] a plurality of positioning lines, each of which is configured to slidably pass through the first channel and / or the second channel, and wherein the first end of the caulking tube is fixedly connected to the first end of the positioning line;

[0013] An air pump, when the air pump fills the caulking tube with gas, the caulking tube can gradually fit against the inner wall of the first channel and / or the second channel.

[0014] Preferably, the invention further comprises a winding assembly, wherein the winding assembly comprises:

[0015] a first rotating disk, to which the second end of the caulking tube is connected, and the first rotating disk is capable of winding and releasing the caulking tube;

[0016] A second turntable is provided, to which the second end of the positioning line is connected, and the second turntable is capable of winding and releasing the positioning line.

[0017] Preferably, the winding assembly further comprises a first fixed frame, the first turntable is rotatably arranged on the first fixed frame, a centering groove is provided on the first fixed frame, a centering column foot is provided at the bottom of the plate body, and the centering column foot can extend into the centering groove.

[0018] Preferably, the winding assembly further comprises a second fixed frame, the second turntable is rotatably disposed on the second fixed frame, and the second fixed frame is also provided with a centering groove.

[0019] Preferably, the air pump is detachably connected to the second fixing bracket.

[0020] As an advantage, it also includes:

[0021] a plurality of first foundation columns configured to support the first fixing frame and the second fixing frame;

[0022] A plurality of second foundation columns are arranged at the intersection of the first chute and the second chute, and the second foundation columns are configured to support the plate.

[0023] The installation method includes the following steps:

[0024] S1. Arrange the plates according to the positions of the positioning lines so that each positioning line passes through the first channel or the second channel;

[0025] S2, the caulking tube extends into the corresponding first channel or second channel;

[0026] S3. An air pump is used to fill the caulking tube with gas, so that the caulking tube can gradually fit the inner wall of the first channel and / or the second channel.

[0027] Beneficial effects of the present invention:

[0028] Multiple panels cooperate with each other to form a panel system. The prefabricated design allows for prefabricated panels according to actual needs to achieve prefabricated construction. The first channel and the second channel cooperate with each other to ensure the connection strength between the panels while reducing the width of the seams between the panels, making the surface of the panels more beautiful. At the same time, the positioning line is set, and the panels are spliced along the extension direction of the positioning line. The positioning line is passed through the first channel and / or the second channel to complete the positioning of the panel. After positioning is completed, the positioning line is pulled to allow the caulking tube to enter the first channel and / or the second channel. The caulking tube and the air pump cooperate with each other, so that the caulking operation between the panels can be completed without caulking glue, which is highly efficient and more environmentally friendly. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a structural schematic diagram of the paving structure of the present invention;

[0030] Figure 2 This is a structural diagram of the prefabricated panel system during the laying process of the present invention;

[0031] Figure 3 yes Figure 2 A partial enlarged view of point A in the middle;

[0032] Figure 4 It is a partial cross-sectional view of the joint of the plate body described in the present invention.

[0033] In the picture:

[0034] 1. Plate; 10. First chute; 20. Second chute; 11. Centering column foot;

[0035] 2. Caulking tube;

[0036] 3. Positioning line;

[0037] 4. Air pump;

[0038] 5. Winding component;

[0039] 51. First turntable;

[0040] 52. Second turntable;

[0041] 53. First fixing frame; 530. Centering slot;

[0042] 54. Second fixing frame;

[0043] 6. First foundation column;

[0044] 7. Second foundation column; 71. Positioning plate;

[0045] 8. Connecting beam. DETAILED DESCRIPTION

[0046] The following describes embodiments of the present invention in detail. Examples of the embodiments are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar components or components having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, but are not to be construed as limiting the present invention.

[0047] In the description of the present invention, unless otherwise expressly specified or limited, the terms "connected," "connected," and "fixed" should be understood in a broad sense. For example, they may refer to fixed or detachable connections, mechanical or electrical connections, direct or indirect connections through an intermediate medium, and internal communication between two elements or interaction between two elements. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.

[0048] In the description of the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first feature being in direct contact with the second feature, or may include the first feature being in contact with the second feature through another feature between them instead of being in direct contact. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0049] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.

[0050] like Figures 1-4 As shown, the present invention provides an assembled panel system for laying roof panels. The assembled panel system includes multiple panels 1. The edges of the panels 1 are provided with multiple first chutes 10 and multiple second chutes 20. The opening directions of the first chutes 10 and the second chutes 20 are both perpendicular to the thickness direction of the panel 1. The panel 1 is polygonal, and each side of the panel 1 corresponds to a first chute 10 or a second chute 20. When the multiple panels 1 are spliced together into a planar whole, the first chute 10 of one panel 1 can be spliced with the first chute 10 of another panel 1 to form a first channel, and the second chute 20 of one panel 1 can be spliced with the second chute 20 of another panel 1 to form a second channel.

[0051] Multiple panels 1 cooperate with each other and are spliced together to form a panel system. The prefabricated design allows the panels 1 to be prefabricated according to actual needs to achieve prefabricated construction. The first channel and the second channel cooperate with each other to ensure the connection strength between the panels 1 while reducing the width of the joints between the panels 1, making the surface of the panels 1 more beautiful.

[0052] For example, in this embodiment, the material of the plate body 1 is a light steel commonly used in the art, which is easy to process and also facilitates subsequent welding operations.

[0053] For example, in this embodiment, the plate body 1 is rectangular, which has low production cost and is easy to cut, and the joints between adjacent plates 1 are regular, which is convenient for subsequent caulking operations. In other embodiments, the plate body 1 can also be other polygonal structures.

[0054] The present invention also provides a laying structure for laying the above-mentioned prefabricated panel system, comprising a caulking tube 2, a positioning wire 3, and an air pump 4. The caulking tubes 2 are provided in plurality and configured to slide through the first channel and / or the second channel, and are made of a flexible material. The positioning wires 3 are provided in plurality and configured to slide through the first channel and / or the second channel, with the first ends of the caulking tubes 2 fixedly connected to the first ends of the positioning wires 3. When the air pump 4 fills the caulking tubes 2 with gas, the caulking tubes 2 gradually adhere to the inner walls of the first channel and / or the second channel.

[0055] This paving structure has all the beneficial effects of the above-mentioned prefabricated panel system, which will not be repeated here. At the same time, the positioning line 3 is set, and the panel body 1 is assembled along the extension direction of the positioning line 3, so that the positioning line 3 is passed through the first channel and / or the second channel, thereby completing the positioning of the panel body 1. After positioning is completed, the positioning line 3 is pulled to allow the caulking tube 2 to enter the first channel and / or the second channel. The caulking tube 2 and the air pump 4 cooperate with each other, so that the caulking operation between the panels 1 can be completed without caulking glue, which is highly efficient and more environmentally friendly.

[0056] In this embodiment, the material of the caulking tube 2 is a flexible material commonly used in the art, such as rubber, and its specific composition is not limited here.

[0057] It is understandable that the positioning line 3 can be arranged according to construction requirements and is not specifically limited here.

[0058] For example, in this embodiment, the air pump 4 corresponds to the caulking tube 2 one by one, and can simultaneously fill the corresponding caulking tube 2 with gas, thereby improving the efficiency of the caulking operation.

[0059] It should be noted that the air pump 4 is a commonly used existing technology in this field, and its working principle and specific structure are not described here in detail.

[0060] Specifically, the first chute 10 and the second chute 20 are staggered in the thickness direction of the plate 1. The above arrangement can prevent different caulking tubes 2 from interfering at the intersection of the first channel and the second channel, thereby avoiding affecting the quality of the caulking operation.

[0061] Specifically, the laying structure also includes a winding assembly 5, which includes a first turntable 51 and a second turntable 52. The second end of the caulking tube 2 is connected to the first turntable 51, which can be used to wind up and release the caulking tube 2; the second end of the positioning line 3 is connected to the second turntable 52, which can be used to wind up and release the positioning line 3. With the arrangement of the winding assembly 5, when caulking is required, the first turntable 51 and the second turntable 52 are rotated simultaneously, allowing the positioning line 3 to slide out of the first channel or the second channel while the caulking tube 2 slides into the first channel or the second channel. This improves work efficiency and facilitates the storage of the caulking tube 2 and the positioning line 3.

[0062] More specifically, the winding assembly 5 further includes a first fixed frame 53, on which the first turntable 51 is rotatably mounted. A centering slot 530 is provided on the first fixed frame 53, and a centering foot 11 is provided at the bottom of the panel body 1. The centering foot 11 can extend into the centering slot 530. This arrangement improves the stability of the first turntable 51 during rotation. The centering slot 530 and the centering foot 11 cooperate with each other to prevent the panel body 1 from tilting during laying, facilitate positioning, and ensure accurate operation.

[0063] More specifically, the winding assembly 5 further includes a second fixed frame 54, on which the second turntable 52 is rotatably mounted. The second fixed frame 54 also includes a centering groove 530. The second fixed frame 54 improves the stability of the second turntable 52 during rotation. The centering groove 530 and the centering column foot 11 cooperate to prevent the panel 1 from tilting during installation, facilitating positioning and ensuring precise operation.

[0064] More specifically, the air pump 4 is detachably connected to the second fixing bracket 54. With the above arrangement, different types of air pumps 4 can be selected according to construction requirements, thereby improving the versatility of the paving structure.

[0065] Specifically, the paving structure also includes a plurality of first foundation columns 6 and a plurality of second foundation columns 7. Among them, the first foundation columns 6 are configured to support the first fixing frame 53 and the second fixing frame 54; the plurality of second foundation columns 7 are arranged at the intersection of the first slide 10 and the second slide 20, and the second foundation columns 7 are configured to support the plate body 1. With the above arrangement, when the plate body 1 needs to be laid at a position higher than the ground, the plurality of first foundation columns 6 and the plurality of second foundation columns 7 can be fixed on the ground before arranging the paving structure, and then the first fixing frame 53 and the second fixing frame 54 are respectively fixedly connected to the top of the first foundation column 6, and the plate body 1 is erected between the plurality of second fixing frames 54, thereby realizing the air-spaced erection of the plate body 1, which has strong versatility, simple construction method, and can be applied to more working conditions.

[0066] More specifically, a positioning plate 71 is provided at the top of the second foundation column 7. This positioning plate 71 has a positioning slot into which the centering column foot 11 can extend and rest against the inner wall of the slot. The provision of this positioning plate 71 strengthens the connection between the plate body 1 and the second foundation column 7, preventing relative displacement between the two.

[0067] Specifically, the paving structure further includes a connecting beam 8, which is detachably mounted between the two opposing first fixing frames 53. The provision of the connecting beam 8 can improve the stability of the first fixing frames 53, prevent the distance between the two opposing first fixing frames 53 from changing, and ensure operation accuracy.

[0068] The present invention also provides an installation method using the above-mentioned laying structure, comprising the following steps:

[0069] S1. Arrange the plate 1 according to the positions of the positioning lines 3 so that each positioning line 3 passes through the first channel or the second channel.

[0070] Before this step, if the board 1 needs to be laid on the ground, the positioning lines 3 are pre-arranged according to the application requirements, and the specific size of the board 1 is determined by the spacing of the positioning lines 3; if the board 1 needs to be installed at a position higher than the ground, the first foundation column 6 and the second foundation column 7 need to be pre-placed.

[0071] In this step, if the board body 1 needs to be laid on the ground, the centering column foot 11 of the board body 1 at the edge of the plane will be extended into the centering groove 530 to play the role of centering and positioning; if the board body 1 needs to be installed at a position higher than the ground, the centering column foot 11 of the board body 1 at the middle position of the plane will need to be extended into the positioning groove of the positioning plate 71.

[0072] S2. The caulking tube 2 extends into the corresponding first channel or second channel.

[0073] In this step, the first rotating disk 51 and the second rotating disk 52 are rotated simultaneously, so that the positioning wire 3 slides out of the first channel or the second channel while the caulking tube 2 can slide into the first channel or the second channel.

[0074] S3. The air pump 4 fills the caulking tube 2 with gas, so that the caulking tube 2 can gradually fit the inner wall of the first channel and / or the second channel.

[0075] In this step, when the caulking tube 2 is completely attached to the inner wall of the first channel and / or the second channel, the opening of the caulking tube 2 is first tied tightly, and then the air pump 4 is turned off to prevent the gas in the caulking tube 2 from leaking out.

[0076] Obviously, the above embodiments of the present invention are merely examples for the purpose of clearly illustrating the present invention, and are not intended to limit the embodiments of the present invention. A person skilled in the art would be able to make other variations or modifications based on the above description. It is not necessary and impossible to enumerate all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of the present invention shall be included within the scope of protection of the claims of the present invention.

Claims

1. Prefabricated panel system, characterized by: The invention comprises a plurality of plate bodies (1), wherein the edges of the plate bodies (1) are provided with a plurality of first slide grooves (10) and a plurality of second slide grooves (20), the opening directions of the first slide grooves (10) and the second slide grooves (20) are both perpendicular to the thickness direction of the plate bodies (1), the plate bodies (1) are polygonal, and each side of the plate bodies (1) corresponds to one of the first slide grooves (10) or one of the second slide grooves (20); When a plurality of the plate bodies (1) are spliced together to form a planar whole, the first slide groove (10) of one plate body (1) can be spliced together with the first slide groove (10) of another plate body (1) to form a first channel, and the second slide groove (20) of one plate body (1) can be spliced together with the second slide groove (20) of another plate body (1) to form a second channel.

2. The assembled panel system according to claim 1, characterized in that: The plate body (1) is rectangular.

3. The assembled panel system according to claim 1, characterized in that: The first sliding groove (10) and the second sliding groove (20) are staggered in the thickness direction of the plate body (1).

4. A laying structure configured to lay the prefabricated panel system according to any one of claims 1 to 3, characterized in that: include: A plurality of caulking tubes (2) are provided, the caulking tubes (2) being configured to slidably pass through the first channel and / or the second channel, and the caulking tubes (2) are made of a flexible material; A plurality of positioning lines (3) are provided, wherein the positioning lines (3) are configured to slidably pass through the first channel and / or the second channel, and the first end of the caulking tube (2) is fixedly connected to the first end of the positioning line (3); An air pump (4), when the air pump (4) fills the caulking tube (2) with gas, the caulking tube (2) can gradually adhere to the inner wall of the first channel and / or the second channel.

5. The laying structure according to claim 4, characterized in that The invention also comprises a winding assembly (5), wherein the winding assembly (5) comprises: a first rotating disc (51), to which the second end of the caulking tube (2) is connected, and the first rotating disc (51) is capable of winding and releasing the caulking tube (2); A second turntable (52), the second end of the positioning line (3) is connected to the second turntable (52), and the second turntable (52) is capable of winding and releasing the positioning line (3).

6. The laying structure according to claim 5, characterized in that The winding assembly (5) further comprises a first fixed frame (53), the first turntable (51) is rotatably arranged on the first fixed frame (53), a centering groove (530) is provided on the first fixed frame (53), and a centering column foot (11) is provided at the bottom of the plate body (1), and the centering column foot (11) can extend into the centering groove (530).

7. The laying structure according to claim 6, characterized in that The winding assembly (5) further comprises a second fixed frame (54), the second turntable (52) being rotatably arranged on the second fixed frame (54), and a centering groove (530) is also arranged on the second fixed frame (54).

8. The laying structure according to claim 7, characterized in that The air pump (4) is detachably connected to the second fixing frame (54).

9. The laying structure according to claim 7, characterized in that Also includes: a plurality of first foundation columns (6), wherein the first foundation columns (6) are configured to support the first fixing frame (53) and the second fixing frame (54); A plurality of second foundation columns (7) are arranged at the intersection of the first chute (10) and the second chute (20), and the second foundation columns (7) are configured to support the plate body (1).

10. An installation method using the laying structure according to any one of claims 4 to 9, comprising the following steps: S1. Arranging the plate (1) according to the positions of the positioning lines (3) so that each positioning line (3) passes through the first channel or the second channel; S2, the caulking tube (2) extends into the first channel or the second channel corresponding thereto; S3. The air pump (4) fills the caulking tube (2) with gas, so that the caulking tube (2) can gradually fit the inner wall of the first channel and / or the second channel.

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