Sampling device for online detection of refined cotton
By designing a sampling device with electric telescopic columns and incomplete gears, the problem of adhesion during sample extraction in the refined cotton sampling device is solved, and the effect of automatic sampling and unloading is achieved.
Patent Information
- Application Number
- CN202510836638.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-21
- Publication Date
- 2025-08-15
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
After the existing sampling device completes the sampling operation, the refined cotton is light and thin, and sticky during the discharge process is prone to adhesion.
A sampling device including an electric telescopic column, a sampling mechanism and an incomplete gear is designed. Through the auxiliary positioning of the robot arm, the mating movement of the piston, the connecting frame and the hollow orifice plate is used to realize automatic sampling and unloading to avoid sample adhesion.
Automatic sampling and unloading of refined cotton is realized, avoiding the adhesion of samples in the sampling device, and meeting the needs of online testing.
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Figure CN120489618A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of refined cotton detection, in particular to a sampling device for online detection of refined cotton. Background Art
[0002] Refined cotton is non-toxic, odorless and easy to absorb water. It is the main material for manufacturing ether cellulose, nitrocellulose and cellulose acetate. It is widely used in many fields such as food, medicine, daily chemicals, plastics, electronics, papermaking, metallurgy, aerospace, etc. In order to test the quality of refined cotton, online monitoring equipment is required. Before testing the refined cotton, sampling equipment needs to be used.
[0003] The existing sampling device needs to take out the refined cotton from the sampling box after completing the sampling operation. Since the refined cotton is relatively light and the fibers are relatively fine, it is easy to stick during the feeding process. In view of the above problems, the existing equipment needs to be improved. Summary of the Invention
[0004] The purpose of the present invention is to provide a sampling device for online detection of refined cotton, so as to solve the problem that the existing sampling device proposed in the above background technology needs to take the refined cotton out of the sampling box after completing the sampling operation. Since refined cotton is relatively light and the fibers are relatively fine, it is easy to stick to it during the feeding process.
[0005] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a sampling device for online detection of refined cotton, comprising an electric telescopic column, a mounting plate fixed to the top of the electric telescopic column, a sampling mechanism fixed to the bottom of the electric telescopic column, the sampling mechanism comprising a support frame, a sampling box fixed to the bottom of the support frame, an airtight groove provided in the sampling box, a piston slidably connected in the airtight groove, a first sleeve fixed to the inner side of the sampling box, the bottom of the piston connected to the second sleeve through a connecting frame, the second sleeve slidably connected to the inner side of the bottom of the first sleeve, a hollow orifice plate fixed to the bottom of the second sleeve, an incomplete gear rotatably connected to the outer side of the sampling box, and a sampling plate fixed to the bottom of the incomplete gear.
[0006] Preferably, a storage cylinder is fixed on the inner side of the support frame, and a winding rod is rotatably connected inside the storage cylinder, a worm gear is fixed on the rear side of the storage cylinder, a pull rope is wrapped around the outer side of the winding rod, and the head end of the pull rope passes through the bottom of the storage cylinder and is connected to the pulling rod, and the pulling rod passes through the top of the sampling box and is connected to the piston.
[0007] Preferably, a first compression spring is fixed to the top of the airtight groove, and the piston is fixed to the bottom of the first compression spring.
[0008] Preferably, the second sleeve and the first sleeve form a telescopic structure.
[0009] Preferably, a forward and reverse motor is fixed to the inner top of the support frame, and the bottom of the forward and reverse motor is connected to the worm, the worm is meshed and connected to the rear side of the worm wheel, a screw is fixed to the bottom of the worm, and the outer side of the screw is threadedly connected to a movable frame, and an extrusion locking rod is fixed to the front side of the movable frame.
[0010] Preferably, a first limiting sleeve is fixed on one side of the sampling box, the movable frame passes through the first limiting sleeve and is connected to the movable frame, and the movable frame sleeve is placed on the outside of the sampling box, and a tooth plate is fixed on the bottom of the movable frame, and the tooth plate is meshed and connected to the outside of the incomplete gear.
[0011] Preferably, four incomplete gears are provided, and the four incomplete gears are circumferentially distributed on the sampling box.
[0012] Preferably, a second limiting sleeve is fixed to the top of the sampling box, and one side of the second limiting sleeve is connected to the latch through a second compression spring.
[0013] Preferably, a movable plate is fixed to one side of the latch, and a through hole is provided on the movable plate, and the extrusion locking rod is snap-connected in the through hole.
[0014] Compared with the prior art, the present invention has the following beneficial effects: 1. The sampling device for online detection of refined cotton can achieve the purpose of automatic sampling. The device can be installed on a robotic arm, which can assist in positioning the device. After the sampling plate is inserted into the refined cotton, the piston, connecting frame, second sleeve and hollow hole plate move upward as a whole, while the movable frame, movable frame and four tooth plates move downward as a whole. The four sampling plates rotate and close together, thereby gathering and squeezing the sample into the sampling slot, which is convenient for automatic sampling. 2. The sampling device for online detection of refined cotton can achieve the purpose of automatic unloading and avoid adhesion. When the movable frame moves downward, the extrusion locking rod moves downward and leaves the through hole, which is convenient for unlocking the movable plate. When the piston moves to the top, the latch automatically pops open and gets stuck in the slot, which is convenient for automatically locking the pull-out rod. When unloading, the movable frame moves upward, and the four sampling plates rotate and open. When the extrusion locking rod extends into the through hole, it squeezes the movable plate to move left, the latch moves left and unlocks the pull-out rod, and the piston quickly pops open and presses the gas in the airtight groove into the hollow hole plate. At the same time, the hollow hole plate quickly moves downward, which is convenient for automatic unloading and can effectively prevent the sample from sticking to the hollow hole plate. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a left-side perspective structural diagram of the present invention; Figure 2 It is a schematic diagram of the front three-dimensional structure of the present invention; Figure 3 It is a schematic diagram of the front cross-sectional structure of the present invention; Figure 4 It is a schematic diagram of the front cross-sectional structure of the sampling mechanism of the present invention; Figure 5 It is a schematic diagram of the partial three-dimensional structure of the sampling mechanism of the present invention; Figure 6 Schematic diagram of the connection structure of the second sleeve, the connecting frame and the hollow orifice plate of the present invention; Figure 7 For the present invention Figure 1 A in the middle is an enlarged structural diagram; Figure 8 For the present invention Figure 5 Enlarged structural diagram at point B in the middle.
[0016] Figure: 1. Electric telescopic column; 2. Mounting plate; 3. Sampling mechanism; 301. Support frame; 302. Sampling box; 303. Storage tube; 304. Winding rod; 305. Worm gear; 306. Pull rope; 307. Pull rod; 308. Slot; 309. Piston; 310. Airtight slot; 311. First compression spring; 312. First sleeve; 313. Sampling slot; 314. Second sleeve; 315 , connecting frame; 316, hollow hole plate; 317, incomplete gear; 318, sampling plate; 319, forward and reverse motor; 320, worm; 321, lead screw; 322, movable frame; 323, extrusion locking rod; 324, first limiting sleeve; 325, movable frame; 326, tooth plate; 327, second limiting sleeve; 328, second compression spring; 329, latch; 330, movable plate; 331, through hole. DETAILED DESCRIPTION
[0017] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. All other embodiments obtained by ordinary technicians in this field based on the embodiments of the present invention without making any creative efforts shall fall within the scope of protection of the present invention.
[0018] See also Figures 1 to 8The present invention provides a technical solution: a sampling device for online detection of refined cotton, comprising an electric telescopic column 1, a mounting plate 2 being fixed to the top of the electric telescopic column 1, a sampling mechanism 3 being fixed to the bottom of the electric telescopic column 1, the sampling mechanism 3 comprising a support frame 301, a sampling box 302 being fixed to the bottom of the support frame 301, an airtight groove 310 being opened in the sampling box 302, a piston 309 being slidably connected in the airtight groove 310, a first sleeve 312 being fixed to the inner side of the sampling box 302, the bottom of the piston 309 being connected to the second sleeve 314 through a connecting frame 315, the second sleeve 314 being slidably connected to the inner side of the bottom of the first sleeve 312, a hollow orifice plate 316 being fixed to the bottom of the second sleeve 314, an incomplete gear 317 being rotatably connected to the outer side of the sampling box 302, and a sampling plate 318 being fixed to the bottom of the incomplete gear 317.
[0019] In this embodiment, Figure 1 、 Figure 3 、 Figure 4 and Figure 5 As shown, a storage cylinder 303 is fixed on the inner side of the support frame 301, and a winding rod 304 is rotatably connected inside the storage cylinder 303, a worm gear 305 is fixed on the rear side of the storage cylinder 303, a pull rope 306 is wrapped around the outer side of the winding rod 304, and the head end of the pull rope 306 passes through the bottom of the storage cylinder 303 and is connected to the pulling rod 307, the pulling rod 307 passes through the top of the sampling box 302 and is connected to the piston 309, the rotation of the worm gear 305 can drive the winding rod 304 to rotate, so as to facilitate the automatic retraction and release of the pull rope 306, and when the winding rod 304 rotates to rewind the pull rope 306, the pulling rod 307 and the piston 309 move upward under the pulling action of the pull rope 306.
[0020] In this embodiment, Figure 3 and Figure 4 As shown, a first compression spring 311 is fixed to the top of the airtight groove 310, and the piston 309 is fixed to the bottom of the first compression spring 311. The first compression spring 311 supports the piston 309, thereby assisting the piston 309 to quickly reset.
[0021] In this embodiment, Figure 3 、 Figure 4 and Figure 6 As shown, the second sleeve 314 and the first sleeve 312 form a telescopic structure. When the piston 309 moves up and down, it can drive the connecting frame 315, the second sleeve 314 and the hollow orifice plate 316 to move up and down as a whole. At this time, the second sleeve 314 telescopes in the first sleeve 312, and the second sleeve 314 plays a role in limiting the first sleeve 312.
[0022] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, a forward and reverse motor 319 is fixed to the inner top of the support frame 301, and the bottom of the forward and reverse motor 319 is connected to the worm 320, and the worm 320 is meshed and connected to the rear side of the worm wheel 305. A screw rod 321 is fixed to the bottom of the worm 320, and the outer side of the screw rod 321 is threadedly connected to the movable frame 322, and the front side of the movable frame 322 is fixed with an extrusion lock rod 323. The worm 320 can rotate under the action of the forward and reverse motor 319, thereby driving the worm wheel 305 to rotate, and the screw rod 321 rotates accordingly, and the movable frame 322 moves up or down, thereby driving the extrusion lock rod 323 to move up or down.
[0023] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, a first limiting sleeve 324 is fixed to one side of the sampling box 302, the movable frame 322 passes through the first limiting sleeve 324 and is connected to the movable frame 325, and the movable frame 325 is placed on the outside of the sampling box 302, and a tooth plate 326 is fixed to the bottom of the movable frame 325, and the tooth plate 326 is meshed and connected to the outside of the incomplete gear 317. When the screw rod 321 rotates, the movable frame 322 can move upward or downward under the limiting action of the screw rod 321 and the first limiting sleeve 324, thereby driving the movable frame 325 and the four tooth plates 326 to move upward or downward, thereby driving the four incomplete gears 317 and the sampling plates 318 to rotate, and the four sampling plates 318 are opened or closed. When the four sampling plates 318 are closed, the samples can be gathered and squeezed into the sampling groove 313. Before the samples in the sampling groove 313 are squeezed out, the four sampling plates 318 are opened again.
[0024] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 and Figure 5 As shown, four incomplete gears 317 are provided, and the four incomplete gears 317 are circumferentially distributed on the sampling box 302. The rotation of the incomplete gears 317 can drive the sampling plate 318 to rotate. The four sampling plates 318 can be used in combination for sampling.
[0025] In this embodiment, Figure 1 、 Figure 3 、 Figure 4 、 Figure 7 and Figure 8As shown, a second limiting sleeve 327 is fixed to the top of the sampling box 302, and one side of the second limiting sleeve 327 is connected to the pin 329 through a second compression spring 328. When the pulling rod 307 and the piston 309 move up, the movable frame 322 moves down. When the piston 309 moves to the top, the pin 329 and the second compression spring 328 automatically pop open and get stuck in the slot 308, which is convenient for locking the pulling rod 307 and the piston 309.
[0026] In this embodiment, Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 、 Figure 7 and Figure 8 As shown, a movable plate 330 is fixed to one side of the latch 329, and a through hole 331 is provided on the movable plate 330, and the extruded locking rod 323 is engaged and connected in the through hole 331. The extruded locking rod 323 is initially stuck in the through hole 331, and the movable plate 330 is in a locked state. When the pulling rod 307 and the piston 309 move upward, the movable frame 322 moves downward, and the extruded locking rod 323 moves downward and leaves the through hole 331, so as to facilitate unlocking the movable plate 330. When the piston 309 moves to the top, the latch 329 and the movable plate 330 automatically pop open, and the latch 329 automatically gets stuck in the slot 308, so as to facilitate locking the pulling rod 307.
[0027] The use method and advantages of the present invention: The working process of the sampling device for online detection of refined cotton is as follows: like Figures 1 to 8As shown: First, use external bolts to install the mounting plate 2 on the robotic arm, and the robotic arm moves to position the sampling box 302. After the positioning operation is completed, the electric telescopic column 1 extends, the support frame 301 and the sampling box 302 move downward as a whole, and the sampling plate 318 is inserted into the refined cotton. Then the worm 320 rotates to drive the worm wheel 305 to rotate, and the winding rod 304 rotates the winding rope 306, thereby pulling the pulling rod 307, the piston 309, the connecting frame 315, the second sleeve 314 and the hollow hole plate 316 to move upward as a whole. At the same time, the screw rod 321 rotates with the worm 320, the movable frame 325 and the four tooth plates 326 move downward as a whole, and the four incomplete gears 317 rotate. The four sampling plates 318 rotate and close together to gather and squeeze the sample into the sampling groove 313, thereby completing the sampling operation. When the worm 320 reverses, the movable frame 322 and the squeezing lock rod 323 move up, and the four sampling plates 318 rotate and open. When the squeezing lock rod 323 extends into the through hole 331, it squeezes the movable plate 330 and the latch 329 to move left, thereby unlocking the pull rod 307. The piston 309, the connecting frame 315, the second sleeve 314 and the hollow orifice plate 316 quickly pop open. At the same time, the piston 309 presses the gas in the airtight groove 310 to the hollow orifice plate 316, which facilitates the flushing of the sample and prevents the sample from sticking to the hollow orifice plate 316. Finally, the detection equipment can be used to detect the refined cotton sample.
[0028] In summary, the sampling device for online detection of refined cotton achieves the purposes of automatic sampling, automatic unloading and avoiding adhesion, and meets people's usage needs.
[0029] The above shows and describes the basic principles, main features and advantages of the present invention. It should be understood by those skilled in the art that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and modifications may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and modifications fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
[0030] The directions or positional relationships indicated by terms such as "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" are based on the directions or positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present invention, and do not indicate or imply that the devices or elements referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the protection content of the present invention.
[0031] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A sampling device for online detection of refined cotton, comprising an electric telescopic column (1), characterized in that: A mounting plate (2) is fixed to the top of the electric telescopic column (1), and a sampling mechanism (3) is fixed to the bottom of the electric telescopic column (1). The sampling mechanism (3) includes a support frame (301), a sampling box (302) is fixed to the bottom of the support frame (301), an airtight groove (310) is provided in the sampling box (302), a piston (309) is slidably connected in the airtight groove (310), a first sleeve (312) is fixed to the inner side of the sampling box (302), the bottom of the piston (309) is connected to the second sleeve (314) through a connecting frame (315), the second sleeve (314) is slidably connected to the inner side of the bottom of the first sleeve (312), a hollow orifice plate (316) is fixed to the bottom of the second sleeve (314), an incomplete gear (317) is rotatably connected to the outer side of the sampling box (302), and a sampling plate (318) is fixed to the bottom of the incomplete gear (317).
2. A sampling device for online detection of refined cotton according to claim 1, characterized in that: A storage cylinder (303) is fixed on the inner side of the support frame (301), and a winding rod (304) is rotatably connected inside the storage cylinder (303). A worm gear (305) is fixed on the rear side of the storage cylinder (303). A pull rope (306) is wound around the outer side of the winding rod (304), and the head end of the pull rope (306) passes through the bottom of the storage cylinder (303) and is connected to the pulling rod (307). The pulling rod (307) passes through the top of the sampling box (302) and is connected to the piston (309).
3. The sampling device for online detection of refined cotton according to claim 1, characterized in that: A first compression spring (311) is fixed to the top of the airtight groove (310), and the piston (309) is fixed to the bottom of the first compression spring (311).
4. The sampling device for online detection of refined cotton according to claim 1, characterized in that: The second sleeve (314) and the first sleeve (312) form a telescopic structure.
5. The sampling device for online detection of refined cotton according to claim 2, characterized in that: A forward and reverse motor (319) is fixed to the inner top of the support frame (301), and the bottom of the forward and reverse motor (319) is connected to a worm (320). The worm (320) is meshed and connected to the rear side of the worm wheel (305). A screw rod (321) is fixed to the bottom of the worm (320), and the outer side of the screw rod (321) is threadedly connected to a movable frame (322). The front side of the movable frame (322) is fixed with an extrusion lock rod (323).
6. The sampling device for online detection of refined cotton according to claim 5, characterized in that: A first limiting sleeve (324) is fixed to one side of the sampling box (302), the movable frame (322) passes through the first limiting sleeve (324) and is connected to the movable frame (325), and the movable frame (325) is placed on the outside of the sampling box (302), and a tooth plate (326) is fixed to the bottom of the movable frame (325), and the tooth plate (326) is meshed and connected to the outside of the incomplete gear (317).
7. The sampling device for online detection of refined cotton according to claim 1, characterized in that: Four incomplete gears (317) are provided, and the four incomplete gears (317) are circumferentially distributed on the sampling box (302).
8. The sampling device for online detection of refined cotton according to claim 5, characterized in that: A second limiting sleeve (327) is fixed to the top of the sampling box (302), and one side of the second limiting sleeve (327) is connected to the latch (329) via a second compression spring (328).
9. The sampling device for online detection of refined cotton according to claim 8, characterized in that: A movable plate (330) is fixed to one side of the latch (329), and a through hole (331) is provided on the movable plate (330), and the extrusion locking rod (323) is engaged and connected in the through hole (331).