A heat pipe isolation hydraulic station cooling device based on pressure control

Abstract

The present invention is applicable to the field of cooling devices and provides a heat pipe-isolated hydraulic station cooling device based on pressure control, comprising a return oil tank and an output oil tank, wherein a partition is provided between the return oil tank and the output oil tank, and a bottom plate is provided at the bottom end of the return oil tank and the output oil tank; an input steel pipe is provided at the input end of the gear pump, and the input steel pipe extends into the interior of the return oil tank. When the present invention is in use, the gear pump discharges hydraulic oil from the output steel pipe during operation. The hydraulic oil inside the output steel pipe transfers heat to the heat sink at a high temperature. The air inside the air compression box increases in temperature during compression. The fins and the fan quickly dissipate the heat of the compressed air. When the buffer valve is opened, the compressed air expands in the buffer tank and the temperature drops to become cold air. The cold air is blown into each ball cavity through the bifurcated exhaust pipe. The cold air swirls in the ball cavity to quickly reduce the temperature.

Description

Technical Field

[0001] The invention belongs to the field of cooling devices, and in particular relates to a heat pipe isolation type hydraulic station cooling device based on pressure control. Background Art

[0002] With the development of industrial technology, the existing technology, the oil transfer arm, also known as the marine oil transfer arm or marine liquid loading and unloading arm, is a special equipment installed on the dock to load and unload fluid materials between the dock and the tank ship. The oil transfer arm consists of an inner arm, an outer arm, and a rotary joint. The rotary joint connects the inner and outer arms to perform related operations, realizing the rotation of the outer arm. The oil transfer arm realizes the loading and unloading of materials through the inner and outer arms. In order to realize the hydraulic drive of the oil transfer arm, a hydraulic system is required.

[0003] Patent CN110145511A discloses a hydraulic oil cooling device within a hydraulic station, comprising an oil storage tank, the oil storage tank including a hot oil tank, one side of the hot oil tank being fixedly connected to a cold oil tank, one side of the outer wall of the hot oil tank being fixedly connected to a first oil pipe, the first oil pipe being fixedly connected to a first oil pump, the other end of the first oil pipe being fixedly connected to an oil-water filter, and one end of the oil-water filter being fixedly connected to a second oil pipe. This hydraulic oil cooling device within the hydraulic station utilizes a first three-way diverter valve, an air cooling device, and a water condenser. The first three-way diverter valve is used to divide the hot oil into two separate cooling paths, significantly improving cooling efficiency and providing effective hydraulic oil cooling. The cooled hydraulic oil is then collected into the oil storage tank via a second three-way diverter valve, achieving hydraulic oil circulation and resolving the problem of equipment downtime caused by excessively high hydraulic oil temperatures due to prolonged overload operation.

[0004] This device still has defects when in use. First, the previous hydraulic station cooling device uses an air cooling device, and a fan is directly installed on the hydraulic station to dissipate heat. This cooling speed is relatively slow, and it is difficult to meet the needs of continued cooling. Second, the thermal conductivity of the previous hydraulic station is relatively low. The thermal conductivity of the hydraulic oil and the hydraulic pipe is proportional to the contact area. The larger the contact area between the hydraulic oil and the hydraulic pipe, the easier it is for the hydraulic pipe to rupture. The smaller the contact area between the hydraulic oil and the hydraulic pipe, the smaller the flow rate of the hydraulic oil. Summary of the Invention

[0005] The purpose of the present invention is to address the deficiencies of the prior art and provide a heat pipe isolated hydraulic station cooling device based on pressure control. When the device is in use, the gear pump discharges the hydraulic oil from the output steel pipe during operation. The hydraulic oil inside the output steel pipe transfers heat to the heat sink at a high temperature. At the same time, the air compressor compresses the air inside the air compression box. The air inside the air compression box increases in temperature during compression. The fins and the fan quickly dissipate the heat of the compressed air. When the buffer valve is opened, the compressed air expands in the buffer tank and the temperature drops to become cold air. The cold air is blown into each ball cavity through a forked exhaust pipe. The cold air swirls in the ball cavity to quickly reduce the temperature, thereby solving the problems mentioned in the background technology.

[0006] To solve the above problems, the present invention provides the following technical solutions: a heat pipe isolation type hydraulic station cooling device based on pressure control, comprising an output oil tank and a return oil tank, a partition is provided in the middle of the output oil tank and the return oil tank, and a bottom plate is provided at the bottom end of the output oil tank and the return oil tank; a motor is provided at the top of the output oil tank, a gear pump is provided on the output shaft of the motor, an input steel pipe is provided at the input end of the gear pump, the input steel pipe extends to the interior of the output oil tank, an output steel pipe is provided at the output end of the gear pump, and a forked heat dissipation mechanism and an air-cooled heat dissipation mechanism are provided on the outer wall of the output steel pipe; a temperature buffer mechanism is also provided at the tail end of the output steel pipe, a return pipe extends from the interior of the return oil tank, and the hydraulic oil output by the output steel pipe is recovered to the interior of the return oil tank from the port of the return pipe.

[0007] When in use, the gear pump discharges the hydraulic oil from the output steel pipe during operation, and recovers the hydraulic oil from the return pipe after the work is completed. The heat generated by the hydraulic oil in the output steel pipe is cooled through the bifurcated heat dissipation mechanism and the air-cooled heat dissipation mechanism.

[0008] Furthermore, the forked heat dissipation mechanism includes two expansion joints on the outer side wall of the output steel pipe, and the side walls of the output steel pipe and the expansion joint are provided with fan-shaped arrays of diversion ports, and the diversion ports on the output steel pipe and the side walls of the expansion joint correspond to each other one by one. A diversion plate is fixedly installed on the outer side walls of the two expansion joints, and a fan-shaped array of diversion channels is provided on the side walls of the diversion plate. The diversion channels on the inner sides of the front and rear diversion plates are respectively connected by forked hydraulic pipes, and a diversion valve is provided in the middle position of the forked hydraulic pipe.

[0009] During use, when the staff encounters a situation where the hydraulic oil heats up rapidly, the diverter valve begins to open, allowing the hydraulic oil inside the output steel pipe to pass through the bifurcated hydraulic pipe and then converge into the output steel pipe. In this process, the contact area between the hydraulic oil and the pipe wall will increase without the risk of bursting, thus achieving the effect of auxiliary cooling.

[0010] Furthermore, the air-cooled heat dissipation mechanism includes a heat dissipation block, which is made of copper. The heat dissipation block is divided into two halves, the left and right halves of the heat dissipation block are clamped on the outer wall of the output steel pipe, and the gap between the heat dissipation block and the output steel pipe is filled with thermal conductive silicone. An air-cooling mechanism matching the heat dissipation block is provided on one side of the heat dissipation block.

[0011] When in use, the hydraulic oil inside the output steel pipe transfers heat to the heat sink at a high temperature, the heat sink increases the contact area with the air, and the air cooling mechanism cools the heat sink.

[0012] Furthermore, the air cooling mechanism includes a linear array of spherical cavities on the side wall of the heat dissipation block, an exhaust pipe is fixedly provided on the top of the heat dissipation block, a linear array of forked exhaust pipes is provided on the side wall of the exhaust pipe, the ends of the forked exhaust pipes are respectively inserted into the interior of the spherical cavities, and the exhaust pipes are connected to the source of cold air.

[0013] When in use, the bifurcated exhaust pipe blows air into each ball cavity, and the air swirls in the ball cavity to quickly reduce the temperature.

[0014] Furthermore, the cold air source includes an air compression box on the side wall of the return oil tank, an air compressor is provided at the top of the air compression box, fins are also provided on the side wall of the air compression box, a fan is provided on the side wall of the fin, the end of the exhaust pipe extends to the interior of the air compression box, and a buffer tank and a buffer valve are provided at the end of the exhaust pipe near the air compression box.

[0015] When in use, the air compressor compresses the air inside the air compression box. The temperature of the air inside the air compression box increases during compression. The fins and the fan quickly dissipate the heat of the compressed air. When the buffer valve is opened, the compressed air expands in the buffer tank and the temperature drops to become cold air. The cold air is blown into each ball cavity through the forked exhaust pipe. The cold air swirls in the ball cavity to quickly reduce the temperature.

[0016] Furthermore, the temperature buffer mechanism includes a built-in coil, and heat buffer tubes are provided at both ends of the built-in coil. The two ports of the built-in coil are connected to the outside of the output steel pipe through two heat buffer tubes. A through-hole matching the heat buffer tube is provided on the side wall of the output steel pipe. The through-hole and the outer wall of the output steel pipe are sealed. The two heat buffer tubes are connected to a circulating water source with a constant temperature.

[0017] When in use, constant temperature circulating water is circulated through the heat buffer tube and the built-in coil, which can prevent sudden changes in the temperature of the hydraulic oil and uneven temperature and density of the hydraulic oil, which will cause too large deviations in hydraulic oil metering.

[0018] Compared with the prior art, the embodiments of the present application have the following beneficial effects:

[0019] First, when the device is in use, the gear pump discharges the hydraulic oil from the output steel pipe during operation. The hydraulic oil inside the output steel pipe transfers heat to the heat sink at a high temperature. At the same time, the air compressor compresses the air inside the air compression box. The air inside the air compression box increases in temperature during compression. The fins and the fan quickly dissipate the heat of the compressed air. When the buffer valve is opened, the compressed air expands in the buffer tank and the temperature drops to become cold air. The cold air is blown into each ball cavity through the forked exhaust pipe. The cold air swirls in the ball cavity to quickly reduce the temperature.

[0020] Secondly, when workers encounter a situation where the hydraulic oil heats up rapidly, the diverter valve begins to open, allowing the hydraulic oil inside the output steel pipe to pass through the bifurcated hydraulic pipe and then converge into the output steel pipe. In this process, the contact area between the hydraulic oil and the pipe wall increases without the risk of bursting, thus achieving an auxiliary cooling effect;

[0021] Third, constant temperature circulating water is circulated through the heat buffer tube and the built-in coil, which can prevent the hydraulic oil from changing temperature suddenly. The temperature and density of the hydraulic oil are uneven, which will cause too large deviation in the hydraulic oil metering. The constant temperature circulating water inside the heat buffer tube and the built-in coil can prevent the hydraulic oil from changing temperature suddenly. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the present invention.

[0023] Figure 2 It is a schematic diagram of a side view of the present invention.

[0024] Figure 3 Schematic diagram of the motor of the present invention.

[0025] Figure 4 For the present invention Figure 3 A partial enlarged view of .

[0026] Figure 5 Schematic diagram of the heat dissipation block of the present invention.

[0027] Figure 6 Schematic diagram of the heat dissipation block of the present invention from a second viewing angle.

[0028] Figure 7 For the present invention Figure 6 B is a partial enlarged view of .

[0029] Figure 8 Schematic diagram of the manifold of the present invention.

[0030] Figure 9 This is a schematic diagram of the diverter plate of the present invention from a second viewing angle.

[0031] Figure 10 For the present invention Figure 9 A partial enlarged view of C.

[0032] Description of reference numerals:

[0033] Output oil tank 1, return oil tank 101, bottom plate 102, partition 103, motor 2, gear pump 201, output steel pipe 202, input steel pipe 203, return pipe 204, heat buffer tube 3, built-in coil 301, air compression box 4, air compressor 401, fin 402, fan 403, exhaust pipe 404, buffer tank 405, buffer valve 406, bifurcated exhaust pipe 407, heat dissipation block 5, spherical cavity 501, diverter plate 6, expansion joint 601, bifurcated hydraulic pipe 7, diverter valve 701. DETAILED DESCRIPTION

[0034] Unless otherwise defined, all technical and scientific terms used herein have the same meanings as commonly understood by those skilled in the art to which this application belongs. The terms used in the specification of the application are only for the purpose of describing specific embodiments and are not intended to limit this application. The terms "including" and "having" and any variations thereof in the specification and claims of this application and the above-mentioned drawings are intended to cover non-exclusive inclusions. The terms "first", "second", etc. in the specification and claims of this application or the above-mentioned drawings are used to distinguish different objects, not to describe a specific order.

[0035] References herein to "embodiments" mean that a particular feature, structure, or characteristic described in connection with the embodiments may be included in at least one embodiment of the present application. The appearance of this phrase in various places in the specification does not necessarily refer to the same embodiment, nor does it constitute an independent or alternative embodiment that is mutually exclusive of other embodiments. It is understood, both explicitly and implicitly, by those skilled in the art that the embodiments described herein may be combined with other embodiments.

[0036] The present invention provides a heat pipe isolation type hydraulic station cooling device based on pressure control, such as Figure 1-10As shown, it includes an output oil tank 1 and a return oil tank 101, a partition 103 is provided in the middle of the output oil tank 1 and the return oil tank 101, and a bottom plate 102 is provided at the bottom end of the output oil tank 1 and the return oil tank 101; a motor 2 is provided at the top of the output oil tank 1, a gear pump 201 is provided on the output shaft of the motor 2, an input end of the gear pump 201 is provided with an input steel pipe 203, and the input steel pipe 203 extends to the interior of the output oil tank 1, an output end of the gear pump 201 is provided with an output steel pipe 202, and a bifurcated heat dissipation mechanism and an air-cooled heat dissipation mechanism are provided on the outer wall of the output steel pipe 202; a temperature buffer mechanism is also provided at the tail end of the output steel pipe 202, and a return pipe 204 extends from the interior of the return oil tank 101, and the hydraulic oil output by the output steel pipe 202 is recovered to the interior of the return oil tank 101 from the port of the return pipe 204.

[0037] In this embodiment, the gear pump 201 discharges the hydraulic oil from the output steel pipe 202 during operation, and recovers the hydraulic oil from the return pipe 204 after the operation is completed. The heat generated by the hydraulic oil in the output steel pipe 202 is cooled through the bifurcated heat dissipation mechanism and the air-cooled heat dissipation mechanism.

[0038] In a further embodiment of the present invention, Figure 1 、 3 As shown in Figures 8, 9 and 10, the bifurcated heat dissipation mechanism includes two expansion joints 601 on the outer wall of the output steel pipe 202, and the side walls of the output steel pipe 202 and the expansion joint 601 are provided with fan-shaped array of diversion ports, and the diversion ports on the side walls of the output steel pipe 202 and the expansion joint 601 correspond to each other one by one, and the outer walls of the two expansion joints 601 are fixedly provided with a diversion plate 6, and the side walls of the diversion plate 6 are provided with a fan-shaped array of diversion channels, and the diversion channels on the inner sides of the front and rear diversion plates 6 are respectively connected by bifurcated hydraulic pipes 7, and a diversion valve 701 is provided in the middle position of the bifurcated hydraulic pipe 7.

[0039] In this embodiment, when the staff encounters a situation where the hydraulic oil heats up rapidly, the diverter valve 701 starts to open, allowing the hydraulic oil inside the output steel pipe 202 to pass through the bifurcated hydraulic pipe 7 and then converge into the output steel pipe 202. In this process, the contact area between the hydraulic oil and the pipe wall will increase without the risk of bursting, thereby achieving the effect of auxiliary cooling.

[0040] In a further embodiment of the present invention, Figure 1 、 7As shown, the air-cooled heat dissipation mechanism includes a heat dissipation block 5, which is made of copper. The heat dissipation block 5 is divided into two halves, the left and right halves of the heat dissipation block 5 are clamped on the outer wall of the output steel pipe 202, and the gap between the heat dissipation block 5 and the output steel pipe 202 is filled with thermal conductive silicone. An air-cooling mechanism matching the heat dissipation block 5 is provided on one side of the heat dissipation block 5.

[0041] In this embodiment, the hydraulic oil in the output steel pipe 202 transfers heat to the heat sink 5 at a high temperature, and the heat sink 5 increases its contact area with the air. The air cooling mechanism cools the heat sink 5 by air.

[0042] In a further embodiment of the present invention, Figure 4-7 As shown, the air cooling mechanism includes a linear array of spherical cavities 501 on the side wall of the heat dissipation block 5, and an exhaust pipe 404 is fixedly provided on the top of the heat dissipation block 5. A linear array of forked exhaust pipes 407 are provided on the side wall of the exhaust pipe 404, and the ends of the forked exhaust pipes 407 are respectively inserted into the interior of the spherical cavity 501, and the exhaust pipe 404 is connected to the source of cold air.

[0043] In this embodiment, the bifurcated exhaust pipe 407 blows air into each spherical cavity 501 , and the air swirls in the spherical cavity 501 to quickly reduce the temperature.

[0044] In a further embodiment of the present invention, Figure 4-7 As shown, the cold air source includes an air compression box 4 on the side wall of the return oil tank 101, an air compressor 401 is provided at the top of the air compression box 4, fins 402 are also provided on the side wall of the air compression box 4, a fan 403 is provided on the side wall of the fin 402, the end of the exhaust pipe 404 extends to the interior of the air compression box 4, and a buffer tank 405 and a buffer valve 406 are provided near the end of the exhaust pipe 404 near the air compression box 4.

[0045] In this embodiment, the air compressor 401 compresses the air inside the air compression box 4. The temperature of the air inside the air compression box 4 increases during compression. The fins 402 and the fan 403 quickly dissipate the heat of the compressed air. When the buffer valve 406 is opened, the compressed air expands in the buffer tank 405 and the temperature drops to become cold air. The cold air is blown into each ball cavity 501 through the forked exhaust pipe 407. The cold air swirls in the ball cavity 501 to quickly reduce the temperature.

[0046] In a further embodiment of the present invention, Figure 1 、 10As shown, the temperature buffer mechanism includes a built-in coil 301, with heat buffer tubes 3 provided at both ends of the built-in coil 301. The two ports of the built-in coil 301 are connected to the outside of the output steel pipe 202 through the two heat buffer tubes 3. The side wall of the output steel pipe 202 is provided with a through-hole that matches the heat buffer tube 3. The through-hole is sealed to the outer wall of the output steel pipe 202. The two heat buffer tubes 3 are connected to a circulating water source with a constant temperature.

[0047] In this embodiment, constant temperature circulating water is circulated through the heat buffer tube 3 and the built-in coil 301, which can prevent the hydraulic oil from experiencing sudden temperature changes and uneven temperature and density of the hydraulic oil, which would otherwise lead to significant deviations in hydraulic oil metering. The constant temperature circulating water inside the heat buffer tube 3 and the built-in coil 301 can prevent the hydraulic oil from experiencing sudden temperature changes.

[0048] It should be noted that for the aforementioned embodiments, for simplicity of description, they are all expressed as a series of action combinations. However, those skilled in the art should be aware that the present invention is not limited by the order of the actions described, because according to the present invention, certain steps may be performed in other orders or simultaneously. Secondly, those skilled in the art should also be aware that the embodiments described in this specification are all preferred embodiments, and the actions and modules involved are not necessarily required by the present invention.

[0049] In the several embodiments provided in this application, it should be understood that the disclosed devices can be implemented in other ways. For example, the device embodiments described above are merely illustrative, such as the division of the above-mentioned units. In actual implementation, there may be other division methods, such as multiple units or components can be combined or integrated into another system, or some features can be ignored or not executed. Another point is that the coupling or communication connection between each other shown or discussed can be through some interfaces, and the indirect coupling or communication connection between devices or units can be in the form of telecommunications or other forms.

[0050] The units described above as separate components may or may not be physically separate, and the components shown as units may or may not be physical units, that is, they may be located in one place or distributed across multiple network units. Some or all of these units may be selected according to actual needs to achieve the purpose of the solution of this embodiment.

[0051] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit the scope of protection of the invention. Obviously, the embodiments described are only some embodiments of the present invention, rather than all embodiments. Based on these embodiments, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention. Although the present invention has been described in detail with reference to the above embodiments, ordinary technicians in this field can still combine, add, delete or make other adjustments to the features in the various embodiments of the present invention according to the circumstances without conflict, without making creative work, so as to obtain different other technical solutions that do not deviate from the concept of the present invention in essence, and these technical solutions also fall within the scope of protection of the present invention.

Claims

1. A heat pipe isolated hydraulic station cooling device based on pressure control, characterized by: It comprises an output oil tank (1) and a return oil tank (101), wherein a partition plate (103) is provided in the middle of the output oil tank (1) and the return oil tank (101), and a bottom plate (102) is provided at the bottom ends of the output oil tank (1) and the return oil tank (101); A motor (2) is provided at the top of the output oil tank (1), a gear pump (201) is provided on the output shaft of the motor (2), an input steel pipe (203) is provided at the input end of the gear pump (201), the input steel pipe (203) extends into the interior of the output oil tank (1), an output steel pipe (202) is provided at the output end of the gear pump (201), and a bifurcated heat dissipation mechanism and an air-cooled heat dissipation mechanism are provided on the outer wall of the output steel pipe (202); The tail end of the output steel pipe (202) is also provided with a temperature buffer mechanism, and a return pipe (204) extends from the interior of the return oil tank (101), and the hydraulic oil output from the output steel pipe (202) is recovered from the port of the return pipe (204) to the interior of the return oil tank (101); The bifurcated heat dissipation mechanism comprises two expansion joints (601) on the outer side wall of the output steel pipe (202), the side walls of the output steel pipe (202) and the expansion joint (601) are both provided with fan-shaped array diversion ports, the diversion ports on the side walls of the output steel pipe (202) and the expansion joint (601) correspond to each other, a diversion plate (6) is fixedly mounted on the outer side walls of the two expansion joints (601), the side walls of the diversion plate (6) are provided with fan-shaped array diversion channels, the diversion channels on the inner sides of the front and rear diversion plates (6) are respectively connected by bifurcated hydraulic pipes (7), and a diversion valve (701) is provided in the middle position of the bifurcated hydraulic pipe (7); The air-cooling heat dissipation mechanism includes a heat dissipation block (5), the heat dissipation block (5) is made of copper, the heat dissipation block (5) is divided into two halves, the left and right heat dissipation blocks (5) are engaged with the outer wall of the output steel pipe (202), the gap between the heat dissipation block (5) and the output steel pipe (202) is filled with thermal conductive silica gel, and an air-cooling mechanism matching the heat dissipation block (5) is provided on one side of the heat dissipation block (5); The air cooling mechanism comprises a linear array of spherical cavities (501) on the side wall of the heat dissipation block (5), an exhaust pipe (404) is fixedly provided on the top of the heat dissipation block (5), a linear array of bifurcated exhaust pipes (407) are provided on the side wall of the exhaust pipe (404), the ends of the bifurcated exhaust pipes (407) are respectively inserted into the interior of the spherical cavities (501), and the exhaust pipes (404) are connected to a cold air source; The cold air source comprises an air compression box (4) on the side wall of the oil return tank (101), an air compressor (401) is provided at the top of the air compression box (4), fins (402) are further provided on the side wall of the air compression box (4), a fan (403) is provided on the side wall of the fins (402), an end of the exhaust pipe (404) extends into the interior of the air compression box (4), and a buffer tank (405) and a buffer valve (406) are provided at the end of the exhaust pipe (404) close to the air compression box (4).

2. The heat pipe isolation type hydraulic station cooling device based on pressure control according to claim 1 is characterized in that: The temperature buffer mechanism comprises a built-in coil (301), and heat buffer tubes (3) are provided at both ends of the built-in coil (301). The two ports of the built-in coil (301) are connected to the outside of the output steel pipe (202) through the two heat buffer tubes (3). A through-hole matching the heat buffer tube (3) is provided on the side wall of the output steel pipe (202), and the through-hole is sealed to the outer wall of the output steel pipe (202). The two heat buffer tubes (3) are connected to a circulating water source with a constant temperature.

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