Adjustable LED lamp set with aggregation function

By installing an adjustable LED light group with polymerization function at the discharge port of the conveyor belt, the condenser is used to form an annular light source and guide ring design, the problem of coal falling when there is insufficient light at night is solved, and safety and efficiency are improved.

CN120466587APending Publication Date: 2025-08-12深圳市众合网流科技有限公司
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Patent Information

Application Number
CN202510823821.3
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-06-19
Publication Date
2025-08-12

AI Technical Summary

Technical Problem

At night or when the light is insufficient, the dust blocking light of the coal crusher makes it difficult for the driver to accurately align the discharge port of the transmission equipment, causing problems such as coal drop and resource waste.

Method used

An adjustable LED light group with polymerization function is designed, including lighting lamps, guide rings, condenser, electric slide rails and connecting plates. The condenser forms a circular light source to guide the vehicle to stop, and dust is cleaned through the suction ring and blower, combining transparent protective film and fixed columns for easy maintenance.

Benefits of technology

It improves the safety of night operations and the accuracy of vehicle parking, avoids coal drops and waste of resources, extends the service life of the equipment, and improves maintenance efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to the technical field of lamps, in particular to an adjustable LED lamp set with a gathering function, which comprises a conveyor belt, an illuminating lamp, a guide ring, a light gathering cover, an electric slide rail, a connecting plate and the like, a plurality of electric sliding rails are mounted on the conveying belt; a plurality of sliding blocks are mounted on each electric sliding rail, and every two sliding blocks which are mutually symmetrical left and right form a group; a connecting plate is mounted on each group of slide blocks of the electric slide rail; a guide ring is mounted on the connecting plate; an illuminating lamp is arranged on the guide ring; and a light gathering cover for gathering light is arranged on the illuminating lamp. The illuminating lamp is installed at the discharging opening of the conveying belt, the operation safety at night or when light is insufficient is remarkably improved, and the problems that due to poor sight, coal falls off, and vehicles are parked in a misplaced mode are solved.
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Description

Technical Field

[0001] The present invention relates to the technical field of lamps, and in particular to an adjustable LED lamp group with a clustering function. Background Art

[0002] After existing coal crushers grind coal, the coal falls through the crusher's discharge port onto a conveyor, where it is transported. During coal transportation, vehicles must stop at the conveyor's discharge port and align the vehicle so that the coal can be directly delivered to the vehicle. However, because coal crushers often operate at night or in low-light conditions, the crushed coal generates a large amount of dust. This dust accumulates on the upper side of the conveyor, obstructing lighting and causing the driver to misalign the discharge port. This can cause the coal to fall from the conveyor to the ground, resulting in wasted resources and environmental pollution. Summary of the Invention

[0003] In order to overcome the shortcomings of coal dust blocking lights and insufficient light, which causes misalignment when the driver aligns with the discharge port of the conveyor equipment, resulting in coal falling from the conveyor equipment to the ground and wasting coal resources, the present invention provides an adjustable LED lamp group with a polymerization function.

[0004] Technical solution: An adjustable LED light group with a focusing function, including a conveyor belt; also including a lighting lamp, a guide ring, a spotlight, an electric slide rail and a connecting plate; a number of electric slide rails are installed on the conveyor belt; a number of sliders are installed on each electric slide rail, and each two sliders symmetrical to each other on the left and right form a group; a connecting plate is installed on each group of sliders on the electric slide rail; a guide ring is installed on the connecting plate; a lighting lamp is provided on the guide ring; and a spotlight for focusing light is provided on the lighting lamp.

[0005] In addition, it is particularly preferred that a suction ring is further included; a suction ring for sucking coal dust is installed on the connecting plate; a plurality of suction holes are opened on the suction ring; a connection port is opened on the suction ring, and the connection port is connected to an external suction device.

[0006] In addition, it is particularly preferred that it also includes a transparent protective film and fixed columns; several fixed columns are provided on the lighting lamp; every two fixed columns form a group, and there are a total of four groups of fixed columns; all the fixed columns form a ring; each group of fixed columns is installed with several transparent protective films for protecting the lighting lamp.

[0007] In addition, it is particularly preferred that a blowing port is provided on the guide ring; a connecting port is provided on the guide ring, and the connecting port is connected to an external blowing device.

[0008] In addition, it is particularly preferred that it also includes a connecting ring, a first wire-taking box, a first rope, a second wire-taking box and a second rope; several connecting rings are installed on the connecting plate; two first wire-taking boxes are provided on each connecting ring; a first rope is wound together in the two first wire-taking boxes; the first rope extends from one first wire-taking box, wraps around the condenser 540 degrees and then is connected to the other first wire-taking box; several second wire-taking boxes are installed on the connecting ring; a second rope is wound in each second wire-taking box; the other ends of all second ropes are connected to the condenser; the connecting rings are respectively located in the middle and lower side of the condenser; the condenser is made of deformable material, and the connecting rings are made of hard material.

[0009] In addition, it is particularly preferred that it also includes a rotating shaft, an electric push rod and an insertion rod; the rotating shaft is installed on the connecting plate; the motor is installed on the connecting plate in the middle of the condenser; the output end of the motor is connected to the rotating shaft; the rotating shaft is connected to the connecting ring located in the middle of the condenser; the electric push rod is installed on the connecting plate adjacent to the suction ring and the connecting ring located on the lower side of the condenser; the insertion rod is installed on the output end of the electric push rod; and sockets are provided on the suction ring and the connecting ring located on the lower side of the condenser.

[0010] In addition, it is particularly preferred that the connecting plate is chamfered to prevent workers from being scratched when replacing the transparent protective film.

[0011] In addition, it is particularly preferred that the condenser cover is made of a wear-resistant material.

[0012] Furthermore, it is particularly preferred that the surface of the lighting lamp is provided with an anti-corrosion coating.

[0013] In addition, it is particularly preferred that the outer side of the condenser is sprayed with a waterproof coating.

[0014] Beneficial effects: In the technical solution provided by the present invention: the present invention significantly improves the safety of operations at night or in insufficient light by installing lighting at the unloading port of the conveyor belt, avoiding the problems of coal falling and vehicle misalignment due to poor visibility.

[0015] Through the design of the spotlight, the light of the lighting forms a ring, which makes it easier for the driver to align the vehicle with the unloading port of the conveyor belt, thereby improving the accuracy and efficiency of docking.

[0016] The present invention is designed with a guide ring and an air blowing port, which effectively prevents coal from directly hitting the lighting lamp, and cleans the coal dust on the lighting lamp through the air blowing device, thereby protecting the lighting equipment and extending its service life.

[0017] The design of fixed columns and transparent protective film facilitates the maintenance and cleaning of the lighting and improves the maintenance efficiency of the equipment.

[0018] By dividing the lighting into two parts, with one half located inside the spotlight and the other half located outside the spotlight, it is convenient to observe the coal loading situation while avoiding the impact of dust on the lighting. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic diagram of the three-dimensional structure of an adjustable LED lamp group with aggregation function according to the present invention; Figure 2 This is a schematic diagram of the three-dimensional structure of the suction ring, lighting lamp and focus cover combination of the present invention; Figure 3 An exploded view of the suction ring, lighting lamp and focus cover of the present invention; Figure 4 This is a schematic diagram of the combined three-dimensional structure of the suction ring and the guide ring of the present invention; Figure 5 This is a schematic diagram of the three-dimensional structure of the lighting lamp, transparent protective film and fixed column combination of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the combined condenser, the first take-up box, the second take-up box and the second rope of the present invention; Figure 7 An exploded view of the condenser, the first take-up box and the first rope of the present invention; Figure 8 It is a schematic diagram of the contracted three-dimensional structure of the condenser of the present invention.

[0020] In the figure: 1- conveyor belt, 2- suction ring, 3- lighting lamp, 4- spotlight, 5- transparent protective film, 101- electric slide rail, 102- connecting plate, 104- rotating shaft, 105- electric push rod, 106- plug rod, 201- guide ring, 202- fixed column, 301- connecting ring, 302- first take-up box, 303- first rope, 304- second take-up box, 305- second rope, 2001- suction hole, 20101- air outlet. DETAILED DESCRIPTION

[0021] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention will be further described in detail below in conjunction with specific embodiments and with reference to the accompanying drawings. It should be understood that these descriptions are merely exemplary and are not intended to limit the scope of the present invention. In addition, in the following description, descriptions of well-known structures and technologies are omitted to avoid unnecessary confusion of the concepts of the present invention.

[0022] Example 1

[0023] like Figure 1-8 As shown, an adjustable LED lamp assembly with aggregation function includes a conveyor belt 1; It also includes a lighting lamp 3, a guide ring 201, a spotlight 4, an electric slide rail 101 and a connecting plate 102; two left-right symmetrical electric slide rails 101 are installed on the conveyor belt 1; each electric slide rail 101 is installed with eight sliders, and each two left-right symmetrical sliders form a group; each group of sliders of the electric slide rail 101 is installed with a connecting plate 102; a guide ring 201 is installed on the connecting plate 102; a lighting lamp 3 is provided on the guide ring 201; and a spotlight 4 is provided on the lighting lamp 3.

[0024] It also includes a suction ring 2; the suction ring 2 is installed on the connecting plate 102; a plurality of suction holes 2001 are opened on the suction ring 2; a connection port is opened on the suction ring 2, and the connection port is connected to an external suction device.

[0025] It also includes a transparent protective film 5 and fixed columns 202; eight fixed columns 202 are provided on the lighting lamp 3; every two fixed columns 202 form a group, and there are four groups of fixed columns 202 in total; all the fixed columns 202 form a ring; each group of fixed columns 202 is installed with several transparent protective films 5.

[0026] The guide ring 201 is provided with an air blowing port 20101 ; the guide ring 201 is provided with a connection port, the connection port is connected to an external air blowing device, and the coal dust adhering to the transparent protective film 5 is cleaned through the air blowing port 20101 .

[0027] It also includes a connecting ring 301, a first wire-taking box 302, a first rope 303, a second wire-taking box 304 and a second rope 305; a plurality of connecting rings 301 are installed on the connecting plate 102; two first wire-taking boxes 302 are provided on each connecting ring 301; a first rope 303 is wound up in the two first wire-taking boxes 302; the first rope 303 extends from one first wire-taking box 302, wraps around the focus cover 4 540 degrees and is connected to the other first wire-taking box 302; a plurality of second wire-taking boxes 304 are installed on the connecting ring 301; a second rope 305 is wound up in each second wire-taking box 304; the other ends of all the second ropes 305 are connected to the focus cover 4; the connecting rings 301 are respectively located in the middle and lower side of the focus cover 4; the focus cover 4 is made of deformable material, and the connecting rings 301 are made of hard material.

[0028] It also includes a rotating shaft 104, an electric push rod 105 and an insertion rod 106; the rotating shaft 104 is installed on the connecting plate 102; the motor is installed on the connecting plate 102 in the middle of the condenser 4; the output end of the motor is connected to the rotating shaft 104; the rotating shaft 104 is connected to the connecting ring 301 located in the middle of the condenser 4; the electric push rod 105 is installed on the connecting plate 102 adjacent to the suction ring 2 and the connecting ring 301 located on the lower side of the condenser 4; the insertion rod 106 is installed on the output end of the electric push rod 105; sockets are provided on the suction ring 2 and the connecting ring 301 located on the lower side of the condenser 4.

[0029] The connecting plate 102 is chamfered to prevent workers from being scratched when replacing the transparent protective film 5.

[0030] The condenser 4 is made of wear-resistant material, which reduces the replacement frequency of the condenser 4.

[0031] The surface of the lighting lamp 3 is provided with an anti-corrosion coating.

[0032] The outer side of the condenser 4 is sprayed with a waterproof coating.

[0033] When the present invention is used, workers install the lighting lamp 3 at the unloading port of the conveyor belt 1 and use the light of the lighting lamp 3 to guide the vehicle to stop accurately at the unloading port of the conveyor belt 1. This design avoids the problem of coal falling directly to the ground due to misalignment of the vehicle at night or in dim light.

[0034] To improve the accuracy of aligning the vehicle with the discharge port of the conveyor belt 1, the present invention provides a spotlight 4 below the lighting lamp 3, so that the light from the lighting lamp 3 is concentrated by the spotlight 4 to form a ring. The driver only needs to park the vehicle and align the vehicle compartment with the ring formed by the spotlight 4 to align the vehicle with the discharge port of the conveyor belt 1, making it easier for the driver to park and for workers to direct reverse operations.

[0035] Considering that coal may hit the lamp 3 during its fall, the present invention has designed a guide ring 201 to guide the coal toward the center of the focusing shield 4 to prevent it from hitting the lamp 3. At the same time, because coal dust may adhere to the lamp 3 and affect the lighting effect, the present invention has designed an air blower 20101 on the guide ring 201. Through an external air blower, air is blown out through the air blower 20101 to remove coal dust adhering to the surface of the lamp 3 and improve the lighting brightness.

[0036] In order to further solve the problem of coal dust adhesion, the present invention is designed with fixed columns 202 and transparent protective films 5. Several fixed columns 202 are designed on the lighting lamp 3, and every two fixed columns 202 form a group, with a total of four groups of fixed columns 202; and all fixed columns 202 form a ring, and each group of fixed columns 202 is installed with several transparent protective films 5. When the coal crushing equipment is being repaired, the suction ring 2 can be driven downward by the slider connected to the suction ring 2 on the electric slide rail 101, and at the same time, the suction ring 2 and the lowermost connecting ring 301 can be driven upward by the slider connected to the lowermost connecting ring 301 on the electric slide rail 101, as shown in FIG. Figure 8The state shown is then shown, and the slider on the electric slide rail 101 drives the lighting lamp 3 and the suction ring 2 to move to the lower side of the electric slide rail 101. Then the worker tears off the outermost transparent protective film 5 on the lighting lamp 3 outside the spotlight 4, and then drives the adjacent insertion rod 106 to separate from the suction ring 2 and the lowermost connecting ring 301 through the electric push rod 105. Then, the motor on the middle connecting ring 301 of the spotlight 4 drives the rotating shaft 104 to rotate, and further drives the suction ring 2, lighting lamp 3, and spotlight 4 in the state shown in the figure to rotate 180 degrees, so that the lighting lamp 3 side faces upward, which is convenient for the worker to tear off the protective film.

[0037] Furthermore, after the transparent protective film 5 is torn off, the suction ring 2, the lighting lamp 3 and the focus cover 4 are rotated 180 degrees by the rotating shaft 104 to form the following Figure 8 As shown, the electric push rod 105 drives the insertion rod 106 to be inserted into the sockets on the adjacent suction ring 2 and the connecting ring 301, and then the slider on the electric slide rail 101 drives the suction ring 2 and the focusing cover 4 to move as shown. Figure 1 Just keep using it as shown.

[0038] Furthermore, the present invention incorporates a lighting lamp 3 extending through the suction ring 2, with half positioned inside the focusing hood 4 and the other half outside, allowing workers to observe coal loading. To reduce the impact of coal dust on the lighting effect, the present invention incorporates a suction ring 2. An external suction device connects to the suction ring 2, which removes coal dust from around the lighting lamp 3 by suctioning through the suction holes 2001.

[0039] Since the coal crusher needs to be inspected after use, the inspection requires that all the coal remaining in the crusher be discharged while it is idling, so that subsequent workers can inspect the coal crusher. The coal that falls from the coal crusher and falls on the conveyor belt 1 can be transported and discharged through the conveyor belt 1. At this time, the first rope 303 is tightened by the first take-up box 302, tightening the lower opening of the focusing cover 4. At the same time, the second take-up box 304 unwinds the second rope 305, making the focusing cover 4 conical, collecting the fallen coal and reducing the workload of workers.

[0040] The spotlight 4 returns to its original state. Figure 1 The method for the state shown is: unlocking the restriction on the first rope 303 through the first take-up box 302, and then winding the second rope 305 through the second take-up box 304 to pull the condenser 4 to unfold. Since there are several second take-up boxes 304 in a circular array on the connecting ring 301, all the second take-up boxes 304 pull the condenser 4 outward together, so that the condenser 4 is restored to a circular ring shape, in the state shown in the figure, and the second take-up boxes 304 are installed on the connecting ring 301, and the connecting ring 301 is made of hard material.

[0041] Finally, considering the possibility of rain during outdoor use, the present invention tightens the first cord 303 via the first take-up box 302, causing the concentrator 4 to assume a conical shape. The push rod then drives the insertion rod 106 away from the suction ring 2 and the lowermost connecting ring 301 of the concentrator 4, unlocking the restraints on the suction ring 2 and the lowermost connecting ring 301 of the concentrator 4. The motor on the central connecting ring 301 of the concentrator 4 then drives the rotating shaft 104, the suction ring 2, the lighting lamp 3, and the concentrator 4 to rotate 108 degrees, forming an inverted cone shape and preventing rainwater from entering the concentrator 4.

[0042] The above description is merely an example of the present invention and is not intended to limit the present invention. Any equivalent substitutions made within the principles of the present invention are intended to be included within the scope of protection of the present invention. Any content not elaborated in detail herein is already known to those skilled in the art.

Claims

1. An adjustable LED lamp assembly with a polymerization function, comprising a conveyor belt (1); characterized in that: The invention also includes a lighting lamp (3), a guide ring (201), a condenser (4), an electric slide rail (101) and a connecting plate (102); a plurality of electric slide rails (101) are installed on the conveyor belt (1); a plurality of sliders are installed on each electric slide rail (101), and two sliders symmetrical to each other on the left and right form a group; a connecting plate (102) is installed on each group of sliders of the electric slide rail (101); a guide ring (201) is installed on the connecting plate (102); a lighting lamp (3) is provided on the guide ring (201); and a condenser (4) for focusing light is provided on the lighting lamp (3).

2. The adjustable LED lamp assembly with aggregation function according to claim 1, characterized in that: It also includes a suction ring (2); a suction ring (2) for sucking coal dust is installed on the connecting plate (102); a plurality of suction holes (2001) are provided on the suction ring (2); and a connection port is provided on the suction ring (2), and the connection port is connected to an external suction device.

3. The adjustable LED lamp assembly with aggregation function according to claim 1, characterized in that: It also includes a transparent protective film (5) and a fixing column (202); a plurality of fixing columns (202) are provided on the lighting lamp (3); two fixing columns (202) form a group, and there are four groups of fixing columns (202); all the fixing columns (202) form a ring; and each group of fixing columns (202) is installed with a plurality of transparent protective films (5) for protecting the lighting lamp (3).

4. The adjustable LED lamp assembly with aggregation function according to claim 1, characterized in that: An air blowing port (20101) is provided on the guide ring (201); a connecting port is provided on the guide ring (201), and the connecting port is externally connected to an air blowing device.

5. The adjustable LED lamp assembly with aggregation function according to claim 2, characterized in that: The invention also includes a connecting ring (301), a first wire-receiving box (302), a first rope (303), a second wire-receiving box (304) and a second rope (305); a plurality of connecting rings (301) are installed on the connecting plate (102); two first wire-receiving boxes (302) are provided on each connecting ring (301); a first rope (303) is wound together in the two first wire-receiving boxes (302); the first rope (303) extends out of one of the first wire-receiving boxes (302) , it is connected to another first take-up box (302) after being wound around the condenser (4) 540 degrees; a plurality of second take-up boxes (304) are installed on the connecting ring (301); a second rope (305) is wound in each second take-up box (304); the other ends of all the second ropes (305) are connected to the condenser (4); the connecting ring (301) is respectively located in the middle and the lower side of the condenser (4); the condenser (4) is made of a deformable material, and the connecting ring (301) is made of a hard material.

6. The adjustable LED lamp assembly with aggregation function according to claim 5, characterized in that: The invention also includes a rotating shaft (104), an electric push rod (105) and an insertion rod (106); the rotating shaft (104) is installed on the connecting plate (102); a motor is installed on the connecting plate (102) in the middle of the condenser (4); the output end of the motor is connected to the rotating shaft (104); the rotating shaft (104) is connected to the connecting ring (301) located in the middle of the condenser (4); the electric push rod (105) is installed on the connecting plate (102) adjacent to the suction ring (2) and the connecting ring (301) located on the lower side of the condenser (4); the insertion rod (106) is installed on the output end of the electric push rod (105); and sockets are provided on the suction ring (2) and the connecting ring (301) located on the lower side of the condenser (4).

7. The adjustable LED lamp assembly with aggregation function according to claim 6, characterized in that: The connecting plate (102) is chamfered to prevent workers from being scratched when replacing the transparent protective film (5).

8. The adjustable LED lamp assembly with aggregation function according to claim 6, characterized in that: The condenser (4) is made of wear-resistant material.

9. The adjustable LED lamp assembly with aggregation function according to claim 3, characterized in that: The surface of the lighting lamp (3) is provided with an anti-corrosion coating.

10. The adjustable LED lamp assembly with aggregation function according to claim 8, characterized in that: The outer side of the condenser (4) is sprayed with a waterproof coating.