Construction method for polyethylene plate of water storage structure
Through the method of pre-embedded anchor nails, steel bars are tied and concrete poured first, and then polyethylene plates are installed and welded seams are welded, which solves the problems of high construction difficulties and many leakage points in the existing technology, and achieves high-quality construction results.
Patent Information
- Application Number
- CN202510623768.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-15
- Publication Date
- 2025-08-12
AI Technical Summary
During the construction of existing water storage structures, the synchronous installation of polyethylene anchor plates and formwork makes it difficult to control the construction, and it is easy to form leakage points.
The method of pre-embedded anchor nails is adopted, first binding steel bars and pouring concrete, then removing the formwork, then installing polyethylene plates and welding welds to simplify the construction process.
Improve construction quality, reduce hole sealing work, reduce leakage risk, and simplify construction process.
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Figure CN120465693A_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the field of municipal engineering technology, and in particular to a method for constructing polyethylene sheets for water storage structures. Background Art
[0002] In the current anti-corrosion and anti-mildew construction of water storage structures, the polyethylene anchor plate construction method is mostly used. During construction, the polyethylene anchor plate is installed simultaneously with the formwork. Since a large number of tension screws need to be installed during the construction of cast-in-place concrete walls, the polyethylene anchor plate is drilled simultaneously during the construction process. The completed anchor plate needs a large number of holes to be sealed in the later stage, which makes the construction difficult and the quality difficult to control, and is prone to form leakage points. Summary of the Invention
[0003] The present application provides a polyethylene sheet construction method for a water storage structure, which adopts pre-buried anchor nails and polyethylene sheet post-installation technology, which can simplify the construction process and improve the project quality.
[0004] This application is implemented as follows: The present application provides a method for constructing polyethylene sheets for water storage structures, comprising the following steps: Arrange the steel bars and templates according to the design drawings, and design the anchor nail positions between the longitudinal and transverse steel bar gaps; fix the anchor nails and templates according to the designed layout drawings; According to the design drawings, place the steel bars in the corresponding positions and fix the intersections of the steel bars with steel wire; Pour concrete on the bottom slab. Drive anchor nails according to the designed anchor nail spacing before the concrete begins to set. Keep the top surface of the anchor nails flush with the concrete surface. Then pour the concrete for the side walls and top slab and remove the formwork; After the construction is completed, the geometric dimensions of the water-facing surfaces of the water storage structure are measured, and the polyethylene sheets are designed and cut according to the measured dimensions; the polyethylene sheets are installed according to the numbers and connected to the anchor nails until the entire tank body is installed; then the welds between the polyethylene sheets are welded.
[0005] In a possible implementation scheme, the anchoring nails are fixed to the template using screws, a screw is provided at the center of each anchoring nail, and the screws are tightened from the template side.
[0006] In a possible implementation manner, the steel bars are fastened by the steel wires or fixed by spot welding.
[0007] In a possible implementation scheme, the steps of pouring concrete for the side walls and the top plate include: pouring the side walls and concrete starting from the bottom, pouring in layers, with the thickness of each layer not exceeding 500 mm; vibrating with an inserted vibrator to ensure that the concrete is dense; during the vibration process, the insertion position is close to the outer formwork, and the top plate is poured from one end to the other, also using layered pouring; and curing is carried out after pouring is completed.
[0008] In a possible implementation, the screws fixing the anchoring nails are removed before the template is removed, and after all the fixing screws are removed, the template is removed piece by piece.
[0009] In a possible implementation manner, the formwork is removed piece by piece and layer by layer according to the principle of first supporting and then dismantling, and then dismantling the last supporting part first.
[0010] In a possible embodiment, the polyethylene plate and the anchoring nail are connected by hot melt welding or adhesive bonding.
[0011] In a possible embodiment, the welds between the polyethylene sheets are welded by heat-melting welding wire made of the same material.
[0012] In a possible embodiment, the anchoring end of the anchoring nail is in the form of a fishbone.
[0013] In a possible embodiment, the template is made of wooden plywood.
[0014] This application has at least the following beneficial effects: The polyethylene board construction method for water storage structures in this application adopts pre-buried anchor nails and polyethylene board post-installation process, which can improve the shortcomings of the existing technology that the polyethylene and anchor board are installed simultaneously, resulting in a large number of sealing holes in the anchor board in the later stage, causing great construction difficulty and easy formation of leakage points. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following is a brief introduction to the drawings required for use in the embodiments. It should be understood that the following drawings only show certain embodiments of the present application and therefore should not be regarded as limiting the scope. For ordinary technicians in this field, other relevant drawings can be obtained based on these drawings without creative work.
[0016] Figure 1 This is a schematic structural diagram of the anchoring nail according to an embodiment of the present application.
[0017] Figure 2 This is a schematic diagram of the water storage structure after demoulding according to an embodiment of the present application.
[0018] Icons: 11-water storage structure; 12-anchor nail; 121-fishbone. DETAILED DESCRIPTION
[0019] To make the objectives, technical solutions, and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Generally, the components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.
[0020] Therefore, the following detailed description of the embodiments of the present application provided in the accompanying drawings is not intended to limit the scope of the present application for protection, but merely represents selected embodiments of the present application. All other embodiments obtained by persons of ordinary skill in the art based on the embodiments in the present application without creative work are within the scope of protection of the present application.
[0021] It should also be noted that, in the description of this application, unless otherwise specified or limited, the terms "mounted" and "connected" should be understood broadly. For example, they can refer to fixed connections, detachable connections, or integral connections; they can refer to direct connections, indirect connections through an intermediate medium, or internal connections between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on the specific circumstances. Example
[0022] This embodiment provides a method for constructing polyethylene sheets for water storage structures, which is characterized by comprising the following steps: (1) Material preparation: Preparation of polyethylene anchor nail 12: The anchor end of anchor nail 12 adopts fish bone spur 121 (refer to Figure 1 ), the bonding surface is flat.
[0023] Design layout: Arrange the steel bars and templates according to the design drawings, and design 12 anchor nail positions between the longitudinal and transverse steel bar gaps.
[0024] Formwork preparation: The formwork is made of wooden plywood, and the formwork is divided into blocks and numbered according to the size of the structure. The formwork of the curved water storage structure is pre-processed with the corresponding curved surface according to the corresponding curvature, and the formwork is laid out and numbered.
[0025] The anchor nails 12 and the template are fixed according to the designed drawings. The anchor nails 12 and the template are fixed with screws. A fixing screw is set at the center of each anchor nail 12. The screw fixing direction is tightened from the template side to facilitate removal when demolding later.
[0026] (2) Steel bar binding Place the rebars in the corresponding positions according to the design drawings. Use a steel ruler or other tool to measure the spacing between the rebars to ensure that they conform to the design layout. Tie the intersections of the rebars securely with steel wire or use spot welding to fix them.
[0027] (3) Concrete pouring Pouring of bottom slab concrete: After the bottom slab concrete is poured and before initial setting, the anchor nails 12 can be directly driven in with a rubber hammer according to the pre-designed anchor nail 12 spacing, and the top surface of the anchor nail 12 is kept flush with the concrete surface.
[0028] Concrete pouring for the side walls and roof: Start pouring the side walls and concrete from the bottom, layer by layer. Each layer should not exceed 500mm in thickness. Use an insert vibrator to ensure the concrete is compacted. During the vibrating process, insert the vibrator close to the outer formwork to prevent damage to the anchor pins 12. Concrete the roof from one end to the other, also in layers. After pouring, maintain a constant maintenance schedule. You can cover the concrete with plastic sheeting, sprinkle water, and other methods to keep the concrete surface moist.
[0029] (4) Template removal Before removing the formwork, remove the screws that fix the anchor nails 12. After all the fixing screws are removed, the formwork can be removed piece by piece. Remove the formwork piece by piece and layer by layer according to the principle of supporting first and then removing, and removing the last support first. Set up a warning area during the removal process to prevent unauthorized personnel from entering.
[0030] (5) Polyethylene plate connected to anchor nail 12 After construction is complete, measure the geometric dimensions of each water-facing surface of the reservoir structure. Design and cut the polyethylene sheets according to the measured dimensions. After finishing the wall surface, remove the dust film from the anchors 12 and install the polyethylene sheets according to the markings. The polyethylene sheets and anchors 12 can be connected by hot-melt welding or gluing. Install the polyethylene anchor sheets piece by piece until the entire tank interior is fully installed.
[0031] (6) Seam welding The welds between the polyethylene sheets are heat-melted using wire made of the same material. The welding temperature, pressure, and speed are adjusted according to the sheet thickness and other parameters. A hot melt machine is used during the construction process to ensure that the weld seams are full and prevent quality issues such as leaks and insufficient penetration.
[0032] The polyethylene board construction method for water storage structures of the present application adopts a pre-buried anchor nail 12 and a polyethylene board post-installation process, which can improve the shortcomings of the existing technology in which the polyethylene and anchor board are installed simultaneously, resulting in a large number of sealing holes in the anchor board in the later stage, causing great construction difficulty and easy formation of leakage points.
[0033] The above are merely preferred embodiments of the present application and are not intended to limit the present application. Those skilled in the art will readily appreciate that various modifications and variations are possible. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. A method for constructing a polyethylene sheet for a water storage structure, characterized in that: The following steps are involved: Arrange the steel bars and templates according to the design drawings, and design the anchor nail positions between the longitudinal and transverse steel bar gaps; fix the anchor nails and the template according to the designed layout drawings; According to the design drawings, the steel bars are placed at the corresponding positions and the intersections of the steel bars are fixed with steel wires; Pour concrete on the bottom slab. Drive anchor nails according to the designed anchor nail spacing before the concrete begins to set. Keep the top surface of the anchor nails flush with the concrete surface. Then pour the concrete for the side walls and top slab and remove the formwork; After the construction is completed, the geometric dimensions of the water-facing surfaces of the water storage structure are measured, and the polyethylene sheets are designed and cut according to the measured dimensions; the polyethylene sheets are installed according to the numbers and connected to the anchor nails until the entire tank body is installed; then the welds between the polyethylene sheets are welded.
2. The polyethylene sheet construction method for water storage structures according to claim 1, characterized in that: The anchor nails are fixed to the template by screws, a screw is set at the center of each anchor nail, and the screw fixing direction is tightened from the template side.
3. The polyethylene sheet construction method for water storage structures according to claim 1, characterized in that: The steel bars are firmly tied by the steel wires or fixed by spot welding.
4. The polyethylene sheet construction method for water storage structures according to claim 1, wherein: The steps of pouring concrete for the side walls and the top plate include: pouring the side walls and concrete starting from the bottom, pouring in layers, with the thickness of each layer not exceeding 500 mm; vibrating with an inserted vibrator to ensure that the concrete is dense; during the vibration process, the insertion position is close to the outer formwork, and the top plate is poured from one end to the other, also using layered pouring; and curing is carried out after pouring is completed.
5. The polyethylene board construction method for water storage structure according to claim 1, characterized in that: Before the template is removed, the screws fixing the anchor nails are removed. After all the fixing screws are removed, the template is removed piece by piece.
6. The method for constructing a polyethylene sheet for a water storage structure according to claim 5, wherein: The template is removed piece by piece and layer by layer according to the principle of supporting first and then dismantling, and dismantling the last support first.
7. The method for constructing a polyethylene sheet for a water storage structure according to any one of claims 1 to 6, wherein: The polyethylene plate and the anchoring nails are connected by hot-melt welding or adhesive bonding.
8. The method for constructing a polyethylene sheet for a water storage structure according to any one of claims 1 to 6, wherein: The welds between the polyethylene plates are welded by hot-melt treatment using welding wires made of the same material.
9. The method for constructing a polyethylene sheet for a water storage structure according to any one of claims 1 to 6, wherein: The anchoring end of the anchoring nail is in the form of a fishbone.
10. The method for constructing a polyethylene sheet for a water storage structure according to any one of claims 1 to 6, wherein: The template is made of wooden plywood.
Citation Information
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