Intelligent high-efficiency treatment device and method for sludge dewatering

By using intelligent control modules and dynamic parameter adjustment, the problems of low efficiency and easy clogging of filter cloth in traditional sludge dewatering equipment have been solved, realizing an efficient, energy-saving and stable sludge dewatering process and optimizing water resource utilization.

CN120553958BActive Publication Date: 2025-11-28DALIAN HONGYU SHENGXIANG ENVIRONMENTAL TECH CO LTD
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Patent Information

Application Number
CN202510664335.1
Authority / Receiving Office
CN · China
Patent Type
Patents(China)
Current Assignee / Owner
Filing Date
2025-05-22
Publication Date
2025-11-28
Estimated Expiration
2045-05-22

AI Technical Summary

Technical Problem

Traditional sludge dewatering equipment suffers from low dewatering efficiency, easy clogging of filter cloth, and insufficient utilization of water resources. Furthermore, it is difficult to dynamically adapt to changes in sludge properties or filter cloth condition.

Method used

The system employs an intelligent control module to monitor the water level in the separation chamber in real time, dynamically adjust parameters such as pressure roller pressure and filter belt speed, and optimizes water resource utilization by combining multi-stage water storage chambers and electric valves for graded drainage, preventing filter cloth clogging. Furthermore, it enhances equipment stability through circulating spraying and drying sections.

Benefits of technology

It significantly improves sludge dewatering efficiency, reduces filter cloth clogging, lowers operating costs, and enables the recycling of water resources and the efficient and stable operation of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The present application relates to the technical field of filtering equipment, and more particularly to an intelligent high-efficiency treatment device and method for sludge dewatering, which comprises a shell, a feeding port, a belt filter press part, a separated water treatment part, a separated sludge storage part, a cleaning part, a monitoring module and a control module. The belt filter press part uses three groups of press rollers to perform multi-stage pressure filtration on the sludge, the separated water treatment part collects filtrate through multi-stage water storage cavities, and the cleaning part uses separated water to spray and clean the filter cloth. The monitoring module detects the water level of each water storage cavity in real time, the control module dynamically adjusts the dewatering parameters based on the first dewatering characteristic value and the second dewatering characteristic value, and automatically diagnoses the cause and optimizes the operating state when the dewatering effect is not up to standard. Through intelligent monitoring and adaptive regulation and control, the present application effectively improves the dewatering efficiency and reduces filter cloth blockage, has the advantages of high efficiency, energy saving, stable operation and the like, and is suitable for various sludge dewatering treatment scenes.
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Description

TECHNICAL FIELD

[0001] The present application relates to the technical field of filtering equipment, in particular to an intelligent high-efficiency treatment equipment and method for sludge dewatering. BACKGROUND

[0002] With the acceleration of urbanization and the increasingly stringent environmental protection standards, the sludge treatment problem of sewage treatment plants is increasingly prominent. Sludge dewatering is a key link in sludge treatment, which directly affects the subsequent disposal efficiency and cost. The traditional dewatering equipment has the problems of low dewatering efficiency and easy clogging of filter cloth, while the belt filter press technology has the advantages of continuous operation, but there is still room for improvement in intelligent regulation and control, water resource recycling and dewatering effect stability.

[0003] The existing belt filter press equipment usually relies on fixed parameters for operation, which is difficult to dynamically adapt to changes in sludge properties or filter cloth state, resulting in uneven dewatering, high solid content in filtrate or incomplete filter cloth cleaning. In addition, the grading collection of separated water and the recycling efficiency are insufficient, and additional water source is often needed in the cleaning link, which increases the operation cost. SUMMARY

[0004] Therefore, the present application provides an intelligent high-efficiency treatment equipment and method for sludge dewatering to overcome the problems of low dewatering efficiency and easy clogging of filter cloth in the prior art.

[0005] In a first aspect, the present application provides an intelligent high-efficiency treatment equipment for sludge dewatering, comprising:

[0006] a housing;

[0007] a feed inlet arranged at the top end face of the housing for feeding the sludge after pretreatment, the pretreatment including filtering of impurities of a preset particle size;

[0008] a belt filter press part arranged below the feed inlet, comprising a circulating filter cloth belt, a driving wheel for driving the circulating filter cloth belt to travel, a plurality of driven wheels for supporting the circulating filter cloth belt, a tensioning wheel for adjusting the tensioning degree of the circulating filter cloth belt, and three groups of press roller groups arranged at the output side of the circulating filter cloth belt below the feed inlet, wherein each press roller group comprises an upper press roller and a lower press roller;

[0009] a separated water treatment part comprising a first-stage water storage module arranged below the press roller groups, a first-stage water storage unit comprising adjacent first, second and third sub-water storage cavities, and a second-stage water storage unit arranged at the output end of the three sub-water storage cavities, wherein an electric valve is arranged between each of the three sub-water storage cavities and the second-stage water storage unit;

[0010] A separated sludge storage unit is arranged at the output end of the roller group, comprising a scraper for scraping the sludge on the circulating filter cloth belt, and a sludge storage tank for storing the dewatered sludge;

[0011] A cleaning unit is arranged for spraying cleaning of the circulating filter cloth belt, comprising a water pump for pumping the separated water, the input end of the water pump being connected to the secondary water storage unit, the output end of the water pump being provided with a cleaning nozzle arranged above the output end of the circulating filter cloth belt along the scraper, and a cleaning water storage tank arranged at the side of the circulating filter cloth belt away from the cleaning nozzle;

[0012] A monitoring module is arranged for detecting the water level in each of the first, second and third sub-water storage cavities.

[0013] A control module is connected to the monitoring module, the belt filter pressing unit, the separated water treatment unit and the cleaning unit, for determining whether the dewatering process of the sludge meets the preset standard according to the first dewatering characteristic value, and continuing the dewatering process according to the current parameters, or determining whether the dewatering process of the sludge meets the preset standard according to the second dewatering characteristic value, and determining the reason for not meeting the preset standard according to the water level rising rate in the first sub-water storage cavity when the dewatering process of the sludge does not meet the preset standard according to the first dewatering characteristic value.

[0014] Further, the two edges of the working surface of the circulating filter cloth belt are provided with elastic constraint strips.

[0015] Further, an drying unit is arranged at one side of the circulating filter cloth belt between the cleaning unit and the separated water treatment unit, comprising a fan and a heating assembly arranged at the output end of the fan, the air outlet direction of the fan being perpendicular to the circulating filter cloth belt.

[0016] Further, the control module opens each of the electric valves to complete the water discharge in the first, second and third sub-water storage cavities when the water level in the first sub-water storage cavity reaches the limit water level.

[0017] Further, the control module preliminarily determines whether the dewatering process of the sludge meets the preset standard according to the first dewatering characteristic value, wherein,

[0018] If the first dewatering characteristic value is less than the first preset dewatering threshold value, the control module preliminarily determines that the dewatering process of the sludge meets the preset standard, and continues the dewatering process according to the current parameters.

[0019] If the first dewatering characteristic value is greater than or equal to a first preset dewatering threshold value and less than a second preset dewatering threshold value, the control module preliminarily determines that the sludge dewatering treatment meets the preset standard, and additionally determines whether the sludge dewatering treatment meets the preset standard according to a second dewatering characteristic value;

[0020] If the first dewatering characteristic value is greater than or equal to the second preset dewatering threshold value, the control module preliminarily determines that the sludge dewatering treatment does not meet the preset standard, and determines the reason why the sludge dewatering treatment does not meet the preset standard according to a water level rising rate in the first sub-water storage cavity;

[0021] The first dewatering characteristic value is a ratio of a water level rising rate in the third sub-water storage cavity to a water level rising rate in the first sub-water storage cavity;

[0022] The second dewatering characteristic value is a ratio of the water level rising rate in the third sub-water storage cavity to a water level rising rate in the second sub-water storage cavity.

[0023] Further, the control module additionally determines whether the sludge dewatering treatment meets the preset standard according to the second dewatering characteristic value, wherein,

[0024] If the second dewatering characteristic value is less than a third preset dewatering threshold value, the control module additionally determines that the sludge dewatering treatment does not meet the preset standard, and increases a rotation speed of the driving wheel to a corresponding value according to a difference between the third preset dewatering threshold value and the second dewatering characteristic value;

[0025] If the second dewatering characteristic value is greater than or equal to the third preset dewatering threshold value, the control module additionally determines that the sludge dewatering treatment meets the preset standard, and continues to dewater the sludge according to the current parameters.

[0026] Further, the rotation speed increasing range of the driving wheel is positively correlated with a rotation speed adjustment difference value, and the rotation speed adjustment difference value is a difference between the third preset dewatering threshold value and the second dewatering characteristic value.

[0027] Further, the control module determines the reason why the sludge dewatering treatment does not meet the preset standard according to the water level rising rate in the first sub-water storage cavity,

[0028] If the water level rising rate in the first sub-water storage cavity is less than a preset rate threshold value, the control module determines that the reason why the sludge dewatering treatment does not meet the preset standard is that cleaning of the circulating filter cloth belt is substandard, and increases a power of the water pump to a corresponding value according to a difference between the preset rate threshold value and the water level rising rate in the first sub-water storage cavity;

[0029] If the water level rising rate in the first sub-water storage cavity is greater than or equal to the preset rate threshold, the control module determines that the reason for the sludge dewatering not meeting the preset standard is that the roll pressing interval of the first group of pressure rollers is substandard, and the roll pressing interval of the first group of pressure rollers is reduced to a corresponding value according to the difference between the water level rising rate in the first sub-water storage cavity and the preset rate threshold.

[0030] Further, the power increase range of the water pump is positively correlated with the power adjustment difference; the power adjustment difference is the difference between the water level rising rate in the first sub-water storage cavity and the preset rate threshold.

[0031] In a second aspect, an intelligent and efficient sludge dewatering method is provided, which includes:

[0032] In step S1, the pretreated sludge is placed on the circulating filter cloth belt through the feeding port at a preset flow rate.

[0033] In step S2, the water level values of the separated water in the first, second and third sub-water storage cavities are periodically obtained to determine the first and second dewatering characteristic values.

[0034] In step S3, when the first dewatering characteristic value preliminarily determines that the sludge dewatering process meets the preset standard, the dewatering process of the sludge is continued according to the current parameters, or the second dewatering characteristic value is used to additionally determine whether the sludge dewatering process meets the preset standard.

[0035] In step S4, when the first dewatering characteristic value preliminarily determines that the sludge dewatering process does not meet the preset standard, the reason for not meeting the preset standard is determined according to the water level rising rate in the first sub-water storage cavity.

[0036] Compared with the prior art, the present application has the following beneficial effects: the monitoring module collects water level data of each sub-water storage cavity in real time, the control module dynamically analyzes the first and second dewatering characteristic values, automatically determines whether the dewatering effect meets the preset standard, and adaptively adjusts the pressure roller pressure, filter belt speed and other parameters, so that the sludge dewatering process is always in the optimal working condition, and the dewatering efficiency is significantly improved.

[0037] Further, when the dewatering effect is substandard, the control module can intelligently determine the root cause according to the water level rising rate in the first sub-water storage cavity, and automatically adjust the water pump power or the pressure roller interval, reducing manual intervention and improving system stability.

[0038] Further, the elastic restraint strips are arranged at the edges of the circulating filter cloth belt to prevent sludge side leakage and filter belt deviation; the cleaning part uses the pressure filtration separated water to spray the filter belt, and the optional drying part (fan + heating assembly) is used to quickly dry the filter cloth, effectively avoiding filter hole blockage, prolonging the service life of the filter belt and reducing maintenance costs.

[0039] Further, the separated water treatment part adopts multi-stage water storage cavity + electric valve staged drainage to ensure the orderly collection of separated water; the cleaning part preferentially uses separated water recycling spray to reduce fresh water consumption, realize water resource recycling, and reduce operation energy consumption.

[0040] The present application effectively solves the problems of low efficiency, filter belt easy to block and high energy consumption of traditional sludge dewatering equipment through intelligent monitoring, dynamic regulation and control and resource optimization, and has comprehensive advantages of high efficiency, energy saving, stability and low maintenance. BRIEF DESCRIPTION OF DRAWINGS

[0041] Figure 1 It is a profile view of the intelligent and efficient treatment equipment for sludge dewatering of the embodiment of the present application;

[0042] Figure 2 It is a schematic view of the cross section of the circulating filter cloth belt of the embodiment of the present application;

[0043] Figure 3 It is a schematic view of the electric connection structure of the control module of the embodiment of the present application;

[0044] Figure 4 It is a flow chart of the intelligent and efficient treatment method for sludge dewatering of the embodiment of the present application;

[0045] Figure 5 It is a flow chart of the control module of the embodiment of the present application for preliminarily determining whether the treatment of sludge dewatering meets the preset standard;

[0046] 1, shell; 2, feed inlet; 3, belt filter part; 31, circulating filter cloth belt; 32, driving wheel; 33, driven wheel; 34, tensioning wheel; 35, compression roller set; 351, upper compression roller; 352, lower compression roller; 4, separated water treatment part; 41, first water storage module; 411, first sub-water storage cavity; 412, second sub-water storage cavity; 413, third sub-water storage cavity; 42, second water storage unit; 43, electric valve; 5, separated sludge storage part; 51, scraper; 52, sludge storage box; 6, cleaning part; 61, water pump; 62, cleaning nozzle; 63, cleaning water storage box; 311, elastic restraint strip; 7, drying part; 71, fan; 72, heating assembly. DETAILED DESCRIPTION

[0047] In order to make the purpose and advantages of the present application more clear and explicit, the present application is further described below in combination with embodiments; it should be understood that the specific embodiments described herein are only used to explain the present application, and are not used to limit the present application.

[0048] The preferred embodiments of the present application are described below with reference to the accompanying drawings. Those skilled in the art should understand that these embodiments are only used to explain the technical principles of the present application, and are not used to limit the protection scope of the present application.

[0049] Referring to Figures 1 to 5 As shown in the drawings, they are respectively the profile view of the intelligent high-efficiency treatment equipment for sludge dewatering in the embodiments of the present application; the cross-section schematic view of the circulating filter cloth belt in the embodiments of the present application; the schematic view of the electrical connection structure of the control module in the embodiments of the present application; the intelligent high-efficiency treatment method for sludge dewatering in the embodiments of the present application; and the flow chart of the control module for preliminarily determining whether the treatment of sludge dewatering meets the preset standard.

[0050] In one aspect, the intelligent high-efficiency treatment equipment for sludge dewatering in the embodiments of the present application comprises:

[0051] a shell 1;

[0052] a feeding port 2 arranged at the top end face of the shell 1, used for feeding the sludge after pretreatment, wherein the pretreatment includes the filtration of impurities with a preset particle size;

[0053] a belt filter press part 3 arranged below the feeding port 2, comprising a circulating filter cloth belt 31, a driving wheel 32 used for driving the circulating filter cloth belt 31 to move, a plurality of driven wheels 33 used for supporting the circulating filter cloth belt 31, a tensioning wheel 34 used for adjusting the tensioning degree of the circulating filter cloth belt 31, and three groups of press roller groups 35 arranged at the output side of the circulating filter cloth belt 31 below the feeding port 2, wherein each press roller group 35 comprises an upper press roller 351 and a lower press roller 352;

[0054] a separated water treatment part 4 comprising a first-stage water storage module 41 arranged below the press roller groups 35, wherein the first-stage water storage module 41 comprises a first sub-water storage cavity 411, a second sub-water storage cavity 412 and a third sub-water storage cavity 413 arranged adjacently, and a second-stage water storage unit 42 arranged at the output end of the three sub-water storage cavities, wherein an electric valve 43 is arranged between each of the three sub-water storage cavities and the second-stage water storage unit 42;

[0055] a separated sludge storage part 5 arranged at the output end of the press roller groups 35, comprising a scraper 51 used for scraping the sludge on the circulating filter cloth belt 31, and a sludge storage tank 52 used for storing the sludge after dewatering;

[0056] a cleaning part 6 used for completing the spray cleaning of the circulating filter cloth belt 31, comprising a water pump 61 used for pumping the separated water, wherein the input end of the water pump 61 is connected with the second-stage water storage unit 42, the output end of the water pump 61 is provided with a cleaning nozzle 62, the cleaning nozzle 62 is arranged above the circulating filter cloth belt 31 along the output end of the scraper 51, and a cleaning water storage tank 63 is arranged on the side of the circulating filter cloth belt 31 away from the cleaning nozzle 62;

[0057] a monitoring module comprising water level sensors respectively arranged in the first sub-water storage cavity 411, the second sub-water storage cavity 412 and the third sub-water storage cavity 413 to detect the water storage amount of each sub-water storage cavity;

[0058] a control module connected with the monitoring module, the belt filter press part 3, the separated water treatment part 4 and the cleaning part 6, to continue to perform dewatering treatment on the sludge according to the current parameters when the preliminary determination of the sludge dewatering treatment according to the first dewatering characteristic value meets the preset standard, or to determine whether the sludge dewatering treatment meets the preset standard according to the second dewatering characteristic value, and to determine the reason for not meeting the preset standard according to the water level rising rate in the first sub-water storage cavity 411 when the preliminary determination of the sludge dewatering treatment according to the first dewatering characteristic value does not meet the preset standard.

[0059] Specifically, in the pretreatment of the sludge, impurities exceeding a preset particle size of 1 mm are filtered to filter out glass debris, metal debris and organic debris in the sludge.

[0060] Specifically, the filtering mesh number of the circulating filter cloth belt 31 is 200 meshes, and the material of the circulating filter cloth belt 31 is polypropylene or polyester, which is not specifically limited.

[0061] Specifically, the driving wheel 32 is driven by a motor, the upper compression roller 351 in the three groups of compression roller groups 35 is driven by a motor, and the interval between the upper compression roller 351 and the lower compression roller 352 can be adjusted by a tensioning device, which is not specifically limited, and is not shown in the figure, and the motor is also not shown.

[0062] Specifically, the control module is, for example, a CPU or a PLC loaded with a program, which is not specifically limited, as long as it can output corresponding parameters according to the input results.

[0063] It should be noted that the data in this embodiment are results obtained through preliminary experiments before the detection by the method of the present application, and each preset value can be adjusted according to the specific use, as long as the method of the present application can clearly define different specific conditions in the single determination process by obtaining the numerical value.

[0064] Specifically, the two edges of the working surface of the circulating filter cloth belt 31 are provided with elastic constraint strips 311, and the elastic constraint strips 311, the circulating filter cloth belt 31, the tensioning wheel 34 and the upper compression roller 351 jointly construct a plurality of sludge filtering containers.

[0065] Specifically, it further comprises a drying part 7 arranged on one side of the circulating filter cloth belt 31 between the cleaning part 6 and the separated water treatment part 4, which comprises a fan 71 and a heating assembly arranged at the output end of the fan 71, and the air outlet direction of the fan 71 is perpendicular to the circulating filter cloth belt 31.

[0066] Specifically, the control module opens each of the electric valves 43 to complete the water discharge in the first sub-water storage cavity 411, the second sub-water storage cavity 412 and the third sub-water storage cavity 413 in response to the water level in the first sub-water storage cavity 411 reaching a limit water level, which can be set according to the use condition. In the embodiment, the limit water level is set as 80% of the internal height of the first sub-water storage cavity 411.

[0067] Specifically, the control module preliminarily determines whether the sludge dewatering treatment meets the preset standard according to the first dewatering characteristic value, wherein,

[0068] If the first dewatering characteristic value is less than a first preset dewatering threshold 32.50%, the control module preliminarily determines that the sludge dewatering treatment meets the preset standard, and continues to dewater the sludge according to the current parameters;

[0069] If the first dewatering characteristic value is greater than or equal to the first preset dewatering threshold and less than a second preset dewatering threshold 44.00%, the control module preliminarily determines that the sludge dewatering treatment meets the preset standard, and additionally determines whether the sludge dewatering treatment meets the preset standard according to the second dewatering characteristic value;

[0070] If the first dewatering characteristic value is greater than or equal to the second preset dewatering threshold, the control module preliminarily determines that the sludge dewatering treatment does not meet the preset standard, and determines the reason for not meeting the preset standard according to the water level rising rate in the first sub-water storage cavity 411;

[0071] The first dewatering characteristic value is the ratio of the water level rising rate in the third sub-water storage cavity 413 to the water level rising rate in the first sub-water storage cavity 411;

[0072] The second dewatering characteristic value is the ratio of the water level rising rate in the third sub-water storage cavity 413 to the water level rising rate in the second sub-water storage cavity 412.

[0073] Specifically, the control module additionally determines whether the sludge dewatering treatment meets the preset standard according to the second dewatering characteristic value, wherein,

[0074] If the second dewatering characteristic value is less than a third preset dewatering threshold 57.00%, the control module additionally determines that the sludge dewatering treatment does not meet the preset standard, and increases the rotation speed of the driving wheel 32 to a corresponding value according to the difference between the third preset dewatering threshold and the second dewatering characteristic value;

[0075] If the second dewatering characteristic value is greater than or equal to the third preset dewatering threshold, the control module additionally determines that the sludge dewatering treatment meets the preset standard, and continues to dewater the sludge according to the current parameters.

[0076] Specifically, the speed increasing range of the driving wheel 32 is positively correlated with the speed adjustment difference value; the speed adjustment difference value is the difference between the third preset dewatering threshold and the second dewatering characteristic value, and it can be understood that the positive correlation is, for example, linear positive correlation or nonlinear positive correlation, and the specific linear positive correlation slope is not limited, and can be set according to the actual production condition, as long as the speed adjustment difference value is greater, the speed increasing range of the driving wheel 32 is greater. For example, the speed increasing range of the driving wheel 32 is set as ΔV, and the speed adjustment difference value is set as ΔΦ, then ΔV = α × ΔΦ, α is a speed adjustment coefficient, and α is set as 1.03.

[0077] Specifically, the control module determines the reason for not meeting the preset standard according to the water level rising rate in the first sub-water storage cavity 411,

[0078] If the water level rising rate in the first sub-water storage cavity 411 is less than the preset rate threshold 0.8 m / h, the control module determines that the reason for not meeting the preset standard of sludge dewatering is that the cleaning of the circulating filter cloth belt 31 is substandard, and the power of the water pump 61 is increased to a corresponding value according to the difference between the preset rate threshold and the water level rising rate in the first sub-water storage cavity 411;

[0079] If the water level rising rate in the first sub-water storage cavity 411 is greater than or equal to the preset rate threshold, the control module determines that the reason for not meeting the preset standard of sludge dewatering is that the roll pressing distance of the first group of pressure rollers is substandard, and the roll pressing distance of the first group of pressure rollers is reduced to a corresponding value according to the difference between the water level rising rate in the first sub-water storage cavity 411 and the preset rate threshold.

[0080] Specifically, the power increasing range of the water pump 61 is positively correlated with the power adjustment difference value; the power adjustment difference value is the difference between the water level rising rate in the first sub-water storage cavity 411 and the preset rate threshold, and it can be understood that the positive correlation is, for example, linear positive correlation or nonlinear positive correlation, and the specific linear positive correlation slope is not limited, and can be set according to the actual production condition, as long as the power adjustment difference value is greater, the power increasing range of the water pump 61 is greater. The adjustment of the power increasing range of the water pump 61 refers to the adjustment of the speed increasing range of the driving wheel 32, which will not be described here.

[0081] On the other hand, the embodiment of the present application is a kind of intelligent high-efficiency processing method for sludge dewatering, comprising:

[0082] Step S1, the sludge after pretreatment is placed on the circulating filter cloth belt 31 through the inlet 2 at a preset flow rate;

[0083] In step S2, the water level values of the separated water in the first sub-water storage cavity 411, the second sub-water storage cavity 412 and the third sub-water storage cavity 413 are periodically acquired to determine the first dewatering characteristic value and the second dewatering characteristic value, respectively.

[0084] In step S3, when the preliminary determination based on the first dewatering characteristic value shows that the sludge dewatering treatment meets the preset standard, the sludge is continuously dewatered according to the current parameters, or the second dewatering characteristic value is used to additionally determine whether the sludge dewatering treatment meets the preset standard.

[0085] In step S4, when the preliminary determination based on the first dewatering characteristic value shows that the sludge dewatering treatment does not meet the preset standard, the reason for not meeting the preset standard is determined according to the water level rising rate in the first sub-water storage cavity 411.

[0086] Specifically, in the step S1, the preset flow rate is 0.45 m 3 / min.

[0087] So far, the technical solutions of the present application have been described in combination with the preferred embodiments shown in the drawings, but it is easy for those skilled in the art to understand that the protection scope of the present application is obviously not limited to these specific embodiments. Those skilled in the art can make equivalent changes or replacements to the related technical features without departing from the principles of the present application, and the technical solutions after the changes or replacements will fall within the protection scope of the present application.

[0088] The above description is only the preferred embodiments of the present application and is not used to limit the present application; for those skilled in the art, the present application can have various changes and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.

Claims

1. An intelligent high-efficiency treatment device for sludge dewatering, characterized in that, The application relates to a sludge dewatering device, which comprises the following parts: a shell; a feeding port arranged at the top end face of the shell and used for feeding sludge after pretreatment, wherein the pretreatment comprises filtering of impurities with a preset particle size; a belt filter part arranged below the feeding port and comprising a circulating filter cloth belt, a driving wheel used for driving the circulating filter cloth belt to move, a plurality of driven wheels used for supporting the circulating filter cloth belt, a tensioning wheel used for adjusting the tensioning degree of the circulating filter cloth belt, and three groups of equally-spaced pressure roller sets arranged at the output side of the circulating filter cloth belt below the feeding port, wherein each pressure roller set comprises an upper pressure roller and a lower pressure roller; a separated water treatment part comprising a first-stage water storage module arranged at the lower side of the pressure roller set, a first-stage water storage unit comprising adjacent first, second and third sub-water storage cavities, and a second-stage water storage unit arranged at the output end of the three sub-water storage cavities, wherein an electric valve is arranged between each of the three sub-water storage cavities and the second-stage water storage unit; a separated sludge storage part arranged at the output end of the pressure roller set and comprising a scraper used for scraping sludge on the circulating filter cloth belt and a sludge storage box used for storing sludge after dewatering; a cleaning part used for completing spray cleaning of the circulating filter cloth belt and comprising a water pump used for pumping separated water, wherein the input end of the water pump is connected with the second-stage water storage unit, the output end of the water pump is provided with a cleaning nozzle, the cleaning nozzle is arranged above the output end of the circulating filter cloth belt along the scraper, and a cleaning water storage box is arranged at the side of the circulating filter cloth belt away from the cleaning nozzle; a monitoring module comprising water level sensors arranged in the first, second and third sub-water storage cavities respectively and used for detecting the water storage capacity of each sub-water storage cavity; a control module connected with the monitoring module, the belt filter part, the separated water treatment part and the cleaning part respectively, wherein when the sludge dewatering treatment is preliminarily determined to meet a preset standard according to a first dewatering characteristic value, the sludge is continuously dewatered according to current parameters; or when the sludge dewatering treatment is additionally determined to meet the preset standard according to a second dewatering characteristic value, the sludge is continuously dewatered according to current parameters; or when the sludge dewatering treatment is preliminarily determined not to meet the preset standard according to the first dewatering characteristic value, the reason why the sludge dewatering treatment does not meet the preset standard is determined according to the water level rising rate in the first sub-water storage cavity.

2. The intelligent high-efficiency treatment device for sludge dewatering according to claim 1, characterized in that, Elastic constraint strips are arranged at the two edges of the working surface of the circulating filter cloth belt.

3. The intelligent high-efficiency treatment device for sludge dewatering according to claim 1, characterized in that, The application further relates to a drying part arranged at one side of the circulating filter cloth belt between the cleaning part and the separated water treatment part, wherein the drying part comprises a fan and a heating assembly arranged at the output end of the fan, and the air outlet direction of the fan is perpendicular to the circulating filter cloth belt.

4. The intelligent high-efficiency treatment device for sludge dewatering according to claim 1, characterized in that, The control module opens each electric valve to complete water drainage in the first, second and third sub-water storage cavities when the water level in the first sub-water storage cavity reaches a limit water level.

5. The intelligent high-efficiency treatment equipment for sludge dewatering according to claim 1, characterized in that, The control module preliminarily determines whether the sludge dewatering treatment meets a preset standard according to a first dewatering characteristic value, wherein if the first dewatering characteristic value is smaller than a first preset dewatering threshold value, the control module preliminarily determines that the sludge dewatering treatment meets the preset standard and continuously dewatering the sludge according to current parameters. If the first dewatering characteristic value is greater than or equal to a first preset dewatering threshold value and less than a second preset dewatering threshold value, the control module preliminarily determines that the sludge dewatering treatment meets the preset standard, and additionally determines whether the sludge dewatering treatment meets the preset standard according to the second dewatering characteristic value; If the first dewatering characteristic value is greater than or equal to the second preset dewatering threshold value, the control module preliminarily determines that the sludge dewatering treatment does not meet the preset standard, and determines the reason why the sludge dewatering treatment does not meet the preset standard according to the water level rising rate in the first sub-water storage cavity; The first dewatering characteristic value is a ratio of a water level rising rate in the third sub-water storage cavity to a water level rising rate in the first sub-water storage cavity. The second dewatering characteristic value is a ratio of the water level rising rate in the third sub-water storage cavity to a water level rising rate in the second sub-water storage cavity.

6. The intelligent high-efficiency treatment device for sludge dewatering according to claim 5, characterized in that, The control module additionally determines whether the sludge dewatering treatment meets the preset standard according to the second dewatering characteristic value, wherein If the second dewatering characteristic value is less than a third preset dewatering threshold value, the control module additionally determines that the sludge dewatering treatment does not meet the preset standard, and increases the rotation speed of the driving wheel to a corresponding value according to a difference between the third preset dewatering threshold value and the second dewatering characteristic value; If the second dewatering characteristic value is greater than or equal to the third preset dewatering threshold value, the control module additionally determines that the sludge dewatering treatment meets the preset standard, and continues to dewater the sludge according to the current parameters.

7. The intelligent high-efficiency treatment device for sludge dewatering according to claim 6, characterized in that, The rotation speed increasing range of the driving wheel is positively correlated with a rotation speed adjustment difference value, and the rotation speed adjustment difference value is a difference between the third preset dewatering threshold value and the second dewatering characteristic value.

8. The intelligent high-efficiency treatment device for sludge dewatering according to claim 7, characterized in that, The control module determines the reason why the sludge dewatering treatment does not meet the preset standard according to the water level rising rate in the first sub-water storage cavity, If the water level rising rate in the first sub-water storage cavity is less than a preset rate threshold value, the control module determines that the reason why the sludge dewatering treatment does not meet the preset standard is that cleaning of the circulating filter cloth belt is substandard, and increases the power of the water pump to a corresponding value according to a difference between the preset rate threshold value and the water level rising rate in the first sub-water storage cavity; If the water level rising rate in the first sub-water storage cavity is greater than or equal to the preset rate threshold value, the control module determines that the reason why the sludge dewatering treatment does not meet the preset standard is that the roller pressing interval of the first group of pressure rollers is substandard, and decreases the roller pressing interval of the first group of pressure rollers to a corresponding value according to a difference between the water level rising rate in the first sub-water storage cavity and the preset rate threshold value. 9.The intelligent high-efficiency treatment device for sludge dewatering according to claim 8, characterized in that, The power increasing range of the water pump is positively correlated with a power adjustment difference value, and the power adjustment difference value is a difference between the water level rising rate in the first sub-water storage cavity and the preset rate threshold value.

10. An intelligent and efficient treatment method for sludge dewatering, based on the intelligent and efficient treatment device for sludge dewatering according to any one of claims 1-9, characterized in that, The method comprises the following steps: Step S1, feeding the sludge after pretreatment into the circulating filter cloth belt through the feeding port at a preset flow rate; Step S2, periodically obtaining water level values of separated water in the first sub-water storage cavity, the second sub-water storage cavity and the third sub-water storage cavity to determine the first dewatering characteristic value and the second dewatering characteristic value; Step S3, when it is preliminarily determined that the sludge dewatering treatment meets the preset standard based on the first dewatering characteristic value, continuing to dewater the sludge according to the current parameters, or additionally determining whether the sludge dewatering treatment meets the preset standard according to the second dewatering characteristic value; Step S4, when the preliminary determination based on the first dewatering characteristic value shows that the sludge dewatering treatment does not meet the preset standard, determining the cause of not meeting the preset standard according to the water level rising rate in the first sub-water storage cavity. Step S4, when the preliminary determination based on the first dewatering characteristic value shows that the sludge dewatering treatment does not meet the preset standard, determining the cause of not meeting the preset standard according to the water level rising rate in the first sub-water storage cavity.

Citation Information

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