Intelligent planer for metal plate processing
Through the storage and delivery mechanism of the intelligent planer, surface defects and cleaning difficulties caused by metal debris accumulation are solved, automatic debris cleaning is realized, and processing accuracy and equipment utilization are improved.
Patent Information
- Application Number
- CN202510950919.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-10
- Publication Date
- 2025-08-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
During the cutting process of existing planer, metal debris accumulates in front of the workpiece, resulting in defects such as scratches, pits, and burrs, affecting the processing accuracy, and frequent cleaning increases labor costs and reduces equipment utilization.
An intelligent planer is designed to use the thrust of the cutting head assembly to push metal debris into the storage hopper through the storage mechanism and the delivery mechanism, and to realize the automatic collection, compression and emission of metal debris through the power mechanism and the extrusion mechanism to avoid debris accumulation interfering with cutting work.
It realizes automatic cleaning of metal debris, improves processing accuracy, reduces labor costs, enhances equipment utilization, and prevents temperature increase from affecting tool life.
Smart Images

Figure CN120502747A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of planers, in particular to an intelligent planer for processing metal plates. Background Art
[0002] Planers cut material through the linear reciprocating motion of the planer and workpiece. The primary motion is the planer's linear reciprocating motion. During the cutting stroke, the tool contacts the workpiece and removes material; during the return stroke, no cutting occurs. The feed motion consists of the workpiece or tool moving intermittently in a direction perpendicular to the primary motion. Each time the planer returns, the workpiece moves a certain distance. The two combined create a flat surface or groove.
[0003] A planer disclosed in a patent application with reference publication number CN216801859U rotates a fixed plate to abut against a workpiece, and slides an extension plate according to the size of the workpiece so that the extension plate can abut against the workpiece to define the position of the workpiece. When the lower end of the workpiece is a horizontal plane, the fixed plate is set horizontally, and the locking plate and the fixed plate abut against each other to fix the horizontal position of the fixed plate.
[0004] The above-mentioned planer in the prior art has the following defects in actual use: 1) When existing planers cut workpieces, the metal chips from the cuttings will accumulate in front of the workpiece. As the processing time increases, the metal chips will gradually cover the workpiece. When the planer cuts again, the chips will be squeezed and scratched by the tool again, causing scratches, pits, burrs and other defects on the surface, increasing the surface roughness and failing to meet the surface quality requirements of high-precision machining. 2) Frequent chip accumulation will force the operator to interrupt the processing and manually clean the chips accumulated around the workpiece, which not only wastes valuable processing time and reduces equipment utilization, but also increases labor costs. In addition, the accumulation of chips will hinder the circulation of surrounding air, increase the temperature of the cutting area, and the tool is prone to increased wear and reduced hardness in a high temperature environment, thereby shortening the tool life.
[0005] Therefore, the present invention proposes an intelligent planer for metal sheet processing to solve the above problems. Summary of the Invention
[0006] In response to the deficiencies in the prior art, the present invention provides an intelligent planer for processing metal sheets, which solves the problem that metal debris cut by the existing planer will accumulate in front of the workpiece, and when the planer cuts again, the debris will be squeezed and scratched by the tool again on the workpiece surface, resulting in scratches, pits, burrs and other defects on the surface, increasing the surface roughness and failing to meet the surface quality requirements of high-precision processing; frequent debris accumulation will force the operator to interrupt the processing process and manually clean the debris accumulated around the workpiece, which not only wastes valuable processing time and reduces the utilization rate of the equipment, but also increases labor costs, and the debris accumulation will hinder the circulation of surrounding air, increase the temperature of the cutting area, and affect the processing accuracy of the workpiece.
[0007] To achieve the above objectives, the present invention is implemented through the following technical solutions: an intelligent planer for processing metal sheets, comprising a planer body and a cutter head assembly arranged on the top of the planer body, a clamping tool for clamping the metal sheet is further provided below the cutter head assembly, and further comprising: A chip collection box is provided below the cutter head assembly and a clamping fixture is installed on top of the cutter head assembly to provide support for the intelligent planer during part processing; A collecting trough is provided on the top of the chip collecting box and is located on one side of the clamping fixture, and a chip guide plate for conveying the chip is fixedly provided between the collecting trough and the clamping fixture; A storage mechanism is provided inside the collecting tank and is used to store metal chips input from the chip guide plate and control the intermittent release of the metal chips; The carrying mechanism is arranged inside the cutting chip collection box and below the collection trough, and is used to receive the metal debris released from the storage mechanism and provide space for the extrusion and shaping of the metal debris. The carrying mechanism converts part of the power of the cutter head assembly for cutting the metal sheet into power to drive the carrying mechanism to switch the position for receiving the metal debris, and then compresses the metal debris in the carrying mechanism into metal cakes through the extrusion mechanism.
[0008] Furthermore, a linkage plate for transmitting power to the storage mechanism and the power mechanism respectively is fixedly provided at the bottom of the cutter head assembly, a metal cake output channel is opened on the front of the cutting chip collection box, a conveying plate is fixedly provided in the metal cake output channel, a first support plate and a second support plate are fixedly provided at the upper and lower positions inside the cutting chip collection box respectively, and a pressure platform for providing auxiliary support in the process of extruding metal chips by the extrusion mechanism is fixedly provided on one side of the top of the first support plate.
[0009] Furthermore, the storage mechanism includes a storage hopper fixedly arranged at the bottom of the collecting trough, a transmission box is fixedly arranged inside the collecting trough and above the storage hopper, and a tamping rod assembly is arranged inside the transmission box for pushing metal debris in the collection trough into the storage hopper, and the tamping rod assembly includes a first arc-shaped protrusion slidably arranged inside the transmission box, a lifting rod is fixedly arranged at the bottom of the first arc-shaped protrusion, the lifting rod slides through the transmission box and is fixedly provided with a conical push block, a first spring is slidingly sleeved on the outer wall of the lifting rod and located between the first arc-shaped protrusion and the inner wall of the transmission box, a transmission rod slides through the interior of the transmission box, and a trigger block is fixedly provided at the bottom of the transmission rod and located inside the transmission box.
[0010] Furthermore, the carrying mechanism includes a support column that rotates through the first support plate and a turntable that is rotatably arranged at the top of the support column. A plurality of mounting holes are evenly provided on the top of the turntable. A cutting chip carrying assembly for loading metal chips and giving the metal chips a certain compression shape when they are pressurized can be detachably provided inside each of the mounting holes. A driving ring assembly for controlling the opening and closing of the bottom discharge port of the cutting chip carrying assembly is also fixedly sleeved on the outer wall of the support column. The driving ring assembly includes a driving ring, and an arc-shaped groove is provided on one side of the bottom of the driving ring.
[0011] Furthermore, the cutting chip carrying assembly includes an extrusion tube and a rotating seat fixedly arranged on the side wall of the extrusion tube, a sealing plate for sealing or releasing the bottom discharge port of the extrusion tube is arranged in the rotating seat by rotating through a rotating shaft, a lever is fixedly arranged on the side wall of the sealing plate, and the end of the lever away from the sealing plate is slidably arranged at the bottom of the driving ring.
[0012] Furthermore, the power mechanism includes an intermittent transmission assembly and a worm fixedly arranged at one end of the intermittent transmission assembly, a worm wheel is engaged with one side of the worm wheel, a transmission shaft is fixedly arranged inside the worm wheel, a slide rail is also provided on one side of the intermittent transmission assembly, a drive seat unit for driving the intermittent transmission assembly to rotate intermittently is slidably provided on the top of the slide rail, and a drive column is fixedly arranged on the outer wall of the drive seat unit.
[0013] Furthermore, the intermittent transmission assembly includes a transmission roller, and a plurality of groups of "7"-shaped drive grooves are evenly arranged on the outer wall of the transmission roller, and the ends of each group of "7"-shaped drive grooves are connected to each other in sequence. The "7"-shaped drive groove includes a straight slide groove and an arc-shaped slide groove opened on the outer wall of the transmission roller, and the interiors of the straight slide groove and the arc-shaped slide groove are connected. The depth of the arc-shaped slide groove is greater than that of the straight slide groove at the position where the arc-shaped slide groove and the straight slide groove are connected. The end of the arc-shaped slide groove away from the straight slide groove is smoothly connected to the straight slide groove in the adjacent "7"-shaped drive groove.
[0014] Furthermore, the drive seat unit includes a slide seat slidably arranged on the top of the slide rail, a movable hole is opened inside the slide seat, a drive column is slidably arranged in the movable hole, a second spring is arranged between the drive column and the inner wall of the movable hole, and the end of the drive column away from the second spring slides close to the inner wall of the "7"-shaped drive groove.
[0015] Furthermore, the extrusion mechanism includes a support plate fixedly mounted on the inner wall of the chip collection box, a driving rod slidingly passing through the interior of the support plate, a second arc-shaped protrusion and an extrusion column fixedly mounted on the top and bottom ends of the driving rod respectively, a third spring slidingly sleeved on the outer wall of the driving rod and located between the second arc-shaped protrusion and the support plate, and a driving unit for driving the extrusion column to perform the extrusion action is also provided on one side of the second arc-shaped protrusion.
[0016] Furthermore, the driving unit includes a cylinder fixedly arranged on the outer wall of the chip collection box, the output shaft of the cylinder slides through the chip collection box and is fixedly provided with a roller, the operation of the cylinder is controlled by a trigger unit, the trigger unit includes a side panel and a touch switch fixedly arranged on the side wall of the side panel, and a touch rod for triggering the touch switch is provided directly opposite the touch switch.
[0017] The present invention provides an intelligent planer for processing metal sheets. Compared with the prior art, it has the following advantages: 1. An intelligent planer for processing metal sheets is provided with a storage mechanism, which can use the thrust of the cutter head assembly when cutting the metal sheet to push the cut metal chips into a storage hopper for storage, thereby avoiding the accumulation of excessive metal chips that interfere with the cutting work of the cutter head assembly, and using the thrust of the cutter head assembly when performing the cutting action to push the conical push block downward in the storage hopper, thereby accelerating the speed at which the metal chips enter the cutting chip carrying assembly, and preventing the metal chips from clogging the discharge port at the bottom of the storage hopper. In addition, the action of the conical push block to push the metal chips is synchronized with the cutting action of the cutter head assembly, and is adapted to the position switching rule between the multiple cutting chip carrying assemblies on the turntable, so that the cutting chip carrying assembly that has just entered the bottom of the storage hopper can be quickly filled with metal chips.
[0018] 2. An intelligent planer for processing metal sheets is provided with a carrying mechanism and a power mechanism. The power mechanism utilizes the motion law of the cutter head assembly to reciprocately cut the metal sheet, and converts the linear motion of the cutter head assembly into power to drive the intermittent rotation of the intermittent transmission assembly, so that the intermittent transmission assembly can drive the turntable to rotate synchronously with the motion law of the cutter head assembly, so that each time the cutter head assembly performs a cutting action, there will be a cutting chip carrying assembly directly below the storage hopper ready to receive the metal waste chips, and this process can run synchronously after the cutter head assembly is started, and the collection, compression and discharge operations of metal debris can be continuously performed without the need for a separate drive device, saving labor costs and greatly improving the cleaning efficiency of metal debris.
[0019] 3. An intelligent planer for processing metal sheets is provided with a chip carrying assembly and a drive ring assembly. During the period when the chip carrying assembly is loading and compressing metal debris, the sealing plate can be pushed by the horizontal area at the bottom of the drive ring to achieve the effect of sealing the bottom of the extrusion tube. After the metal debris is compressed and the sealing plate enters the arc-shaped groove area, the sealing plate can open automatically under the action of its own gravity, so that the compressed metal debris can be separated from the extrusion tube under the action of gravity, realizing the purpose of automatic unloading, and greatly improving the degree of automation of the waste chip cleaning process.
[0020] 4. An intelligent planer for processing metal sheets is equipped with an extrusion mechanism. It uses the operating pattern of the cutter head assembly to intermittently trigger a touch switch, allowing the cylinder to intermittently perform the operation of squeezing metal waste chips. This makes it possible to fully automate the recovery of metal waste chips, the intermittent discharge of metal waste chips, the compression of waste chips, and the automatic discharge of metal cakes, greatly reducing the difficulty of cleaning cutting waste chips.
[0021] Other advantages, objects, and features of the present invention will be described in part in the following description and, in part, will be apparent to those skilled in the art upon examination of the following description or may be learned from practice of the present invention. The objects and other advantages of the present invention may be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a schematic diagram of the first overall three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the second overall three-dimensional structure of the present invention; Figure 3 This is a schematic diagram of the first cross-sectional structure of the present invention; Figure 4 This is a second cross-sectional structural schematic diagram of the present invention; Figure 5This is a schematic structural diagram of the planer body, cutter head assembly and cutting chip collection box in the first state of the present invention; Figure 6 This is a schematic structural diagram of the second state of the planer body, the cutter head assembly and the cutting chip collection box removed according to the present invention; Figure 7 This is a schematic diagram of the storage mechanism structure of the present invention; Figure 8 This is a schematic structural diagram of the first state of the carrier mechanism of the present invention; Figure 9 For the present invention Figure 8 A schematic diagram of the enlarged structure of part B in FIG; Figure 10 This is a schematic structural diagram of the second state of the carrier mechanism of the present invention; Figure 11 This is a schematic diagram of the power mechanism structure of the present invention; Figure 12 For the present invention Figure 11 Schematic diagram of the C structure in; Figure 13 This is a schematic structural diagram of the intermittent transmission assembly of the present invention; Figure 14 This is a schematic structural diagram of the extrusion mechanism of the present invention; Figure 15 For the present invention Figure 5 A schematic diagram of the enlarged structure of part A in FIG.
[0023] In the figure: 1. planer body; 2. cutter head assembly; 3. chip collection box; 4. clamping fixture; 5. chip guide plate; 6. collection trough; 7. storage mechanism; 71. storage hopper; 72. transmission box; 73. first arc-shaped protrusion; 74. lifting rod; 75. conical push block; 76. first spring; 77. transmission rod; 78. trigger block; 8. carrying mechanism; 81. turntable; 82. support column; 83. chip carrying assembly; 831. extrusion tube; 832. blocking plate; 833. lever; 84. drive ring; 85. arc-shaped groove; 9. power mechanism; 91. intermittent transmission assembly; 911. Drive roller; 912. Straight slide; 913. Arc slide; 92. Worm; 93. Drive shaft; 94. Worm gear; 95. Slide rail; 96. Slide seat; 97. Drive column; 98. Second spring; 10. Extrusion mechanism; 101. Support plate; 102. Drive rod; 103. Second arc-shaped protrusion; 104. Extrusion column; 105. Third spring; 106. Cylinder; 107. Roller; 108. Side plate; 109. Touch switch; 1011. Touch rod; 11. Linkage plate; 12. Conveyor plate; 13. Pressure platform; 14. First support plate; 15. Second support plate. DETAILED DESCRIPTION
[0024] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] The present invention provides four technical solutions: an intelligent planer for metal sheet processing, specifically including the following embodiments: like Figures 1-6 The first embodiment is shown: an intelligent planer for processing metal sheets, comprising a planer body 1 and a cutter head assembly 2 disposed on top of the planer body 1, a clamping tool 4 for clamping the metal sheet is further disposed below the cutter head assembly 2, and further comprising: The chip collection box 3 is arranged below the cutter head assembly 2 and the clamping tool 4 is installed on the top of the cutter head assembly 2 to provide support for the intelligent planer during the processing of parts; A collecting trough 6 is provided on the top of the chip collecting box 3 and is located on one side of the clamping fixture 4. A chip guide plate 5 for conveying the chip is fixedly provided between the collecting trough 6 and the clamping fixture 4. The storage mechanism 7 is provided inside the collecting tank 6 and is used to store the metal chips input from the chip guide plate 5 and control the intermittent release of the metal chips; The carrying mechanism 8 is arranged inside the cutting chip collection box 3 and below the collecting trough 6. It is used to receive the metal debris released from the storage mechanism 7 and provide space for the extrusion and shaping of the metal debris. The carrying mechanism 8 converts part of the power of the cutter head assembly 2 for cutting the metal sheet into power to drive the carrying mechanism 8 to switch the position of receiving the metal debris through the power mechanism 9, and then compresses the metal debris in the carrying mechanism 8 into metal cakes through the extrusion mechanism 10.
[0026] In this embodiment, a linkage plate 11 is fixedly provided at the bottom of the cutter head assembly 2 for transmitting power to the storage mechanism 7 and the power mechanism 9 respectively. A metal cake output channel is opened on the front of the cutting chip collection box 3, and a conveying plate 12 is fixedly provided in the metal cake output channel. A first support plate 14 and a second support plate 15 are fixedly provided at the upper and lower positions inside the cutting chip collection box 3 respectively. A pressure platform 13 is fixedly provided on one side of the top of the first support plate 14 for providing auxiliary support in the process of extruding metal chips in the extrusion mechanism 10.
[0027] like Figure 7A second embodiment is shown, in which the storage mechanism 7 includes a storage hopper 71 fixedly arranged at the bottom of the collecting trough 6, a transmission box 72 is fixedly arranged inside the collecting trough 6 and above the storage hopper 71, and a tamping rod assembly is arranged inside the transmission box 72 for pushing the metal scraps in the collecting trough 6 into the storage hopper 71, and the tamping rod assembly includes a first arc-shaped protrusion 73 slidingly arranged inside the transmission box 72, a lifting rod 74 is fixedly arranged at the bottom of the first arc-shaped protrusion 73, the lifting rod 74 slides through the transmission box 72 and is fixedly provided with a conical push block 75, a first spring 76 is slidingly sleeved on the outer wall of the lifting rod 74 and located between the first arc-shaped protrusion 73 and the inner wall of the transmission box 72, a transmission rod 77 slides through the interior of the transmission box 72, and a trigger block 78 is fixedly provided at the bottom of the transmission rod 77 and located inside the transmission box 72. The bottom of the trigger block 78 is a cylindrical discharge port, the inner diameter of which is adapted to the inner diameter of the chip carrying assembly 83, and during the intermittent rotation of the turntable 81, during each intermittent stop, the top of a chip carrying assembly 83 is opposite to the cylindrical discharge port at the bottom of the trigger block 78, and the end of the transmission rod 77 away from the transmission box 72 is fixedly set on the outer wall of the linkage plate 11.
[0028] like Figures 8-10 A third embodiment is shown, in which the transport mechanism 8 includes a support column 82 that rotates through the first support plate 14 and a turntable 81 that is rotatably arranged at the top of the support column 82. A plurality of mounting holes are evenly provided on the top of the turntable 81. A swarf transport assembly 83 for loading metal scraps and giving the metal scraps a certain compression shape when they are compressed is detachably provided inside each mounting hole. A drive ring assembly for controlling the opening and closing of the bottom discharge port of the swarf transport assembly 83 is also fixedly sleeved on the outer wall of the support column 82. The drive ring assembly includes a drive ring 84, and an arc-shaped groove 85 is provided on one side of the bottom of the drive ring 84.
[0029] In this embodiment, the cutting chip carrying assembly 83 includes an extrusion tube 831 and a rotating seat fixedly arranged on the side wall of the extrusion tube 831. A sealing plate 832 for sealing or releasing the bottom discharge port of the extrusion tube 831 is arranged in the rotating seat by rotating through a rotating shaft. A lever 833 is fixedly arranged on the side wall of the sealing plate 832, and the end of the lever 833 away from the sealing plate 832 is slidably arranged at the bottom of the driving ring 84.
[0030] like Figure 11-Figure 15A fourth embodiment is shown, in which the power mechanism 9 includes an intermittent transmission assembly 91 and a worm 92 fixedly arranged at one end of the intermittent transmission assembly 91. A worm wheel 94 is engaged on one side of the worm 92, and a transmission shaft 93 is fixedly arranged inside the worm wheel 94. A slide rail 95 is also provided on one side of the intermittent transmission assembly 91. A drive seat unit for driving the intermittent transmission assembly 91 to intermittently rotate is slidably provided on the top of the slide rail 95, and a drive column 97 is fixedly arranged on the outer wall of the drive seat unit. The intermittent transmission assembly 91 and the worm 92 are both rotatably arranged on the top of the second support plate 15 through a bracket, the slide rail 95 is fixedly arranged on the top of the second support plate 15, the bottom end of the transmission shaft 93 is rotatably arranged on the top of the second support plate 15, and the top end of the transmission shaft 93 rotates through the first support plate 14 and is fixedly connected to the support column 82. The drive column 97 is fixedly arranged on the outer wall of the linkage plate 11.
[0031] In this embodiment, the intermittent transmission assembly 91 includes a transmission roller 911, and a plurality of groups of "7"-shaped drive grooves are evenly arranged on the outer wall of the transmission roller 911. The ends of each group of "7"-shaped drive grooves are connected to each other in sequence. The "7"-shaped drive groove includes a straight slide groove 912 and an arc-shaped slide groove 913 opened on the outer wall of the transmission roller 911. The interiors of the straight slide groove 912 and the arc-shaped slide groove 913 are connected. At the position where the arc-shaped slide groove 913 and the straight slide groove 912 are connected, the depth of the arc-shaped slide groove 913 is greater than that of the straight slide groove 912. The end of the arc-shaped slide groove 913 away from the straight slide groove 912 is smoothly connected to the straight slide groove 912 in the adjacent "7"-shaped drive groove.
[0032] In this embodiment, the drive seat unit includes a slide seat 96 slidably arranged on the top of the slide rail 95. A movable hole is opened inside the slide seat 96. A drive column 97 is slidably arranged in the movable hole. A second spring 98 is arranged between the drive column 97 and the inner wall of the movable hole. The end of the drive column 97 away from the second spring 98 slides close to the inner wall of the "7"-shaped drive groove.
[0033] In this embodiment, the squeezing mechanism 10 includes a support plate 101 fixedly mounted on the inner wall of the chip collection box 3. A drive rod 102 slides through the interior of the support plate 101. A second arc-shaped protrusion 103 and a squeezing column 104 are fixedly mounted on the top and bottom ends of the drive rod 102, respectively. A third spring 105 is slidably mounted on the outer wall of the drive rod 102, between the second arc-shaped protrusion 103 and the support plate 101. A drive unit is also mounted on one side of the second arc-shaped protrusion 103 to drive the squeezing column 104 to perform the squeezing action. Each time the turntable 81 rotates, the bottom of one of the chip carrier assemblies 83 is aligned with the top of the squeezing column 104.
[0034] In this embodiment, the driving unit includes a cylinder 106 fixedly set on the outer wall of the chip collection box 3. The output shaft of the cylinder 106 slides through the chip collection box 3 and is fixedly provided with a roller 107. The operation of the cylinder 106 is controlled by a trigger unit. The trigger unit includes a side panel 108 and a touch switch 109 fixedly provided on the side wall of the side panel 108. A touch rod 1011 for triggering the touch switch 109 is provided directly opposite the touch switch 109. The touch rod 1011 is fixedly provided on the top of the slide 96 and moves synchronously with the slide 96. The side panel 108 is fixedly provided on the top of the slide rail 95.
[0035] During operation, the metal sheet is first stably clamped inside the clamping fixture 4, and the power device on the planer body 1 drives the cutter head assembly 2 to cut the surface of the metal sheet. Since the cutter head assembly 2 performs the cutting action only when it moves toward the chip collection box 3, the metal debris generated by the cutting is concentrated and accumulated on the position of the clamping fixture 4 near the chip guide plate 5. When the cutter head assembly 2 continues to perform the cutting action, the metal debris is repeatedly pushed by the cutter head assembly 2 and falls on the top of the chip guide plate 5, and slides from the top of the chip guide plate 5 to the inside of the collection trough 6 under the action of gravity. The metal debris is concentrated and stored inside the storage hopper 71. When the cutter head assembly 2 moves toward the clamping fixture 4, the linkage plate 11 synchronizes the movement of the cutter head assembly 2, and the linkage plate 11 pushes the transmission The rod 77 moves toward the storage hopper 71, and the trigger block 78 pushes the first arc-shaped protrusion 73 downward. The metal debris inside the storage hopper 71 falls into one of the cutting chip carrying assemblies 83 that completely overlaps with the bottom of the storage hopper 71 through the cylindrical discharge port at the bottom under the action of its own gravity and the thrust of the conical push block 75. At the same time, the driving column 97 slides along one end of one of the straight slide grooves 912 to the position connected to the arc-shaped slide groove 913. Since the movement trajectory of the straight slide groove 912 and the driving column 97 coincide with each other, the transmission roller 911 is in a stationary state at this time, and when the driving column 97 slides to the end of one end of the straight slide groove 912, the driving column 97 enters the deeper arc-shaped slide groove 913 under the elastic force of the second spring 98, and the cutter head assembly When the cutting action is completed and the planer body 1 is moved, the driving column 97 slides along the arc-shaped chute 913, and the transmission roller 911 is driven by the driving column 97 to rotate. When the driving column 97 slides from the arc-shaped chute 913 into the straight chute 912 in another set of "7"-shaped driving grooves, the rotation of the transmission roller 911 stops. While the transmission roller 911 rotates, the worm 92 is synchronously driven to rotate. The worm wheel 94 is driven by the worm 92 to rotate, and the transmission shaft 93 drives the support column 82 to rotate by a preset angle. During the rotation, the top of the turntable 81 still slides closely against the bottom of the storage hopper 71. During this process, the cutting chip carrier assembly 83 loaded with metal chips rotates to the top of the pressure platform 13, and the bottom of the cutting chip carrier assembly 83 and the pressure platform are connected. 13 is against the top, the bottom end of the squeezing column 104 is just opposite to the top opening of the cutting chip carrying assembly 83 at this position, and the cutting chip carrying assembly 83 at another position is coincident with the cylindrical discharge port at the bottom of the storage hopper 71 again, and when the cutter head assembly 2 moves to the extreme position in the direction away from the clamping fixture 4, the end of the touch rod 1011 touches the touch switch 109, and the touch switch 109 can control the cylinder 106 to push the roller 107 to move in the direction of the second arc-shaped protrusion 103. The second arc-shaped protrusion 103 moves downward under the push of the roller 107, and the bottom end of the squeezing column 104 is inserted into the interior of the squeezing tube 831 to squeeze the metal debris inside the squeezing tube 831 for a preset time, and then the output shaft of the cylinder 106 is quickly reset.During the subsequent rotation of the turntable 81, the lever 833 in one of the chip carrier assemblies 83 moves from the horizontal area at the bottom of the drive ring 84 to the arcuate groove 85. The lever 833 loses its support and slides into the arcuate groove 85 under the weight of the blocking plate 832. The discharge port at the bottom of the extrusion tube 831 is no longer blocked by the blocking plate 832 and is completely exposed. The metal chips in the extrusion tube 831 fall through the discharge port onto the top of the conveyor plate 12 and slide along the conveyor plate 12 to the outside of the chip collection box 3.
[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0037] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An intelligent planer for processing metal sheets, comprising a planer body and a cutter head assembly disposed on the top of the planer body, wherein a clamping tool for clamping the metal sheet is further disposed below the cutter head assembly, characterized in that: Also includes: A chip collection box is provided below the cutter head assembly and a clamping fixture is installed on top of the cutter head assembly to provide support for the intelligent planer during part processing; A collecting trough is provided on the top of the chip collecting box and is located on one side of the clamping fixture, and a chip guide plate for conveying the chip is fixedly provided between the collecting trough and the clamping fixture; A storage mechanism is provided inside the collecting tank and is used to store metal chips input from the chip guide plate and control the intermittent release of the metal chips; The carrying mechanism is arranged inside the cutting chip collection box and below the collection trough, and is used to receive the metal debris released from the storage mechanism and provide space for the extrusion and shaping of the metal debris. The carrying mechanism converts part of the power of the cutter head assembly for cutting the metal sheet into power to drive the carrying mechanism to switch the position for receiving the metal debris, and then compresses the metal debris in the carrying mechanism into metal cakes through the extrusion mechanism.
2. The intelligent planer for metal sheet processing according to claim 1, characterized in that: A linkage plate for transmitting power to the storage mechanism and the power mechanism is fixedly provided at the bottom of the cutter head assembly, a metal cake output channel is provided on the front of the cutting chip collection box, a conveying plate is fixedly provided in the metal cake output channel, a first support plate and a second support plate are fixedly provided at the upper and lower positions inside the cutting chip collection box, and a pressure platform for providing auxiliary support in the process of extruding metal chips by the extrusion mechanism is fixedly provided on one side of the top of the first support plate.
3. The intelligent planer for metal sheet processing according to claim 1, characterized in that: The storage mechanism includes a storage hopper fixedly arranged at the bottom of the collecting trough, a transmission box is fixedly arranged inside the collecting trough and above the storage hopper, a tamping rod assembly is arranged inside the transmission box for pushing metal scraps in the collection trough into the storage hopper, the tamping rod assembly includes a first arc-shaped protrusion slidably arranged inside the transmission box, a lifting rod is fixedly arranged at the bottom of the first arc-shaped protrusion, the lifting rod slides through the transmission box and is fixedly provided with a conical push block, a first spring is slidingly sleeved on the outer wall of the lifting rod and located between the first arc-shaped protrusion and the inner wall of the transmission box, a transmission rod slides through the interior of the transmission box, and a trigger block is fixedly provided at the bottom of the transmission rod and located inside the transmission box.
4. The intelligent planer for metal sheet processing according to claim 2, characterized in that: The carrying mechanism includes a support column that rotates and passes through the first support plate and a turntable that is rotatably arranged at the top of the support column. A plurality of mounting holes are evenly arranged on the top of the turntable. A cutting chip carrying assembly for loading metal chips and giving the metal chips a certain compression shape when they are pressurized can be detachably arranged inside each of the mounting holes. A driving ring assembly for controlling the opening and closing of the bottom discharge port of the cutting chip carrying assembly is also fixedly sleeved on the outer wall of the support column. The driving ring assembly includes a driving ring, and an arc-shaped groove is opened on one side of the bottom of the driving ring.
5. The intelligent planer for metal sheet processing according to claim 4, characterized in that: The cutting chip carrying assembly includes an extrusion tube and a rotating seat fixedly arranged on the side wall of the extrusion tube. A sealing plate for sealing or releasing the bottom discharge port of the extrusion tube is arranged in the rotating seat through a rotating shaft. A lever is fixedly arranged on the side wall of the sealing plate, and the end of the lever away from the sealing plate is slidably arranged at the bottom of the driving ring.
6. The intelligent planer for metal sheet processing according to claim 1, characterized in that: The power mechanism includes an intermittent transmission assembly and a worm fixedly arranged at one end of the intermittent transmission assembly, a worm wheel is engaged with one side of the worm wheel, a transmission shaft is fixedly arranged inside the worm wheel, a slide rail is also provided on one side of the intermittent transmission assembly, a drive seat unit for driving the intermittent transmission assembly to rotate intermittently is slidably provided on the top of the slide rail, and a drive column is fixedly arranged on the outer wall of the drive seat unit.
7. The intelligent planer for metal sheet processing according to claim 6, characterized in that: The intermittent transmission assembly includes a transmission roller, and a plurality of groups of "7"-shaped drive grooves are evenly arranged on the outer wall of the transmission roller. The ends of each group of "7"-shaped drive grooves are connected to each other in sequence. The "7"-shaped drive groove includes a straight slide groove and an arc-shaped slide groove opened on the outer wall of the transmission roller. The interiors of the straight slide groove and the arc-shaped slide groove are connected. At the position where the arc-shaped slide groove and the straight slide groove are connected, the depth of the arc-shaped slide groove is greater than that of the straight slide groove. The end of the arc-shaped slide groove away from the straight slide groove is smoothly connected to the straight slide groove in the adjacent "7"-shaped drive groove.
8. The intelligent planer for metal sheet processing according to claim 6, characterized in that: The driving seat unit includes a sliding seat slidably arranged on the top of the sliding rail, a movable hole is opened inside the sliding seat, a driving column is slidably arranged in the movable hole, a second spring is arranged between the driving column and the inner wall of the movable hole, and the end of the driving column away from the second spring slides closely against the inner wall of the "7"-shaped driving groove.
9. The intelligent planer for metal sheet processing according to claim 1, characterized in that: The extrusion mechanism includes a support plate fixedly arranged on the inner wall of the chip collection box, a driving rod slidingly passing through the interior of the support plate, a second arc-shaped protrusion and an extrusion column fixedly arranged on the top and bottom ends of the driving rod respectively, a third spring is slidingly sleeved on the outer wall of the driving rod and located between the second arc-shaped protrusion and the support plate, and a driving unit for driving the extrusion column to perform the extrusion action is also provided on one side of the second arc-shaped protrusion.
10. The intelligent planer for metal sheet processing according to claim 1, characterized in that: The driving unit includes a cylinder fixedly arranged on the outer wall of the chip collection box, the output shaft of the cylinder slides through the chip collection box and is fixedly provided with a roller, the operation of the cylinder is controlled by a trigger unit, the trigger unit includes a side panel and a touch switch fixedly arranged on the side wall of the side panel, and a touch rod for triggering the touch switch is provided directly opposite the touch switch.
Citation Information
Patent Citations
Planing machine
CN216801859U
Cited By
Machine tool chip removal cleaning device and method based on numerical control machine tool machining
CN121104730A