Impingement baffle structure of heat exchanger and using method of impingement baffle structure

By designing an adjustable anti-impact baffle structure, using worm gear mechanism and buffering device, the adaptability of the anti-impact baffle of the heat exchanger under different working conditions is solved, and the structural strength and heat exchange efficiency are enhanced.

CN120467089APending Publication Date: 2025-08-12DAYE SREAL HEAT EXCHANGER CO LTD
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Patent Information

Application Number
CN202510438117.6
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-04-09
Publication Date
2025-08-12

AI Technical Summary

Technical Problem

When existing heat exchangers do not need to set up anti-impact baffles in some working conditions, they cannot take into account both anti-impact and anti-impact functions, which affects the heat exchange efficiency.

Method used

A movable anti-impact baffle structure is designed to adjust the anti-impact baffle through the worm and worm gear mechanism, and combined with the buffer structure of the spring and guide rod, allowing the switching of a single anti-impact baffle or a double anti-impact baffle to reduce the impact force.

Benefits of technology

It realizes the use status of the anti-impact baffle as needed, enhances structural strength, reduces impact force, and improves system reliability and heat exchange efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a heat exchanger impingement baffle structure and a using method thereof.The heat exchanger impingement baffle structure comprises a heat exchanger body, the outer surface of the heat exchanger body is fixedly connected with a shell pass connecting pipe, one end of the shell pass connecting pipe is fixedly connected with a pipe connecting flange, the inner wall of the heat exchanger body is fixedly connected with a supporting frame, and the outer surface of the supporting frame is fixedly connected with a fixing base; the upper surface of the fixing base is fixedly connected with a fixing frame, the first anti-impact baffle can be moved away, the other second anti-impact baffle forms a single anti-impact baffle, and the anti-impact baffle structure can be adjusted to use the single anti-impact baffle or double anti-impact baffles; after the first anti-scour baffle is moved away, only the second anti-scour baffle forms a single anti-scour baffle, then the second anti-scour baffle is moved away, the function without scour prevention can be achieved, scour prevention can be achieved through adjustment or scour prevention is not needed, buffering structures are arranged between the second anti-scour baffle and the fixing frame and between the second anti-scour baffle and the supporting frame, double buffering is formed for the second anti-scour baffle, and the anti-scour baffle is not prone to falling off. And the impact force generated when the second anti-impact baffle descends is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of heat exchangers, and in particular to a heat exchanger anti-collision baffle structure and a use method thereof. Background Art

[0002] Most of the current heat exchangers are equipped with anti-collision baffle structures, especially fixed tube sheet heat exchangers. Although their structure is simple and compact and can withstand higher pressures, if their tube bundles are subjected to local high temperatures so that their wall temperatures differ greatly from those of the shell, large thermal stresses will be generated in the tube bundles and the shell, which is detrimental to the heat exchanger tubes. However, there are also some cases where an anti-collision baffle structure is not necessary, such as when the fluid inlet flow rate is low or the fluid medium is non-corrosive. If an anti-collision baffle is installed, the heat exchange efficiency of the heat exchanger will be affected. Therefore, whether an anti-collision baffle is required at the shell side inlet of the heat exchanger must strictly comply with the standard of GB / T1512014 "Heat Exchanger". However, the existing technology has not yet considered the situation where an anti-collision baffle is not required when the heat exchanger is partially working. Therefore, the existing heat exchanger cannot simultaneously take into account the functions of anti-collision and no anti-collision. Summary of the Invention

[0003] The purpose of the present invention is to solve at least one of the technical problems existing in the prior art, and to provide a heat exchanger anti-collision baffle structure and a method of using the same, wherein anti-collision baffle 1 can be moved away, and anti-collision baffle 2 remains to form a single anti-collision baffle, and the anti-collision baffle structure can be adjusted to use a single anti-collision baffle or a double anti-collision baffle; after anti-collision baffle 1 is moved away, when only anti-collision baffle 2 is left to form a single anti-collision baffle, anti-collision baffle 2 can be removed to form a function without anti-collision, and can be adjusted to anti-collision or no anti-collision, and there is a buffer structure between anti-collision baffle 2 and the fixed frame, and between anti-collision baffle 2 and the support frame, which forms a double buffer for anti-collision baffle 2 and reduces the impact force when anti-collision baffle 2 descends.

[0004] The present invention also provides the above-mentioned heat exchanger anti-collision baffle structure, comprising: a heat exchanger main body, the outer surface of the heat exchanger main body is fixedly connected to a shell-side pipe, one end of the shell-side pipe is fixedly connected to a pipe flange, the inner wall of the heat exchanger main body is fixedly connected to a support frame, the outer surface of the support frame is fixedly connected to a fixing seat, the upper surface of the fixing seat is fixedly connected to the fixing frame, the upper surface of the fixing frame is fixedly connected to a rotating plate, the inner wall of the rotating plate is rotatably connected to a worm, the outer surface of the worm is meshed with a worm wheel, the inner wall of the worm wheel is fixedly connected to a screw, the outer surface of the screw is threadedly connected to an anti-collision baffle 1, the outer surface of the fixing frame is fixedly connected to a fixing block 1, and the upper surface of the fixing block 1 is fixedly connected to a telescopic rod. The outer surface of the sliding plate is fixedly connected to the sliding plate, and the upper end of the sliding plate is fixedly connected to the limit plate, and the lower end of the sliding plate is fixedly connected to the abutment pad, and the lower surface of the abutment pad fits the fixed frame. The outer surface of the sliding plate is fixedly connected to the fixed plate, and the upper end of the sliding plate is fixedly connected to the limit plate, and the lower end of the sliding plate is fixedly connected to the abutment pad. The lower surface of the fixing frame is fitted with the fixed frame.

[0005] According to a heat exchanger anti-collision baffle structure provided by the present invention, the position of the anti-collision baffle 2 is located on the outside of the anti-collision baffle 1, and the outer surface of the anti-collision baffle 1 is in contact with the inner wall of the heat exchanger body. The design of double anti-collision baffles can enhance the structural strength of the system and prevent the baffle from shifting or being damaged under the impact of high-flow fluid.

[0006] According to a heat exchanger anti-collision baffle structure provided by the present invention, the upper end of the spring one is fixedly connected to the abutment pad one, and the lower end of the spring one is fixedly connected to the support frame. The elastic characteristics of the spring one can absorb the instantaneous pressure changes caused by the descent of the anti-collision baffle two, thereby reducing the impact on the support frame and other structures.

[0007] According to a heat exchanger anti-collision baffle structure provided by the present invention, the upper end of the second spring is fixedly connected to the second fixed block, and the lower end of the second spring is fixedly connected to the first abutment pad. Through the setting of the second spring, the force of the second anti-collision baffle can be distributed more evenly.

[0008] According to a heat exchanger anti-collision baffle structure provided by the present invention, a guide rod 1 is fixedly connected to the inner side of the anti-collision baffle 2, and the outer surface of the guide rod 1 is slidably connected to the fixed block 1. The design of the guide rod 1 enables the anti-collision baffle 2 to slide smoothly when it moves.

[0009] According to a heat exchanger anti-collision baffle structure provided by the present invention, a guide rod 2 is fixedly connected to the inner side of the fixed frame, the lower end of the guide rod 2 is fixedly connected to the fixed seat, and the outer surface of the guide rod 2 is slidably connected to the anti-collision baffle 1, providing a guide for the movement of the anti-collision baffle 1, so that the anti-collision baffle 1 maintains a consistent direction during movement to avoid deflection.

[0010] According to a heat exchanger anti-collision baffle structure provided by the present invention, a protective shell is fixedly connected to the upper surface of the fixing frame, and the worm gear and the worm are located inside the protective shell. The protective shell provides protection for the worm gear and the worm, which helps to reduce the occurrence rate of failures and improve the reliability of the overall system.

[0011] According to a heat exchanger anti-collision baffle structure provided by the present invention, one end of the worm is fixedly connected to a handle, and the lower end of the screw is rotatably connected to the fixed seat. The design of the handle makes it easier for the user to operate the worm, providing a good control experience.

[0012] The present invention also proposes a method for using a heat exchanger anti-collision baffle structure, based on the heat exchanger anti-collision baffle structure, comprising the following steps:

[0013] S1. When in use, the worm is rotated by the handle, so that the worm wheel meshing with the worm can rotate with the screw. The rotation of the screw enables the anti-collision baffle 1 connected to the screw thread to move. After the anti-collision baffle 1 moves away, the remaining anti-collision baffle 2 forms a single anti-collision baffle. The anti-collision baffle structure can be adjusted to use a single anti-collision baffle or a double anti-collision baffle;

[0014] S2, by extending the telescopic rod on the fixed block 1, the anti-collision baffle 2 connected to the telescopic rod can be moved, so that the anti-collision function can be formed without anti-collision, and it can be adjusted to anti-collision or no anti-collision;

[0015] S3. When the telescopic rod controls the second anti-collision baffle to descend, there are buffer structures between the second anti-collision baffle and the fixed frame, and between the second anti-collision baffle and the support frame, which form a double buffer for the second anti-collision baffle and reduce the impact force when the second anti-collision baffle descends.

[0016] Compared with the prior art, the heat exchanger anti-collision baffle structure and its use method are as follows: anti-collision baffle 1 can be moved away, and anti-collision baffle 2 remains to form a single anti-collision baffle, and the anti-collision baffle structure can be adjusted to use a single anti-collision baffle or a double anti-collision baffle; after anti-collision baffle 1 is moved away, when only anti-collision baffle 2 is left to form a single anti-collision baffle, anti-collision baffle 2 can be removed to form a function without anti-collision, which can be adjusted to anti-collision or no anti-collision, and there is a buffer structure between anti-collision baffle 2 and the fixed frame, and between anti-collision baffle 2 and the support frame, which forms a double buffer for anti-collision baffle 2, reducing the impact force when anti-collision baffle 2 descends. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The present invention will be further described below with reference to the accompanying drawings and embodiments;

[0018] Figure 1 This is an overall structural diagram of the heat exchanger anti-collision baffle structure and its use method of the present invention;

[0019] Figure 2 A schematic diagram of the connection of a fixing base of the heat exchanger anti-collision baffle structure and its use method of the present invention;

[0020] Figure 3 A schematic diagram of the connection of a fixing frame of the heat exchanger anti-collision baffle structure and its use method of the present invention;

[0021] Figure 4 A schematic diagram of the telescopic rod connection of the heat exchanger anti-collision baffle structure and the use method thereof of the present invention;

[0022] Figure 5 Schematic diagram of the support frame connection of the heat exchanger anti-collision baffle structure and the use method thereof of the present invention.

[0023] Legend:

[0024] 1. Heat exchanger body; 2. Shell-side pipe; 3. Pipe flange; 4. Support frame; 5. Fixed seat; 6. Fixed frame; 7. Rotating plate; 8. Worm; 9. Handle; 10. Worm gear; 11. Screw; 12. Anti-collision baffle (1); 13. Fixed block (1); 14. Telescopic rod; 15. Anti-collision baffle (2); 16. Sliding rod (1); 17. Limiting plate (1); 18. Abutment pad (1); 19. Spring (1); 20. Guide rod (1); 21. Guide rod (2); 22. Protective shell; 23. Fixed block (2); 24. Sliding rod (2); 25. Limiting plate (2); 26. Abutment pad (2); 27. Spring (2). DETAILED DESCRIPTION

[0025] This section will describe in detail the specific embodiments of the present invention. The preferred embodiments of the present invention are shown in the accompanying drawings. The purpose of the accompanying drawings is to supplement the description of the text part of the specification with graphics, so that people can intuitively and vividly understand each technical feature and the overall technical solution of the present invention, but it should not be understood as a limitation on the scope of protection of the present invention.

[0026] Reference Figure 1 、 Figure 2 、 Figure 3 and Figure 4The embodiment of the present invention provides a heat exchanger anti-collision baffle structure and a method of using the same, which includes: a heat exchanger body 1, the outer surface of the heat exchanger body 1 is fixedly connected to a shell-side pipe 2, one end of the shell-side pipe 2 is fixedly connected to a pipe flange 3, the inner wall of the heat exchanger body 1 is fixedly connected to a support frame 4, the outer surface of the support frame 4 is fixedly connected to a fixing seat 5, the upper surface of the fixing seat 5 is fixedly connected to a fixing frame 6, the upper surface of the fixing frame 6 is fixedly connected to a rotating plate 7, the inner wall of the rotating plate 7 is rotatably connected to a worm 8, the outer surface of the worm 8 is meshedly connected to a worm gear 10, the inner wall of the worm gear 10 is fixedly connected to a screw rod 11, the outer surface of the screw rod 11 is threadedly connected to an anti-collision baffle 12, the outer surface of the fixing frame 6 is fixedly connected to a fixing block 13, the upper surface of the fixing block 13 is fixedly connected to a telescopic rod 14, and the telescopic rod 15 is fixedly connected to the fixing block 13. The output end of the retraction rod 14 is fixedly connected to an anti-collision baffle 2 15, the outer surface of the anti-collision baffle 2 15 is slidably connected to the fixed frame 6, the position of the anti-collision baffle 2 15 is located on the outside of the anti-collision baffle 12, the outer surface of the anti-collision baffle 12 is in contact with the inner wall of the heat exchanger body 1, the inner side of the anti-collision baffle 2 15 is fixedly connected to a guide rod 1 20, the outer surface of the guide rod 1 20 is slidably connected to the fixed block 13, the inner side of the fixed frame 6 is fixedly connected to a guide rod 21, the lower end of the guide rod 21 is fixedly connected to the fixed seat 5, the outer surface of the guide rod 21 is slidably connected to the anti-collision baffle 12, the upper surface of the fixed frame 6 is fixedly connected to a protective shell 22, the worm gear 10 and the worm 8 are located inside the protective shell 22, one end of the worm 8 is fixedly connected to a handle 9, and the lower end of the screw rod 11 is rotatably connected to the fixed seat 5;

[0027] Specifically, by rotating the worm 8 through the handle 9, the worm wheel 10 engaged with the worm 8 can rotate with the screw 11, and the rotation of the screw 11 can move the anti-collision baffle 12 threadedly connected to the screw 11, and the anti-collision baffle 12 and the anti-collision baffle 2 15 can form a double anti-collision baffle. After the anti-collision baffle 12 moves away, the remaining anti-collision baffle 2 15 forms a single anti-collision baffle, and the anti-collision baffle structure can be adjusted to use a single anti-collision baffle or a double anti-collision baffle; the telescopic rod 14 on the fixed block 13 is telescopic, so that the anti-collision baffle 2 15 connected to the telescopic rod 14 can move. After the anti-collision baffle 12 moves away, only the anti-collision baffle 2 15 forms a single anti-collision baffle, and then the anti-collision baffle 2 15 is removed, a function without anti-collision is formed, which can be adjusted to anti-collision or anti-collision;

[0028] Reference Figure 2 、 Figure 4 and Figure 5The outer surface of the anti-collision baffle 215 is fixedly connected with a fixed block 23, and the inner wall of the fixed block 23 is slidably connected with a sliding rod 24. The upper end of the sliding rod 24 is fixedly connected with a limit plate 25, and the lower end of the sliding rod 24 is fixedly connected with an abutment pad 26. The lower surface of the abutment pad 26 fits with the fixed frame 6. The outer surface of the sliding rod 24 is covered with a spring 27. The inner wall of the support frame 4 is slidably connected with a sliding rod 16. The lower end of the sliding rod 16 is fixed A limit plate 17 is fixedly connected, and the upper end of the sliding rod 16 is fixedly connected to an abutting pad 18. The upper surface of the abutting pad 18 fits the lower surface of the anti-collision baffle 2 15. The outer surface of the sliding rod 16 is covered with a spring 19. The upper end of the spring 19 is fixedly connected to the abutting pad 18. The lower end of the spring 19 is fixedly connected to the support frame 4. The upper end of the spring 27 is fixedly connected to the fixed block 23, and the lower end of the spring 27 is fixedly connected to the abutting pad 18.

[0029] Specifically, when the telescopic rod 14 controls the anti-collision baffle 2 15 to descend, there are sliding rod 24, limiting plate 25, abutment pad 26 and spring 27 between the anti-collision baffle 2 15 and the fixed frame 6. The sliding rod 24, limiting plate 25, abutment pad 26 and spring 27 constitute a buffer structure. There are sliding rod 16, limiting plate 17, abutment pad 18 and spring 19 between the anti-collision baffle 2 15 and the support frame 4. The sliding rod 16, limiting plate 17, abutment pad 18 and spring 19 constitute a buffer structure, which forms a double buffer for the anti-collision baffle 2 15 and reduces the impact force when the anti-collision baffle 2 15 descends.

[0030] This embodiment also provides a method for using a heat exchanger anti-collision baffle structure, based on the above heat exchanger anti-collision baffle structure, including the following steps:

[0031] S1. When in use, the worm 8 is rotated by the handle 9, so that the worm wheel 10 meshing with the worm 8 can rotate with the screw 11. The rotation of the screw 11 enables the anti-collision baffle 12 threadedly connected to the screw 11 to move. After the anti-collision baffle 12 moves away, the remaining anti-collision baffle 2 15 forms a single anti-collision baffle, and the anti-collision baffle structure can be adjusted to use a single anti-collision baffle or a double anti-collision baffle;

[0032] S2, by the telescopic rod 14 on the fixed block 13 is extended and retracted, so that the anti-collision baffle 2 15 connected to the telescopic rod 14 can be moved, and the function of not needing anti-collision can be formed, which can be adjusted to anti-collision or not needing anti-collision;

[0033] S3. When the telescopic rod 14 controls the second anti-collision baffle 15 to descend, there are buffer structures between the second anti-collision baffle 15 and the fixed frame 6, and between the second anti-collision baffle 15 and the support frame 4, which form a double buffer for the second anti-collision baffle 15 and reduce the impact force when the second anti-collision baffle 15 descends.

[0034] The embodiments of the present invention are described in detail above with reference to the accompanying drawings. However, the present invention is not limited to the above embodiments. Various changes can be made within the scope of knowledge possessed by ordinary technicians in the technical field without departing from the scope of the present invention.

Claims

1. A heat exchanger anti-impact baffle structure, characterized in that: include: A heat exchanger body (1), wherein the outer surface of the heat exchanger body (1) is fixedly connected to a shell-side pipe (2), one end of the shell-side pipe (2) is fixedly connected to a pipe flange (3), the inner wall of the heat exchanger body (1) is fixedly connected to a support frame (4), the outer surface of the support frame (4) is fixedly connected to a fixing seat (5), the upper surface of the fixing seat (5) is fixedly connected to a fixing frame (6), the upper surface of the fixing frame (6) is fixedly connected to a rotating plate (7), and the inner wall of the rotating plate (7) is rotatably connected to a worm (8), The outer surface of the worm (8) is meshedly connected to a worm wheel (10), the inner wall of the worm wheel (10) is fixedly connected to a screw rod (11), the outer surface of the screw rod (11) is threadedly connected to an anti-collision baffle plate 1 (12), the outer surface of the fixing frame (6) is fixedly connected to a fixing block 1 (13), the upper surface of the fixing block 1 (13) is fixedly connected to a telescopic rod (14), the output end of the telescopic rod (14) is fixedly connected to an anti-collision baffle plate 2 (15), and the outer surface of the anti-collision baffle plate 2 (15) is slidably connected to the fixing frame (6); The outer surface of the second anti-collision baffle plate (15) is fixedly connected to the second fixed block (23), the inner wall of the second fixed block (23) is slidably connected to the second sliding rod (24), the upper end of the second sliding rod (24) is fixedly connected to the second limiting plate (25), the lower end of the second sliding rod (24) is fixedly connected to the second abutment pad (26), the lower surface of the second abutment pad (26) is in contact with the fixed frame (6), the outer surface of the second sliding rod (24) is sleeved with the second spring (27), the inner wall of the support frame (4) is slidably connected to the first sliding rod (16), the lower end of the first sliding rod (16) is fixedly connected to the first limiting plate (17), the upper end of the first sliding rod (16) is fixedly connected to the first abutment pad (18), the upper surface of the first abutment pad (18) is in contact with the lower surface of the second anti-collision baffle plate (15), and the outer surface of the first sliding rod (16) is sleeved with the first spring (19).

2. The heat exchanger anti-collision baffle structure according to claim 1, characterized in that: The second anti-collision baffle (15) is located outside the first anti-collision baffle (12), and the outer surface of the first anti-collision baffle (12) is in contact with the inner wall of the heat exchanger body (1).

3. The heat exchanger anti-collision baffle structure according to claim 1, characterized in that: The upper end of the spring one (19) is fixedly connected to the abutment pad one (18), and the lower end of the spring one (19) is fixedly connected to the support frame (4).

4. The heat exchanger anti-collision baffle structure according to claim 1, characterized in that: The upper end of the second spring (27) is fixedly connected to the second fixed block (23), and the lower end of the second spring (27) is fixedly connected to the first abutment pad (18).

5. The heat exchanger anti-collision baffle structure according to claim 1, characterized in that: The inner side of the second impact baffle plate (15) is fixedly connected to a guide rod (20), and the outer surface of the guide rod (20) is slidably connected to the fixed block (13).

6. The heat exchanger anti-collision baffle structure according to claim 1, characterized in that: The inner side of the fixing frame (6) is fixedly connected to a second guide rod (21), the lower end of the second guide rod (21) is fixedly connected to the fixing seat (5), and the outer surface of the second guide rod (21) is slidably connected to the first impact baffle (12).

7. The heat exchanger anti-collision baffle structure according to claim 1, characterized in that: A protective shell (22) is fixedly connected to the upper surface of the fixing frame (6), and the worm wheel (10) and the worm (8) are located inside the protective shell (22).

8. The heat exchanger anti-collision baffle structure according to claim 1, characterized in that: One end of the worm (8) is fixedly connected to a handle (9), and the lower end of the screw (11) is rotatably connected to the fixed seat (5).

9. A method for using a heat exchanger anti-impact baffle structure, characterized in that: The following steps are involved: S1. When in use, the worm (8) is rotated by the handle (9), so that the worm wheel (10) meshing with the worm (8) can rotate with the screw (11), and the rotation of the screw (11) enables the anti-collision baffle (12) threadedly connected to the screw (11) to move. After the anti-collision baffle (12) moves away, the remaining anti-collision baffle (15) forms a single anti-collision baffle, and the anti-collision baffle structure can be adjusted to use a single anti-collision baffle or a double anti-collision baffle; S2, by extending the telescopic rod (14) on the fixed block (13), the anti-collision baffle plate 2 (15) connected to the telescopic rod (14) can be moved, so that the anti-collision function can be formed without anti-collision, and the anti-collision function can be adjusted to be anti-collision or not; S3. When the telescopic rod (14) controls the second anti-collision baffle (15) to descend, there are buffer structures between the second anti-collision baffle (15) and the fixed frame (6), and between the second anti-collision baffle (15) and the support frame (4), forming a double buffer for the second anti-collision baffle (15), reducing the impact force when the second anti-collision baffle (15) descends.