Heat-conducting gel with ultrahigh heat conductivity as well as preparation device and preparation method of heat-conducting gel
Through the improved thermal gel preparation device and method, the bidirectional threaded rod and sliding rod scraper design is used to solve the problem of low stirring efficiency of existing devices, and efficient and uniform thermal gel preparation is achieved, adapting to the use of stirring barrels of different specifications.
Patent Information
- Application Number
- CN202510698187.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-28
- Publication Date
- 2025-08-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the existing ultra-high thermal conductivity and thermal gel preparation device and its preparation method, the stirring efficiency is low, and it is difficult to meet the strict requirements of high thermal conductivity gel preparation, and it is not possible to effectively solve the problems of material residue and insufficient stirring caused by the differences in the inner wall of the stirring barrel with different specifications.
A super-high thermal conductivity thermal gel preparation device is adopted to stably position the stirring barrel through a bidirectional threaded rod, combining the sliding rod and scraper design to ensure that the inner wall of the stirring barrel is closely fit, and through the synergy between multiple sets of stirring leaves and rotating leaves, the materials are uniformly mixed and stirred, and the stirring efficiency is improved.
It significantly improves the stirring efficiency and uniformity, ensures the uniformity of the thermally conductive gel and the overall stirring effect, adapts to the use of stirring barrels of different specifications, reduces material residues, and improves preparation quality.
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Figure CN120502262A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of thermal conductive gel preparation, and in particular to a thermal conductive gel with ultra-high thermal conductivity, a preparation device and a preparation method thereof. Background Art
[0002] Thermally conductive gel with ultra-high thermal conductivity effectively reduces the temperature of electronic components and ensures stable operation of the equipment. For example, in scenarios with extremely high heat dissipation requirements, such as the signal transmission module of 5G base stations and the battery management system of new energy vehicles, it can effectively avoid problems such as signal instability and battery performance degradation caused by overheating. The preparation device is a device specially designed for the production of ultra-high thermal conductivity thermal conductive gel. Taking the common stirring preparation device as an example, it is equipped with a specially designed stirring component, such as multiple sets of stirring blades with different angles and different speeds. The preparation method is a series of process steps followed in the production of ultra-high thermal conductivity thermal conductive gel. First, the raw materials are pretreated, such as surface modification of high thermal conductivity fillers, and treatment with special chemical reagents to make their surface have better affinity with the silicone matrix, so that they can be more evenly dispersed during subsequent stirring and mixing. However, some existing devices and methods for preparing ultra-high thermal conductivity gels typically utilize rigidly connected inner wall cleaning components, and the stirring blades only achieve radial mixing. This fails to account for the varying curvatures of the inner walls of mixing barrels of varying specifications, resulting in loose contact between the scraper and the barrel wall, causing residual material waste and inadequate localized stirring, impacting gel uniformity. Furthermore, these methods fail to account for the lack of upward stirring of material deposited at the bottom of the barrel, leading to low overall stirring efficiency and difficulty meeting the stringent requirements for preparing high thermal conductivity gels.
[0003] Therefore, in order to solve the above problems, a thermal conductive gel with ultra-high thermal conductivity, a preparation device and a preparation method thereof are proposed. Summary of the Invention
[0004] In order to make up for the above shortcomings, the present invention provides an ultra-high thermal conductivity thermal conductive gel, a preparation device and a preparation method thereof, aiming to improve the problem that some devices in the existing technology have low stirring efficiency and are difficult to meet the stringent requirements for the preparation of high thermal conductivity gel.
[0005] In order to achieve the above object, the present invention adopts the following technical solutions: The top of described sliding panel also is provided with an end face and the end face has a round shank, and the end face of described sliding panel also is provided with an end face. As a further description of the above technical solution: The driving assembly includes a motor 1, a driving end of the motor 1 is fixedly connected to a rotating rod, an outer portion of the rotating rod is fixedly connected to an output gear 1, an inner portion of the motor 1 is slidably connected to two rotating columns, an outer portion of the rotating column is fixedly connected to an output gear 2, the two output gears 2 are meshed with the output gear 1, a plurality of stirring blades are fixedly connected to the outer portion of the rotating column, and the inner portion of the rotating rod is slidably connected to the outer portion of the sliding rod; As a further description of the above technical solution: The transmission assembly includes a rotating ring, the top external part of the rotating ring is fixedly connected to a turbine, the top end of the fixed plate is fixedly connected to a second motor, the driving end of the second motor is fixedly connected to a worm, the outside of the worm is meshed with the outside of the turbine, the outside of the rotating ring is rotatably connected to a plurality of limit boxes, the outside of the rotating ring is fixedly connected to a plurality of bevel gears 1, the inside of the limit box is rotatably connected to a plurality of connecting rods, the outside of the connecting rod is fixedly connected to a second bevel gear, the outside of the connecting rod is fixedly connected to a rotating blade, wherein two of the second bevel gears are meshed with one of the first bevel gears; As a further description of the above technical solution: The operating box is internally slidably connected to a load-bearing plate, the load-bearing plate is internally rotatably connected to a bidirectional threaded rod, the load-bearing plate is internally fixedly connected to a limit rod, the external threads of the bidirectional threaded rod are connected to two clamping plates, the internal parts of the clamping plates are fixedly connected to rubber blocks, and the internal parts of the clamping plates are slidably connected to the external parts of the limit rods; As a further description of the above technical solution: The outer portion of the rotating rod is rotatably connected to the inner portion of the fixed box, and the bottom end of the rotating rod is fixedly connected to the top end of the bottom plate; As a further description of the above technical solution: One end of the second spring is fixedly connected to the inside of the connection box, and the other end of the second spring is fixedly connected to the adjacent ends of the two scrapers; As a further description of the above technical solution: The weight percentage content of each component of the thermal conductive gel is as follows: Base silicone grease 8-15%; Thermal conductive filler 85-95%; Surface treatment agent 0.5-3%; Pt complex 0.02-0.1%; As a further description of the above technical solution: The base silicone grease can be one or a mixture of more than one of methyl silicone resin, phenyl silicone resin, vinyl silicone resin, phenyl silicone oil, dimethyl silicone oil or hydrogen silicone oil, the viscosity of the silicone grease is lower than 2000CP, the thermally conductive filler is one or a mixture of two or more of spherical alumina, zinc oxide, diamond or aluminum nitride, the particle size of the thermally conductive filler is not greater than 60 microns, and the surface treatment agent is a mixture of a silane coupling agent and a macromolecular siloxane coupling agent; As a further description of the above technical solution The preparation method comprises the following steps: S1. Prepare the weight percentages of base silicone grease, thermal conductive filler, surface modifier and Pt complex according to the proportions; S2. Place the thermally conductive filler in a kneading and dispersing device at 100-120° C. and perform a first stirring. While stirring, spray a surface treatment agent into the feed port of the kneading and dispersing device to perform surface treatment on the thermally conductive filler using the surface treatment agent. S3, cooling the temperature in the kneading and dispersing equipment to 70-90°C, adding the base silicone grease and PT complex and stirring for the second time; S4, taking out the mixture produced in S3 and grinding it 3-5 times using a three-roll mill; As a further description of the above technical solution In step S2, the first stirring is performed for at least 3 hours, and in step S3, the second stirring is performed for 3-5 hours.
[0006] The present invention has the following beneficial effects: 1. In the present invention, the two clamping plates are driven to move under the limit of the limit rod by the bidirectional threaded rod, and the friction is increased by the rubber block, so as to realize the stable positioning and fixation of the mixing barrel; the sliding rod contacts the bottom end of the inner wall of the mixing barrel and slides, driving the limit plate to slide in the inner groove of the rotating rod and the rotating ring, thereby driving the rotating plate, the connecting box and the scraper to move, and cooperating with the telescopic rod and the spring 2 to realize the close fit between the scraper and the inner wall of the mixing barrel, which is convenient for stirring and resetting after stirring, and by starting the motor 1 and the motor 2 at the same time, the motor 1 drives the rotating rod, the output gear 1, the output gear 2, the rotating column and the stirring blade to rotate, and the motor 2 drives the connecting rod and the rotating blade to rotate through the bevel gear 1 and the bevel gear 2, so as to realize the transfer and mixing of the materials in the barrel from small to upper, thereby significantly improving the stirring efficiency and uniformity.
[0007] 2. In the present invention, the two clamping plates are driven to move on the two-way threaded rod by rotating the two-way threaded rod. The limiting rod limits the movement of the clamping plates to stabilize the movement of the clamping plates. The movement of the clamping plates positions and fixes the mixing barrel, and the rubber block increases its friction, thereby stabilizing the barrel body of the mixing barrel during the rising and stirring process. BRIEF DESCRIPTION OF THE DRAWINGS
[0008] Figure 1 A schematic three-dimensional diagram of an ultra-high thermal conductivity thermal conductive gel, a preparation device and a preparation method thereof proposed in the present invention; Figure 2 This is a schematic structural diagram of a rotating rod of a thermally conductive gel with ultra-high thermal conductivity, a preparation device, and a preparation method thereof proposed in the present invention; Figure 3 This is a structural cross-sectional view of a fixing box for a thermally conductive gel with ultra-high thermal conductivity, a preparation device, and a preparation method thereof proposed in the present invention; Figure 4 This is a structural cross-sectional view of a limit box for a thermally conductive gel with ultra-high thermal conductivity, a preparation device, and a preparation method thereof proposed in the present invention; Figure 5 Schematic diagram of the structure of the connection box of the ultra-high thermal conductivity thermal conductive gel, preparation device and preparation method proposed by the present invention Figure 6 Schematic diagram of the structure of the sliding rod of the ultra-high thermal conductivity thermal conductive gel, preparation device and preparation method proposed by the present invention Figure 7 This is a schematic structural diagram of a scraper for a super-high thermal conductive gel, a preparation device, and a preparation method thereof proposed in the present invention; Figure 8 This is a structural schematic diagram of a rubber block of an ultra-high thermal conductivity thermal conductive gel, a preparation device and a preparation method thereof proposed in the present invention.
[0009] Legend: 1. Operation box; 2. Limit cover; 3. Fixed box; 4. Motor 1; 5. Rotating rod; 6. Output gear 1; 7. Rotating column; 8. Output gear 2; 9. Stirring blade; 10. Fixed plate; 11. Rotating ring; 12. Turbine; 13. Motor 2; 14. Worm; 15. Limit box; 16. Bevel gear 1; 17. Connecting rod; 18. Bevel gear 2; 19. Rotating blade; 20. Bottom plate; 21. Sliding rod; 22. Limit plate; 23. Rotating plate; 24. Fixed block; 25. Spring 1; 26. Connecting box; 27. Scraper; 28. Telescopic rod; 29. Spring 2; 30. Load-bearing plate; 31. Two-way threaded rod; 32. Limit rod; 33. Clamping plate; 34. Rubber block. DETAILED DESCRIPTION
[0010] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0011] Reference Figures 1 to 3 , the reference provided by the present invention Figures 1 to 4, an embodiment provided by the present invention: a device for preparing ultra-high thermal conductive thermal gel, comprising an operating box 1, the operating box 1 serving as the main supporting structure of the device, providing a sliding track for a load-bearing plate 30 internally, and integrating control components externally for operation by staff to realize the lifting and lowering of the load-bearing plate 30 and the start and stop of motor 1 4 and motor 2 13, which is the control and bearing core of the entire device, the right end bottom of the operating box 1 is fixedly connected to a limit cover 2, the limit cover 2 is fixed to the right end bottom of the operating box 1, and a closed space is formed inside to install components such as a fixed box 3 and a fixed plate 10, and the bottom end cooperates with the top of the mixing barrel to limit the position, ensuring that the mixing barrel is accurately aligned with the stirring component inside the device when it is lifted and lowered, thereby avoiding position deviation between the stirring component and the barrel wall, and the interior of the limit cover 2 is fixedly connected with a fixing box 3 , the fixed box 3 is installed inside the limit cover 2, and a groove is provided on the inner wall to mesh with the output gear 2 8, providing installation support for the drive component, limiting the movement trajectory of the output gear 2 8, ensuring its stable meshing with the output gear 1 6, and ensuring the accuracy and stability of power transmission when the stirring blade 9 rotates. The top of the fixed box 3 is fixedly connected to the drive component, and the drive component includes a motor 1 4. The motor 1 4 serves as the power source of the drive component. It drives the rotating rod 5 to rotate through the driving end, providing rotational power for the rotating rod 5, the output gear 1 6, the rotating column 7 and the stirring blade 9. The speed can be adjusted to meet the requirements of the stirring speed in the preparation process of different thermal conductive gels. The driving end of the motor 1 4 is fixedly connected to the rotating rod 5. One end of the rotating rod 5 is connected to the driving end of the motor 1 4, and the other end is fixed to the bottom At the top of the plate 20, an output gear 6 is fixed on the outside of the middle part, and a sliding channel is provided inside for the sliding rod 21 to slide up and down, which has the dual functions of transmitting the power of the motor 4 and guiding the axial movement of the sliding rod 21. The outside of the rotating rod 5 is fixedly connected with an output gear 6, which is fixed to the outside of the rotating rod 5 and meshes with the two output gears 28, and transmits the rotational power of the rotating rod 5 to the rotating columns 7 on both sides synchronously. The power distribution is achieved through gear transmission, so that the stirring blades 9 on both sides rotate synchronously, expanding the stirring range. The inside of the motor 4 is slidably connected to two rotating columns 7, which run through the inside of the motor 4 and are rotatably connected to the fixed box 3 at both ends. The output gear 28 and the stirring blade 9 are fixed on the outside, and the gear transmission is transmitted through the meshing of the output gear 28 and the output gear 6. The rotating power of the motor is converted into its own rotation, driving the stirring blade 9 to stir the material in the central area of the stirring barrel. The outside of the rotating column 7 is fixedly connected with the output gear 2 8, which is engaged with the output gear 1 6 and fixed to the top of the rotating column 7. It is limited by the groove on the inner wall of the fixed box 3 to ensure that there is no axial movement during the gear transmission process, and the power is stably transmitted to the rotating column 7 to ensure the smooth rotation of the stirring blade 9. The two output gears 2 8 are engaged with the output gear 1 6. The outside of the rotating column 7 is fixedly connected with multiple stirring blades 9. Multiple stirring blades 9 are evenly distributed on the outside of the rotating column 7. When the rotating column 7 rotates at high speed, shear force is generated on the material in the stirring barrel, breaking the material and promoting mixing. It is the core component for achieving preliminary stirring of materials in the preparation process of thermal conductive gel.The interior of the rotating rod 5 is slidably connected to the exterior of the sliding rod 21. The interior of the limit cover 2 is fixedly connected to a fixing plate 10. The fixing plate 10 is fixed inside the limit cover 2. The top end supports the transmission assembly, and the bottom end is connected to the inner wall of the limit cover 2, forming a protective structure for the transmission components such as the worm 14 and the turbine 12 to prevent external impurities from entering and affecting the transmission accuracy. At the same time, it provides a mounting base for the motor 2 13. Reference Figures 2 to 4The top of the fixed plate 10 is fixedly connected with a transmission assembly, which includes a rotating ring 11. The rotating ring 11 is sleeved on the outside of the rotating rod 5, and a turbine 12 is fixed on the top. A bevel gear 16 and a limit box 15 are set on the outside. The power of the motor 2 13 is converted into its own circumferential rotation through the engagement of the turbine 12 and the worm 14, driving the bevel gear 16, the limit box 15 and the rotating plate 23 to rotate synchronously. The top of the rotating ring 11 is fixedly connected with a turbine 12. The turbine 12 is fixed to the top of the rotating ring 11 and engages with the worm 14, converting the axial rotation of the worm 14 into the circumferential rotation of the rotating ring 11. The speed is reduced and the torque is increased through gear transmission, so that the rotating ring 11 rotates at a speed suitable for the scraper 27 to fit the barrel wall and the rotating blade 19 to stir the material. The top of the fixed plate 10 is fixedly connected with a motor 2 13, which is fixed to the top of the fixed plate 10. The driving end is connected to the worm 14, which provides independent power for the transmission component. Its speed is synchronized with the motor 1 4. Through the engagement of the worm 14 and the turbine 12, the rotating ring 11, the bevel gear 16 and other components are driven to rotate, thereby realizing the linkage operation of cleaning the inner wall of the mixing barrel and mixing the materials up and down. The driving end of the motor 2 13 is fixedly connected with the worm 14, which is connected to the driving end of the motor 2 13. The external helical teeth are engaged with the turbine 12, converting the high-speed rotation of the motor 2 13 into the low-speed and high-torque rotation of the turbine 12. The self-locking characteristics of the worm 14 transmission are used to prevent the rotating ring 11 from rotating inversely due to load inertia after shutdown, thereby ensuring the safety of the device. The outside of 14 is meshed with the outside of the turbine 12, and the external rotation connection of the rotating ring 11 is connected with multiple limit boxes 15. Multiple limit boxes 15 are evenly distributed on the outside of the rotating ring 11, and the interior contains connecting rods 17, bevel gears 18 and other components to limit the rotation trajectory of the connecting rod 17 to avoid interference between the rotating blades 19 and the inner wall of the mixing barrel or other components, thereby ensuring the stability of the rotating blades 19 when rotating. The external part of the rotating ring 11 is fixedly connected with multiple bevel gears 16. The bevel gear 16 is fixed on the outside of the rotating ring 11 and meshes with the bevel gear 2 18 to convert the circumferential rotation power of the rotating ring 11 into the axial rotation power of the connecting rod 17. By changing the direction of power transmission, the rotating blades 19 are driven to rotate horizontally at the bottom of the mixing barrel, thereby realizing the material from Stirring from bottom to top, the internal rotation of the limit box 15 is connected to multiple connecting rods 17, and the two ends of the connecting rod 17 are rotatably connected to the limit box 15. The middle part is fixed with a bevel gear 2 18 and a rotating blade 19, which receives the power of the rotating ring 11 through the bevel gear transmission, and drives the rotating blade 19 to rotate at high speed. Its length and angle design ensure that the rotating blade 19 is close to the bottom of the mixing barrel, and the sedimentation material is lifted upward to improve the mixing uniformity. The outside of the connecting rod 17 is fixedly connected with a bevel gear 2 18, which is engaged with the bevel gear 1 16 and fixed to the top of the connecting rod 17. The horizontal rotation power of the rotating ring 11 is converted into the vertical rotation power of the connecting rod 17 through gear transmission, so that the rotation direction of the rotating blade 19 forms convection with the stirring blade 9, thereby enhancing the material mixing effect.The outside of the connecting rod 17 is fixedly connected to a rotating blade 19. The rotating blade 19 is fixed to the outside of the connecting rod 17 and is distributed in a spiral shape. When the connecting rod 17 rotates, it generates an upward thrust on the material at the bottom of the mixing barrel, forming a bottom-up material flow. Combined with the radial stirring of the stirring blade 9, it eliminates the stirring dead angle and improves the stirring efficiency during the preparation of the thermal conductive gel. Among them, the two bevel gears 18 are meshed with one of the bevel gears 16. The internal sliding connection of the drive assembly is a sliding rod 21; Reference Figure 5 and Figure 7The outside of the sliding rod 21 is fixedly connected to two limit plates 22. The sliding rod 21 passes through the inside of the rotating rod 5, and the bottom end extends to the bottom end of the inner wall of the mixing barrel. The external fixed limit plate 22 and the fixed block 24 can slide axially along the rotating rod 5, and contact the bottom of the barrel through the bottom end to sense the position of the mixing barrel and transmit the displacement signal, triggering the action of the limit plate 22, the rotating plate 23 and other components to achieve automatic fitting and resetting of the scraper 27. The limit plate 22 is fixed to the outside of the sliding rod 21, and the edge is embedded in the groove of the rotating rod 5 and the inner wall of the rotating ring 11. When the sliding rod 21 slides up and down, it rolls in the groove to limit the radial displacement of the sliding rod 21, ensuring that it only moves in the axial direction, and at the same time converting the linear motion of the sliding rod 21 into the rotational motion of the rotating plate 23. There are two rotating plates 23 connected to the internal rotation. The two ends of the rotating plate 23 are rotatably connected to the limit plate 22 and the connecting box 26 respectively. The middle part is connected to the sliding rod 21 through a bearing. When the limit plate 22 slides with the sliding rod 21, it rotates due to the restriction of the groove track, driving the connecting box 26 to make a circular motion along the edge of the bottom plate 20, so that the scraper 27 always fits the inner wall of the mixing barrel. The outside of the sliding rod 21 is fixedly connected with two fixed blocks 24. The fixed block 24 is fixed in the middle of the sliding rod 21 and is used to block the spring 1 25. When the sliding rod 21 slides downward, the spring 1 25 is compressed to store energy. After the mixing is completed, the spring 1 25 resets to provide a reverse thrust to ensure that the sliding rod 21 accurately returns to its initial position to avoid position deviation due to gravity or vibration. Two springs 25 are provided, which are sleeved on the outside of the sliding rod 21, and the two ends respectively abut against the fixed block 24 and the inner wall of the rotating rod 5. When the mixing barrel rises and pushes the sliding rod 21 to slide up, the stored energy is compressed. After the mixing is completed, the elastic force is released to push the sliding rod 21 to quickly reset, ensuring that the scraper 27 is separated from the barrel wall in time, which is convenient for disassembly of the mixing barrel. The far ends of the multiple rotating plates 23 are respectively fixedly connected with the connecting boxes 26. The connecting boxes 26 are rotatably connected to the end of the rotating plate 23, and the bottom is slidably connected to the bottom plate 20. The scraper 27, the telescopic rod 28 and other components are accommodated inside. When the rotating plate 23 rotates, it makes a circular motion along the edge of the bottom plate 20, driving the scraper 27 to rotate against the barrel wall to remove the material adhering to the barrel wall. The near ends of the two connecting boxes 26 are slidably connected There is a bottom plate 20, which is fixed to the bottom end of the rotating rod 5, and the diameter matches the inner diameter of the mixing barrel. When the rotating rod 5 rotates, the edge contacts the bottom of the mixing barrel, scraping the deposited material at the bottom of the barrel to prevent the material from accumulating at the bottom of the barrel. At the same time, a sliding track is provided for the connecting box 26 to ensure that the scraper 27 moves smoothly along the barrel wall. The outer part of the rotating rod 5 is rotatably connected to the inside of the fixed box 3, and the bottom end of the rotating rod 5 is fixedly connected to the top of the bottom plate 20. The inside of the connecting box 26 is slidably connected to the scraper 27. The scraper 27 is slidably connected to the inside of the connecting box 26, and the cutting edge is consistent with the curvature of the inner wall of the mixing barrel. When the connecting box 26 rotates, it scrapes close to the barrel wall to scrape the adhered material into the barrel to prevent material residue from affecting the preparation accuracy of the thermal conductive gel. Its material is wear-resistant and can withstand long-term friction.The scraper 27 is internally fixedly connected to a plurality of telescopic rods 28, which are evenly distributed between the scraper 27 and the connecting box 26. The internal piston is retractable, and the external spring 29 is mounted. When the scraper 27 contacts the barrel wall, the telescopic rod 28 is compressed and shortened. The elastic force of the spring 29 ensures that the scraper 27 always fits the barrel wall, adapting to the curvature changes of the inner wall of mixing barrels of different sizes. The external sleeve of the telescopic rod 28 is provided with a spring 29, which is mounted on the outside of the telescopic rod 28. The two ends of the spring 29 are respectively connected to the scraper 27 and the connecting box 26. The gap between the scraper 27 and the barrel wall is compensated by elastic deformation, ensuring uniform contact force, preventing damage to the scraper 27 or the barrel wall due to rigid contact, and at the same time cushioning the impact of materials during the mixing process. Reference Figure 1 and Figure 8 The inner sliding connection of the operation box 1 is connected with a load-bearing plate 30, which is slidably connected to the inner part of the operation box 1, carrying the mixing barrel at the top and connected to the lifting mechanism at the bottom. It can be moved up and down by the staff operation, and the mixing barrel can be accurately positioned to the bottom end of the limit cover 2 to ensure that the material in the barrel is aligned with the mixing assembly. At the same time, a stable support plane is provided. The inner rotation of the load-bearing plate 30 is connected with a two-way threaded rod 31. The two-way threaded rod 31 passes through the middle of the load-bearing plate 30, and the threads at both ends rotate in opposite directions. When rotating, it drives the clamping plates 33 on both sides to move synchronously toward the center or outside, and converts the rotational motion into linear motion of the clamping plates 33 through thread transmission, so as to realize rapid clamping and loosening of mixing barrels of different diameters. The inner fixed connection of the load-bearing plate 30 is limited. The limit rod 32 is fixed inside the load-bearing plate 30, parallel to the two-way threaded rod 31, and passes through the internal through hole of the clamping plate 33 to limit the rotation of the clamping plate 33. The cam 33 is fixed on the outside of the two-way threaded rod 31 and the rubber block 34 is fixed on the inside. When the two-way threaded rod 31 rotates and moves toward the center, the rubber block 34 contacts the outer wall of the mixing barrel and clamps the barrel body with friction to prevent the barrel body from shifting due to vibration or centrifugal force during the mixing process. It is suitable for mixing barrels of different specifications. The inside of the clamping plate 33 is fixedly connected to the rubber block 34. The rubber block 34 is fixed on the inside of the clamping plate 33. The surface is rough and elastic. When clamping the mixing barrel, the contact friction is increased and the clamping force is buffered to avoid deformation of the barrel body caused by rigid clamping, thereby improving the reliability of the mixing barrel fixation and the compatibility of the equipment. The inside of the clamping plate 33 is slidably connected to the outside of the limit rod 32.
[0012] A high thermal conductivity thermal conductive gel, the weight percentage content of each component of the thermal conductive gel is as follows: Matrix silicone grease: 5-10%; thermal conductive filler: 85-95%; surface treatment agent: 0.5-3%; Pt complex: 0.02-0.1%.
[0013] The base silicone grease can be one or a mixture of methyl silicone resin, phenyl silicone resin, vinyl silicone resin, phenyl silicone oil, dimethyl silicone oil or hydrogen silicone oil, and the viscosity of the silicone grease is lower than 2000CP.
[0014] The thermal conductive filler is one or a mixture of two or more of spherical aluminum oxide, zinc oxide, boron nitride, diamond powder or aluminum nitride, and the particle size of the thermal conductive filler is not greater than 60 microns.
[0015] The surface treatment agent is a mixture of a silane coupling agent and a macromolecular siloxane coupling agent.
[0016] The preparation method of the ultra-high thermal conductive gel comprises the following steps: S1. Prepare the weight percentages of base silicone grease, thermal conductive filler, surface treatment agent and Pt complex according to the proportions; S2. Place the thermally conductive filler in a kneading and dispersing device at 100-120° C. and perform a first stirring for 3-5 hours. While stirring, spray a surface treatment agent into the feed port of the kneading and dispersing device to perform surface treatment on the thermally conductive filler. S3, cooling the temperature in the kneading and dispersing equipment to 70-90 ° C, adding the base silicone grease and pt complex and stirring for the second time, the second stirring time is 3-5 hours; S4. The mixture produced in S3 is taken out and ground 3-5 times using a three-roll mill.
[0017] [Example 1] A high thermal conductivity thermal conductive gel, the weight content of each component of the thermal conductive gel is as follows: The base silicone grease includes: 500CP methylphenyl silicone resin: 16.5g; 1500CP vinyl silicone resin: 2.8g; hydrogenated silicone oil with a hydrogen content of 0.18%: 0.05g.
[0018] The thermal conductive fillers include: 10 micron spherical alumina: 600 g; 40 micron diamond: 300 g; 5 micron diamond: 10 g.
[0019] The surface treatment agent includes: silane coupling agent KH570: 0.5g; macromolecular siloxane coupling agent: 2.0g.
[0020] Pt complex is 2000PPM Pt complex: 0.01g.
[0021] The preparation method of the ultra-high thermal conductive gel comprises the following steps: S1. Prepare the weight percentages of base silicone grease, thermal conductive filler, surface treatment agent and Pt complex according to the proportions; S2. Place the thermally conductive filler in a kneading and dispersing device at 120° C. and perform a first stirring for 3 hours. While stirring, spray a surface treatment agent into the feed port of the kneading and dispersing device to perform surface treatment on the thermally conductive filler. S3, cooling the temperature in the kneading and dispersing equipment to 80 ° C, adding the base silicone grease and pt complex and stirring for the second time, the second stirring time is 3 hours; S4. The mixture produced in S3 was taken out and ground three times using a three-roll mill.
[0022] The thermal conductivity of the thermally conductive gel produced in this embodiment was tested using ASTM D5470, and the thermal conductivity was found to be 8W / MK. [Example 2] A high thermal conductivity thermal conductive gel, the weight content of each component of the thermal conductive gel is as follows: The base organic silicone grease includes: 200CP methylphenyl silicone resin: 14 g; 1000CP vinyl silicone resin: 2.5 g; hydrogenated silicone oil with a hydrogen content of 0.18%: 0.018 g.
[0023] The thermal conductive filler includes: 60 micron spherical aluminum oxide: 550g; 20 micron diamond: 400g; 5 micron diamond: 20g; 0.6 micron zinc oxide: 5g.
[0024] The surface treatment agent includes: silane coupling agent KH570: 0.5g; macromolecular siloxane coupling agent: 2.5g.
[0025] Pt complex is 1000PPM Pt complex: 0.01g.
[0026] The preparation method of the above-mentioned high thermal conductivity gel comprises the following steps: S1. Prepare the weight percentages of base silicone grease, thermal conductive filler, surface treatment agent and Pt complex according to the proportions; S2. Place the thermally conductive filler in a kneading and dispersing device at 120° C. and perform a first stirring for 3 hours. While stirring, spray a surface treatment agent into the feed port of the kneading and dispersing device to perform surface treatment on the thermally conductive filler using the surface modifier. S3, cooling the temperature in the kneading and dispersing equipment to 80 ° C, adding the base silicone grease and pt complex and stirring for the second time, the second stirring time is 3 hours; S4. The mixture produced in S3 was taken out and ground three times using a three-roll mill.
[0027] The thermal conductivity of the thermally conductive gel produced in this embodiment was tested using ASTM D5470, and the thermal conductivity was found to be 10W / MK. [Example 3] A high thermal conductivity thermal conductive gel, the weight content of each component of the thermal conductive gel is as follows: The base organic silicone grease includes: 200CP methylphenyl silicone resin: 12.5g; 1000CP vinyl silicone resin: 2.5g; hydrogenated silicone oil with a hydrogen content of 0.18%: 0.018g.
[0028] Thermal conductive fillers include: 20 micron aluminum nitride: 500g; 60 micron diamond powder: 400g; 3 micron diamond: 20g; The surface treatment agent includes: silane coupling agent KH570: 0.5g; macromolecular siloxane coupling agent: 2.0g.
[0029] Pt complex is 2000PPM Pt complex: 0.01g.
[0030] Working principle: When starting the device, put the material to be mixed into the mixing barrel, and place the mixing barrel on the top of the bearing plate 30. By rotating the two-way threaded rod 31, the two clamping plates 33 are driven to move on the two-way threaded rod 31. The movement of the clamping plates 33 is stabilized by the limit rod 32. The mixing barrel is positioned and fixed by the movement of the clamping plates 33, and the friction force is increased by the rubber block 34. The staff operates the operating box 1 to raise and lower the bearing plate 30, and raise and lower the top of the mixing barrel to coincide with the bottom end of the limit cover 2. The bottom end of the sliding rod 21 contacts The bottom end of the inner wall of the mixing barrel is caused to slide inside the rotating rod 5, and the sliding of the sliding rod 21 drives the outer side of the limiting plate 22 to slide in the groove inside the rotating rod 5 and the rotating ring 11, and the sliding of the limiting plate 22 drives the rotation of the rotating plate 23, and the rotation of the rotating plate 23 drives the movement of the connecting box 26. The movement of the connecting box 26 drives the scraper 27 to match the inner wall of the mixing barrel, and the telescopic rod 28 and the spring 2 29 make it fit more tightly to the inner body of the mixing barrel, and after the mixing is completed, the fixed block 24 is pushed out by the elastic force of the spring 1 25 to drive the sliding rod 21 to reset.
[0031] By simultaneously starting motor 1 4 and motor 2 13 so that their rotation speed and direction are the same, starting motor 1 4 drives the rotation of rotating rod 5, and the rotation of rotating rod 5 drives the rotation of bottom plate 20, and the rotation of rotating rod 5 drives the rotation of output gear 1 6, and the rotation of output gear 1 6 drives output gear 2 8 to rotate inside fixed box 3. The interior of fixed box 3 is provided with a groove to mesh with output gear 2 8, and the rotation of output gear 2 8 drives the rotation of rotating column 7 and stirring blade 9. The rotation of stirring blade 9 stirs the internal material of the mixing barrel, and the rotation of motor 2 13 drives the rotation of worm 14, and the rotation of worm 14 drives the rotation of turbine 12, and the rotation of turbine 12 drives the rotation of rotating ring 11. The rotation of the rotating ring 11 drives the rotation of the bevel gear 16, the fixed plate 10 and the limit plate 22. The function of the fixed plate 10 is to protect and limit multiple internal structures. The rotation of the bevel gear 16 drives the rotation of the rotating plate 23. The rotation of the bottom plate 20 and the rotating plate 23 drives the rotation of the connecting box 26 and the scraper 27 to alternate the materials on the inner wall of the mixing barrel. The rotation of the motor 2 13 drives the rotation of the bevel gear 16. The rotation of the bevel gear 16 drives the rotation of the bevel gear 2 18. The rotation of the bevel gear 2 18 drives the rotation of the connecting rod 17. The rotation of the connecting rod 17 drives the rotation of the rotating blade 19, so that the rotation of the rotating blade 19 transfers and mixes the materials inside the mixing barrel from bottom to top, thereby increasing its stirring efficiency.
[0032] A method for preparing a high thermal conductivity gel, the preparation method comprising the following steps: S1. Prepare the weight percentages of base silicone grease, thermal conductive filler, surface treatment agent and Pt complex according to the proportions; S2. Place the thermally conductive filler in a kneading and dispersing device at 120° C. and perform a first stirring for 3 hours. While stirring, spray a surface treatment agent into the feed port of the kneading and dispersing device to perform surface treatment on the thermally conductive filler. S3, cooling the temperature in the kneading and dispersing equipment to 80 ° C, adding the base silicone grease and pt complex and stirring for the second time, the second stirring time is 3 hours; S4. The mixture produced in S3 was taken out and ground three times using a three-roll mill.
[0033] The thermally conductive gel produced in this embodiment was tested using ASTM D5470, and its thermal conductivity was measured to be 12 W / MK.
[0034] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A device for preparing ultra-high thermal conductivity thermal conductive gel, comprising an operating box (1), characterized in that: The right end bottom of the operation box (1) is fixedly connected to a limit cover (2), the interior of the limit cover (2) is fixedly connected to a fixed box (3), the top of the fixed box (3) is fixedly connected to a driving assembly, the interior of the limit cover (2) is fixedly connected to a fixed plate (10), the top of the fixed plate (10) is fixedly connected to a transmission assembly, the interior of the driving assembly is slidably connected to a sliding rod (21), the exterior of the sliding rod (21) is fixedly connected to two limit plates (22), the interior of the limit plate (22) is rotatably connected to two rotating plates ( 23), the outside of the sliding rod (21) is fixedly connected to two fixed blocks (24), the outside of the sliding rod (21) is provided with two springs (25), the far ends of the plurality of rotating plates (23) are respectively fixedly connected to the connecting boxes (26), the close ends of the two connecting boxes (26) are slidably connected to the bottom plate (20), the inside of the connecting box (26) is slidably connected to the scraper (27), the inside of the scraper (27) is fixedly connected to a plurality of telescopic rods (28), and the outside of the telescopic rod (28) is provided with a spring (29).
2. The device for preparing ultra-high thermal conductivity thermal conductive gel according to claim 1, characterized in that: The driving assembly comprises a motor 1 (4), a driving end of the motor 1 (4) is fixedly connected to a rotating rod (5), the outside of the rotating rod (5) is fixedly connected to an output gear 1 (6), the inside of the motor 1 (4) is slidably connected to two rotating columns (7), the outside of the rotating column (7) is fixedly connected to an output gear 2 (8), the two output gears 2 (8) are meshed with the output gear 1 (6), the outside of the rotating column (7) is fixedly connected to a plurality of stirring blades (9), and the inside of the rotating rod (5) is slidably connected to the outside of the sliding rod (21).
3. The device for preparing ultra-high thermal conductivity thermal conductive gel according to claim 1, characterized in that: The transmission assembly includes a rotating ring (11), the top end of the rotating ring (11) is fixedly connected to a turbine (12), the top end of the fixed plate (10) is fixedly connected to a motor 2 (13), the driving end of the motor 2 (13) is fixedly connected to a worm (14), the outside of the worm (14) is meshingly connected to the outside of the turbine (12), the outside of the rotating ring (11) is rotatably connected to a plurality of limit boxes (15), the outside of the rotating ring (11) is fixedly connected to a plurality of bevel gears 1 (16), the inside of the limit box (15) is rotatably connected to a plurality of connecting rods (17), the outside of the connecting rod (17) is fixedly connected to a bevel gear 2 (18), the outside of the connecting rod (17) is fixedly connected to a rotating blade (19), wherein two of the bevel gears 2 (18) are meshingly connected to one of the bevel gears 1 (16).
4. The device for preparing ultra-high thermal conductivity thermal conductive gel according to claim 1, characterized in that: The operating box (1) is internally slidably connected to a load-bearing plate (30), the load-bearing plate (30) is internally rotatably connected to a bidirectional threaded rod (31), the load-bearing plate (30) is internally fixedly connected to a limit rod (32), the bidirectional threaded rod (31) is externally threadedly connected to two clamping plates (33), the clamping plates (33) are internally fixedly connected to a rubber block (34), and the clamping plates (33) are internally slidably connected to the outside of the limit rod (32).
5. The device for preparing ultra-high thermal conductivity thermal conductive gel according to claim 2, characterized in that: The outer portion of the rotating rod (5) is rotatably connected to the interior of the fixed box (3), and the bottom end of the rotating rod (5) is fixedly connected to the top end of the bottom plate (20).
6. The device for preparing ultra-high thermal conductivity thermal conductive gel according to claim 1, characterized in that: One end of the second spring (29) is fixedly connected to the inside of the connection box (26), and the other end of the second spring (29) is fixedly connected to the adjacent ends of the two scrapers (27).
7. A thermally conductive gel with ultrahigh thermal conductivity, wherein the thermally conductive gel is prepared using the thermally conductive gel preparation device according to any one of claims 1 to 6, characterized in that: The weight percentage content of each component of the thermal conductive gel is as follows: Base silicone grease 8-15%; Thermal conductive filler 85-95%; Surface treatment agent 0.5-3%; Pt complex 0.02-0.1%.
8. The ultra-high thermal conductivity thermally conductive gel according to claim 7, characterized in that: The base silicone grease can be one or a mixture of more than one of methyl silicone resin, phenyl silicone resin, vinyl silicone resin, phenyl silicone oil, dimethyl silicone oil or hydrogen-containing silicone oil, the viscosity of the silicone grease is lower than 2000CP, the thermal conductive filler is one or a mixture of two or more of spherical alumina, zinc oxide, diamond or aluminum nitride, the particle size of the thermal conductive filler is not greater than 60 microns, and the surface treatment agent is a mixture of a silane coupling agent and a macromolecular siloxane coupling agent.
9. A method for preparing a thermally conductive gel with ultrahigh thermal conductivity, wherein the thermally conductive gel with ultrahigh thermal conductivity is prepared using the thermally conductive gel preparation device according to any one of claims 1 to 6, characterized in that: The preparation method comprises the following steps: S1. Prepare the weight percentages of base silicone grease, thermal conductive filler, surface modifier and Pt complex according to the proportions; S2. Place the thermally conductive filler in a kneading and dispersing device at 100-120° C. and perform a first stirring. While stirring, spray a surface treatment agent into the feed port of the kneading and dispersing device to perform surface treatment on the thermally conductive filler using the surface treatment agent. S3, cooling the temperature in the kneading and dispersing equipment to 70-90°C, adding the base silicone grease and PT complex and stirring for the second time; S4. The mixture produced in S3 is taken out and ground 3-5 times using a three-roll mill.
10. The method for preparing a thermally conductive gel with ultrahigh thermal conductivity according to claim 9, characterized in that: In step S2, the first stirring is performed for at least 3 hours, and in step S3, the second stirring is performed for 3-5 hours.