A solar photovoltaic mounting bracket
By designing a flip and deflection mechanism to dynamically adjust the angle of the photovoltaic panel, the problem of low power generation efficiency of the solar photovoltaic bracket is solved, and automatic cleaning and extreme weather protection are provided, thereby improving the overall performance of the system.
Patent Information
- Application Number
- CN202511061478.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-31
- Publication Date
- 2025-10-14
- Estimated Expiration
- 2045-07-31
AI Technical Summary
Existing solar photovoltaic supports cannot dynamically adjust their angles, resulting in low power generation efficiency and a lack of effective extreme weather protection and cleaning and maintenance mechanisms.
A solar photovoltaic mounting bracket is designed, which includes a flipping mechanism and a deflection mechanism. It can dynamically adjust the angle of the photovoltaic panel and is equipped with a cleaning and protection component and a power component to achieve real-time tracking of changes in the sun's angle and automatic cleaning of the photovoltaic panel, while providing protection in extreme weather.
By dynamically adjusting the angle of photovoltaic panels, the power generation efficiency is improved, automatic cleaning of photovoltaic panels and protection in extreme weather conditions are achieved, and operation and maintenance costs are reduced.
Smart Images

Figure CN120567020B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the field of photovoltaic power generation, and particularly relates to a solar photovoltaic mounting support. BACKGROUND
[0002] The application of solar energy is usually through solar panels to convert absorbed sunlight into electrical energy. The solar panels are usually arranged on the roof or ground through a support. The support currently used is usually a fixed structure, and the solar panels can only be placed at a fixed angle after being fixed on the support. However, the power generation of the solar panels has a great relationship with the angle of sunlight on the solar panels.
[0003] The sunlight angle movement law: in the same day, the sun rises from the east and sets in the west, and reaches the highest point at 12 noon. However, the sun does not rise from the true east and set in the true west every day. In different seasons, the directions of sunrise and sunset change greatly. Therefore, the above photovoltaic support cannot achieve maximum power generation in different seasons, and the extreme weather protection mechanism is weak. Hail impact, strong wind load and snow pressure coverage are the main threats to physical damage of the photovoltaic panel. Conventional protection methods such as installing a metal mesh cover will permanently block the light, and temporarily laying protective materials will lag in response and be complicated to operate. SUMMARY
[0004] The present application aims to provide a solar photovoltaic mounting support to solve the problems in the background.
[0005] To achieve the above purpose, the present application provides the following technical scheme: a solar photovoltaic mounting support, comprising a base, the cross section of the base is a polygonal structure, each side of the top end of the base is provided with a support assembly, each support assembly comprises a support column, a turnover mechanism, a deflection mechanism and a support plate, the support plate is used for mounting a photovoltaic panel, the support column is fixedly assembled on the base, the top end of the support column is provided with a support seat, the turnover mechanism is assembled on the support seat, the deflection mechanism is movably arranged on the turnover mechanism, the support plate is mounted on the turnover mechanism, the support plate adjusts its slope through the deflection mechanism and vertically turns over through the turnover mechanism; the support plate on the shady side can be controlled to turn over upward, so that the photovoltaic panel thereon can be separated from the shadow area and adjusted to face the effective light direction;
[0006] A cleaning and protection assembly and a power assembly are provided at the outer end of the base. The cleaning and protection assembly can be raised and lowered on the base. The cleaning and protection assembly includes a cleaning frame and a folding protection plate. The folding protection plate is installed on the outer side of the cleaning frame. The power assembly is connected to the cleaning frame to drive the cleaning frame to move up and down. When the cleaning frame is lifted upward under power drive, the folding protection plate is subjected to traction and gradually extends from a compressed folded state to an unfolded state. When the cleaning frame is reset downward, the folding protection plate shrinks back to the folded state.
[0007] Furthermore, the cross-section of the base is a pentagonal structure, the number of the bracket assemblies is five, and they are distributed on each side end of the base; the flipping mechanism includes a telescopic cylinder and an adjustment seat, the adjustment seat is rotatably assembled on the support, the fixed end of the telescopic cylinder is hingedly set on the pillar, and an eccentric block is provided at the end of the rotating shaft of the adjustment seat, and the piston rod of the telescopic cylinder is hingedly connected to the deflection block.
[0008] Furthermore, vertical rods are connected to the left and right sides of the rear end face of the support plate, and a horizontal frame is connected between the top ends of the vertical rods on both sides, a connecting seat is installed in the middle of the horizontal frame, and a connecting piece is provided at one end of the support close to the support plate, a rotating rod is rotatably assembled on the connecting piece, and the connecting seat is fixedly installed on the rotating rod, a first bevel gear is provided at the end of the rotating rod, a first motor is provided at the top of the adjustment seat, and a second bevel gear is provided on the output shaft of the motor for transmission connection with the first bevel gear.
[0009] Furthermore, the power assembly includes a screw and several support columns, each support column is installed at equal intervals on the top side of the base, a top plate is provided above the base, the top plate is connected to the top of the support column, the screw is rotatably connected between the top plate and the base, a second motor is installed in the base, the second motor is transmission-connected to the screw to drive the screw to rotate; several connecting seats are provided at equal intervals on the top of the cleaning frame, one of the connecting seats is threadedly connected to the screw, and the remaining connecting seats are slidably connected to the corresponding support columns, so that the cleaning frame is driven to perform lifting movements through the rotation of the screw, the shape of the cleaning frame is adapted to the shape of the base, and the inner wall of the cleaning frame is provided with cleaning bristles.
[0010] Furthermore, a mounting groove is provided at the top of the top plate, and the mounting groove is used for mounting a photovoltaic panel.
[0011] Furthermore, the folding protective plate includes several protective covers with successively increasing sizes, which are nested with each other; a movable groove is provided on the outer surface of each protective cover, and a limiting block is provided on the top of the inner surface, which is slidably set in the movable groove of the inner protective cover, and the bottom of the outermost protective cover is fixedly connected to the base.
[0012] Further, side ends of the top plate are provided with a plurality of bases corresponding to the connecting seats, each of the bases is hingedly provided with a protection rod, and a torsional spring is connected between a rotating shaft of the protection rod and the base, and the protection rod is in a vertical state at the initial time of the torsional spring; an inclined block is arranged at an end of the protection rod away from the top plate, and a corresponding push block is arranged at a top end of the connecting seat, and when the connecting seat rises, the push block abuts against the inclined block and drives the protection rod to rotate to a horizontal state.
[0013] Compared with the prior art, the present application has the following beneficial effects:
[0014] 1. The dynamic adjustment mechanism realizes comprehensive improvement of power generation efficiency, the overturning mechanism and the deflection mechanism work cooperatively to not only avoid the shadow shielding problem between photovoltaic panels, but also track the change of the solar altitude angle in real time. When the local photovoltaic panel is in a shaded area, the system can control the support plate to vertically overturn to get rid of the shadow; at noon when the sunlight is directly incident, all the photovoltaic panels can be synchronously adjusted to the horizontal state to realize the maximum light receiving area. In combination with the precise inclination adjustment system, the slope adjustment is realized through the bevel gear transmission, so that the photovoltaic panel is always at the best illumination angle, and the energy conversion rate is significantly improved.
[0015] 2. The integrated cleaning and protection system breaks through the maintenance bottleneck of the traditional equipment, the nested folding protection plate adopts a lightweight composite material, and in severe weather, the folding protection plate is quickly unfolded as a continuous inclined plane barrier through lifting movement, which can not only disperse the impact force of hail, but also guide the sliding of accumulated snow. The unique linkage cleaning mechanism completes bidirectional reciprocating cleaning in the vertical lifting process, the protection rod system forms a three-dimensional protection network, and the anti-falling protection net is automatically unfolded after the pneumatic folding protection plate, the whole system is designed through mechanical linkage, and the cleaning and maintenance, extreme weather protection and daily power generation functions are organically integrated, so that the operation and maintenance cost is greatly reduced. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic view of a solar photovoltaic mounting bracket structure of the present application;
[0017] Figure 2 It is a schematic view of a bracket assembly structure of the present application;
[0018] Figure 3 It is a schematic view of an illumination adjustment state of the present application;
[0019] Figure 4 It is a schematic view of a protection state of the present application;
[0020] Figure 5 It is a sectional view of a cleaning and protection assembly of the present application.
[0021] In the figure, base-1, bracket assembly-2, pillar-3, support-4, support plate-6, cleaning frame-7, folding protective plate-8, telescopic cylinder-9, adjustment seat-10, eccentric block-11, vertical rod-12, horizontal frame-13, connecting seat-14, connecting piece-15, rotating rod-16, first bevel gear-17, first motor-18, second bevel gear-19, screw-20, support column-21, top plate-22, connecting seat-23, cleaning brush bristles-24, mounting slot-25, protective cover-26, movable slot-27, limit block-28, base-29, protective rod-30, inclined block-31, push block-32. DETAILED DESCRIPTION
[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0023] like Figures 1 to 5 As shown, a solar photovoltaic mounting bracket includes a base 1, the cross-section of the base 1 is a pentagonal structure, and each side of the top of the base 1 is provided with a bracket assembly 2, each bracket assembly 2 includes a pillar 3, a flip mechanism, a deflection mechanism and a support plate 6, the support plate 6 is used to install the photovoltaic panel, the pillar 3 is fixedly assembled on the base 1, the top of the pillar 3 is provided with a support 4, the flip mechanism is assembled on the support 4, the deflection mechanism is movably arranged on the flip mechanism, and the support plate 6 is mounted on the flip mechanism. The support plate 6 adjusts its own slope through the deflection mechanism and is vertically flipped through the flip mechanism; the support plate 6 located on the shady side can be controlled to flip upward so that the photovoltaic panel on it can leave the shadow area and be adjusted to face the effective light direction;
[0024] A cleaning and protection component and a power component are provided at the outer end of the base 1. The cleaning and protection component can be raised and lowered on the base 1. The cleaning and protection component includes a cleaning frame 7 and a folding protective plate 8. The folding protective plate 8 is installed on the outside of the cleaning frame 7. The power component is connected to the cleaning frame 7 to drive the cleaning frame 7 to move up and down. When the cleaning frame 7 is lifted upward under power drive, the folding protective plate 8 is subjected to traction and gradually extends from a compressed folded state to an unfolded state. When the cleaning frame 7 is reset downward, the folding protective plate 8 shrinks back to the folded state.
[0025] In this embodiment, the flipping mechanism includes a telescopic cylinder 9 and an adjusting seat 10. The adjusting seat 10 is rotatably assembled on the support 4. The fixed end of the telescopic cylinder 9 is hingedly arranged on the pillar 3. The end of the rotating shaft of the adjusting seat 10 is provided with an eccentric block 11. The piston rod of the telescopic cylinder 9 is hingedly connected to the deflection block. The left and right sides of the rear end surface of the support plate 6 are connected with vertical rods 12, and the tops of the vertical rods 12 on both sides are connected with a cross frame 13. A connecting seat 14 is installed in the middle of the cross frame 13. A connecting piece 15 is provided at one end of the support 4 close to the support plate 6. A rotating rod 16 is rotatably assembled on the connecting piece 15. The connecting seat 14 is fixedly mounted on the rotating rod 16. A first bevel gear 17 is sleeved on the end of the rotating rod 16. A first motor 18 is provided on the top of the adjusting seat 10. The output shaft of the motor is sleeved with a second bevel gear 19 that is transmission-connected to the first bevel gear 17.
[0026] The working principle of the light adjustment in this embodiment is as follows:
[0027] 1. Shadow avoidance mechanism: When a photovoltaic panel is on the shaded side, the flip mechanism is activated: the telescopic cylinder 9 pushes the piston rod, acting on the eccentric block 11 at the end of the adjustment seat 10, driving the adjustment seat 10 to rotate around the support 4, and the support plate 6 is then flipped vertically (e.g. 0°~150°), so that the photovoltaic panel can leave the shadow area and turn to the effective light direction; Figure 3 As shown, when the sun is in the front side, the photovoltaic panels located on the rear side can be flipped upward to face the sun; and when the sun is directly overhead at noon, all the support plates 6 can be flipped synchronously to a horizontal state. In the horizontal state, the light-receiving area of the photovoltaic panels is maximized, thereby improving the utilization rate of direct sunlight at noon.
[0028] 2. Precise adjustment of the inclination angle: The first motor 18 at the top of the adjustment seat 10 drives the second bevel gear 19, which meshes with the first bevel gear 17 on the cross frame 13 of the support plate 6, thereby driving the rotating rod 16 to rotate through the first motor 18, so that the support plate 6 deflects around the connecting piece 15 to achieve slope adjustment, and cooperate with the flip adjustment of the flip mechanism to adapt to the change of the solar altitude angle; Figure 3 As shown, the photovoltaic panels located on the side can be synchronously adjusted through the flipping mechanism and the deflection mechanism to turn to the direction of light.
[0029] In the embodiment, the power assembly comprises a lead screw 20 and a plurality of support columns 21, each of which is installed at the top end side of the base 1 at equal intervals, a top plate 22 is arranged above the base 1, the top plate 22 is connected with the top end of the support column 21, the lead screw 20 is rotationally connected between the top plate 22 and the base 1, a second motor is assembled in the base 1, and the second motor is in transmission connection with the lead screw 20 to drive the rotation of the lead screw 20; a plurality of connecting seats 23 are arranged at equal intervals at the top end of the cleaning frame 7, one of the connecting seats 23 is in threaded connection with the lead screw 20, and the rest of the connecting seats 23 are in sliding connection with the corresponding support columns 21, so that the cleaning frame 7 is driven to move up and down by the rotation of the lead screw 20, the shape of the cleaning frame 7 is matched with the shape of the base 1, the inner wall of the cleaning frame 7 is provided with cleaning bristles 24, and the top end of the top plate 22 is provided with a mounting groove 25 for mounting the photovoltaic panel.
[0030] In the embodiment, the folding protective plate 8 comprises a plurality of protective covers 26 with sizes gradually increasing, and the protective covers 26 are nested with each other; the outer surface of each protective cover 26 is provided with a moving groove 27, and the inner surface top end is provided with a limiting block 28 which is slidingly arranged in the moving groove 27 of the inner protective cover 26, and the bottom of the outermost protective cover 26 is fixedly connected with the base 1.
[0031] In the embodiment, the side end of the top plate 22 is provided with a plurality of bases 29 corresponding to the connecting seats 23, each of the bases 29 is hingedly provided with a protective rod 30, and a torsional spring is connected between the rotating shaft of the protective rod 30 and the base 29, and the protective rod 30 is in a vertical state at the initial stage of the torsional spring; the end of the protective rod 30 away from the top plate 22 is provided with an inclined block 31, and the top end of the connecting seat 23 is provided with a corresponding push block 32, when the connecting seat 23 rises, the push block 32 abuts against the inclined block 31, and drives the protective rod 30 to rotate to a horizontal state.
[0032] The cleaning and protection working principle of the embodiment is as follows:
[0033] 1. Cleaning mechanism: when the photovoltaic panel is used for a period of time, such as three months, the cleaning frame 7 is driven to rotate by the motor in the base 1 to drive the lead screw 20 to rotate, and the connecting seat 23 is vertically lifted to drive the cleaning frame 7 to vertically lift along the support column 21; the nylon cleaning bristles on the inner wall of the frame body are flexible and scraped against the surface of the photovoltaic panel during the lifting process, the floating dust is swept away when going up, and the adhered dirt is removed when going down, so that the impurities on the photovoltaic panel are removed and cleaned, and the cleaning bristles are cleaned by manual operation regularly, such as once a year.
[0034] 2. Protection mechanism: the built-in system determines to start the protection mode by integrating meteorological sensors (such as anemometer, rain and snow sensor) or receiving external weather warning, sends a signal to the second motor to drive the lead screw 20 to rotate, drives the cleaning frame 7 to vertically rise, and the nested protective cover 26 (made of lightweight aluminum alloy / composite material) is released layer by layer under the traction of the cleaning frame 7, and the outer protective cover 26 is driven to rise by the moving groove 27 and the limiting block 28 abutting, and after unfolding, a continuous inclined plane barrier is formed, which effectively disperses the impact force of hail and guides the accumulated snow / rain to slide off; and the unfolded barrier can resist strong wind force, avoid strong wind blowing photovoltaic panels, and also resist hard objects (such as gravel, branches, etc.) hitting photovoltaic panels;
[0035] When the cleaning frame 7 vertically rises to the top point, the protective rods 30 at the side end of the top plate 22 are extruded by the push block 32 of the connecting seat 23, and are turned inward to overcome the torsional spring force, thereby synchronously unfolding the protective rods 30 around to form a falling object protection net to protect the photovoltaic panels in the top mounting groove 25, avoid heavy objects from falling from above to damage the top photovoltaic panels, and after the connecting seat 23 is lowered and reset, the protective rods 30 are turned to the vertical state again under the reset force of the torsional spring to avoid affecting the light area of the top photovoltaic panels, and the protective rods 30 can be made of light-transmitting material to avoid blocking the light.
[0036] Although the present application has been described in detail with reference to the foregoing embodiments, those skilled in the art can modify the technical solutions recorded in the foregoing embodiments, or make equivalent replacements to part of the technical features, and any modification, equivalent replacement, improvement, etc. made within the spirit and principles of the present application shall be included in the protection scope of the present application.
Claims
1. A solar photovoltaic mounting bracket, characterized by: The photovoltaic panel comprises a base, wherein the cross section of the base is a polygonal structure, and each side edge of the top of the base is provided with a bracket assembly, and each bracket assembly comprises a pillar, a flip mechanism, a deflection mechanism and a support plate, and the support plate is used to install a photovoltaic panel, the pillar is fixedly mounted on the base, a support is provided on the top of the pillar, the flip mechanism is mounted on the support, the deflection mechanism is movably arranged on the flip mechanism, and the support plate is mounted on the flip mechanism, and the support plate adjusts its own slope through the deflection mechanism and performs vertical flipping through the flip mechanism; the support plate located on the shady side can be controlled to flip upward so that the photovoltaic panel thereon can leave the shadow area and be adjusted to face the effective light direction; The outer end of the base is provided with a cleaning protection assembly and a power assembly, the cleaning protection assembly is liftably arranged on the base, the cleaning protection assembly includes a cleaning frame and a folding protection plate, the folding protection plate is installed on the outer side of the cleaning frame, the power assembly is connected to the cleaning frame, and is used to drive the cleaning frame to perform lifting movement. When the cleaning frame is lifted upward under the power drive, the folding protection plate is subjected to the traction force and gradually extends from a compressed folded state to an unfolded state. When the cleaning frame is reset downward, the folding protection plate retracts back to the folded state. The power assembly includes a screw rod and several support columns, each support column is installed at equal intervals on the top side of the base, a top plate is provided above the base, the top plate is connected to the top of the support column, the screw rod is rotatably connected between the top plate and the base, a second motor is installed in the base, the second motor is transmission-connected to the screw rod to drive the screw rod to rotate; a plurality of connecting seats are provided at equal intervals on the top of the cleaning frame, one of the connecting seats is threadedly connected to the screw rod, and the remaining connecting seats are slidably connected to the corresponding support columns, so that the screw rod is rotated to drive The cleaning frame is movable to perform lifting movements, the shape of the cleaning frame is adapted to the shape of the base, and the inner wall of the cleaning frame is provided with cleaning bristles; the side end of the top plate is provided with a number of bases corresponding to the connecting seat, each of the bases is hingedly provided with a protective rod, and a torsion spring is connected between its rotating shaft and the base, and the protective rod is in a vertical state at the initial stage of the torsion spring; the end of the protective rod away from the top plate is provided with an inclined block, and the top of the connecting seat is provided with a corresponding push block, and when the connecting seat rises, the push block abuts against the inclined block, and drives the protective rod to rotate to a horizontal state.
2. A solar photovoltaic mounting bracket according to claim 1, characterized in that: The cross-section of the base is a pentagonal structure, and the number of the bracket assemblies is five, which are distributed on each side end of the base; the flip mechanism includes a telescopic cylinder and an adjustment seat, the adjustment seat is rotatably assembled on the support, the fixed end of the telescopic cylinder is hingedly set on the pillar, and an eccentric block is provided at the end of the rotating shaft of the adjustment seat, and the piston rod of the telescopic cylinder is hingedly connected to the deflection block.
3. A solar photovoltaic mounting bracket according to claim 2, characterized in that: The left and right sides of the rear end face of the support plate are connected to vertical rods, and a horizontal frame is connected between the top ends of the vertical rods on both sides, a connecting seat is installed in the middle of the horizontal frame, and a connecting piece is provided at one end of the support close to the support plate, a rotating rod is rotatably assembled on the connecting piece, and the connecting seat is fixedly installed on the rotating rod, a first bevel gear is provided at the end of the rotating rod, a first motor is provided at the top of the adjustment seat, and a second bevel gear is provided on the output shaft of the motor for transmission connection with the first bevel gear.
4. A solar photovoltaic mounting bracket according to claim 1, characterized in that: A mounting groove is provided at the top of the top plate, and the mounting groove is used for mounting a photovoltaic panel.
5. The solar photovoltaic mounting bracket according to claim 3, characterized in that: The folding protective plate includes several protective covers with successively increasing sizes, which are nested with each other; a movable groove is provided on the outer surface of each protective cover, and a limiting block is provided at the top of the inner surface, which is slidably set in the movable groove of the inner protective cover, and the bottom of the outermost protective cover is fixedly connected to the base.
Citation Information
Patent Citations
Multifunctional photovoltaic module mounting bracket
CN118713551A
Solar photovoltaic fixing frame
CN218888462U