Large end socket spinning forming precision dynamic detection device based on intelligent sensing feedback

Abstract

The invention provides a large-scale end socket spinning forming precision dynamic detection device based on intelligent sensing feedback, and relates to the technical field of processing detection, and the large-scale end socket spinning forming precision dynamic detection device is characterized in that the large-scale end socket spinning forming precision dynamic detection device comprises a moving rail, a horizontal moving structure and a detection structure, the horizontal moving structure and the moving rail are arranged in parallel, and the outer side of the horizontal moving structure is slidably connected with a sliding seat; a lifting column is fixed to the upper end of the sliding seat and used for transverse and longitudinal movement of the whole device, one end of each detection structure is provided with a connecting rod fixedly connected with the horizontal movement structure, and each detection structure comprises a rotating seat, an adjusting rod and a probe. An adjusting rod is rotationally connected between the probe rod and the rotating seat and used for adjusting the angle of the probe rod, and the probe is located on the side, away from the rotating seat, of the probe rod and used for being tightly attached to the surface of a workpiece for measurement. The device has the advantages that the machining state of the end socket can be dynamically detected in real time through the multiple sensors, use is convenient, and meanwhile the overall detection precision is improved.

Description

Technical Field

[0001] The present invention relates to the technical field of processing detection, and in particular to a large-scale head spinning forming precision dynamic detection device based on intelligent sensor feedback. Background Art

[0002] With the development of industrialization, relevant head processing technologies, processes and equipment have been fully improved and developed to adapt to different processing requirements. However, the head structures that can be processed by such devices are relatively small and cannot be adapted to the processing of special equipment. In terms of measurement during the processing process, existing devices are unable to adapt to the accurate measurement of large-volume and large-area head structures. They often use related detection structures to measure separately on the inside and outside. This measurement method and device cannot fully perform real-time follow-up measurements during the processing process. At the same time, the corresponding detection accuracy is low and cannot meet existing usage requirements. Summary of the Invention

[0003] The purpose of the present invention is to provide a dynamic detection device for the spinning forming accuracy of large heads based on intelligent sensor feedback, which solves the technical problems in the existing technology that large-sized heads cannot be measured, the measurement accuracy is low and it is inconvenient to use, and achieves the technical effect of effectively and accurately measuring large-sized heads and facilitating use.

[0004] In order to achieve the above-mentioned object of the invention, the technical solution adopted by the present invention is:

[0005] Base comprises support, castor, and frame upper is provided with guide rail, and support and conveyer frames movable end contact site are provided with recoil spring, and castor is arranged on the pin of base bottom four, to carry mobile handler location.

[0006] As an improvement, a workbench is provided under the spinning processing beam, the workbench is located at the center axis position, the movable rail is offset to one side of the workbench, the interior of the movable rail has a screw structure, and one end of the screw structure is connected to a motor for driving the mounting sleeve to move horizontally.

[0007] As an improvement, a lifting drive structure is fixed to the upper end of the mounting sleeve, the lifting drive structure is offset to one side of the lifting column, and one side has a gear that cooperates with the rack on the inside of the lifting column for transmission connection, and a wireless signal transceiver is fixed to one side of the lifting drive structure, the wireless signal transceiver is connected to each power control structure, and can transmit the workpiece detection signal of the probe.

[0008] As an improvement, the connection between the lifting column and the horizontal moving structure is provided with a driving motor, the inner side of the sliding seat is provided with a gear structure which is transmission-connected to the driving motor, and the interior of the horizontal moving structure is provided with a screw for cooperating with the driving motor for lateral movement.

[0009] As an improvement, vertical moving structures are symmetrically provided on both sides of the horizontal moving structure, the upper end of the vertical moving structure is provided with a driving motor, the connection between the vertical moving structure and the horizontal moving structure is provided with a sliding seat, the internal transmission connection of the sliding seat is provided with a lead screw, the upper end of the lead screw is transmission-connected to the driving motor, the lower end of the vertical moving structure is provided with a mounting seat fixedly connected to the detection structure for adjusting the detection height of the detection structure.

[0010] As an improvement, one group of the detection structures is arranged parallel to the horizontal moving structure, and a telescopic rod is provided under the detection structure. One side of the telescopic rod is provided with an electric push rod, and the push rod part of the electric push rod is fixedly connected to the movable rod part of the telescopic rod for adjusting the horizontal distance. The connection between the telescopic rod and the vertical moving structure is provided with a telescopic rod rotating seat, and one side of the telescopic rod rotating seat is provided with a rotating motor for driving the rotating shaft to adjust the angle of the telescopic rod.

[0011] As an improvement, a tilting seat is provided at the lower end of the detection structure, one end of the tilting seat is provided with a rotating motor, and is connected to the detection structure through a belt drive structure for adjusting the tilting angle of the detection structure, and the lower end of the tilting seat is provided with a mounting plate fixedly connected to the movable rod part of the telescopic rod.

[0012] As an improvement, the detection structure further includes a temperature sensor, which is detachably connected to the probe rod via a fixing ring and is arranged toward the probe to detect the surface temperature of the workpiece.

[0013] The beneficial effects of the present invention are as follows: by setting structures such as movable rails and lifting columns, the detection mechanism can be moved quickly and adjusted to match large-sized workpieces; by setting vertical and horizontal movable structures, the position of the detection structure can be adjusted to match changes in the workpiece shape during processing, thereby achieving real-time and accurate detection; by setting multiple sets of angle adjustment structures, the detection structure can be conveniently tested in different position states, thereby improving the overall adaptability of the device; by setting a wireless signal transceiver, detection information can be received, and it can also be remotely operated for easy use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a front view of the operating state of the large-scale head spinning forming accuracy dynamic detection device based on intelligent sensor feedback of the present invention;

[0015] Figure 2 for Figure 1 Part A is an enlarged structural diagram;

[0016] Figure 3 The figure is a schematic diagram of the operation flow of the large-scale head spinning forming accuracy dynamic detection device based on intelligent sensor feedback of the present invention.

[0017] In the figure: 1. Spinning beam; 2. Moving rail; 3. Lifting column; 4. Wireless signal transceiver; 5. Lifting drive structure; 6. Mounting sleeve; 7. Vertical moving structure; 8. Horizontal moving structure; 9. Telescopic rod rotating seat; 10. Telescopic rod; 11. Electric push rod; 12. Mounting plate; 13. Tilt seat; 14. Detection structure; 15. Workbench; 1401. Rotating seat; 1402. Probe; 1403. Adjusting rod; 1404. Temperature sensor; 1405. Probe. DETAILED DESCRIPTION

[0018] The following will be combined with the accompanying drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments of this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0019] It should be noted that the terms "first" and "second" in this application are only used for descriptive purposes and should not be understood as indicating or suggesting relative importance or implicitly indicating the number of the indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of the features. In the description of this application, the meaning of "plurality" is at least two, such as two, three, etc., unless otherwise clearly and specifically defined. In addition, the terms "including" and "having" and any variations thereof are intended to cover non-exclusive inclusions. For example, a process, method, system, product or device that includes a series of steps or units is not limited to the listed steps or units, but may optionally include steps or units that are not listed, or may optionally include other steps or units that are inherent to these processes, methods, products or devices.

[0020] like Figure 1 and Figure 2 As shown, a large-scale head spinning precision dynamic detection device based on intelligent sensor feedback includes a moving rail 2, a horizontal moving structure 8 and a detection structure 14. One side of the moving rail 2 is fixedly connected to the spinning processing beam 1 by a bolt. The horizontal moving structure 8 is arranged in parallel with the moving rail 2. The outer side of the horizontal moving structure 8 is slidably connected to a sliding seat. The upper end of the sliding seat is fixed with a lifting column 3. The lifting column 3 is vertically arranged with the moving rail 2. The outer sliding sleeve of the lifting column 3 is provided with a mounting sleeve 6 and is slidably connected to the moving rail 2 for the lateral and longitudinal movement of the entire device. The detection structure 14 has a total Two groups are arranged perpendicular to each other. One end of the detection structure 14 has a connecting rod fixedly connected to the horizontal movable structure 8. The detection structure 14 includes a rotating base 1401, an adjustment rod 1403, and a probe 1405. The lower end of the rotating base 1401 is fixedly connected to the connecting rod, and the inner side of its upper end is rotatably connected to the probe rod 1402. The adjustment rod 1403 is rotatably connected between the probe rod 1402 and the rotating base 1401 for adjusting the angle of the probe rod 1402. The probe 1405 is located on the side of the probe rod 1402 away from the rotating base 1401. The probe 1405 is used to closely contact the workpiece surface for measurement. The probe 1405 can be equipped with a spring structure to enable it to better fit the workpiece processing surface, improving overall detection accuracy.

[0021] A workbench 15 is provided below the spinning beam 1. The workbench 15 is located at the central axis, and the movable rail 2 is offset to one side of the workbench 15. The movable rail 2 has a lead screw structure inside, and one end of the lead screw structure is connected to a motor for driving the mounting sleeve 6 for lateral movement. The top of the workbench 15 is provided with a pad to raise the overall height of the workpiece, facilitating the detection structure 14 to perform close proximity detection on the outer bottom position of the workpiece.

[0022] A lifting drive mechanism 5 is fixed to the upper end of the mounting sleeve 6. This mechanism is offset from the lifting column 3 and has a gear on one side that is in transmission connection with a rack inside the lifting column 3. A wireless signal transceiver 4 is fixed to one side of the lifting drive mechanism 5. This wireless signal transceiver 4 is connected to various power control structures and can transmit workpiece detection signals from the probe 1405. A drive motor is installed at the connection between the lifting column 3 and the horizontal movement mechanism 8. A gear structure is installed inside the sliding seat that is in transmission connection with the drive motor. A screw is installed inside the horizontal movement mechanism 8 for lateral movement in conjunction with the drive motor. Vertical movement mechanisms 7 are symmetrically mounted on either side of the horizontal movement mechanism 8. Each vertical movement mechanism 7 has a drive motor at its upper end. A sliding seat is installed at the connection between the vertical movement mechanism 7 and the horizontal movement mechanism 8. A lead screw is internally connected to the lead screw, whose upper end is in transmission connection with the drive motor. A mounting seat is installed at the lower end of the vertical movement mechanism 7, which is fixedly connected to the detection mechanism 14 for adjusting the detection height of the detection mechanism 14. The detection signal of the probe 1405 can be transmitted to the wireless signal transceiver 4 through the line. After receiving the corresponding detection information, the wireless signal transceiver 4 will upload it to the control terminal to facilitate data query.

[0023] One of the detection structures 14 is arranged parallel to the horizontal movable structure 8. A telescopic rod 10 is positioned below the detection structure 14. One side of the telescopic rod 10 is equipped with an electric push rod 11, the push rod portion of which is fixedly connected to the movable rod portion of the telescopic rod 10 for adjusting the horizontal distance. A telescopic rod rotating seat 9 is provided at the connection between the telescopic rod 10 and the vertical movable structure 7. One side of the telescopic rod rotating seat 9 is equipped with a rotary motor for driving a rotating shaft to adjust the angle of the telescopic rod 10. A tilting seat 13 is provided at the lower end of the detection structure 14. One end of the tilting seat 13 is equipped with a rotary motor and is connected to the detection structure 14 via a belt drive structure for adjusting the tilt angle of the detection structure 14. The lower end of the tilting seat 13 is equipped with a mounting plate 12 fixedly connected to the movable rod portion of the telescopic rod 10. Angle sensors are internally mounted within the telescopic rod rotating seat 9 and the tilting seat 13. These sensors record the current angles of the detection structure 10 and the tilting seat 13 and transmit the relevant information to the terminal for convenient adjustment.

[0024] The detection structure 14 also includes a temperature sensor 1404, which is detachably connected to the probe rod 1402 via a fixing ring and is positioned toward the probe 1405 to detect the surface temperature of the workpiece. The detection structure 14 can be equipped with a camera to visually identify changes in the workpiece's appearance, facilitating appearance inspection.

[0025] When in use, the operator can adjust the position of the movable rail 2 and the height of the lifting column 3 through the terminal. After moving the detection structure 14 to the approximate workpiece processing position, the vertical movable structure 7 and the horizontal movable structure 8 can be controlled separately for fine adjustment. When the detection structure 14 on the inside of the workpiece fits the workpiece, the position and angle of the vertical movable structure 7, the telescopic rod rotating seat 9, the telescopic rod 10 and the tilting seat 13 can be adjusted separately, so that the probe 1405 is partially fitted to the outer surface of the workpiece, thereby realizing joint detection of the inside and outside of the workpiece; when the workpiece is subjected to spinning processing, each movable structure will adjust the movement data according to the preset workpiece appearance shape, so as to realize real-time supervision of the workpiece during the processing process.

[0026] When performing detection, the sensor information collection module can collect various data information such as the visual sensor, pressure sensor, displacement sensor and temperature sensor of the detection structure 14 through the line, and perform preliminary identification of the data information through the verification module, and then perform a separate backup. The sensor information collection module will combine the preset processing data information to judge the device operation dynamic information and workpiece change information respectively, and then match the various data through the data processing module. The data processing module can identify and judge the actual operation data. If abnormal data occurs, it can be adjusted through the preset compensation parameters to improve the overall processing accuracy. When the matching adjustment is completed, the adjustment information will be recorded to facilitate the subsequent investment in AI data processing to obtain the corresponding optimal adjustment data and return it to the compensation parameter database. At the same time, a summary will be made to facilitate personnel to adjust the device according to the data.

[0027] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A dynamic detection device for the precision of large-scale head spinning based on intelligent sensor feedback, characterized in that: The invention comprises a moving rail (2), a horizontal moving structure (8) and a detection structure (14), one side of the moving rail (2) is fixedly connected to the spinning beam (1) by a bolt, the horizontal moving structure (8) is arranged in parallel with the moving rail (2), the outer side of the horizontal moving structure (8) is slidably connected to a sliding seat, the upper end of the sliding seat is fixed with a lifting column (3), the lifting column (3) is arranged vertically to the moving rail (2), the outer sliding sleeve of the lifting column (3) is provided with a mounting sleeve (6) and is slidably connected to the moving rail (2), and is used for the horizontal and vertical movement of the whole device, the detection structure (14) has two groups, which are arranged vertically to each other, and the detection structure (14) is provided with a plurality of groups of detection structures (14). One end of the structure (14) is provided with a connecting rod fixedly connected to the horizontal movable structure (8); the detection structure (14) comprises a rotating seat (1401), an adjusting rod (1403) and a probe (1405); the lower end of the rotating seat (1401) is fixedly connected to the connecting rod; the inner side of the upper end of the rotating seat (1401) is rotatably connected to a probe rod (1402); the adjusting rod (1403) is rotatably connected between the probe rod (1402) and the rotating seat (1401) for adjusting the angle of the probe rod (1402); the probe (1405) is located on a side of the probe rod (1402) away from the rotating seat (1401); and the probe (1405) is used to closely contact the surface of the workpiece for measurement.

2. The large-scale head spinning forming precision dynamic detection device based on intelligent sensor feedback according to claim 1 is characterized in that: A workbench (15) is provided below the spinning beam (1), the workbench (15) is located at the central axis position, the movable rail (2) is offset to one side of the workbench (15), and a screw structure is provided inside the movable rail (2), one end of the screw structure is connected to a motor for driving the mounting sleeve (6) to move laterally.

3. The large-scale head spinning forming precision dynamic detection device based on intelligent sensor feedback according to claim 2 is characterized in that: A lifting drive structure (5) is fixed to the upper end of the mounting sleeve (6), the lifting drive structure (5) is offset to one side of the lifting column (3), and one side is provided with a gear that cooperates with the rack on the inner side of the lifting column (3) for transmission connection, and a wireless signal transceiver (4) is fixed to one side of the lifting drive structure (5), the wireless signal transceiver (4) is connected to each power control structure, and can transmit the workpiece detection signal of the probe (1405).

4. The large-scale head spinning forming precision dynamic detection device based on intelligent sensor feedback according to claim 3 is characterized in that: The connection between the lifting column (3) and the horizontal moving structure (8) is provided with a driving motor, the inner side of the sliding seat is provided with a gear structure which is transmission-connected with the driving motor, and the interior of the horizontal moving structure (8) is provided with a screw for cooperating with the driving motor to move horizontally.

5. The large-scale head spinning forming precision dynamic detection device based on intelligent sensor feedback according to claim 4 is characterized in that: Vertical moving structures (7) are symmetrically provided on both sides of the horizontal moving structure (8), the upper end of the vertical moving structure (7) is provided with a driving motor, the connection between the vertical moving structure (7) and the horizontal moving structure (8) is provided with a sliding seat, the internal transmission connection of the sliding seat is provided with a lead screw, the upper end of the lead screw is transmission-connected to the driving motor, and the lower end of the vertical moving structure (7) is provided with a mounting seat fixedly connected to the detection structure (14) for adjusting the detection height of the detection structure (14).

6. The large-scale head spinning forming precision dynamic detection device based on intelligent sensor feedback according to claim 5 is characterized in that: One group of the detection structures (14) is arranged in parallel with the horizontal moving structure (8), and a telescopic rod (10) is provided below the detection structure (14). One side of the telescopic rod (10) is provided with an electric push rod (11). The push rod part of the electric push rod (11) is fixedly connected to the movable rod part of the telescopic rod (10) for adjusting the horizontal distance. The connection between the telescopic rod (10) and the vertical moving structure (7) is provided with a telescopic rod rotating seat (9), and one side of the telescopic rod rotating seat (9) is provided with a rotating motor for driving a rotating shaft to adjust the angle of the telescopic rod (10).

7. The large-scale head spinning forming precision dynamic detection device based on intelligent sensor feedback according to claim 6 is characterized in that: The lower end of the detection structure (14) is provided with a tilting seat (13), one end of the tilting seat (13) is provided with a rotary motor and is connected to the detection structure (14) through a belt transmission structure for adjusting the tilting angle of the detection structure (14). The lower end of the tilting seat (13) is provided with a mounting plate (12) fixedly connected to the movable rod portion of the telescopic rod (10).

8. The large-scale head spinning forming precision dynamic detection device based on intelligent sensor feedback according to claim 1 is characterized in that: The detection structure (14) further comprises a temperature sensor (1404), which is detachably connected to the probe rod (1402) via a fixing ring and is arranged toward the probe (1405) for detecting the surface temperature of the workpiece.

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