Valve unit

By introducing the design of actuators, shifting elements and sleeve elements into the valve unit, and controlling the volume flow using recesses and magnetic actuators, the problems of low efficiency and high cost of volume flow control in the vehicle field are solved, and flow rate increases, structure simplification and stability improvement are achieved.

CN120506511APending Publication Date: 2025-08-19托马斯股份有限公司
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Patent Information

Application Number
CN202410432969.X
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Priority Date
2024-02-16
Filing Date
2024-04-11
Publication Date
2025-08-19

AI Technical Summary

Technical Problem

The prior art is difficult to efficiently control volume flow in the vehicle field and there is cost pressure, and the traditional valve unit is complex and error-prone.

Method used

Using a valve unit design with an actuator, a shifting element, a sleeve element and a spring element, a parallel connection is achieved to control volume flow by providing the first and second recesses to increase the fluid flow and controlling the shifting element deflection by a magnetic actuator.

Benefits of technology

Significantly increase volume flow flow, reduce structural space requirements, reduce error possibility, reduce manufacturing costs, and improve efficiency and stability of the valve unit.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention relates to a valve unit (10) having an actuator (12), a displacement element (14), a sleeve element (16), a spring element (18), the displacement element (14) being displaceably arranged in the sleeve element (16), the spring element (18) being configured to press the displacement element (14) against the actuator (12), the actuator (12) being configured to deflect the displacement element (14) relative to the spring element (18) by a predetermined value, wherein the displacement element (14) has a first recess (20) and a second recess (22), and wherein the valve unit (10) is configured to provide a predetermined volumetric flow through the displacement element (14) by means of the first recess (20) and the second recess (22) when the displacement element (14) is deflected by a predetermined value.
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Description

Existing technology

[0001] The present invention relates to a valve unit and a vehicle.

[0002] There are currently many different solutions for controlling volume and / or fluid flows in the automotive sector. Due to the increasing number of targeted fluid flow manipulations in the automotive sector and the increasing quality and performance requirements, the demand for innovative and robust volume flow control methods is increasing.

[0003] The continuous pursuit of weight reduction to reduce consumption and increasing competition in the automotive sector are leading to cost pressures and, as a result, an ever-increasing demand for inexpensive and efficient vehicle components. Summary of the Invention

[0004] The valve unit according to the invention having the features of claim 1 has the advantage over known solutions that a significantly increased volume flow can be provided, since the fluid flow can be significantly increased by the first and second recesses.

[0005] Another advantage is that only the displacement element can be adjusted, while all other components of the valve unit remain essentially unchanged. This reduces the possibility of errors because identical parts can be used. Furthermore, the required installation space for such a valve unit can be significantly reduced compared to previous solutions.

[0006] According to the present invention, this is achieved by the valve unit comprising an actuator, a displacement element, a sleeve element, and a spring element. Furthermore, the displacement element is displaceably arranged in the sleeve element, wherein the spring element is configured to press the displacement element toward the actuator, wherein the actuator is configured to deflect the displacement element by a predetermined value relative to the spring element, wherein the displacement element comprises a first recess and a second recess, wherein the valve unit is configured to provide a predetermined volume flow through the displacement element by means of the first recess and the second recess when the displacement element is deflected by the predetermined value.

[0007] In other words, in the case of substantially the same valve lift, by providing two recesses or two parallel cross sections, the volume flow through the valve unit can be significantly increased, wherein at the same time, at least one connection end can be present on the output side of the valve unit, and at least one connection end can also be present on the input side of the valve unit. The term "actuator" should be understood broadly and therefore, for example, includes magnetic, mechanical or similar actuators. Therefore, a parallel connection of two recesses is generated to control the volume flow. The actuator can, for example, be a magnetic actuator, etc., which can deflect or control the shift element. By controlling the shift element or deflecting the shift element to a predetermined value, for example, a valve lift of 3mm can be set. Further preferably, when the shift element deflects a predetermined value, the shift element can set a predetermined volume flow through the valve unit by means of the first recess and the second recess. Further preferably, the valve unit with the shift element can also be used as a switching valve and / or a proportional valve.

[0008] The dependent claims reveal preferred developments of the invention.

[0009] Preferably, the sleeve element has a third recess and a fourth recess, wherein the first recess and the second recess of the displacement element substantially overlap with the third recess and the fourth recess of the sleeve element when the displacement element is deflected by the predetermined value.

[0010] The advantage of this embodiment is that a volume flow through the valve unit can be increased, wherein the third and fourth recesses are particularly designed such that they form the connection ends of the valve unit. In this context, "substantially" may mean that the position deviation of the first recess relative to the third recess and / or the position deviation of the second recess relative to the fourth recess is particularly up to 50 mm.

[0011] It is further preferred that the first recess comprises at least one first slot in the wall of the displacement element, wherein the second recess comprises at least one second slot in the wall of the displacement element, wherein the first slot and the second slot are arranged substantially parallel to each other and are configured to provide a predetermined volume flow.

[0012] The advantage of this embodiment is that the manufacturability of the displacement element can be significantly simplified by the substantially parallel slots, thus reducing the manufacturing costs. "Substantially parallel" particularly refers to deviations of ±10°, particularly manufacturing-related tolerances.

[0013] It is further preferred that the first recess comprises at least one third slot in the wall of the displacement element, wherein the second recess comprises at least one fourth slot in the wall of the displacement element.

[0014] The advantage of this embodiment is that the two slots are respectively provided in the first recess and the second recess so that the two recesses can be connected by means of a web, thereby further improving the stability of the displacement element.

[0015] More preferably, the cross section The system includes at least a first slot, a second slot, a third slot, and a fourth slot and is configured to provide a predetermined volume flow.

[0016] The advantage of this embodiment is that the targeted arrangement of the four slots in the cross section allows the volume flow to have lower turbulence, thus further increasing the efficiency of the valve unit.

[0017] It is further preferred that the first recess has a plurality of first holes and the second recess has a plurality of second holes, wherein the plurality of first holes and the plurality of second holes are configured to provide a predetermined volume flow.

[0018] An advantage of this embodiment is that the torsional rigidity of the displacement element can be further improved by arranging the plurality of first holes and second holes to form the first recess and the second recess.

[0019] Preferably, the sleeve element has a first connection end and a second connection end, wherein the displacement element is configured to reduce and / or stop fluid flow between the first connection end and the second connection end when the displacement element is not deflected.

[0020] This embodiment has the advantage that different components (eg working connections, tanks, etc.) can be arranged on the first and / or second connection element, so that the fluid flow between these two components can be controlled accordingly.

[0021] Further preferably, the actuator is configured to generate a magnetic force to deflect the displacement element relative to the spring element by a predetermined value.

[0022] This embodiment has the advantage that a particularly low-wear form of deflection can be provided by means of magnetic forces or magnetic actuators.

[0023] It is further preferred that the displacement element has a plurality of recesses in order to provide a predetermined volume flow.

[0024] The advantage of this embodiment is that the predetermined volume flow can be defined in a targeted manner by adjusting the plurality of recesses.

[0025] Another aspect of the invention relates to a vehicle having a valve unit as described above and below. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] The embodiments of the present invention are described in detail below with reference to the accompanying drawings. In the accompanying drawings:

[0027] Figure 1 and Figure 2 shows a valve unit according to an embodiment,

[0028] Figure 3A vehicle according to an embodiment is shown. DETAILED DESCRIPTION

[0029] Preferably, all identical elements, units and / or systems are provided with the same reference numerals in all figures.

[0030] Figure 1 A valve unit 10 according to an embodiment is shown. The valve unit 10 has an actuator 12, a displacement element 14, a sleeve element 16, and a spring element 18. Preferably, the displacement element 14 is displaceably arranged in the sleeve element 16, wherein the spring element 18 is configured to press the displacement element 14 toward the actuator 12, wherein the actuator 12 is configured to deflect the displacement element 14 by a predetermined value relative to the spring element 18, wherein the displacement element 14 has a first recess 20 and a second recess 22, wherein the valve unit 10 is configured to provide a predetermined volume flow through the displacement element 14 by means of the first recess 20 and the second recess 22 when the displacement element 14 is deflected by the predetermined value.

[0031] Further preferably, the sleeve element 16 has a third recess 24 and a fourth recess 26, which may substantially overlap the first recess 20 and the second recess 22. Further preferably, the wall 30 of the displacement element 14 has a first slot 28, which the first recess 20 may include. Preferably, the second recess 22 may include a second slot 32 located in the wall 30. Further preferably, the first slot 28 and the second slot 32 are arranged substantially parallel to each other. Preferably, the first recess 20 may have a third slot 34 in addition to the first slot 28, and the second recess 22 may have a fourth slot 36 in addition to the second slot 32. Further preferably, the first slot 28, the second slot 32, the third slot 34, and the fourth slot 36 may form a cross-section configured to provide a predetermined volume flow. Further preferably, the sleeve element 16 includes a first connection end 38 and a second connection end 40. The first connection end 38 may, for example, be connected to a tank, and the second connection end may be connected to a user or the like.

[0032] Figure 2 1 shows a valve unit 10 according to an embodiment. The valve unit 10 preferably comprises a displacement element 14 having a first slot 28, a second slot 32, a third slot and a fourth slot 36. The first slot 28 and the third slot 34 can in particular form a first recess 20, wherein the second slot 32 and the fourth slot 36 can preferably form a second recess 22. Figure 2As shown, a fluid flow 44 can be controlled from the first connection 38 through the valve unit 10, in particular through the sleeve element 16 and the displacement element 14, toward the second connection 40 by means of a displacement of the displacement element 14 having the first recess 20 and the second recess 22. Preferably, the first connection 38 and the second connection 40 can be separated from each other, in particular by means of a sealing ring 42 or the like.

[0033] Figure 3 A vehicle 100 according to an embodiment is shown. The vehicle 100 preferably has the valve unit 10 as described above and below.

[0034] List of Reference Numerals

[0035] 10-valve unit

[0036] 12-Actuator

[0037] 14-Shift element

[0038] 16-sleeve element

[0039] 18-Spring element

[0040] 20-First depression

[0041] 22-Second depression

[0042] 24-Third Depression

[0043] 26-Fourth Depression

[0044] 28-First slot

[0045] 30-wall

[0046] 32-Second slot

[0047] 34-Third slot

[0048] 36-Fourth slot

[0049] 38-first connection end

[0050] 40-Second connection end

[0051] 42-Sealing ring

[0052] 44-Fluid Flow

[0053] 100-Vehicle

Claims

1. A valve unit (10), comprising: - an actuator (12), - a displacement element (14), - a sleeve element (16), - a spring element (18), wherein the displacement element (14) is displaceably arranged in the sleeve element (16), wherein the spring element (18) is configured to press the displacement element (14) toward the actuator (12), wherein the actuator (12) is configured to deflect the displacement element (14) relative to the spring element (18) by a predetermined value, wherein the displacement element (14) has a first recess (20) and a second recess (22), The valve unit (10) is configured to provide a predetermined volume flow through the displacement element (14) by means of the first recess (20) and the second recess (22) when the displacement element (14) is deflected by the predetermined value.

2. The valve unit (10) according to claim 1, wherein the sleeve element (16) has a third recess (24) and a fourth recess (26), When the displacement element (14) deflects the predetermined value, the first recess (20) and the second recess (22) of the displacement element (14) are aligned with the predetermined value. The third recess (24) and the fourth recess (26) of the sleeve element (16) substantially overlap.

3. The valve unit (10) according to claim 1, wherein the first recess (20) generally comprises a first slot (28) in a wall (30) of the displacement element (14), wherein the second recess (22) comprises at least one second slot (32) in a wall (30) of the displacement element (14), The first slot (28) and the second slot (32) are arranged substantially parallel to each other and are configured to provide a predetermined volume flow rate.

4. The valve unit (10) according to claim 3, wherein the first recess (20) comprises at least one third slot (34) in the wall (30) of the displacement element (14), The second recess (22) comprises at least one fourth slot (36) in the wall (30) of the displacement element (14).

5. The valve unit (10) according to claim 3, The cross section includes at least the first slot (28), the second slot (32), the third slot (34) and the fourth slot (36) and is configured to provide the predetermined volume flow.

6. Valve unit (10) according to one of the preceding claims, wherein the first recess (20) has a plurality of first holes, and the second recess (22) has a plurality of second holes, Wherein the plurality of first holes and the plurality of second holes are configured to provide the predetermined volume flow.

7. Valve unit (10) according to one of the preceding claims, The sleeve element (16) has a first connection end (38) and a second connection end (40), The displacement element (14) is configured to reduce and / or stop fluid flow between the first connection end (38) and the second connection end (40) when the displacement element (14) is not deflected.

8. Valve unit (10) according to one of the preceding claims, The actuator (12) is configured to generate a magnetic force to deflect the displacement element (14) relative to the spring element (18) by the predetermined value.

9. Valve unit (10) according to one of the preceding claims, The displacement element (14) has a plurality of recesses to provide the predetermined volume flow.

10. A vehicle (100) having a valve unit (10) according to one of the preceding claims.