Intelligent sorting device for disposable paper cups with tea leaves

Abstract

The invention relates to the technical field of intelligent sorting, and discloses an intelligent sorting method for disposable paper cups with tea leaves. Comprising a power box, a detection assembly fixedly installed on the side wall of the power box, a sorting assembly used in cooperation with the detection assembly, a discharging assembly fixedly connected to the side wall of the sorting assembly, a storage box placed below the discharging assembly, a secondary detection table fixedly installed on the side surface of the discharging assembly, and a waste collection assembly used in cooperation with the secondary detection table. The detection assembly adopts an elastic connection structure and a multi-stage buffer mechanism to ensure the detection precision and stability, the sorting assembly realizes lossless sorting through a flexible contact part, the blanking assembly is equipped with an automatic sorting mechanism to improve the sorting efficiency, the waste collection system realizes automatic separation of unqualified products, the overall structure is compact and reasonable, the operation is simple and convenient, and the production efficiency is improved. The sorting precision and the production efficiency are improved, manual intervention and the false detection rate are reduced, and the sorting device has the outstanding advantages of being accurate in detection, efficient in sorting, stable in operation and the like.

Description

Technical Field

[0001] The present invention relates to the technical field of intelligent sorting, and in particular to intelligent sorting of tea leaves in disposable paper cups. Background Art

[0002] The intelligent sorting jar for disposable paper cups with tea leaves is an automated system designed specifically to process and inspect the quality of disposable paper cups containing tea leaves. The purpose of this system is to improve the quality of disposable paper cups and ensure better quality during use, especially in public places such as offices, cafes or fast food restaurants where disposable paper cups are used in large quantities. This intelligent sorting system may combine machine vision, sensor technology and artificial intelligence algorithms to identify and detect disposable paper cups with tea leaves.

[0003] The existing disposable paper cup tea sorting equipment generally has problems such as insufficient sorting accuracy, low degree of automation, and low detection efficiency. Traditional equipment is difficult to accurately identify the tea content and distribution uniformity. The mechanical sorting mechanism lacks flexible adjustment function, which can easily cause the paper cup to deform or break. The insufficient sensitivity of the detection system affects the sorting accuracy. The manual secondary inspection link is inefficient and has subjective errors. The unreasonable design of the waste collection system leads to interruption of the sorting process. The overall equipment structure is complex and difficult to maintain, and the operating stability is poor. It is difficult to meet the needs of modern and efficient production, which restricts the improvement of product quality and production efficiency. Summary of the Invention

[0004] In view of the above-mentioned problems existing in the existing intelligent sorting of tea leaves in disposable paper cups, the present invention is proposed.

[0005] Therefore, the object of the present invention is to provide an intelligent sorting method for tea leaves in disposable paper cups.

[0006] In order to solve the above technical problems, the present invention provides the following technical solutions: comprising:

[0007] A power supply box, a detection component fixedly mounted on the side wall of the power supply box, a sorting component used in conjunction with the detection component, a unloading component fixedly connected to the side wall of the sorting component, a storage box placed under the unloading component, a second inspection table fixedly mounted on the side surface of the unloading component, and a waste collection component used in conjunction with the second inspection table.

[0008] As a preferred solution for the intelligent sorting of tea leaves in disposable paper cups described in the present invention, the detection component includes a fixing frame, an operating panel rotatably mounted on the inner wall of the fixing frame, a support plate fixedly mounted on the side surface of the fixing frame, a display adapted to be mounted on the side wall of the support plate, a connector used in conjunction with the display, and a detection component snapped onto the bottom of the connector.

[0009] As a preferred solution for the intelligent sorting of tea leaves in disposable paper cups described in the present invention, the connector includes a connecting block, a mounting groove provided on the side surface of the connecting block, a support rod fixedly installed in the center of the mounting groove, a push plate sleeved on the outer surface of the support rod, a return spring fixedly connected to one side of the push plate, and a clamping block fixedly connected to the other side of the push plate.

[0010] As a preferred solution for the intelligent sorting of tea leaves in disposable paper cups described in the present invention, the connector further includes an elastic block fixedly mounted on the side surface of the card block, a fixed column fixedly connected to the surface of the card block, a rotating plate sleeved on the outer surface of the fixed column, and a bearing seat fixedly mounted on the end of the rotating plate.

[0011] As a preferred solution for the intelligent sorting of tea leaves in disposable paper cups described in the present invention, the detection component includes a detection head, a connector fixedly connected to the end of the detection head, a card slot provided on the side surface of the connector, and a card slot connected to the side surface of the card slot.

[0012] As a preferred solution for intelligent sorting of tea leaves in disposable paper cups according to the present invention, the sorting component includes a measuring plate, a contact component fixedly connected to the surface of the measuring plate, and a placement groove provided on the surface of the contact component.

[0013] As a preferred solution for the intelligent sorting of tea leaves in disposable paper cups described in the present invention, the contact component includes a contact plate, a telescopic column fixedly connected to the inner cavity of the contact plate, a telescopic cylinder sleeved on the end of the telescopic column, a rotating rod hinged on the side surface of the contact plate, and a connecting rod fixedly installed in the inner cavity of the contact plate.

[0014] As a preferred solution for the intelligent sorting of tea leaves in disposable paper cups described in the present invention, the contact component further includes a connecting spring sleeved on the outer surface of the connecting rod, a sliding sleeve fixedly connected to the end of the connecting spring, and a buffer spring fixedly connected to the inner cavity of the contact plate.

[0015] As a preferred solution for the intelligent sorting of tea leaves in disposable paper cups described in the present invention, the unloading assembly includes an operating box, a protective door hinged on the side surface of the operating box, a connecting plate fixedly connected to the end of the operating box, a unloading trough opened on the surface of the connecting plate, a unloading roller rotatably installed in the center of the unloading trough, and a unloading plate fixedly connected to the side surface of the connecting plate.

[0016] As a preferred solution for the intelligent sorting of tea leaves in disposable paper cups described in the present invention, the waste collection component includes an operating table, a quality inspection plate fixedly connected to the surface of the operating table, a quality inspection roller rotatably installed on the surface of the quality inspection board, a baffle fixedly connected to the side wall of the quality inspection board, and a waste box placed under the baffle.

[0017] The beneficial effects of the present invention are as follows: the detection component adopts an elastic connection structure and a multi-level buffer mechanism to ensure detection accuracy and stability, the sorting component realizes non-destructive sorting through flexible contact parts, the unloading component is equipped with an automatic sorting mechanism to improve sorting efficiency, and the waste collection system realizes automatic separation of unqualified products. The overall structure is compact and reasonable and easy to operate, which improves sorting accuracy and production efficiency, reduces manual intervention and false detection rate, and has outstanding advantages such as accurate detection, efficient sorting, and stable operation, and is particularly suitable for large-scale industrial production needs. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] To more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort. Among them:

[0019] Figure 1 It is a schematic diagram of the overall structure of the present invention.

[0020] Figure 2 Schematic diagram of the detection component structure of the present invention.

[0021] Figure 3 Schematic diagram of the connector structure of the present invention.

[0022] Figure 4 It is a schematic diagram of the three-dimensional side structure of the present invention.

[0023] Figure 5 It is a schematic diagram of the contact component structure of the present invention.

[0024] In the figure: 101, power box; 102, detection component; 103, sorting component; 104, unloading component; 105, storage box; 106, second inspection table; 107, waste collection component; 102a, fixed frame; 102b, operation panel; 102c, support plate; 102d, display; 102e, connector; 102f, detection component; 102e-1, connecting block; 102e-2, mounting slot; 102e-3, support rod; 102e-4, push plate; 102e-5, reset spring; 102e-6, clamping block; 102e-7, elastic block; 102e-8, fixing column; 102e-9, rotating plate; 102e-10, bearing seat; 102f-1, detection head; 102f-2, connecting Connector; 102f-3, card slot; 102f-4, card slot; 103a, measuring plate; 103b, contact component; 103c, placement slot; 103b-1, contact plate; 103b-2, telescopic column; 103b-3, telescopic cylinder; 103b-4, plate body; 103b-5, rotating rod; 103b-6, connecting rod; 103b-7, connecting spring; 103b-8, sliding sleeve; 103b-9, buffer spring; 104a, operation box; 104b, protective door; 104c, connecting plate; 104d, discharge chute; 104e, discharge roller; 104f, discharge plate; 107a, operation table; 107b, quality inspection plate; 107c, quality inspection roller; 107d, baffle; 107e, waste box. DETAILED DESCRIPTION

[0025] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0026] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0027] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive of other embodiments.

[0028] Furthermore, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, when describing the embodiments of the present invention, cross-sectional views illustrating device structures may be partially enlarged and not to scale. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, the three-dimensional dimensions of length, width, and depth should be included.

[0029] Example 1

[0030] Reference Figure 1-3 , which is the first embodiment of the present invention, provides an intelligent sorting device for disposable paper cups with tea leaves, which includes a power box 101, a detection component 102 fixedly mounted on the side wall of the power box 101, a sorting component 103 used in conjunction with the detection component 102, a feeding component 104 fixedly connected to the side wall of the sorting component 103, a storage box 105 placed below the feeding component 104, a second inspection platform 106 fixedly mounted on the side surface of the feeding component 104, and a waste collection component 107 used in conjunction with the second inspection platform 106.

[0031] The detection component 102 includes a fixing frame 102a, an operating panel 102b rotatably mounted on the inner wall of the fixing frame 102a, a support plate 102c fixedly mounted on the side surface of the fixing frame 102a, a display 102d adapted to be mounted on the side wall of the support plate 102c, a connector 102e used in conjunction with the display 102d, and a detection component 102f snapped onto the bottom of the connector 102e.

[0032] Specifically, after the equipment is started, the paper cups to be sorted first enter the detection component 102 area, and the operation panel 102b drives the detection component 102f to accurately scan the tea content and distribution in the paper cups. The detection data is displayed in real time on the display 102d; after the detection is completed, the sorting component 103 classifies the paper cups according to the detection results through the flexible contact component 103b. Qualified products are smoothly transported to the storage box 105 by the unloading roller 104e of the unloading component 104, and unqualified products enter the second inspection table 106 for re-inspection and confirmation, and are automatically separated by the waste collection component 107 to the waste bin 107e; the sorting process is fully automated. The detection component 102 ensures detection stability through an elastic connection structure, and the sorting component 103 adopts a buffer mechanism to achieve lossless sorting. The cooperation of each component ensures sorting efficiency and accuracy.

[0033] The connector 102e includes a connecting block 102e-1, a mounting groove 102e-2 opened on the side surface of the connecting block 102e-1, a support rod 102e-3 fixedly installed in the center of the mounting groove 102e-2, a push plate 102e-4 sleeved on the outer surface of the support rod 102e-3, a return spring 102e-5 fixedly connected to one side of the push plate 102e-4, and a clamping block 102e-6 fixedly connected to the other side of the push plate 102e-4.

[0034] The connector 102e also includes an elastic block 102e-7 fixedly mounted on the side surface of the block 102e-6, a fixed column 102e-8 fixedly connected to the surface of the block 102e-6, a rotating plate 102e-9 sleeved on the outer surface of the fixed column 102e-8, and a bearing seat 102e-10 fixedly mounted on the end of the rotating plate 102e-9.

[0035] The detection component 102f includes a detection head 102f-1, a connecting head 102f-2 fixedly connected to the end of the detection head 102f-1, a card slot 102f-3 opened on the side surface of the connecting head 102f-2, and a locking groove 102f-4 connected to the side surface of the card slot 102f-3.

[0036] It should be noted that the detection component 102f is precisely docked with the block 102e-6 of the connector 102e through the card slot 102f-3 and the engagement slot 102f-4 of the connecting head 102f-2, and the block 102e-6 is flexibly engaged through the elastic block 102e-7 under the elastic force of the reset spring 102e-5; when the detection angle needs to be adjusted, the rotating plate 102e-9 rotates around the fixed column 102e-8 under the support of the bearing seat 102e-10, driving the detection head 102f-1 to rotate flexibly at multiple angles; the push plate 102e-4 slides along the support rod 102e-3 to adjust the detection depth, and the reset spring 102e-5 provides buffering protection; the connection process realizes the rapid installation, positioning and flexible adjustment of the detection component 102f, ensuring that the detection head 102f-1 maintains the best contact state with the paper cup, providing stable and reliable detection data support for tea sorting.

[0037] During use, the detection component 102 drives the detection head 102f-1 to scan the paper cups in transit at multiple angles through the adjustable connector 102e. The elastic connection structure ensures detection stability; the sorting component 103 automatically classifies according to the detection data, and the flexible contact mechanism realizes non-destructive sorting; qualified products are transported to the storage box 105 through the unloading component 104, and unqualified products enter the waste collection system after re-inspection on the second inspection table 106; adopting a mechatronics design, the elastic snap-fit and angle adjustment functions of the connector 102e ensure detection accuracy, the buffer device of the sorting mechanism avoids product damage, and the automatic conveying system ensures continuous operation, realizing automated intelligent control of the entire process from detection, sorting to classified packaging, significantly improving sorting efficiency and accuracy.

[0038] In summary, the detection component 102 adopts an elastic connection structure and a multi-angle adjustment mechanism to ensure detection accuracy and stability. The sorting component 103 realizes non-destructive sorting through the flexible contact component 103b. The unloading component 104 is equipped with an automatic sorting mechanism to improve sorting efficiency. The waste collection system realizes automatic separation of unqualified products. It is easy to operate, improves sorting accuracy and production efficiency, and reduces manual intervention and false detection rate.

[0039] Example 2

[0040] Reference Figure 4-5 , which is the second embodiment of the present invention. This embodiment is different from the first embodiment in that when inspecting items, the sorting quality and efficiency can be improved by the sorting component 103.

[0041] The sorting assembly 103 includes a measuring plate 103a, a contact component 103b fixedly connected to the surface of the measuring plate 103a, and a placement groove 103c provided on the surface of the contact component 103b.

[0042] The contact component 103b includes a contact plate 103b-1, a telescopic column 103b-2 fixedly connected to the inner cavity of the contact plate 103b-1, a telescopic cylinder 103b-3 sleeved on the end of the telescopic column 103b-2, a rotating rod 103b-5 hinged on the side surface of the contact plate 103b-1, and a connecting rod 103b-6 fixedly installed in the inner cavity of the contact plate 103b-1.

[0043] The contact component 103b also includes a connecting spring 103b-7 sleeved on the outer surface of the connecting rod 103b-6, a sliding sleeve 103b-8 fixedly connected to the end of the connecting spring 103b-7, and a buffer spring 103b-9 fixedly connected to the inner cavity of the contact plate 103b-1.

[0044] The unloading assembly 104 includes an operating box 104a, a protective door 104b hinged on the side surface of the operating box 104a, a connecting plate 104c fixedly connected to the end of the operating box 104a, a unloading trough 104d opened on the surface of the connecting plate 104c, a unloading roller 104e rotatably installed in the center of the unloading trough 104d, and a unloading plate 104f fixedly connected to the side surface of the connecting plate 104c.

[0045] The waste collection assembly 107 includes an operating table 107a, a quality inspection plate 107b fixedly connected to the surface of the operating table 107a, a quality inspection roller 107c rotatably installed on the surface of the quality inspection plate 107b, a baffle 107d fixedly connected to the side wall of the quality inspection plate 107b, and a waste box 107e placed under the baffle 107d.

[0046] During use, the contact part 103b of the sorting component 103 achieves flexible contact detection through the coordinated action of the telescopic column 103b-2 and the buffer spring 103b-9. When the paper cup enters the placement slot 103c, the connecting spring 103b-7 and the sliding sleeve 103b-8 mechanism provide adaptive pressure to ensure stable clamping; the measuring plate 103a collects data in real time and transmits it to the control system for classification decision-making; qualified products are smoothly transported to the next process via the unloading roller 104e of the unloading component 104, and unqualified products are guided to the waste bin 107e via the quality inspection roller 107c; the entire sorting process adopts a multi-stage buffer design, the rotating rod 103b-5 and telescopic cylinder 103b-3 structure realize non-destructive operation, and the protective door 104b and baffle 107d ensure operational safety.

[0047] In summary, the sorting component 103 adopts a multi-level buffer mechanism to ensure lossless sorting. The synergistic effect of the telescopic column 103b-2 and the connecting spring 103b-7 provides a stable clamping force, and the buffer spring 103b-9 effectively absorbs impact to protect the product. The unloading component 104 is equipped with an adjustable unloading roller 104e to achieve smooth transportation, and the protective door 104b ensures safe operation. The waste collection system achieves precise separation through the cooperation of the quality inspection roller 107c and the baffle 107d. The overall structure is compact and reasonable and the operation is stable, which improves the sorting accuracy and efficiency and reduces the product damage rate. It has outstanding advantages such as accurate sorting, reliable operation, and easy maintenance, and is particularly suitable for high-precision sorting operations.

[0048] Combined with attachment Figures 1 to 5 As shown, the detection component 102 adopts an elastic connection structure and a multi-angle adjustment mechanism to ensure detection accuracy and stability. The sorting component 103 realizes lossless sorting through the flexible contact component 103b and the multi-stage buffer design. The unloading component 104 is equipped with an automatic sorting mechanism and a protective device to improve transportation safety. The waste collection system realizes the precise separation of unqualified products and is easy to operate, which improves the sorting accuracy and production efficiency, reduces the product damage rate and false detection rate, and has outstanding advantages such as accurate detection, efficient sorting, and stable operation. It is particularly suitable for large-scale industrial production needs.

[0049] It is important to note that the construction and arrangement of the present application shown in a number of different exemplary embodiments are merely illustrative. Although only a few embodiments are described in detail in this disclosure, it should be readily understood by those who refer to this disclosure that many modifications are possible (e.g., the size, scale, structure, shape and proportion of various elements, as well as parameter values (e.g., temperature, pressure, etc.), mounting arrangements, use of materials, color, directional changes, etc.) without departing substantially from the novel teachings and advantages of the subject matter described in this application. For example, an element shown as integrally formed may be composed of multiple parts or elements, the position of the element may be inverted or otherwise changed, and the nature or number or position of the discrete elements may be altered or changed. Therefore, all such modifications are intended to be included within the scope of the present invention. The order or sequence of any process or method steps may be changed or reordered according to alternative embodiments. In the claims, any "means plus function" clause is intended to cover the structure described herein that performs the function, and is not only structurally equivalent but also equivalent structures. Other replacements, modifications, changes, and omissions may be made in the design, operating conditions, and arrangement of the exemplary embodiments without departing from the scope of the present invention. Therefore, the invention is not limited to the specific embodiments, but extends to various modifications that still fall within the scope of the appended claims.

[0050] Additionally, in order to provide a concise description of exemplary embodiments, all features of an actual embodiment (ie, those features that are not relevant to the best mode presently contemplated for carrying out the invention or those that are not relevant to implementing the invention) may not be described.

[0051] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. An intelligent sorting system for tea leaves in disposable paper cups, characterized by: include, A power supply box (101), a detection component (102) fixedly mounted on a side wall of the power supply box (101), a sorting component (103) used in conjunction with the detection component (102), a material discharge component (104) fixedly connected to the side wall of the sorting component (103), a storage box (105) placed below the material discharge component (104), a second inspection platform (106) fixedly mounted on a side surface of the material discharge component (104), and a waste collection component (107) used in conjunction with the second inspection platform (106).

2. The intelligent sorting system for tea leaves in disposable paper cups according to claim 1, characterized in that: The detection assembly (102) includes a fixing frame (102a), an operating panel (102b) rotatably mounted on the inner wall of the fixing frame (102a), a support plate (102c) fixedly mounted on the side surface of the fixing frame (102a), a display (102d) adapted to be mounted on the side wall of the support plate (102c), a connector (102e) used in conjunction with the display (102d), and a detection component (102f) snapped onto the bottom of the connector (102e).

3. The intelligent sorting system for tea leaves in disposable paper cups according to claim 2 is characterized by: The connector (102e) includes a connecting block (102e-1), a mounting groove (102e-2) provided on the side surface of the connecting block (102e-1), a support rod (102e-3) fixedly mounted in the center of the mounting groove (102e-2), a push plate (102e-4) sleeved on the outer surface of the support rod (102e-3), a return spring (102e-5) fixedly connected to one side of the push plate (102e-4), and a clamping block (102e-6) fixedly connected to the other side of the push plate (102e-4).

4. The intelligent sorting system for tea leaves in disposable paper cups according to claim 3 is characterized by: The connector (102e) also includes an elastic block (102e-7) fixedly mounted on the side surface of the card block (102e-6), a fixed column (102e-8) fixedly connected to the surface of the card block (102e-6), a rotating plate (102e-9) sleeved on the outer surface of the fixed column (102e-8), and a bearing seat (102e-10) fixedly mounted on the end of the rotating plate (102e-9).

5. The intelligent sorting system for tea leaves in disposable paper cups according to claim 4, characterized in that: The detection component (102f) comprises a detection head (102f-1), a connector (102f-2) fixedly connected to the end of the detection head (102f-1), a card slot (102f-3) provided on the side surface of the connector (102f-2), and a snap-fitting slot (102f-4) connected to the side surface of the card slot (102f-3).

6. The intelligent sorting system for tea leaves in disposable paper cups according to claim 5, characterized in that: The sorting component (103) comprises a measuring plate (103a), a contact component (103b) fixedly connected to the surface of the measuring plate (103a), and a placement groove (103c) provided on the surface of the contact component (103b).

7. The intelligent sorting system for tea leaves in disposable paper cups according to claim 6, characterized in that: The contact component (103b) comprises a contact plate (103b-1), a telescopic column (103b-2) fixedly connected to the inner cavity of the contact plate (103b-1), a telescopic cylinder (103b-3) sleeved on the end of the telescopic column (103b-2), a rotating rod (103b-5) hinged to the side surface of the contact plate (103b-1), and a connecting rod (103b-6) fixedly installed in the inner cavity of the contact plate (103b-1).

8. The intelligent sorting system for tea leaves in disposable paper cups according to claim 7, characterized in that: The contact component (103b) further includes a connecting spring (103b-7) sleeved on the outer surface of the connecting rod (103b-6), a sliding sleeve (103b-8) fixedly connected to the end of the connecting spring (103b-7), and a buffer spring (103b-9) fixedly connected to the inner cavity of the contact plate (103b-1).

9. The intelligent sorting system for tea leaves in disposable paper cups according to claim 8, characterized in that: The unloading assembly (104) includes an operating box (104a), a protective door (104b) hinged on the side surface of the operating box (104a), a connecting plate (104c) fixedly connected to the end of the operating box (104a), a unloading trough (104d) opened on the surface of the connecting plate (104c), a unloading roller (104e) rotatably installed in the center of the unloading trough (104d), and a unloading plate (104f) fixedly connected to the side surface of the connecting plate (104c).

10. The intelligent sorting system for tea leaves in disposable paper cups according to claim 9, characterized in that: The waste collection assembly (107) includes an operating table (107a), a quality inspection plate (107b) fixedly connected to the surface of the operating table (107a), a quality inspection roller (107c) rotatably mounted on the surface of the quality inspection plate (107b), a baffle (107d) fixedly connected to the side wall of the quality inspection plate (107b), and a waste box (107e) placed below the baffle (107d).

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