Endoscope auxiliary device for pipeline detection
By designing an endoscopic auxiliary device with adjustable length and support structure, the problem of insufficient endoscopic dimensional adaptability in the prior art is solved, and the endoscopic is stable and fixed and accurate detection in pipe detection is realized.
Patent Information
- Application Number
- CN202510822877.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-19
- Publication Date
- 2025-08-29
AI Technical Summary
The existing endoscopic assisted propulsion center frame cannot adapt to endoscopy of different sizes, resulting in limited detection stability and scope of application.
An endoscope auxiliary device including a mounting frame and a support structure is designed. The mounting frame length is adjustable and a fastening structure is provided at both ends. The support structure is composed of cross support rods, the support distance and angle are adjustable, and rollers are provided on the support rod to protect the pipe.
The stable fixation of endoscopes of different sizes and shapes is achieved, the stability and accuracy of detection is improved, the scope of application is expanded, and the endoscope is avoided shaking and damage in the pipe.
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Figure CN120559844A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of pipeline detection, and in particular to an endoscope-assisted device for detecting pipelines. Background Art
[0002] Pipeline systems (such as oil and gas pipelines, chemical pipelines, municipal water supply and drainage networks, HVAC piping, and shipboard pipelines) play a crucial role in modern industrial production and urban infrastructure maintenance. These pipelines operate in complex environments for long periods of time and are prone to defects (such as cracks, perforations, deformations, and blockages) due to factors such as corrosion, fatigue, mechanical damage, scaling, deposition, and external interference. Timely and accurate detection and location of these defects is crucial for ensuring production safety, preventing leaks, minimizing environmental pollution, reducing maintenance costs, and extending pipeline service life.
[0003] As a visual nondestructive testing (NDT) tool, the borescope (industrial endoscope) has become an indispensable tool for pipeline inspection due to its ability to provide intuitive, in-situ observation and inspection deep within pipelines. It typically consists of an insertion tube (with a front-end camera and lighting), an operating handle, a display unit, and an image recording system. The operator controls the forward, backward, rotational, and curving movement of the insertion tube to guide the front-end camera to the target area, capturing high-definition images or videos of the pipeline's interior wall, enabling assessment of the pipeline's internal condition.
[0004] Chinese patent application number 202121465874.6 discloses an auxiliary propulsion center frame for endoscopes. The above-mentioned auxiliary propulsion center frame includes a center tube, a front fixed block is provided on the outer wall of the left end of the center tube, and a rear fixed block is provided on the outer wall of the right end of the center tube. The outer wall of the center tube is provided with a first auxiliary support rod, a second auxiliary support rod and a third auxiliary support rod through a pin shaft, and the first auxiliary support rod, the second auxiliary support rod and the third auxiliary support rod are all provided in the interlayer between the front fixed block and the rear fixed block. A propulsion compression spring is provided at the left end of the rear fixed block, a propulsion screw block is provided on the right side of the rear fixed block, and a tightening limit block is provided on the right side of the propulsion screw block. Chinese patent application number 202310794468.1 discloses an auxiliary crawling device for an endoscope for pipelines. The auxiliary crawling device disclosed above includes a bracket assembly, a plurality of supporting foot assemblies and a first elastic member; one end of each supporting foot assembly is movably arranged at the end of the bracket assembly, and the other end of each supporting foot assembly is rollingly connected to a roller, and the corresponding supporting foot assemblies are elastically connected through the first elastic member; the first end of the probe wire connected to the endoscopic probe passes through the bracket assembly so that the endoscopic probe is suspended on the first side of the bracket assembly, and the second end of the probe wire is located on the second side of the bracket assembly, so that when the second end of the probe wire is pushed, the bracket assembly drives the endoscopic probe to move in the pipeline through the supporting foot assembly.
[0005] In the above-mentioned prior art disclosed herein, the auxiliary propulsion center frame realizes the supporting function by driving the first auxiliary support rod, the second auxiliary support rod and the third auxiliary support rod to move synchronously through the rear fixed block on the center tube. However, the structural dimensions of the existing endoscope auxiliary propulsion center frame cannot be adjusted, so it can only adapt to endoscopes of specific sizes and cannot assist endoscopes of other specified sizes. Summary of the Invention
[0006] The present invention aims to overcome the above-mentioned defects in the prior art and to provide an endoscope auxiliary device for pipeline inspection that is applicable to endoscopes of different sizes.
[0007] In order to achieve the above-mentioned purpose of the invention, the present invention adopts the following technical solution: an endoscope auxiliary device for pipeline inspection, including a mounting frame and several supporting structures connected to the mounting frame, each of the supporting structures includes two cross-arranged support rods, the length of the mounting frame is adjustable, and both ends of the mounting frame are provided with a fastening structure for fixing the endoscope; the fastening structure includes several fasteners forming a ring structure, and the fasteners are provided with a first adjustment member for the mounting frame and adjusting the position of the fastener.
[0008] As a preferred solution of the present invention, the mounting frame includes a first mounting portion, the first mounting portion includes a first fixing ring and a plurality of first connecting rods arranged on the first fixing ring, the plurality of first connecting rods are evenly distributed along the circumferential direction of the first fixing ring, and the first connecting rod is provided with a first adjustment groove arranged along its length direction.
[0009] As a preferred solution of the present invention, the mounting frame also includes a second mounting portion cooperating with the first mounting portion, the second mounting portion includes a second fixing ring and a plurality of second connecting rods arranged on the second fixing ring, and the plurality of second connecting rods correspond one-to-one to the plurality of first connecting rods.
[0010] As a preferred solution of the present invention, the second connecting rod is provided with a second adjustment groove arranged along its length direction and corresponding to the first adjustment groove.
[0011] As a preferred solution of the present invention, the mounting bracket further includes a second adjusting member passing through the first adjusting slot and the second adjusting slot, and the second adjusting member can lock the first adjusting slot and the second adjusting slot in relative positions.
[0012] As a preferred solution of the present invention, the plurality of fasteners are respectively arranged in the first fixing ring and the second fixing ring, and the first adjusting member is connected to the first fixing ring or the second fixing ring.
[0013] As a preferred solution of the present invention, the support structure is hinged on the mounting frame, and two cross-arranged support rods are movably connected to adjust the support distance of the support structure, and the two support rods are respectively hinged to opposite ends of the mounting frame.
[0014] As a preferred solution of the present invention, the support rod is provided with a slide groove arranged along the length direction thereof, and a third adjusting member is provided in the slide groove for sliding connection to connect two cross-arranged support rods.
[0015] As a preferred solution of the present invention, the third adjusting member is inserted into the sliding grooves of the two support rods and moves along the sliding grooves, and the third adjusting member can lock the two support rods in relative positions.
[0016] As a preferred solution of the present invention, a roller groove is provided at the end of the support rod, and a roller is rotatably connected in the roller groove.
[0017] Compared with the prior art, the present invention has the following beneficial effects: 1. The length of the mounting frame is adjusted to accommodate endoscopes of different lengths, and fastening structures are provided at both ends of the mounting frame. The endoscope is fixed by the fastening structure, so that the endoscope moves in the pipeline and is more secure during detection, avoiding the endoscope from shaking and affecting the detection structure. At the same time, the fastening structure includes a plurality of fasteners, which surround and fix the endoscope, and the position of the corresponding fasteners is adjusted by the first adjusting member, thereby meeting the fixation of endoscopes of different sizes and shapes; 2. Furthermore, the support structure includes two cross-connected support rods, the support rods are hinged to the mounting frame, and a slide groove is provided on the support rods. A third adjustment member is provided in the slide groove of the two cross-support rods. The third adjustment member can slide in the slide groove of the two support rods, thereby realizing the adjustment of the support distance between the two support rods, thereby being suitable for the detection of pipes of different sizes; 3. Furthermore, multiple support structures are provided on the mounting frame, and each support structure can be independently controlled, so that the support distance of the support rods in each support structure can be set separately, thereby realizing the detection of pipes of different shapes, ensuring the stability during the detection process, improving the accuracy of the detection, and at the same time increasing the scope of application of the auxiliary device. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 It is a structural schematic diagram of the present invention; Figure 2 It is a structural schematic diagram of the first mounting portion of the present invention; Figure 3 This is a schematic diagram of the structure of the second mounting portion of the present invention Figure markings: mounting frame 1, first mounting portion 101, first connecting rod 1011, first adjustment groove 1012, first fixing ring 1013, second mounting portion 102, second connecting rod 1021, second adjustment groove 1022, second fixing ring 1023, second adjusting member 103, supporting structure 2, support rod 201, slide groove 2011, third adjusting member 2012, roller groove 2013, roller 202, fastening structure 3, fastener 301, first adjusting member 302. DETAILED DESCRIPTION
[0019] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0020] like Figure 1-Figure 3As shown, an endoscope auxiliary device for pipeline inspection includes a mounting frame 1 and several support structures 2 connected to the mounting frame 1, each support structure 2 includes two cross-arranged support rods 201, the length of the mounting frame 1 is adjustable, and both ends of the mounting frame 1 are provided with a fastening structure 3 for fixing the endoscope; the fastening structure 3 includes several fasteners 301 forming a ring structure, and the fasteners 301 are provided with a first adjustment member 302 for mounting the frame 1 and adjusting the position of the fastener 301.
[0021] Furthermore, the mounting frame 1 is a cylindrical structure, and the endoscope is installed in the mounting frame 1. The length of the mounting frame 1 is adjusted to adapt to endoscopes of different sizes. At the same time, fastening structures 3 are provided at both ends of the mounting frame 1. The endoscope is fixed by the fastening structure 3 to ensure that the endoscope will not shake or detach from the mounting frame 1 when detecting or moving in the pipeline, thereby improving the stability of the endoscope during the detection process and ensuring the accuracy of the detection results.
[0022] In order to adapt to endoscopes of different specifications and shapes, the fastening structure 3 is an annular structure formed by a number of fasteners 301. Specifically, the several fasteners 301 are arranged along the circumferential direction of the mounting frame 1, and the fasteners 301 are an arc-shaped structure. In this embodiment, three fasteners 301 are arranged at one end of the mounting frame 1, and the three fasteners 301 are arranged along the circumferential direction of the mounting frame 1, so that the three fasteners 301 form an annular structure. The three fasteners 301 are arranged around the endoscope, and the position of each fastener 301 is adjusted by the first adjusting member 302 on the fastener 301, so that each fastener 301 abuts against the endoscope, thereby achieving fixation of the endoscope and adapting to endoscopes of different specifications and shapes.
[0023] In addition, the fastener 301 is made of rubber material, thereby preventing the fastener 301 from causing damage to the endoscope during the fixing process. At the same time, the fastener 301 can also be made of other elastic materials.
[0024] The mounting frame 1 includes a first mounting portion 101, which includes a first fixing ring 1013 and a plurality of first connecting rods 1011 arranged on the first fixing ring 1013. The plurality of first connecting rods 1011 are evenly distributed along the circumferential direction of the first fixing ring 1013, and the first connecting rods 1011 are provided with a first adjustment groove 1012 arranged along the length direction thereof. Furthermore, the first mounting portion 101 is located at the lower end of the mounting frame 1, and the plurality of first connecting rods 1011 are arranged along the axial direction of the first fixing ring 1013, and the plurality of first connecting rods 1011 are all arranged on one side of the first fixing ring 1013. In this embodiment, three first connecting rods 1011 are provided, and a first adjustment groove 1012 is provided on each first connecting rod 1011. The position adjustment of the first mounting portion 101 is achieved through the first adjustment groove 1012.
[0025] In addition, the mounting frame 1 further includes a second mounting portion 102 that cooperates with the first mounting portion 101, the second mounting portion 102 includes a second fixing ring 1023 and a plurality of second connecting rods 1021 provided on the second fixing ring 1023, the plurality of second connecting rods 1021 corresponding one to one with the plurality of first connecting rods 1011, further, the second mounting portion 102 is provided at the upper end of the mounting frame 1, the plurality of second connecting rods 1021 are provided along the axial direction of the second fixing ring 1023, and the plurality of second connecting rods 1021 are all provided on the first fixing ring 1023. On one side of the second fixing ring 1023, in this embodiment, three second connecting rods 1021 are provided, and the three second connecting rods 1021 correspond one-to-one to the three first connecting rods 1011, and each second connecting rod 1021 is fitted with its corresponding first connecting rod 1011. The second mounting portion 102 and the first mounting portion 101 can adjust the distance between the second mounting portion 102 and the first mounting portion 101 by adjusting the relative position of the second connecting rod 1021 and the first connecting rod 1011, thereby adjusting the length of the mounting frame 1.
[0026] Specifically, a second adjusting slot 1022 is provided on the second connecting rod 1021 along its length direction and corresponding to the first adjusting slot 1012. The second adjusting slot 1022 is connected to the corresponding first adjusting slot 1012, and the mounting frame 1 also includes a second adjusting member 103 that is inserted into the first adjusting slot 1012 and the second adjusting slot 1022. The second adjusting member 103 can lock the first adjusting slot 1012 and the second adjusting slot 1022 in relative position. The second adjusting member 103 is a bolt and a nut. The bolt is inserted into the first adjusting slot 1012 and the second adjusting slot 1022. In the section groove 1012 and the second adjustment groove 1022, the bolts are locked on the first connecting rod 1011 and the second connecting rod 1021 by nuts. When the length of the mounting frame 1 needs to be adjusted, the nuts are loosened and the first mounting part 101 and the second mounting part 102 are moved to change the relative position of the first connecting rod 1011 and the second connecting rod 1021. When the nuts are adjusted to the appropriate position, the nuts are tightened to lock the relative position of the first connecting rod 1011 and the second connecting rod 1021, thereby realizing the adjustment of the position of the mounting frame 1.
[0027] In addition, the second adjusting member 103 is provided with one. In order to improve the connection stability between the first mounting portion 101 and the second mounting portion 102, the number of the second adjusting members 103 can be increased, and at least two second adjusting members 103 are provided in the first adjusting groove 1012 and the second adjusting groove 1022, thereby improving the connection strength and connection stability between the first mounting portion 101 and the second mounting portion 102. Several fasteners 301 are respectively arranged in the first fixing ring 1013 and the second fixing ring 1023, and the first adjusting member 302 is connected to the first fixing ring 1013 or the second fixing ring 1023. Further, a fastening structure 3 is provided in the first fixing ring 1013 and the second fixing ring 1023, and the upper and lower ends of the endoscope are fixed by the fastening structure 3, thereby improving the stability of the endoscope. In this embodiment, each fastening structure 3 is provided with three fasteners 301, and the three fasteners 301 are all arc-shaped structures, and are surrounded in the first fixing ring 1013 or the second fixing ring 1023 to form an annular structure. The first adjusting member 302 is connected to the first fixing ring 1013 or the second fixing ring 1023. The section 302 is a bolt and a nut. The bolt is fixed on the outer wall of the fastener 301, and the bolt passes through the first fixing ring 1013 or the second fixing ring 1023. The nut is connected to the bolt. The fastener 301 and the nut are respectively located on the inner and outer sides of the first fixing ring 1013 or the second fixing ring 1023. The bolt is moved by rotating the nut, thereby adjusting the position of the corresponding fastener 301, realizing independent adjustment of several fasteners 301, ensuring that each fastener 301 is in contact with the outer wall of the endoscope, thereby improving the stability of the endoscope installation and meeting the installation requirements of endoscopes of different sizes, specifications and shapes.
[0028] The support structure 2 is hinged on the mounting frame 1, and the two cross-arranged support rods 201 are movably connected to adjust the support distance of the support structure 2, and the two support rods 201 are respectively hinged to the opposite ends of the mounting frame 1. Furthermore, the two cross-arranged support rods 201 are respectively hinged to the outer wall of the first fixing ring 1013 or the second fixing ring 1023, and the two support rods 201 form an X-shaped structure. By adjusting the connection points of the two support rods 201, the angle between the two support rods 201 is changed. When the angle becomes larger, the connection point moves toward the end of the support rod 201 close to the first fixing ring 1013 or the second fixing ring 1023. At this time, the support distance of the support structure 2 is reduced. When the angle becomes smaller, the connection point moves toward the end of the support rod 201 away from the first fixing ring 1013 or the second fixing ring 1023. At this time, the support distance of the support structure 2 is increased, which is suitable for the detection of pipes with various inner diameters.
[0029] Specifically, the support rod 201 is provided with a slide groove 2011 arranged along its length direction, and the slide groove 2011 is provided with a third adjusting member 2012 with a sliding connection, which is used to connect two cross-arranged support rods 201. The slide grooves 2011 of the two cross-arranged support rods 201 are cross-arranged, and the third adjusting member 2012 is connected in the two slide grooves 2011 to form a connection point for connecting the two support rods 201.
[0030] The third adjusting member 2012 is passed through the slide groove 2011 of the two support rods 201 and moves along the slide groove 2011, and the third adjusting member 2012 can lock the two support rods 201 in a relative position. Furthermore, the third adjusting member 2012 is a bolt and a nut, the bolt is passed through the two slide grooves 2011, and the nut is connected to the bolt. By rotating the nut, the bolt can be locked on the support rod 201, and then the two support rods 201 can be locked in a relative position, thereby realizing the locking of the support distance of the support structure 2.
[0031] In this example, three support structures 2 are provided, and the three support structures 2 are evenly distributed along the circumferential direction of the first fixing ring 1013 or the second fixing ring 1023, and the support distance of each support structure 2 can be adjusted independently. Therefore, the support distance of each support structure 2 can be adjusted to adapt to pipes of different shapes, thereby improving the applicability of the auxiliary device.
[0032] In addition, the support distance of the support structure 2 can also be adjusted to be larger at one end and smaller at the other end along the axial direction of the mounting frame 1. Specifically, the third adjusting member 2012 is fixed in the slide groove 2011 of a support rod 201, so that the position of the third adjusting member 2012 in the slide groove 2011 remains unchanged. Then, the support rod 201 is rotated so that the support rod 201 drives the third adjusting member 2012 to move in the slide groove 2011 of the other support rod 201, thereby reducing or increasing the angle between the other support rod 201 and the mounting frame 1. When the angle decreases, the support distance of the other support rod 201 decreases, and when the angle increases, the support distance of the other support rod 201 increases, thereby achieving a support distance of the support structure 2 at one end of the mounting frame 1 that is greater than the support distance at the other end, thereby meeting the detection of pipes with gradually decreasing inner diameters.
[0033] A roller groove 2013 is provided at the end of the support rod 201, and a roller 202 is rotatably connected to the roller groove 2013. Furthermore, the roller groove 2013 is arranged along the length direction of the support rod 201, and the roller 202 is made of rubber material. When the auxiliary device penetrates into the pipeline, the roller 202 abuts against the inner wall of the pipeline, and the roller 202 prevents the support rod 201 from causing damage to the pipeline. In addition, the roller 202 can also be made of other elastic materials.
[0034] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Therefore, the present invention is not limited to the embodiments shown herein, but is to be embodied in the widest possible manner consistent with the principles and novel features disclosed herein.
[0035] Although this document frequently uses the following terms: mounting frame 1, first mounting portion 101, first connecting rod 1011, first adjustment slot 1012, first fixing ring 1013, second mounting portion 102, second connecting rod 1021, second adjustment slot 1022, second fixing ring 1023, second adjustment member 103, support structure 2, support rod 201, slide slot 2011, third adjustment member 2012, roller slot 2013, roller 202, fastening structure 3, fastening member 301, first adjustment member 302, etc., other terms are not excluded. These terms are used only to more conveniently describe and explain the essence of the present invention; interpreting them as any additional limitation is contrary to the spirit of the present invention.
Claims
1. An endoscope auxiliary device for pipeline inspection, comprising a mounting frame (1) and a plurality of support structures (2) connected to the mounting frame (1), each of the support structures (2) comprising two cross-arranged support rods (201), characterized in that: The length of the mounting frame (1) is adjustable, and both ends of the mounting frame (1) are provided with a fastening structure (3) for fixing an endoscope; the fastening structure (3) includes a plurality of fasteners (301) forming an annular structure, and the fasteners (301) are provided with a first adjusting member (302) for mounting the frame (1) and adjusting the position of the fasteners (301).
2. The endoscope-assisted device for pipeline inspection according to claim 1, characterized in that: The mounting frame (1) comprises a first mounting portion (101), the first mounting portion (101) comprising a first fixing ring (1013) and a plurality of first connecting rods (1011) arranged on the first fixing ring (1013), the plurality of first connecting rods (1011) being evenly distributed along the circumferential direction of the first fixing ring (1013), and the first connecting rods (1011) being provided with first adjustment slots (1012) arranged along their length direction.
3. The endoscope-assisted device for pipeline inspection according to claim 2, characterized in that: The mounting frame (1) further comprises a second mounting portion (102) cooperating with the first mounting portion (101), the second mounting portion (102) comprising a second fixing ring (1023) and a plurality of second connecting rods (1021) arranged on the second fixing ring (1023), the plurality of second connecting rods (1021) corresponding one-to-one to the plurality of first connecting rods (1011).
4. The endoscope-assisted device for pipeline inspection according to claim 3, characterized in that: The second connecting rod (1021) is provided with a second adjustment groove (1022) arranged along its length direction and corresponding to the first adjustment groove (1012).
5. The endoscope-assisted device for pipeline inspection according to claim 4, characterized in that: The mounting frame (1) further comprises a second adjusting member (103) passing through the first adjusting slot (1012) and the second adjusting slot (1022); the second adjusting member (103) can lock the first adjusting slot (1012) and the second adjusting slot (1022) in relative positions.
6. The endoscope-assisted device for pipeline inspection according to claim 3, characterized in that: The plurality of fasteners (301) are respectively arranged in the first fixing ring (1013) and the second fixing ring (1023), and the first adjusting member (302) is connected to the first fixing ring (1013) or the second fixing ring (1023).
7. The endoscope-assisted device for pipeline inspection according to claim 1, characterized in that: The support structure (2) is hinged to the mounting frame (1), and two cross-arranged support rods (201) are movably connected to adjust the support distance of the support structure (2), and the two support rods (201) are respectively hinged to opposite ends of the mounting frame (1).
8. The endoscope-assisted device for pipeline inspection according to claim 1, characterized in that: The support rod (201) is provided with a sliding groove (2011) arranged along the length direction thereof, and a third adjusting member (2012) is provided in the sliding groove (2011) for connecting two cross-arranged support rods (201).
9. The endoscope-assisted device for pipeline inspection according to claim 8, characterized in that: The third adjusting member (2012) is inserted into the sliding grooves (2011) of the two support rods (201) and moves along the sliding grooves (2011), and the third adjusting member (2012) can lock the two support rods (201) in a relative position.
10. The endoscope-assisted device for pipeline inspection according to claim 1, characterized in that: The end of the support rod (201) is provided with a roller groove (2013), and a roller (202) is rotatably connected in the roller groove (2013).
Citation Information
Patent Citations
Auxiliary crawling device of endoscope for pipeline
CN116819756A
Auxiliary propelling center frame for endoscope
CN215416097U
