Rotational flow filtering type steam-water separator test bench and outlet water content testing method thereof
By designing the adjustment and switching mechanism of the test bench of the swirl filter soda separator, the problem that existing equipment cannot accurately adjust the flow rate and quickly replace the filter bags is solved, and efficient, accurate test and simple maintenance are achieved under different working conditions.
Patent Information
- Application Number
- CN202510595525.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-09
- Publication Date
- 2025-08-29
AI Technical Summary
The existing soda separator test bench cannot accurately adjust the fluid flow rate and cannot quickly replace filter bags of different pore sizes and materials, resulting in inaccurate test results and inefficient efficiency.
A swirl filter soda separator test bench is designed, which includes an adjustment mechanism, a switching mechanism and a water spray adjustment unit. It can accurately adjust the amount of gas and water spray, and is convenient for replacing filter bags of different pore sizes and materials, and a swing plate is installed to prevent impurities from entering.
Accurate simulation tests under different working conditions are realized, testing efficiency and accuracy are improved, equipment maintenance is simplified, and water resources are saved.
Smart Images

Figure CN120558542A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of steam-water separator test benches, in particular to a cyclone filtering type steam-water separator test bench and an outlet moisture content testing method thereof. Background Art
[0002] Steam-water separators are widely used in industries such as petroleum, chemical, and food processing. Specific applications include condensate separation in steam systems, separation and recovery of compressed gas condensate, inlet / outlet separation at gas-liquid mixing sites, condensate separation and discharge in vacuum systems, condensate separation after cooling towers, and geothermal steam separation.
[0003] During the development of a steam-water separator and before its engineering application, its performance must be verified through testing. Currently, most steam-water separator test benches on the market are fixed-type devices that can only simulate the performance of a steam-water separator under fixed working conditions and lack the ability to adjust fluid flow. Even if some equipment can manually adjust the fluid flow, the manual adjustment accuracy is low, which can easily cause a discrepancy between the moisture content in the gas and the moisture content in the simulated test gas, resulting in inaccurate test results. Furthermore, different working conditions and different filtration accuracies require the use of filter bags of different pore sizes and materials. Existing equipment cannot quickly replace different filter bags, which limits test efficiency and is not conducive to the rapid implementation of tests. Summary of the Invention
[0004] In order to overcome the shortcomings mentioned in the above background technology, the present invention provides a cyclone filter type steam-water separator test bench and an outlet moisture content testing method thereof.
[0005] The technical implementation scheme of the present invention is: a cyclone filtration type steam-water separator test bench, comprising an air supply pipe, a water spray pipe is provided on the air supply pipe, and a regulating mechanism for regulating the air intake volume of gas and the water spray volume is provided in the air supply pipe, the end of the air supply pipe is fixedly connected to the filter bag cylinder, a first static pressure measuring point is provided on the air supply pipe close to the filter bag cylinder, a drain outlet is provided at the bottom of the filter bag cylinder, an exhaust pipe is provided at the top of the filter bag cylinder, a plurality of filter bags located in the filter bag cylinder are provided at the bottom of the exhaust pipe, a second static pressure measuring point is provided on the exhaust pipe, a silica gel dryer is provided at one end of the silica gel dryer, a fan is provided at one end of the fan, and an outlet pipe is provided at one end; the regulating mechanism comprises a gas regulating unit, and the gas regulating unit is used to regulate the air intake volume of gas; the regulating mechanism comprises a water spray regulating unit, and the water spray regulating unit is used to regulate the water spray volume.
[0006] Preferably, the gas regulating unit includes blades, and several circular array rotating shafts are provided in the gas pipe, and blades are provided on the rotating shafts. A fixed shaft is fixedly connected in the gas pipe, and one end of several rotating shafts is rotatably connected to the fixed shaft. The end of the rotating shaft located in the fixed shaft is fixedly connected to a small bevel gear, and a large bevel gear is rotatably connected to the fixed shaft through a rotating rod, and the large bevel gear is meshed with the small bevel gear.
[0007] Preferably, the water spray regulating unit includes a toothed disc, a movable groove is provided in the water spray pipe, a toothed disc is movably connected in the movable groove, a plurality of rotating grooves are provided on the toothed disc, a plurality of support rods located in the rotating groove are fixedly connected in the water spray pipe, a plurality of pull rods are rotatably connected to the top of the toothed disc, a baffle is rotatably connected to one end of the pull rod, and a plurality of baffles are assembled into a circle, a baffle ring located above the baffle is fixedly connected in the water spray pipe, a connecting ring is fixedly connected to the bottom of the baffle, and the connecting ring is rotatably connected to the side of the top of the baffle away from the pull rod through a plurality of connecting rods, a spur gear is fixedly connected to the end of the rotating rod in the fixed shaft away from the large bevel gear, the rotating rod in the fixed shaft is rotatably connected to the fixed shaft, and a nozzle is provided at the end of the water spray pipe located in the gas pipe, and the nozzle is used to evenly spray water into the gas.
[0008] Preferably, a switching mechanism for switching different filter bags is provided in the filter bag cylinder, and the switching mechanism includes a support rod, the support rod is fixedly connected to the exhaust pipe, the bottom of the support rod is fixedly connected to a motor, and the output end of the motor is fixedly connected to a rotating plate, the rotating plate is rotatably connected to the exhaust pipe, and the through hole on the rotating plate is located directly above the filter bag.
[0009] Preferably, a plurality of swing plates are rotatably connected in the outlet pipe, and the swing plates are connected to the outlet pipe via a torsion spring.
[0010] Preferably, the end of the swing plate that contacts the outlet pipe is configured to be arc-shaped.
[0011] Preferably, the swinging direction of the swing plate is towards the outlet.
[0012] Preferably, a valve is provided on the water spray pipe, an air valve is provided on the air supply pipe, a water pump is provided at one end of the water spray pipe away from the air supply pipe, a water tank is fixedly connected to the bottom of the water pump, a return pipe is provided at the drain outlet at the bottom of the filter bag cylinder, and one end of the return pipe is connected to the water tank.
[0013] Preferably, a blind flange is provided on the exhaust pipe, a temperature and humidity sensor 1 is provided on the exhaust pipe, a temperature and humidity sensor 2 and a flow meter are provided on the outlet pipe, a plate is provided at the bottom of the outlet pipe, and a bracket is provided on the filter bag cylinder.
[0014] A method for testing the outlet moisture content of a cyclone filter type steam-water separator test bench is as follows: 1) Preparation stage: Ensure the test bench is clean and all connections are correct without leakage; prepare a solution of potassium sulfate or other components with a certain mass concentration. 2) Gas introduction: Open the air valve on the gas pipe, start the water pump, open the valve on the water spray pipe, and introduce the gas containing a certain amount of water into the filter bag cylinder through the regulating mechanism; 3) Operation equipment: Start the cyclone filter type steam-water separator to separate the gas containing a certain amount of water. The separated water will be discharged from the return pipe, and the separated gas will pass through the filter bag and be discharged from the exhaust pipe; 4) Sampling: Sample the gas in the sampling hole covered by the blind flange in accordance with GB / T16157-1996 and HJ836-2017; 5) Particle detection: After sampling, transport the sampling head back to the laboratory. Clean the outer surface of the sampling head with quartz wool dipped in acetone, place it in a 105-110°C oven for 1 hour, and after drying and cooling, place it in a constant temperature and humidity device for at least 24 hours. The balanced sampling head is weighed on a balance in the constant temperature and humidity device. The weighing steps and requirements are the same as before sampling. The difference in the sampling head weight before and after sampling is the mass of the particulate matter collected. 6) Data analysis: The liquid water content at the outlet is obtained by subtracting the mass concentration of the solution from the mass of the particulate matter and then subtracting the total gas flow rate of the sample.
[0015] Compared with the prior art, the present invention has the following advantages: 1. The present invention can adjust the gas flow of the gas pipe and the water flow of the water pipe through the adjustment mechanism, thereby adjusting the water content in the input gas. It can simulate gases under different working conditions and facilitate testing of gases under different working conditions. 2. The present invention can switch filter bags of different pore sizes and materials according to different working conditions through the switching mechanism, which can adapt to different working conditions, improve the test efficiency, and facilitate the rapid development of the test; 3. The present invention can seal the outlet pipe by providing a swing plate when the equipment is not in use, thereby preventing the entry of impurities in the air, facilitating maintenance of the outlet pipe by the staff, and improving maintenance work efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 Schematic diagram of the three-dimensional structure of the water pump in the present invention; Figure 3Schematic diagram of the three-dimensional structure of the fan in the present invention; Figure 4 Schematic diagram of the three-dimensional structure of the gas regulating unit in the present invention; Figure 5 Schematic diagram of the three-dimensional structure inside the fixed shaft of the present invention; Figure 6 Schematic diagram of the three-dimensional structure of the water spray regulating unit in the present invention; Figure 7 It is a partial cross-sectional structural diagram of the water spray regulating unit in the present invention; Figure 8 Schematic diagram of the explosion structure of the water spray regulating unit in the present invention; Figure 9 This is a schematic diagram of the structure of the swing plate closed in the present invention; Figure 10 for Figure 9 Schematic diagram of the enlarged structure at A in the middle; Figure 11 This is a schematic diagram of the structure of the swing plate in the present invention being opened; Figure 12 Schematic diagram of the structure of the filter bag in the present invention; Figure 13 It is a structural schematic diagram of the rotating plate in the present invention.
[0017] Explanation of the accompanying symbols: 1. Water tank, 2. Water pump, 3. Water spray pipe, 4. Air supply pipe, 5. First static pressure measuring point, 6. Filter bag cylinder, 7. Exhaust pipe, 8. Blind flange, 9. Second static pressure measuring point, 10. Temperature and humidity sensor 1, 11. Silica gel dryer, 12. Fan, 13. Temperature and humidity sensor 2, 14. Flow meter, 15. Plate, 16. Bracket, 17. Return pipe, 18. Outlet pipe, 19. Filter bag, 20. Blade, 201. Rotating shaft; 21. Fixed shaft, 22. Small bevel gear, 23. Large bevel gear, 24. Spur gear, 25. Toothless disk, 26. Baffle, 27. Pull rod, 28. Retaining ring, 29. Nozzle, 30. Movable groove, 31. Support rod, 32. Motor, 33. Rotating plate, 34. Swinging plate, 35. Rotating groove, 36. Connecting ring. DETAILED DESCRIPTION
[0018] The present invention will be described in detail below with reference to the accompanying drawings. Example
[0019] A cyclone filter type steam-water separator test bench, such as Figure 1-13As shown, it includes an air supply pipe 4, which is fixedly connected to a water spray pipe 3. An adjusting mechanism for adjusting the air intake of the air supply pipe 4 and the water spray amount of the water spray pipe 3 is provided in the air supply pipe 4. The end of the air supply pipe 4 is fixedly connected to a filter bag cylinder 6. A first static pressure measuring point 5 is provided on the end of the air supply pipe 4 close to the filter bag cylinder 6. The first static pressure measuring point 5 is used to detect the moisture content of the gas intake. A drain port is provided at the bottom of the filter bag cylinder 6. The top of the filter bag cylinder 6 is fixedly connected to an exhaust pipe 7 by bolts. The bottom of the exhaust pipe 7 is detachably connected to a plurality of filter bags 19 located in the filter bag cylinder 6. The pore sizes and materials of 19 are different. These filter bags 19 with different pore sizes and materials can be used for different working conditions and different filtering precisions, which improves the applicability of the equipment and has a wider range of applications. The movable connection of the filter bag 19 makes it easy to remove the filter bag 19 for replacement. A switching mechanism for switching different filter bags 19 is provided in the filter bag cylinder 6. A second static pressure measuring point 9 is provided on the exhaust pipe 7. The second static pressure measuring point 9 is used to detect the outlet moisture content in the separated gas. The end of the exhaust pipe 7 is connected to the fan 12, and one end of the fan 12 is fixedly connected to the outlet Tube 18; the regulating mechanism includes a gas regulating unit, which is used to regulate the air intake of the gas pipe 4; the regulating mechanism includes a water spray regulating unit, which is used to regulate the water spray volume of the water spray pipe 3; when in use, the staff first connects the gas pipe 4 to the external gas source, and then connects the water spray pipe 3 to the external water source, and then controls the air intake of the gas pipe 4 and the water spray volume of the water spray pipe 3 through the regulating mechanism, so that the water content in the gas meets the requirements of the test. The regulating mechanism can synchronously regulate the air intake of the gas pipe 4 and the water spray volume of the water spray pipe 3, with high regulation accuracy, which solves the problem of inaccurate manual adjustment. High, which can easily cause a gap between the moisture content in the gas and the moisture content in the simulated test gas, resulting in inaccurate test results. Subsequently, the gas that meets the requirements enters the filter bag cylinder 6 for rotational separation, and the moisture in the gas will be thrown onto the inner wall of the filter bag cylinder 6, and flow downward under the action of gravity, and be discharged through the drain port of the filter bag cylinder 6. At the same time, the fan 12 is started, and the separated gas is sucked into the exhaust pipe 7 through the filter bag 19 under the suction action of the fan 12, and then discharged from the outlet pipe 18. The separation effect can be judged by comparing the detection data of the first static pressure measuring point 5 and the second static pressure measuring point 9.
[0020] The gas regulating unit includes blades 20. A plurality of circular array rotating shafts 201 are rotatably connected in the gas pipe 4 through a torsion spring. The blades 20 are fixedly connected to the rotating shaft 201. A fixed shaft 21 is fixedly connected in the gas pipe 4. One end of the plurality of rotating shafts 201 is rotatably connected to the fixed shaft 21. The end of the rotating shaft 201 located in the fixed shaft 21 is fixedly connected to a small bevel gear 22. A large bevel gear 23 is rotatably connected in the fixed shaft 21 through a rotating rod. The large bevel gear 23 is meshed with the small bevel gear 22. In order to ensure the synchronous movement of the blades 20, all the blades 20 can also be connected together through a connecting rod mechanism. When in use, the gas input from the external gas source into the gas pipe 4 will generate a certain wind force, which will push the blades 20 to rotate. The rotation of the blades 20 drives the small bevel gear 22 and the rotating shaft 201 to rotate. The small bevel gear 22 will drive the large bevel gear 23 to rotate. The rotation of the large bevel gear 23 will drive the other small bevel gears 22 to rotate synchronously, ensuring that all blades 20 are opened synchronously. When gas is no longer input into the gas pipe 4, the wind force generated by the gas on the blades 20 will disappear, and the rotating shaft 201 and the blades 20 will be reset under the elastic force of the torsion spring.
[0021] The water spray regulating unit includes a toothed disc 25, a movable groove 30 is provided in the water spray pipe 3, and the toothed disc 25 is sealed and slidably connected in the movable groove 30. The sealed toothed disc 25 can ensure that water does not flow out, and a plurality of rotating grooves 35 are provided on the toothed disc 25. A plurality of support rods located in the rotating grooves 35 are fixedly connected in the water spray pipe 3. The support rods are used to limit the rotation of the toothed disc 25. A plurality of pull rods 27 are rotatably connected to the top of the toothed disc 25. One end of the pull rod 27 is rotatably connected to a baffle 26. The baffles 26 are assembled into a circle. A baffle ring 28 located above the baffle 26 is fixedly connected in the water spray pipe 3. A connecting ring 36 is fixedly connected to the bottom of the baffle ring 28. The connecting ring 36 is rotatably connected to the side of the top of the baffle 26 away from the pull rod 27 through a plurality of connecting rods. The fixed shaft 21 The end of the rotating rod inside is fixedly connected to a spur gear 24 away from the large bevel gear 23, and the spur gear 24 is meshed with the toothed disk 25. The rotating rod in the fixed shaft 21 is rotatably connected to the fixed shaft 21, and the end of the water spray pipe 3 located in the gas pipe 4 is provided with a nozzle 29, which is used to spray water evenly into the gas; when in use, the rotation of the blade 20 will drive the large bevel gear 23 to rotate, and the rotation of the large bevel gear 23 will drive the spur gear 24 to rotate, and the spur gear 24 will drive the toothed disk 25 to rotate, and the rotation of the toothed disk 25 will drive the pull rod 27 to move, and the pull rod 27 will drive the baffle 26 to open, thereby opening the channel in the water spray pipe 3, and the water in the water spray pipe 3 will be sprayed out from the nozzle 29. The water sprayed from the nozzle 29 can disperse the water flow, thereby increasing the water content in the gas.
[0022] The switching mechanism includes a support rod 31, a support rod 31 is fixedly connected to the exhaust pipe 7, a motor 32 is fixedly connected to the bottom of the support rod 31, and an output end of the motor 32 is fixedly connected to a rotating plate 33 that fits in with the top of the filter bag 19. The rotating plate 33 is rotatably connected to the exhaust pipe 7, and the through hole on the rotating plate 33 is located directly above the filter bag 19; when in use, when different filter bags 19 need to be switched for different working conditions, the staff starts the motor 32 to work, and the output shaft of the motor 32 rotates to drive the rotating plate 33 to rotate. When the through hole on the rotating plate 33 is above the required filter bag 19, the staff turns off the motor 32. At this time, the gas in the filter bag cylinder 6 will be filtered through the corresponding filter bag 19, which is convenient for using the corresponding filter bag 19 for different working conditions, which is more targeted and has a better filtering effect.
[0023] The outlet pipe 18 is provided with a plurality of swing plates 34 which are rotatably connected thereto. The swing plates 34 are connected to the outlet pipe 18 by a torsion spring. The end of the swing plates 34 which contacts the outlet pipe 18 is set to an arc shape. The arc shape can facilitate the swinging of the swing plates 34. The swinging direction of the swing plates 34 is toward the outlet. When in use, when the fan 12 discharges the separated gas outward through the outlet pipe 18, the separated gas will generate a certain wind force on the swing plates 34, which will push the swing plates 34 to swing under the action of the wind, and thus the separated gas can be discharged from the outlet pipe 18. When the gas-water separation is not performed, the fan 12 stops working, and the swing plates 34 are reset under the action of the torsion spring, and then the outlet pipe 18 can be closed to prevent impurities in the outside air from entering the outlet pipe 18 when not in use, thereby causing inconvenience to the staff in maintaining the equipment.
[0024] A valve is provided on the water spray pipe 3, and an air valve is provided on the air supply pipe 4. A water pump 2 is provided at the end of the water spray pipe 3 away from the air supply pipe 4. The bottom of the water pump 2 is fixedly connected to the water tank 1. A return pipe 17 is provided at the drain outlet at the bottom of the filter bag cylinder 6. One end of the return pipe 17 is connected to the water tank 1. During use, when gas-water separation is required, the staff opens the air valve on the air supply pipe 4, and the gas entering the air supply pipe 4 will be discharged after being regulated by the gas regulating unit; at the same time, the water pump 2 is started to work, and the water pump 2 pumps the water in the water tank 1 into the water spray pipe 3. The valve on the water spray pipe 3 is opened, and the water in the water spray pipe 3 will be discharged from the nozzle 29 after being regulated by the water spray regulating unit; after the moisture in the gas is separated, it will flow back to the water tank 1 from the return pipe 17, thereby recycling the water and saving water resources.
[0025] A blind flange 8 is provided on the exhaust pipe 7, a temperature and humidity sensor 10 is provided on the exhaust pipe 7, one end of the exhaust pipe 7 is movably connected to a silica gel dryer 11, one end of the silica gel dryer 11 is connected to the input end of the fan 12, a temperature and humidity sensor 13 and a flow meter 14 are provided on the outlet pipe 18, a plate 15 is provided at the bottom of the outlet pipe 18, and a bracket 16 is provided on the filter bag cylinder 6; when in use, when the separated gas passes through the temperature and humidity sensor 10, the temperature and humidity sensor 10 will detect the temperature and humidity of the gas, and then determine the temperature and humidity of the separated gas. The silica gel dryer 11 is used to dry and absorb the moisture in the passing gas, further reduce the moisture content in the gas, and improve the gas-water separation effect. The temperature and humidity sensor 2 13 detects the temperature and humidity of the gas after drying by the silica gel dryer 11, and then determines the temperature and humidity of the gas at this time. By comparing the detection data of the temperature and humidity sensor 10 and the temperature and humidity sensor 2 13, the moisture absorption of the silica gel dryer 11 can be judged. When the data of the two are similar, it indicates that the silica gel dryer 11 needs to be replaced, and then the staff can replace the silica gel dryer 11.
[0026] A method for testing the outlet moisture content of a cyclone filter type steam-water separator test bench, the specific steps of the method are as follows: 1) Preparation stage: Ensure the test bench is clean and all connections are correct without leakage; prepare a solution of potassium sulfate or other components with a certain mass concentration. 2) Gas introduction: Open the air valve on the gas pipe 4, start the water pump 2, open the valve on the water spray pipe 3, and introduce the gas containing a certain amount of water into the filter bag cylinder 6 through the regulating mechanism; 3) Operation of the equipment: Start the cyclone filter type steam-water separator to separate the gas containing a certain amount of water. The separated water will be discharged from the return pipe 17, and the separated gas will pass through the filter bag 19 and be discharged from the exhaust pipe 7; 4) Sampling: Sample the gas in the sampling hole covered by the blind flange 8 in accordance with GB / T16157-1996 and HJ836-2017; 5) Particle detection: After sampling, transport the sampling head back to the laboratory. Clean the outer surface of the sampling head with quartz wool dipped in acetone, place it in a 105-110°C oven for 1 hour, and after drying and cooling, place it in a constant temperature and humidity device for at least 24 hours. The balanced sampling head is weighed on a balance in the constant temperature and humidity device. The weighing steps and requirements are the same as before sampling. The difference in the sampling head weight before and after sampling is the mass of the particulate matter collected. 6) Data analysis: The liquid water content at the outlet is obtained by subtracting the mass concentration of the solution from the mass of the particulate matter and then subtracting the total gas flow rate of the sample.
[0027] Working principle: When in use, the staff first connects the gas pipe 4 to the external gas source, and then connects the water spray pipe 3 to the external water source, and then controls the air intake of the gas pipe 4 and the water spray volume of the water spray pipe 3 through the regulating mechanism, so that the water content in the gas meets the test requirements. The regulating mechanism can synchronously adjust the air intake of the gas pipe 4 and the water spray volume of the water spray pipe 3, with high adjustment accuracy, which solves the problem of low manual adjustment accuracy, which easily causes a gap between the moisture content in the gas and the moisture content in the simulated test gas, and inaccurate test results. Then the gas that meets the requirements enters the filter bag cylinder 6 is subjected to rotational separation, and the moisture in the gas will be thrown onto the inner wall of the filter bag cylinder 6, and will flow downward under the action of gravity and be discharged through the drain port of the filter bag cylinder 6. At the same time, the fan 12 is started, and the separated gas is sucked into the exhaust pipe 7 through the filter bag 19 under the suction action of the fan 12, and then discharged from the outlet pipe 18. The separation effect can be judged by comparing the detection data of the first static pressure measuring point 5 and the second static pressure measuring point 9; the gas input from the external air source entering the gas transmission pipe 4 will generate a certain wind force, which will drive the blades 20 to rotate, and the rotation of the blades 20 will bring The rotation of the small bevel gear 22 and the rotating shaft 201 drives the small bevel gear 22 to rotate, and the rotation of the large bevel gear 23 drives the other small bevel gears 22 to rotate synchronously, ensuring that all blades 20 are opened synchronously; when gas is no longer input into the gas pipe 4, the wind force generated by the gas on the blades 20 will disappear, and the rotating shaft 201 and the blades 20 will be reset under the elastic force of the torsion spring; the rotation of the blades 20 will drive the large bevel gear 23 to rotate, and the rotation of the large bevel gear 23 drives the spur gear 24 to rotate, and the spur gear 24 drives the toothed disc 25 to rotate, and the toothed disc 25 is rotated. The rotation of the toothed disc 25 drives the pull rod 27 to move, and the pull rod 27 drives the baffle 26 to open, thereby opening the channel in the water spray pipe 3, and the water in the water spray pipe 3 will be sprayed out from the nozzle 29. The water sprayed from the nozzle 29 can disperse the water flow, thereby increasing the water content in the gas; when different filter bags 19 need to be switched for different working conditions, the staff starts the motor 32, and the output shaft of the motor 32 rotates to drive the rotating plate 33 to rotate. When the through hole on the rotating plate 33 is located below the required filter bag 19, the staff turns off the motor 32.
[0028] The above description is merely an example of the present invention and is not intended to limit the present invention. Any equivalent substitutions made within the principles of the present invention are intended to be included within the scope of protection of the present invention. Any content not elaborated in detail herein is already known to those skilled in the art.
Claims
1. A cyclone filter type steam-water separator test bench, characterized in that: The invention comprises an air delivery pipe (4), a water spray pipe (3) is provided on the air delivery pipe (4), an adjusting mechanism is provided in the air delivery pipe (4), an end of the air delivery pipe (4) is fixedly connected to a filter bag cylinder (6), a first static pressure measuring point (5) is provided on one end of the air delivery pipe (4) close to the filter bag cylinder (6), a drain port is provided at the bottom of the filter bag cylinder (6), an air extraction pipe (7) is provided at the top of the filter bag cylinder (6), a plurality of filter bags (19) located in the filter bag cylinder (6) are provided at the bottom of the air extraction pipe (7), a switching mechanism for switching different filter bags (19) is provided in the filter bag cylinder (6), a second static pressure measuring point (9) is provided on the air extraction pipe (7), a fan (12) is provided at one end of the air extraction pipe (7), and an outlet pipe (18) is provided at one end of the fan (12); The regulating mechanism comprises a gas regulating unit, and the gas regulating unit is used to regulate the gas intake volume of the gas delivery pipe (4); The regulating mechanism further comprises a water spray regulating unit, and the water spray regulating unit is used to regulate the water spraying amount of the water spray pipe (3).
2. A cyclone filter type steam-water separator test bench according to claim 1, characterized in that: The gas regulating unit comprises blades (20), a plurality of circular array rotating shafts (201) are provided in the gas delivery pipe (4), the rotating shafts (201) are provided with blades (20), a fixed shaft (21) is fixedly connected in the gas delivery pipe (4), one end of the plurality of rotating shafts (201) is rotatably connected to the fixed shaft (21), a small bevel gear (22) is fixedly connected to the end of the rotating shaft (201) located in the fixed shaft (21), a large bevel gear (23) is rotatably connected in the fixed shaft (21) via a rotating rod, and the large bevel gear (23) is meshed with the small bevel gear (22).
3. A cyclone filter type steam-water separator test bench according to claim 2, characterized in that: The water spray regulating unit includes a toothless disk (25), a movable groove (30) is provided in the water spray pipe (3), the toothless disk (25) is movably connected in the movable groove (30), a plurality of rotating grooves (35) are provided on the toothless disk (25), a plurality of support rods located in the rotating grooves (35) are fixedly connected in the water spray pipe (3), a plurality of pull rods (27) are rotatably connected to the top of the toothless disk (25), one end of the pull rod (27) is rotatably connected to a baffle (26), and a plurality of the baffles (26) are assembled into a circle. A retaining ring (28) located above the baffle (26) is fixedly connected inside the water spray pipe (3), and a connecting ring (36) is fixedly connected to the bottom of the retaining ring (28). The connecting ring (36) is rotatably connected to the side of the top of the baffle (26) away from the pull rod (27) through a plurality of connecting rods. The end of the rotating rod in the fixed shaft (21) away from the large bevel gear (23) is fixedly connected to a spur gear (24), and the spur gear (24) is meshed with the toothed disk (25). The rotating rod in the fixed shaft (21) is rotatably connected to the fixed shaft (21).
4. A cyclone filter type steam-water separator test bench according to claim 3, characterized in that: The end of the water spray pipe (3) located inside the gas transmission pipe (4) is provided with a nozzle (29), and the nozzle (29) is used to evenly spray water into the gas.
5. A cyclone filter type steam-water separator test bench according to claim 4, characterized in that: The switching mechanism comprises a support rod (31), the support rod (31) is fixedly connected inside the air extraction pipe (7), a motor (32) is fixedly connected to the bottom of the support rod (31), an output end of the motor (32) is fixedly connected to a rotating plate (33), the rotating plate (33) is rotatably connected to the air extraction pipe (7), and a through hole on the rotating plate (33) is located directly above the filter bag (19).
6. A cyclone filter type steam-water separator test bench according to claim 5, characterized in that: A plurality of swing plates (34) are rotatably connected in the outlet pipe (18), and the swing plates (34) are connected to the outlet pipe (18) via a torsion spring.
7. A cyclone filter type steam-water separator test bench according to claim 6, characterized in that: One end of the swing plate (34) in contact with the outlet pipe (18) is configured to be arc-shaped, and the swing direction of the swing plate (34) is towards the outlet.
8. The cyclone filter type steam-water separator test bench according to claim 6, characterized in that: The water spray pipe (3) is provided with a valve, the air supply pipe (4) is provided with an air valve, the water spray pipe (3) is provided with a water pump (2) at one end away from the air supply pipe (4), the bottom of the water pump (2) is fixedly connected to the water tank (1), and a return pipe (17) is provided at the drainage outlet at the bottom of the filter bag cylinder (6), and one end of the return pipe (17) is connected to the water tank (1).
9. A cyclone filter type steam-water separator test bench according to claim 8, characterized in that: The exhaust pipe (7) is provided with a blind flange (8), the exhaust pipe (7) is provided with a temperature and humidity sensor (10), one end of the exhaust pipe (7) is provided with a silica gel dryer (11), the silica gel dryer (11) is connected to the input end of the fan (12), the outlet pipe (18) is provided with a temperature and humidity sensor (13) and a flow meter (14), the bottom of the outlet pipe (18) is provided with a plate (15), and the filter bag cylinder (6) is provided with a bracket (16).
10. A method for testing the outlet moisture content of a cyclone filter type steam-water separator test bench, applicable to the cyclone filter type steam-water separator test bench according to claim 9, characterized in that: The steps of this method are as follows: 1) Preparation stage: Ensure the test bench is clean and all connections are correct without leakage; prepare a solution of potassium sulfate or other components with a certain mass concentration. 2) Gas introduction: Open the air valve on the gas pipe (4), start the water pump (2), open the valve on the water spray pipe (3), and introduce the gas containing a certain amount of water into the filter bag cylinder (6) through the regulating mechanism; 3) Operation of the equipment: Start the cyclone filter type steam-water separator to separate the gas containing a certain amount of water. The separated water will be discharged from the return pipe (17), and the separated gas will pass through the filter bag (19) and be discharged from the exhaust pipe (7); 4) Sampling: Sampling the gas in the sampling hole covered by the blind flange (8) in accordance with GB / T16157-1996 and HJ836-2017; 5) Particle detection: After sampling, transport the sampling head back to the laboratory. Clean the outer surface of the sampling head with quartz wool dipped in acetone, place it in a 105-110°C oven for 1 hour, and after drying and cooling, place it in a constant temperature and humidity device for at least 24 hours. The balanced sampling head is weighed on a balance in the constant temperature and humidity device. The weighing steps and requirements are the same as before sampling. The difference in the sampling head weight before and after sampling is the mass of the particulate matter collected. 6) Data analysis: The liquid water content at the outlet is obtained by subtracting the mass concentration of the solution from the mass of the particulate matter and then subtracting the total gas flow rate of the sample.