Bridge pier column concrete vibrating device with mechanical arm guide structure
Through the bridge pier column concrete vibration device with a robotic arm guide structure, the precise vibration of concrete is achieved, the problem of uneven vibration is solved, and the structural quality and durability are improved.
Patent Information
- Application Number
- CN202510589580.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-08
- Publication Date
- 2025-08-15
AI Technical Summary
During the vibration process of existing bridge pier column concrete vibration devices, the concrete vibration effect in different parts is uneven, affecting the structural quality and durability.
The bridge pier column concrete vibration device with a robotic arm guide structure is adopted. The vibrating head and vibration rod are driven by the robotic arm to vibrate along a predetermined path and depth, and combined with the rotation and reciprocating movement of the deflection block and the threaded rod, the precise vibration of the concrete is achieved.
The vibration uniformity and consistency of concrete is improved, vibration leakage or over vibration is avoided, and structural quality and durability of bridge pier columns are ensured.
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Figure CN120486256A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of bridge pier manufacturing, in particular to a bridge pier column concrete vibrating device with a mechanical arm guide structure. Background Art
[0002] Vibrating bridge pier concrete is a critical process in bridge construction, crucial for its structural quality and durability. Proper selection and use of vibrating equipment is crucial to ensure dense, honeycomb-free, and void-free concrete. Insert vibrators or attached vibrators are typically used, with the appropriate vibration method selected based on the size and shape of the pier. During the vibration process, the concrete should be vibrated evenly to avoid missed or over-vibration. The vibration time should be determined based on the concrete's consistency and the vibrator's power, typically stopping when the concrete surface no longer significantly sinks, exhibits slurry buildup, and stops bubbling. Furthermore, vibration should be performed continuously to avoid stratification caused by initial setting. During construction, relevant construction specifications and safety procedures should be followed to ensure quality and personnel safety.
[0003] When forming bridge piers, the existing vibrating device needs to vibrate the concrete in the pier mold. The existing vibrating device is a vibrating rod inserted into the concrete for vibration. However, due to the large size of the pier mold, the vibrating rod needs to be moved back and forth during vibration to vibrate the concrete in the mold in all directions, resulting in uneven vibration effects of the concrete in different parts during the vibration process. In particular, the concrete is constantly deposited and solidified during the vibration process, and the vibration effects of concrete vibrated at different times are different. Therefore, the density and uniformity of the concrete are difficult to ensure, which in turn affects the overall structural quality and durability of the bridge pier. Summary of the Invention
[0004] The purpose of the present invention is to provide a bridge pier concrete vibrating device with a mechanical arm guide structure to solve the problem in the prior art that the concrete vibration effect at different parts during the vibration process is not uniform, especially the problem that the concrete is continuously deposited and solidified during the vibration process.
[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a bridge pier concrete vibrating device with a mechanical arm guide structure, comprising a mechanical arm, a movable end of the mechanical arm is fixedly connected to a power arm, a bottom end of the power arm is fixedly connected to a base plate, a plurality of slide rails are fixedly connected to the outside of the base plate in a circular array, a plurality of the slide rails are rotatably connected to the inside of each of the plurality of screw rods, a plurality of the screw rods are rotatably connected to the inside of each of the plurality of rotating rods, a plurality of the rotating rods respectively penetrate the base plate and the plurality of slide rails and are rotatably connected to the base plate and the plurality of slide rails, a plurality of the slide rails are hinged to a connecting plate at one end, a plurality of the connecting plates are hinged to a first hinge plate at the bottom end, and a plurality of the first hinge plate is hinged to the bottom end of each of the plurality of connecting plates. A support sleeve is fixedly connected to the bottom of a hinged plate, and multiple support sleeves are rotatably connected to lower universal joints inside, multiple lower universal joints are fixedly connected to upper universal joints at the top, and multiple upper universal joints are fixedly connected to multiple rotating rods respectively, multiple support sleeves are rotatably connected to rotating sleeves at the bottom, multiple rotating sleeves are slidably connected to threaded rods, multiple threaded rods are fixedly connected to connecting rods at the bottom, multiple connecting rods are fixedly connected to vibrating heads at the bottom, multiple vibrating heads are fixedly connected to deflection blocks inside, multiple vibrating heads are provided with threaded grooves at the bottom, and multiple vibrating heads are threadedly connected to mounting bolts at the bottom.
[0006] Preferably, multiple sliding rails are slidably connected with moving blocks, multiple screw rods respectively penetrate the multiple moving blocks and are threadedly connected to the multiple moving blocks, multiple bottoms of the moving blocks are fixedly connected to the second hinge plates, multiple bottoms of the second hinge plates are hingedly connected to support rods, multiple bottom ends of the support rods are fixedly connected to the third hinge plates, multiple outer sides of the rotating sleeves are rotatably connected to guide sleeves, multiple sides of the guide sleeves are fixedly connected to support plates, multiple third hinge plates are hinged to multiple support plates respectively, and multiple third hinge plates are driven to move by multiple support rods, and the support plates and guide sleeves are driven to move, thereby driving the rotating sleeve to swing and adjusting the angle of the rotating sleeve.
[0007] Preferably, the bottom of each of the support plates is fixedly connected to an L-shaped plate, and one side of the bottom of each of the L-shaped plates is fixedly connected to a threaded sleeve, and the threaded rods respectively pass through the threaded sleeves and are threadedly connected to the threaded sleeves, and limiting grooves are provided on both sides of the threaded rods, and limiting plates are formed on both sides of the interior of each of the rotating sleeves, and the limiting plates are respectively slidably connected to the inside of the two limiting grooves and adapted to the two limiting grooves, and the limiting plates and the threaded rods are driven to rotate when the rotating sleeve rotates, thereby driving the connecting rod and the vibrating head to rotate, and then driving the deflection block to rotate.
[0008] Preferably, the ends of the plurality of screw rods close to the base plate are fixedly connected to the first helical gears, the top of the base plate is rotatably connected to the transmission gear ring, the bottom of the transmission gear ring is fixedly connected to the helical gear ring, the helical gear rings are respectively meshed with the plurality of first helical gears, and the rotation of the helical gear rings drives the plurality of first helical gears to rotate.
[0009] Preferably, a forward and reverse motor is fixedly connected to one side of the power arm, and a guide gear is fixedly connected to the output end of the forward and reverse motor. The guide gear is meshed with the transmission ring gear, and the guide gear is driven to rotate by starting the forward and reverse motor, so that the guide gear drives the transmission ring gear to rotate.
[0010] Preferably, a motor is installed at the bottom end of the power arm, a guide bevel gear is rotatably connected inside the base plate, the output end of the motor is fixedly connected to the guide bevel gear, and multiple rotating rods extending to one end inside the base plate are fixedly connected to a second bevel gear, and the guide bevel gear is meshed with multiple second bevel gears, so that the rotation of the guide bevel gear drives the rotation of the multiple second bevel gears, thereby driving the rotation of multiple rotating rods.
[0011] Preferably, the bottom of the base plate is fixedly connected with a sleeve, the bottom end of the sleeve is fixedly connected to a connecting shaft, the bottom of the connecting shaft is fixedly connected to a vibrating rod, the outer side of the sleeve is provided with a sliding sleeve, the outer side of the sliding sleeve is fixedly connected with a plurality of first telescopic sleeves, the interiors of the plurality of first telescopic sleeves are slidably connected to the second telescopic sleeves, the interiors of the plurality of second telescopic sleeves are slidably connected to telescopic rods, the ends of the plurality of telescopic rods away from the second telescopic sleeves are fixedly connected to a fourth hinge plate, the plurality of fourth hinge plates are respectively hinged to a plurality of L-shaped plates, the interiors of the plurality of first telescopic sleeves are provided with a first supporting spring, the two ends of the first supporting spring are respectively fixedly connected to the first telescopic sleeve and the second telescopic sleeve, and the plurality of A second supporting spring is provided inside each of the second telescopic sleeves, and two ends of the second supporting spring are fixedly connected to the second telescopic sleeve and the telescopic rod respectively. A connecting block is fixedly connected inside the sliding sleeve, and the connecting block passes through the sleeve and is slidably connected to the sleeve. A moving ball is fixedly connected inside the connecting block, and a beveled tooth plate is fixedly connected to the bottom of the moving ball. Vibrating tooth plates are provided on both sides of the vibrating rod, and multiple beveled grooves are provided on opposite sides of the two vibrating tooth plates. Convex grooves are formed on both sides of the beveled tooth plates, and when the beveled tooth plates move inside the vibrating tooth plates on both sides, they are interlaced with the multiple beveled grooves on the opposite side of the two vibrating tooth plates, thereby driving the two vibrating tooth plates to vibrate, thereby vibrating the concrete.
[0012] Preferably, multiple shells are fixedly connected in a linear array on both sides of the sleeve, multiple slide rods are slidably connected inside the multiple shells, and multiple slide rods are fixedly connected to a snap-in ball at one end facing the inside of the sleeve, so that the snap-in ball and the slide rod can move inside the sleeve.
[0013] Preferably, a plurality of limit springs are provided inside the sleeves, and the two ends of the plurality of limit springs are fixedly connected to the plurality of slide rods and the sleeves respectively. The tops of the plurality of snap-in balls are formed with protrusions, and the moving balls are respectively adapted to the plurality of protrusions. A circular groove is provided on the opposite side of the plurality of snap-in balls, and the plurality of moving balls are respectively adapted to the plurality of circular grooves. When the moving ball moves inside the snap-in ball, the plurality of snap-in balls are pushed to move to both sides.
[0014] Preferably, a limiting rod is fixedly connected inside the sleeve, and the limiting rod passes through the moving ball and the bevel gear plate and is slidably connected to the moving ball and the bevel gear plate to limit the moving ball.
[0015] Compared with the prior art, the present invention has the following beneficial effects: 1. The present application enables the multiple second hinged plates to push the top ends of the multiple support rods to move outward, thereby driving the support rods and the third hinged plates to move, and then driving the multiple support plates and the guide sleeves to move, thereby driving the multiple rotating sleeves to swing. When the multiple rotating sleeves swing, they drive the support sleeves and the first hinged plates to deflect, so that the lower universal joint and the upper universal joint remain connected, so that the multiple rotating sleeves drive the multiple threaded rods and the vibrating heads to move. When the multiple vibrating heads are vertically downward, the mounting bolts at the bottom of the multiple vibrating heads are removed, and the multiple vibration rods are installed at the bottom of the vibrating heads, so that the multiple vibrating heads are located in a circular array in the mold, which is convenient for improving the uniformity of concrete compaction during vibration.
[0016] 2. In the present invention, when the multiple threaded rods rotate, the multiple connecting rods and vibrating heads rotate. Because the multiple deflection blocks rotate, the eccentric arrangement of the multiple deflection blocks creates a vibration effect. When the multiple vibrating heads vibrate into the concrete, the multiple vibrating rods vibrate. At the same time, because the multiple threaded rods are threadedly connected to the multiple threaded sleeves, the threaded rods reciprocate according to the guidance of the threaded sleeves during rotation, thereby driving the multiple connecting rods and vibrating heads to reciprocate up and down in the concrete, and simultaneously driving the vibrating rods to reciprocate up and down in the concrete. During the vibrating process of the multiple vibrating heads and vibrating rods, bubbles in the concrete are expelled. During the vibration process, the vibrating heads and vibrating rods reciprocate up and down, which improves the range and effect of the vibration. Through the precise control of the robotic arm, it is possible to achieve precise vibration of the concrete, ensuring uniformity and consistency during the vibration process. The design of the robotic arm's guide structure enables the vibrating rod to vibrate according to a predetermined path and depth, thereby effectively avoiding the phenomenon of missed vibration or over-vibration that occurs in traditional vibration methods.
[0017] 3. When the sliding sleeve of the present application descends, it drives the connecting block to descend, and when the sliding sleeve descends, it drives the moving ball to descend. When the moving ball descends inside the sleeve, it pushes multiple protrusions to descend. When the multiple protrusions descend, they drive multiple clamping balls to descend and push the multiple clamping balls to move to both sides. When the clamping balls and the sliding rods on both sides move to both sides, the multiple clamping balls vibrate under the push of the moving balls, thereby improving the vibration effect. When the moving ball descends, it drives the bevel tooth plate to descend, which pushes the vibrating tooth plates on both sides to vibrate, thereby improving the vibration effect, vibrating the concrete in the center, and improving the uniformity of concrete vibration. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 Schematic diagram of the bottom structure of the present invention; Figure 3 Schematic diagram of the structure of the slide rail of the present invention; Figure 4 It is a structural schematic diagram of the support rod of the present invention; Figure 5 It is a structural schematic diagram of the connecting plate of the present invention; Figure 6 Schematic diagram of the structure of the bottom plate of the present invention; Figure 7 It is a structural schematic diagram of the rotating rod of the present invention; Figure 8 It is a structural schematic diagram of the threaded rod of the present invention; Figure 9 It is a structural schematic diagram of the sleeve of the present invention; Figure 10 It is a structural schematic diagram of the helical tooth plate of the present invention; Figure 11 This is a structural diagram of the present invention's ball-catching device; Figure 12 Schematic diagram of the structure of the sliding sleeve of the present invention; Figure 13 It is a structural schematic diagram of the telescopic rod of the present invention.
[0019] Numbers in the figure: 1. Robotic arm; 2. Power arm; 3. Bottom plate; 4. Slide rail; 5. Connecting plate; 6. Support sleeve; 7. First hinge plate; 8. Upper universal joint; 9. Lower universal joint; 10. Rotating sleeve; 11. Threaded rod; 12. Limiting plate; 13. Limiting groove; 14. Guide sleeve; 15. L-shaped plate; 16. Threaded sleeve; 17. Connecting rod; 18. Vibrating head; 19. Deflection block; 20. Screw rod; 21. Moving block; 22. Second hinge plate; 23. Support rod; 24. Third hinge plate; 25. Support plate; 26. Forward and reverse motor; 27. Guide gear; 28. Transmission ring gear ; 29. Bevel gear ring; 30. First bevel gear; 31. Guide bevel gear; 32. Second bevel gear; 33. Rotating rod; 34. Sleeve; 35. Sliding sleeve; 36. Connecting block; 37. Moving ball; 38. Sleeve; 39. Sliding rod; 40. Limiting spring; 41. Snap-fit ball; 42. Bump; 43. Bevel gear plate; 44. Vibrating gear plate; 45. Vibrating rod; 46. Connecting shaft; 47. First telescopic sleeve; 48. Second telescopic sleeve; 49. Telescopic rod; 50. Fourth hinge plate; 51. First support spring; 52. Second support spring; 53. Limiting rod; 54. Mounting bolt. DETAILED DESCRIPTION
[0020] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Example: Figures 1-13As shown, the present invention provides a technical solution of a bridge pier concrete vibrating device with a mechanical arm guide structure, including a mechanical arm 1, a power arm 2 is fixedly connected to the moving end of the mechanical arm 1, a bottom end of the power arm 2 is fixedly connected to a base plate 3, a plurality of slide rails 4 are fixedly connected to the outer side of the base plate 3 in a circular array, a plurality of slide rails 4 are rotatably connected to the interior of each of the plurality of slide rails 4, a plurality of screw rods 20 are rotatably connected to the interior of each of the plurality of screw rods 20, a plurality of rotating rods 33 are respectively passed through the base plate 3 and the plurality of slide rails 4 and are rotatably connected to the base plate 3 and the plurality of slide rails 4, a plurality of slide rails 4 are hinged to a connecting plate 5 at one end, a plurality of connecting plates 5 are hinged to a first hinge plate 7 at the bottom, a plurality of first hinge plates 7 are fixedly connected to the bottom of each of the plurality of support sleeves 6, a plurality of support sleeves 6 are rotatably connected to the interior of each of the plurality of lower universal joints 9, a plurality of lower The tops of the universal joints 9 are fixedly connected to the upper universal joints 8, and the multiple upper universal joints 8 are respectively fixedly connected to the multiple rotating rods 33. The bottoms of the multiple support sleeves 6 are rotatably connected to the rotating sleeves 10, and the multiple rotating sleeves 10 are slidably connected to the threaded rods 11. The bottoms of the multiple threaded rods 11 are fixedly connected to the connecting rods 17. The bottoms of the multiple connecting rods 17 are fixedly connected to the vibrating heads 18. The deflection blocks 19 are fixedly connected to the insides of the multiple vibrating heads 18. The bottoms of the multiple vibrating heads 18 are provided with threaded grooves. The bottoms of the multiple vibrating heads 18 are threadedly connected to the mounting bolts 54. The interiors of the multiple slide rails 4 are slidably connected to the moving blocks 21. The multiple screw rods 20 respectively penetrate the multiple moving blocks 21 and are threadedly connected to the multiple moving blocks 21. The bottoms of the multiple moving blocks 21 are fixedly connected to the second The hinged plate 22, the bottom of the plurality of second hinged plates 22 are hinged with a support rod 23, the bottom ends of the plurality of support rods 23 are fixedly connected to the third hinged plate 24, the outer sides of the plurality of rotating sleeves 10 are rotatably connected to the guide sleeves 14, and one side of the plurality of guide sleeves 14 is fixedly connected to the support plate 25, and the plurality of third hinged plates 24 are respectively hinged to the plurality of support plates 25, and the plurality of third hinged plates 24 are driven to move by the plurality of support rods 23, and the support plate 25 and the guide sleeve 14 are driven to move, thereby driving the rotating sleeve 10 to swing and adjust the angle of the rotating sleeve 10, and the bottoms of the plurality of support plates 25 are fixedly connected to the L-shaped plates 15, and one side of the bottom of the plurality of L-shaped plates 15 is fixedly connected to the threaded sleeve 16, and the plurality of threaded rods 11 respectively penetrate the plurality of threaded sleeves 16 and are screwed into the plurality of threaded sleeves 16 The plurality of threaded rods 11 are connected by grooves, and limit grooves 13 are provided on both sides of the plurality of threaded rods 11. Limit plates 12 are formed on both sides of the interior of the plurality of rotating sleeves 10. The plurality of limit plates 12 are respectively slidably connected to the two limit grooves 13 and adapted to the two limit grooves 13. The limit plates 12 and the threaded rods 11 are driven to rotate by the rotating sleeve 10 when rotating, thereby driving the connecting rod 17 and the vibrating head 18 to rotate, and then driving the deflection block 19 to rotate. The plurality of screw rods 20 are fixedly connected to the first helical gear 30 at one end near the bottom plate 3. The top of the bottom plate 3 is rotatably connected to the transmission gear ring 28, and the bottom of the transmission gear ring 28 is fixedly connected to the helical gear ring 29. The helical gear rings 29 are respectively meshed with the plurality of first helical gears 30, and the rotation of the helical gear ring 29 drives the plurality of first helical gears 30 to rotate.A forward and reverse motor 26 is fixedly connected to one side of the power arm 2. The output end of the forward and reverse motor 26 is fixedly connected to a guide gear 27. The guide gear 27 is meshed with a transmission ring gear 28. When the forward and reverse motor 26 is started, the guide gear 27 is driven to rotate, and the guide gear 27 drives the transmission ring gear 28 to rotate. A motor is installed at the bottom end of the power arm 2. A guide bevel gear 31 is rotatably connected to the bottom plate 3. The output end of the motor is fixedly connected to the guide bevel gear 31. Multiple rotating rods 33 extend to one end of the bottom plate 3 and are fixedly connected to a second bevel gear 32. The guide bevel gear 31 is meshed with multiple second bevel gears 32. When the guide bevel gear 31 rotates, the multiple second bevel gears 32 rotate, thereby driving the multiple rotating rods 33 to rotate.
[0022] The bottom of the bottom plate 3 is fixedly connected to a sleeve 34, the bottom end of the sleeve 34 is fixedly connected to a connecting shaft 46, the bottom of the connecting shaft 46 is fixedly connected to a vibrating rod 45, the outer side of the sleeve 34 is provided with a sliding sleeve 35, the outer side of the sliding sleeve 35 is fixedly connected to a plurality of first telescopic sleeves 47, the interior of the plurality of first telescopic sleeves 47 are all slidably connected to the second telescopic sleeves 48, the interior of the plurality of second telescopic sleeves 48 are all slidably connected to telescopic rods 49, the ends of the plurality of telescopic rods 49 away from the second telescopic sleeves 48 are fixedly connected to a fourth hinge plate 50, the plurality of fourth hinge plates 50 are respectively hinged to the plurality of L-shaped plates 15, and the interior of the plurality of first telescopic sleeves 47 are provided with a plurality of The first support spring 51 has two ends fixedly connected to the first telescopic sleeve 47 and the second telescopic sleeve 48 respectively. A second support spring 52 is provided inside the plurality of second telescopic sleeves 48. The two ends of the second support spring 52 are fixedly connected to the second telescopic sleeve 48 and the telescopic rod 49 respectively. The sliding sleeve 35 is fixedly connected to the connecting block 36. The connecting block 36 passes through the sleeve 34 and is slidably connected to the sleeve 34. The connecting block 36 is fixedly connected to the moving ball 37. The bottom of the moving ball 37 is fixedly connected to the oblique tooth plate 43. Vibrating tooth plates 44 are provided on both sides of the vibrating rod 45. The two vibrating tooth plates 44 are opposite to each other. The sides are provided with multiple inclined grooves, and the two sides of the inclined tooth plates 43 are formed with convex grooves. When the inclined tooth plates 43 move inside the vibrating tooth plates 44 on both sides, they are staggered with the multiple inclined grooves on the opposite side of the two vibrating tooth plates 44, thereby driving the two vibrating tooth plates 44 to vibrate and vibrate the concrete. The inner sides of the sleeve 34 are fixedly connected with multiple sleeves 38 in a linear array, and the interiors of the multiple sleeves 38 are slidably connected with slide rods 39. The multiple slide rods 39 are fixedly connected with a card ball 41 at one end facing the interior of the sleeve 34, so that the card ball 41 and the slide rod 39 move inside the sleeve 38, and the interiors of the multiple sleeves 38 are provided with a limit spring 4 0, the two ends of the plurality of limit springs 40 are respectively fixedly connected to the plurality of slide rods 39 and the sleeve 38, the tops of the plurality of snap-in balls 41 are formed with protrusions 42, the moving balls 37 are respectively adapted to the plurality of protrusions 42, the opposite sides of the plurality of snap-in balls 41 are provided with circular grooves, the plurality of moving balls 37 are respectively adapted to the plurality of circular grooves, when the moving balls 37 move inside the snap-in balls 41, the plurality of snap-in balls 41 are pushed to move to both sides, the interior of the sleeve 34 is fixedly connected to the limit rod 53, the limit rod 53 passes through the moving ball 37 and the bevel tooth plate 43 and is slidably connected to the moving ball 37 and the bevel tooth plate 43 to limit the moving ball 37.
[0023] When this solution is used, when making a cement bridge pier, concrete is poured into the pier mold. After the pouring is completed, the concrete in the mold needs to be vibrated. The entire device is placed into the mold through the robot arm 1, and vibration rods of corresponding lengths are installed at the bottom of multiple vibrating heads 18 according to the height of the pier. The device is inserted into the concrete, and the forward and reverse motors 26 are started to drive the guide gear 27 to rotate, so that the guide gear 27 drives the transmission ring gear 28 to rotate when it rotates, and the transmission ring gear 28 drives the bevel gear ring 29 to rotate when it rotates, so that the bevel gear ring 29 drives the multiple first bevel gears 30 to rotate when it rotates, and the multiple first bevel gears 30 drive the multiple screw rods 20 to rotate when they rotate, so that the multiple screw rods 20 drive the moving block 21 to move when they rotate, so that the multiple moving blocks 21 drives multiple second hinged plates 22 to move horizontally, so that the multiple second hinged plates 22 push the top ends of multiple support rods 23 to move outward, thereby driving the support rods 23 and the third hinged plates 24 to move, and then driving the multiple support plates 25 and the guide sleeves 14 to move, thereby driving the multiple rotating sleeves 10 to swing, and when the multiple rotating sleeves 10 swing, they drive the support sleeves 6 and the first hinged plates 7 to deflect, so that the lower universal joint 9 and the upper universal joint 8 remain connected, so that the multiple rotating sleeves 10 drive the multiple threaded rods 11 and the vibrating heads 18 to move. When the multiple vibrating heads 18 are vertically downward, the mounting bolts 54 at the bottom of the multiple vibrating heads 18 are removed, and the multiple vibration rods are installed at the bottom of the vibrating heads 18, so that the multiple vibrating heads 18 are located in the mold in a circular array, which is convenient for improving the uniformity of concrete compaction during vibration.
[0024] A motor is installed at the bottom end of the power arm 2, and the motor is started to drive the guide bevel gear 31 to rotate, so that when the guide bevel gear 31 rotates, it drives multiple second bevel gears 32 to rotate, and then the multiple second bevel gears 32 drive multiple rotating rods 33 to rotate when they rotate, so that when the multiple rotating rods 33 rotate, they drive multiple upper universal joints 8 to rotate, and drive multiple lower universal joints 9 to rotate, so that when the multiple lower universal joints 9 rotate, they drive multiple rotating sleeves 10 to rotate, and when the multiple rotating sleeves 10 rotate, the limiting plates 12 on both sides of their interior limit the limiting grooves 13, thereby driving the multiple threaded rods 11 to rotate, and when the multiple threaded rods 11 rotate, they drive the multiple connecting rods 17 and the vibrating head 18 to rotate. Because the multiple deflection blocks 19 rotate, the multiple deflection When the rotating block 19 rotates, due to the eccentric setting of the multiple deflection blocks 19, a vibration effect is formed. When the multiple vibrating heads 18 vibrate in the concrete, the multiple vibration rods are driven to vibrate. At the same time, since the multiple threaded rods 11 are threadedly connected to the multiple threaded sleeves 16, when the threaded rods 11 rotate, they are guided by the threaded sleeves 16 to make the threaded rods 11 move back and forth, thereby driving the multiple connecting rods 17 and the vibrating heads 18 to move back and forth in the concrete, and at the same time driving the vibration rods to move back and forth in the concrete. In the process of the multiple vibrating heads 18 and the vibration rods vibrating the concrete, the bubbles in the concrete are discharged. During the vibration process, the vibrating heads 18 and the vibration rods move back and forth up and down, thereby improving the range and effect of the vibration.
[0025] When the plurality of third hinge plates 24 are lowered, the plurality of support plates 25 and the guide sleeve 14 are driven to swing downward, which in turn drives the fourth hinge plate 50 to descend, so that the plurality of fourth hinge plates 50 drive the plurality of telescopic rods 49, the second telescopic sleeve 48 and the first telescopic sleeve 47 to descend. When the plurality of first telescopic sleeves 47, the second telescopic sleeve 48 and the telescopic rod 49 are lowered, the sliding sleeve 35 is driven to descend. When the sliding sleeve 35 is lowered, the connecting block 36 is driven to descend. When the sliding sleeve 35 is lowered, the moving ball 37 is driven to descend. When the moving ball 37 is in the sleeve 34, the sliding ball 37 is driven to descend. When the interior descends, it pushes multiple protrusions 42 to descend. When the multiple protrusions 42 descend, they will drive the multiple latching balls 41 to descend and push the multiple latching balls 41 to move to both sides. When the latching balls 41 and the slide rods 39 on both sides move to both sides, the multiple latching balls 41 vibrate under the push of the moving balls 37, thereby improving the vibration effect. When the moving balls 37 drive the bevel tooth plates 43 to descend, they push the vibrating tooth plates 44 on both sides to vibrate, thereby improving the vibration effect, vibrating the concrete in the center, and improving the uniformity of the concrete vibration. Through the precise control of the robotic arm 1, it is possible to achieve precise vibration of the concrete, ensuring uniformity and consistency during the vibration process. The design of the robotic arm guide structure enables the vibrating rod to vibrate according to a predetermined path and depth, thereby effectively avoiding the phenomenon of missed vibration or over-vibration that occurs in traditional vibration methods.
[0026] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
Claims
1. A bridge pier concrete vibrating device with a mechanical arm guide structure, comprising a mechanical arm (1), wherein a moving end of the mechanical arm (1) is fixedly connected to a power arm (2), and characterized in that: The bottom end of the power arm (2) is fixedly connected to a base plate (3), and the outer side of the base plate (3) is fixedly connected to a plurality of slide rails (4) in a circular array. The interiors of the plurality of slide rails (4) are all rotatably connected to screw rods (20), and the interiors of the plurality of screw rods (20) are all rotatably connected to rotating rods (33). The plurality of rotating rods (33) respectively penetrate the base plate (3) and the plurality of slide rails (4) and are rotatably connected to the base plate (3) and the plurality of slide rails (4). One end of the plurality of slide rails (4) is hinged to a connecting plate (5), and the bottom ends of the plurality of connecting plates (5) are hinged to a first hinge plate (7). The bottoms of the plurality of first hinge plates (7) are all fixedly connected to a support sleeve (6), and the interiors of the plurality of support sleeves (6) are all rotatably connected to a lower universal joint. (9), the tops of the plurality of lower universal joints (9) are fixedly connected to the upper universal joints (8), the plurality of upper universal joints (8) are fixedly connected to the plurality of rotating rods (33), the bottoms of the plurality of support sleeves (6) are rotatably connected to the rotating sleeves (10), the interiors of the plurality of rotating sleeves (10) are slidably connected to the threaded rods (11), the bottoms of the plurality of threaded rods (11) are fixedly connected to the connecting rods (17), the bottoms of the plurality of connecting rods (17) are fixedly connected to the vibrating heads (18), the interiors of the plurality of vibrating heads (18) are fixedly connected to the deflection blocks (19), the bottoms of the plurality of vibrating heads (18) are provided with threaded grooves, and the bottoms of the plurality of vibrating heads (18) are threadedly connected to the mounting bolts (54).
2. The bridge pier concrete vibrating device with a mechanical arm guide structure according to claim 1, characterized in that: The plurality of slide rails (4) are slidably connected to a moving block (21) inside, the plurality of screw rods (20) respectively penetrate the plurality of moving blocks (21) and are threadedly connected to the plurality of moving blocks (21), the bottoms of the plurality of moving blocks (21) are fixedly connected to a second hinge plate (22), the bottoms of the plurality of second hinge plates (22) are hinged to a support rod (23), the bottoms of the plurality of support rods (23) are fixedly connected to a third hinge plate (24), the outer sides of the plurality of rotating sleeves (10) are rotatably connected to a guide sleeve (14), one side of the plurality of guide sleeves (14) is fixedly connected to a support plate (25), and the plurality of third hinge plates (24) are hinged to the plurality of support plates (25).
3. The bridge pier concrete vibrating device with a mechanical arm guide structure according to claim 2, characterized in that: The bottoms of the plurality of support plates (25) are fixedly connected to an L-shaped plate (15), one side of the bottoms of the plurality of L-shaped plates (15) is fixedly connected to a threaded sleeve (16), the plurality of threaded rods (11) respectively pass through the plurality of threaded sleeves (16) and are threadedly connected to the plurality of threaded sleeves (16), both sides of the plurality of threaded rods (11) are provided with a limiting groove (13), both sides of the interior of the plurality of rotating sleeves (10) are formed with a limiting plate (12), and the plurality of limiting plates (12) are respectively slidably connected to the interior of the two limiting grooves (13) and are adapted to the two limiting grooves (13).
4. The bridge pier concrete vibrating device with a mechanical arm guide structure according to claim 1, characterized in that: The ends of the plurality of screw rods (20) close to the base plate (3) are all fixedly connected to the first helical gears (30); the top of the base plate (3) is rotatably connected to a transmission gear ring (28); the bottom of the transmission gear ring (28) is fixedly connected to a helical gear ring (29); and the helical gear rings (29) are respectively meshed and connected to the plurality of first helical gears (30).
5. The bridge pier concrete vibrating device with a mechanical arm guide structure according to claim 1, characterized in that: One side of the power arm (2) is fixedly connected to a forward and reverse motor (26), an output end of the forward and reverse motor (26) is fixedly connected to a guide gear (27), and the guide gear (27) is meshedly connected to a transmission gear ring (28).
6. The bridge pier concrete vibrating device with a mechanical arm guide structure according to claim 1, characterized in that: A motor is installed at the bottom end of the power arm (2), a guide bevel gear (31) is rotatably connected to the inside of the base plate (3), an output end of the motor is fixedly connected to the guide bevel gear (31), a plurality of rotating rods (33) extend to one end of the inside of the base plate (3) and are fixedly connected to a second bevel gear (32), and the guide bevel gear (31) is meshedly connected to the plurality of second bevel gears (32).
7. The bridge pier concrete vibrating device with a mechanical arm guide structure according to claim 1, characterized in that: The bottom of the base plate (3) is fixedly connected to a sleeve (34), the bottom end of the sleeve (34) is fixedly connected to a connecting shaft (46), the bottom of the connecting shaft (46) is fixedly connected to a vibrating rod (45), the outer side of the sleeve (34) is provided with a sliding sleeve (35), the outer side of the sliding sleeve (35) is fixedly connected to a plurality of first telescopic sleeves (47), the interiors of the plurality of first telescopic sleeves (47) are all slidably connected to a second telescopic sleeve (48), the interiors of the plurality of second telescopic sleeves (48) are all slidably connected to a telescopic rod (49), the ends of the plurality of telescopic rods (49) away from the second telescopic sleeve (48) are fixedly connected to a fourth hinge plate (50), the plurality of fourth hinge plates (50) are respectively hinged to a plurality of L-shaped plates (15), the interiors of the plurality of first telescopic sleeves (47) are all provided with a first support spring (51), the ... The two ends of a support spring (51) are respectively fixedly connected to the first telescopic sleeve (47) and the second telescopic sleeve (48), and a plurality of second support springs (52) are provided inside the second telescopic sleeves (48). The two ends of the second support springs (52) are respectively fixedly connected to the second telescopic sleeve (48) and the telescopic rod (49). The sliding sleeve (35) is fixedly connected to a connecting block (36). The connecting block (36) passes through the sleeve (34) and is slidably connected to the sleeve (34). The connecting block (36) is fixedly connected to a moving ball (37). The bottom of the moving ball (37) is fixedly connected to an oblique tooth plate (43). Vibrating tooth plates (44) are provided on both sides of the vibrating rod (45). A plurality of oblique grooves are provided on opposite sides of the two vibrating tooth plates (44), and convex grooves are formed on both sides of the oblique tooth plates (43).
8. The bridge pier concrete vibrating device with a mechanical arm guide structure according to claim 7, characterized in that: Multiple housings (38) are fixedly connected in a linear array on both sides of the sleeve (34), multiple sliding rods (39) are slidably connected inside the multiple housings (38), and multiple sliding rods (39) are fixedly connected to one end facing the inside of the sleeve (34) with a snap-on ball (41).
9. The bridge pier concrete vibrating device with a mechanical arm guide structure according to claim 8, characterized in that: A plurality of limit springs (40) are provided inside the sleeves (38), and both ends of the plurality of limit springs (40) are fixedly connected to the plurality of slide bars (39) and the sleeves (38), and a plurality of clamping balls (41) are formed with protrusions (42) on top, and the movable balls (37) are respectively adapted to the plurality of protrusions (42), and a circular groove is provided on the opposite side of the plurality of clamping balls (41), and the plurality of movable balls (37) are respectively adapted to the plurality of circular grooves.
10. The bridge pier concrete vibrating device with a mechanical arm guide structure according to claim 8, characterized in that: A limiting rod (53) is fixedly connected inside the sleeve (34), and the limiting rod (53) passes through the moving ball (37) and the bevel tooth plate (43) and is slidably connected to the moving ball (37) and the bevel tooth plate (43).