An energy-saving cooling mechanism for centrifuge casting

Abstract

The present invention discloses an energy-saving cooling mechanism for centrifugal casting, which belongs to the field of centrifugal casting technology. The present invention comprises an outer shell and a support ring fixed inside the outer shell, a movable ring is installed above the support ring, and a water pipe at the lower end of the support ring is connected to an external water supply device, a reflux channel is installed at the bottom of the outer shell, and a diverter column is installed at the upper end of the movable ring, a water spray head is connected to the side of the diverter column, and a power component is used to control the water spray head to knock and vibrate the mold during centrifugal casting and to control the water spray head to rotate to increase the water spray range when cooling the mold. The energy-saving cooling mechanism for centrifugal casting controls the water spray head to knock and vibrate the mold during centrifugal casting and to control the water spray head to rotate to increase the water spray range when cooling the mold through the power component, avoiding the occurrence of a cooling blind spot due to a single water spray range, and utilizing the vibration of knocking on the mold to reduce bubbles in the mold cavity.

Description

Technical Field

[0001] The invention relates to the technical field of centrifugal casting, in particular to an energy-saving cooling mechanism for centrifugal casting. Background Art

[0002] Centrifugal pouring is a casting process that uses centrifugal force to evenly distribute molten metal or other materials on the inner wall of the mold. During the centrifugal pouring process, in order to facilitate the cooling and molding efficiency of the casting inside the mold, a corresponding cooling mechanism is usually used to effectively cool the mold.

[0003] For example, the publication number is CN120001957A, the patent name is: A cooling device for centrifuge casting, the publication date is 2025-05-16, and it includes an air-cooling structure, which is used to cover the outside of the rotating mold. The air-cooling structure is detachably installed with a water supply structure, and a pair of spray structures are detachably installed on the air-cooling structure, and the spray structure and the water supply structure are connected by a pipe. The air-cooling structure is symmetrically provided with docking units. The cooling device adopts a multi-stage cooling method combining air cooling and spraying. In the initial stage of mold cooling, the water is heated by a preheated water tank and then atomized and sprayed. The atomized water vapor is blown to the outer wall of the mold under the action of the fan, and heat is quickly absorbed during the evaporation of the water vapor. At the same time, the fan can adjust the angle, and cooperate with the tangential blowing of the rotating mold to form a vortex cooling effect, thereby accelerating heat dissipation.

[0004] Among them, the above-mentioned prior art has the following technical problems: the existing heat dissipation structure cools the casting mold by combining spraying and air cooling. However, when spraying the mold, its own spray range is fixed, and only a fixed area of ​​the mold can be sprayed for cooling. If there is a spray blind area when cooling the mold, it is easy to cause uneven cooling of various parts of the mold, thereby reducing the molding effect of the casting in the mold cavity.

[0005] Therefore, we propose an energy-saving cooling mechanism for centrifugal casting in order to solve the above problems. Summary of the Invention

[0006] The purpose of the present invention is to provide an energy-saving cooling mechanism for centrifuge casting, so as to solve the problem proposed in the above background technology that the existing heat dissipation structure on the market cools the casting mold by combining spraying and air cooling. However, when spraying the mold, its own spray range is fixed, and only a fixed area of ​​the mold can be sprayed for cooling. If there is a spray blind area when cooling the mold, it is easy to cause uneven cooling of various parts of the mold, thereby reducing the molding effect of the casting in the mold cavity.

[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: an energy-saving cooling mechanism for centrifuge casting, comprising an outer shell and a support ring fixed inside the outer shell, a movable ring is installed above the support ring, and a water pipe at the lower end of the support ring is connected to an external water supply device, a reflux channel is installed at the bottom of the outer shell, and a diverter column is installed at the upper end of the movable ring, a water spray head is connected to the side of the diverter column, a servo motor is fixed to the side of the outer shell, and a transmission gear is connected to the output end of the servo motor, and the transmission gear is meshed with the gear ring on the edge of the movable ring, a power component is installed on the side of the water spray head, and the power component is used to control the water spray head to knock and vibrate the mold during centrifugal casting and to control the water spray head to rotate to increase the water spray range when cooling the mold.

[0008] Preferably, the interiors of the movable ring and the support ring are interconnected, the movable ring can rotate on the support ring, and a plurality of diversion columns are evenly distributed on the movable ring.

[0009] By adopting the above technical solution, the movable ring and the support ring are connected to each other, so when water is injected into the support column, the water can enter the diversion column through the movable ring.

[0010] Preferably, the sprinkler head includes a positioning tube fixed on the diversion column and a movable tube installed on the positioning tube. The movable tube and the positioning tube are communicated with each other, and the movable tube can rotate and slide on the positioning tube.

[0011] By adopting the above technical solution, the movable tube rotates on the positioning tube, thereby increasing the spraying range of the water source through centrifugal force. At the same time, the movable tube slides on the positioning tube to knock the mold during centrifugal casting.

[0012] Preferably, a connecting blade is fixed to the lower end of the transmission gear, and a heat dissipation fin fixed on the return channel is provided below the connecting blade.

[0013] By adopting the above technical solution, the connecting blades can be rotated by the rotation of the transmission gear, and the rotation of the connecting blades can generate wind force acting on the heat dissipation fins, thereby preliminarily cooling the return water source after heat exchange in the return channel.

[0014] Preferably, the power component includes a linkage gear fixed on the movable tube, and an adjusting gear rack is provided on the side of the linkage gear, the plug-in rod fixed on the adjusting gear rack is connected to each other through an auxiliary spring and a moving block, and the moving blocks are connected to each other through a built-in spring and a diverter column, a guide magnetic block is fixed to the end of the adjusting gear rack, and a pressure block is installed on the adjusting gear rack, touch blocks are fixed on the front and rear sides of the adjusting gear rack, and the touch block and the linkage gear are fitted with each other, a side baffle is provided on the side of the pressure block, and the side baffle is fixed on the sleeve ring, and an electromagnet is embedded on the side baffle.

[0015] By adopting the above technical solution, the transmission gear and the movable tube can be driven to move synchronously by adjusting the movement of the gear rack using the touch block.

[0016] Preferably, the adjusting gear rack and the linkage gear are meshingly connected, and the plug-in rod on the adjusting gear rack can slide along the center direction of the outer shell on the moving block, and the moving block can move in the vertical direction of the diversion column.

[0017] By adopting the above technical solution, when the moving block moves in the vertical direction, the adjusting gear rack can be driven to move synchronously.

[0018] Preferably, the outer contour of the pressure block on the adjusting gear rack is set to an arc-shaped structure, and the pressure block corresponds to the side baffle one by one, and the upper end of the side baffle is also set to an arc shape.

[0019] By adopting the above technical solution, after adjusting the reciprocating movement of the gear rack, the touch block can be used to drive the linkage gear and the movable tube to move synchronously. The reciprocating movement of the movable tube can be used to knock on the centrifugal casting mold. At this time, the vibration generated by knocking can reduce the bubbles in the mold cavity.

[0020] Preferably, a plurality of side baffles are evenly distributed on the sleeve ring, and each side baffle is provided with an electromagnet.

[0021] By adopting the above technical solution, the electromagnet on the side baffle can generate a magnetic force on the guide magnetic block on the adjustment gear rack when power is turned on.

[0022] Preferably, the sleeve ring is connected to the movable ring via a one-way bearing, and the sleeve ring is rotatably connected to the interior of the outer shell.

[0023] By adopting the above technical solution, the one-way bearing is provided so that the sleeve ring can be driven to rotate in only one direction.

[0024] Compared with the prior art, the present invention has the following beneficial effects: the energy-saving cooling mechanism for centrifugal casting controls the water spray head to vibrate the mold during centrifugal casting and controls the water spray head to rotate during mold cooling to increase the water spray range, thereby avoiding the occurrence of a cooling blind spot due to a single water spray range. The vibration caused by knocking on the mold can reduce bubbles in the mold cavity.

[0025] 1. A connecting blade is provided. The rotation of the transmission gear can make the connecting blade rotate. The rotation of the connecting blade can generate wind force acting on the heat dissipation fins, thereby preliminarily cooling the return water source after heat exchange in the return channel;

[0026] 2. A movable tube is provided. The intermittent on-off power of the electromagnet generates a magnetic force on the guide magnetic block, which can make the adjustment rack reciprocate toward the center of the outer shell. After the adjustment rack reciprocates, the touch block can be used to drive the linkage gear and the movable tube to move synchronously. The reciprocating movement of the movable tube can be used to knock on the centrifugal casting mold. At this time, the vibration generated by the knocking can reduce bubbles in the mold cavity.

[0027] 3. A movable ring is provided, and the rotation of the movable ring can make the diverter column and the movable tube rotate synchronously, so that the movable tube can rotate with the movable ring to evenly spray water to cool the circumference of the mold. At the same time, during the rotation of the movable ring, the contact and disengagement of the pressure block on the adjusting rack and the side baffle can be adjusted to make the adjusting rack move up and down. The up and down reciprocating movement of the adjusting rack can make the linkage gear drive the movable tube to rotate, and the self-rotation of the movable tube can disperse the sprayed water source, thereby further increasing the spraying range of the water source and realizing large-scale water spraying and cooling of the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] Figure 1 This is a schematic diagram of the front three-dimensional structure of the present invention;

[0029] Figure 2 This is a schematic diagram of the structure of the adjustable gear rack and side baffles of the present invention;

[0030] Figure 3 This is a schematic diagram of the support ring and water pipe structure of the present invention;

[0031] Figure 4 This is a schematic diagram of the structure of the movable ring and diverter column of the present invention;

[0032] Figure 5 This is a schematic diagram of the transmission gear and connecting blade structure of the present invention;

[0033] Figure 6 This is a schematic diagram of the structure of the adjustable gear rack and the touch block of the present invention;

[0034] Figure 7 This is a schematic diagram of the positioning tube and transmission gear structure of the present invention;

[0035] Figure 8 This is a schematic diagram of the side baffle and electromagnet structure of the present invention;

[0036] Figure 9 For the present invention Figure 6 Enlarged structural diagram at point A in the middle.

[0037] In the figure: 1. outer shell; 2. support ring; 3. movable ring; 4. water supply pipe; 5. return channel; 6. diversion column; 7. sprinkler head; 701. positioning tube; 702. movable tube; 8. servo motor; 9. transmission gear; 10. connecting blade; 11. heat dissipation fin; 12. power component; 121. linkage gear; 122. adjustment gear rack; 123. plug-in rod; 124. auxiliary spring; 125. moving block; 126. built-in spring; 127. guide magnetic block; 128. pressure block; 129. side baffle; 1210. sleeve ring; 1211. electromagnet; 1212. touch block. DETAILED DESCRIPTION

[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0039] Example 1: Please refer to Figures 1-9, when cooling the casting mold, the existing heat dissipation structure cools the casting mold by combining spraying and air cooling. However, when spraying the mold, its own spray range is fixed, and only a fixed area of ​​the mold can be sprayed for cooling. If there is a spray blind area when cooling the mold, it is easy to cause uneven cooling of various parts of the mold, thereby reducing the molding effect of the casting in the mold cavity. In order to solve this technical problem, the following technical content is disclosed in this embodiment: an energy-saving cooling mechanism for centrifuge casting, comprising an outer shell 1 and a support ring 2 fixed inside the outer shell 1, a movable ring 3 is installed above the support ring 2, and a water pipe 4 at the lower end of the support ring 2 is connected to an external water supply device The outer shell 1 is connected with the equipment, and a reflux channel 5 is installed at the bottom of the outer shell 1, and a diverter column 6 is installed at the upper end of the movable ring 3, and a water spray head 7 is connected to the side of the diverter column 6. A servo motor 8 is fixed to the side of the outer shell 1, and the output end of the servo motor 8 is connected to a transmission gear 9, which is meshed with the gear ring on the edge of the movable ring 3. A power component 12 is installed on the side of the water spray head 7. The interiors of the movable ring 3 and the support ring 2 are interconnected, and the movable ring 3 can rotate on the support ring 2, and a plurality of diverter columns 6 are evenly distributed on the movable ring 3. A connecting blade 10 is fixed to the lower end of the transmission gear 9, and a heat dissipation fin 11 fixed to the reflux channel 5 is provided below the connecting blade 10.

[0040] When the mold is cooled during the centrifugal casting process, the outer shell 1 is located on the outside of the centrifugal casting mold, and the cooling water is transported to the water pipe 4 through the water supply equipment. After the water source enters the water pipe 4, the water source can be injected into the interior of the support ring 2. The water source in the support ring 2 can flow into the movable ring 3 and be sprayed outwardly onto the casting mold through the diverter column 6 and the water spray head 7 on the movable ring 3. During the water spray cooling process, the servo motor 8 is turned on. After the servo motor 8 is turned on, the transmission gear 9 can drive the movable ring 3 to rotate, and the rotation of the movable ring 3 can cause the diverter column 6 and the water spray head 7 on it to be rotated. The transmission gear 9 rotates synchronously, thereby increasing the water spraying range of the water spray head 7, so that the casting mold can be evenly cooled. The cooled water source flows into the bottom of the outer shell 1 and flows back to the water tank through the return channel 5, so that it is cooled by the refrigeration equipment in the water tank and then recycled. After the transmission gear 9 rotates, it can drive the connecting blades 10 to rotate synchronously. After the connecting blades 10 rotate, wind force can be generated. After the wind force acts on the heat dissipation fins 11 on the return channel 5, it can partially cool the hot water source flowing in the return channel 5, thereby relatively reducing the energy consumption of some refrigeration equipment.

[0041] 126 is connected to the shunt column 6 by a guide magnetic block 127, and a pressure block 128 is installed on the shunt column 6. , and the touch block 1212 and the linkage gear 121 are fitted together, a side baffle 129 is provided on the side of the pressure block 128, and the side baffle 129 is fixed on the sleeve ring 1210, an electromagnet 1211 is embedded on the side baffle 129, the sleeve ring 1210 is connected to the movable ring 3 through a one-way bearing, the sleeve ring 1210 is rotatably connected to the inside of the outer shell 1, the adjustment gear rack 122 and the linkage gear 121 are meshed, and the plug rod 1 on the adjustment gear rack 122 is connected to the inner surface of the outer shell 1. 23 can slide on the moving block 125 along the center direction of the outer shell 1, and the moving block 125 can move in the vertical direction of the diverter column 6. The outer contour of the pressure block 128 on the adjustment gear rack 122 is set to an arc structure, and the pressure block 128 corresponds to the side baffle 129 one by one, and the upper end of the side baffle 129 is also set to an arc shape. There are multiple side baffles 129 evenly distributed on the sleeve ring 1210, and each side baffle 129 is provided with an electromagnet 1211.

[0042] When the mold rotates during centrifugal casting, the servo motor 8 is turned on. After the servo motor 8 is turned on, the transmission gear 9 is rotated. After the transmission gear 9 rotates, the movable ring 3 can rotate toward the locking direction of the one-way bearing. After the movable ring 3 rotates, it can drive the sleeve ring 1210 to rotate synchronously. At this time, the movable ring 3 and the sleeve ring 1210 rotate synchronously. During the rotation of the movable ring 3, the electromagnet 1211 on the side baffle 129 is intermittently opened and closed. When the electromagnet 1211 is energized, it can generate a repulsive magnetic force on the guide magnetic block 127 on the adjustment rack 122. At this time, the adjustment rack 122 moves toward the direction of the mold, and the touch block 1212 on the adjustment rack 122 is The linkage gears 121 fit together, and when the adjusting gear rack 122 moves, the touch block 1212 can be used to drive the linkage gear 121 and the movable tube 702 to move toward the mold. When the electromagnet 1211 is powered off, the adjusting gear rack 122 is reset and rebounded under the action of the auxiliary spring 124. After the adjusting gear rack 122 is reset, the movable tube 702 and the linkage gear 121 can be reset synchronously. The reciprocating movement of the movable tube 702 can be used to knock on the centrifugal casting mold. The vibration generated by the knocking can reduce the bubbles in the mold cavity. At the same time, after centrifugal casting, when the mold needs to be cooled, the servo motor 8 is used to control the transmission gear 9 to rotate, and the rotation of the transmission gear 9 is used to make it The movable ring 3 rotates in the movable direction of the one-way bearing. At this time, the movable ring 3 does not drive the sleeve ring 1210 to rotate synchronously after the rotation. After the movable ring 3 rotates, the pressure block 128 on the adjustment gear rack 122 contacts the arc surface of the side baffle 129 on the sleeve ring 1210. The side baffle 129 can be used to squeeze the pressure block 128. At this time, the pressure block 128 drives the adjustment gear rack 122 to move upward. After the adjustment gear rack 122 moves, the moving block 125 can move on the diverter column 6. When the pressure block 128 disengages from the side baffle 129 as the movable ring 3 rotates, the adjustment gear rack 122 and the moving block 125 reset and rebound under the action of the built-in spring 126, thereby The up and down reciprocating movement of the adjusting gear rack 122 is realized. The up and down reciprocating movement of the adjusting gear rack 122 can make the meshing linkage gear 121 drive the movable tube 702 to rotate. The rotation of the movable tube 702 can disperse the water source sprayed by the movable tube 702, thereby further improving the spraying range of the water source and avoiding the cooling blind spot of the mold. It should be noted that the initial position of the pressure block 128 on the adjusting gear rack 122 is located at the highest point of the side baffle 129, and the built-in spring 126 is in a stretched state. When the movable tube 702 moves toward the center of the outer shell 1 to knock on the mold, the pressure block 128 on the adjusting gear rack 122 will not be separated from the side baffle 129.

[0043] The contents not described in detail in this specification belong to the prior art known to those skilled in the art.

[0044] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. An energy-saving cooling mechanism for centrifuge casting, comprising an outer shell (1) and a support ring (2) fixed inside the outer shell (1), a movable ring (3) being installed above the support ring (2), and a water pipe (4) at the lower end of the support ring (2) being connected to an external water supply device, a reflux channel (5) being installed at the bottom of the outer shell (1), and a diverter column (6) being installed at the upper end of the movable ring (3), and a water spray head (7) being connected to the side of the diverter column (6), characterized in that: A servo motor (8) is fixed to the side of the outer shell (1), and the output end of the servo motor (8) is connected to a transmission gear (9), and the transmission gear (9) is meshed with the gear ring on the edge of the movable ring (3). A power component (12) is installed on the side of the water spray head (7), and the power component (12) is used to control the water spray head (7) to knock and vibrate the mold during centrifugal casting and to control the water spray head (7) to rotate and increase the water spray range when cooling the mold; The water spray head (7) comprises a positioning tube (701) fixed on the diversion column (6) and a movable tube (702) installed on the positioning tube (701); the movable tube (702) and the positioning tube (701) are in communication with each other, and the movable tube (702) can rotate and slide on the positioning tube (701); The power component (12) includes a linkage gear (121) fixed on the movable tube (702), and an adjusting gear rack (122) is provided on the side of the linkage gear (121), a plug-in rod (123) fixed on the adjusting gear rack (122) is connected to a moving block (125) via an auxiliary spring (124), and the moving block (125) is connected to a diverter column (6) via a built-in spring (126), and a guide is fixed to the end of the adjusting gear rack (122). A magnetic conductive block (127) is provided, and a pressure block (128) is installed on the adjusting gear rack (122); touch blocks (1212) are fixed on both the front and rear sides of the adjusting gear rack (122); the touch blocks (1212) and the linkage gear (121) are fitted with each other; a side baffle (129) is provided on the side of the pressure block (128); the side baffle (129) is fixed on the sleeve ring (1210); and an electromagnet (1211) is embedded on the side baffle (129); The outer contour of the pressure block (128) on the adjusting gear rack (122) is set to an arc-shaped structure, and the pressure block (128) corresponds to the side baffle (129) one by one, and the upper end of the side baffle (129) is also set to an arc shape.

2. The energy-saving cooling mechanism for centrifuge casting according to claim 1, characterized in that: The interiors of the movable ring (3) and the support ring (2) are interconnected, the movable ring (3) is rotatable on the support ring (2), and a plurality of diversion columns (6) are evenly distributed on the movable ring (3).

3. The energy-saving cooling mechanism for centrifuge casting according to claim 1, characterized in that: A connecting blade (10) is fixed to the lower end of the transmission gear (9), and a heat dissipation fin (11) fixed to the reflux channel (5) is provided below the connecting blade (10).

4. The energy-saving cooling mechanism for centrifuge casting according to claim 1, characterized in that: The adjusting gear rack (122) and the linkage gear (121) are meshedly connected, and the plug-in rod (123) on the adjusting gear rack (122) can slide on the moving block (125) along the central direction of the outer shell (1), and the moving block (125) can move in the vertical direction of the diversion column (6).

5. The energy-saving cooling mechanism for centrifuge casting according to claim 1, characterized in that: A plurality of side baffles (129) are evenly distributed on the sleeve ring (1210), and each side baffle (129) is provided with an electromagnet (1211).

6. The energy-saving cooling mechanism for centrifuge casting according to claim 1, characterized in that: The sleeve ring (1210) is connected to the movable ring (3) via a one-way bearing, and the sleeve ring (1210) is rotatably connected to the interior of the outer shell (1).

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