Dual-mode high-speed intelligent tuning control bottle machine and manufacturing method thereof
The dual-mode high-speed intelligent adjustment and control bottle making machine with a dual-die head structure and intelligent temperature control solves the shortcomings of traditional single-die head bottle making machines in production efficiency, precision and energy consumption, and realizes efficient and stable production of bottles of multiple specifications.
Patent Information
- Application Number
- CN202511080523.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-04
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-08-04
AI Technical Summary
When producing bottles of different specifications and shapes, traditional single-mold bottle-making machines have problems such as cumbersome mold replacement, large mechanical errors, low production efficiency, high energy consumption, and unstable dimensional accuracy, making it difficult to meet the needs of large-scale and efficient production.
It adopts a dual-mode high-speed intelligent bottle adjustment and control machine with a dual-die head structure. No. 1 and No. 2 die heads are installed on each set of die bases. The synchronous closing and opening of the die heads are achieved through the drive components and linkage components. Combined with intelligent temperature control and dynamic sealing components, production stability and precision are ensured.
It significantly improves production efficiency, reduces equipment volume and maintenance costs, improves bottle size accuracy and quality stability, reduces defective rate, and adapts to the rapid production needs of bottles of different specifications and shapes.
Smart Images

Figure CN120572720B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of bottle making machines, and in particular to a dual-mode high-speed intelligent bottle-controlling machine and a manufacturing method thereof. Background Art
[0002] In the field of traditional bottle-making machines, single-die-head bottle-making machines are widely adopted and dominate due to their simple structure and low initial investment. However, single-die-head bottle-making machines have many drawbacks. They typically rely on fixed molds, requiring frequent mold changes for bottles of varying specifications or shapes. This cumbersome replacement process lacks flexibility, making it difficult to quickly switch production modes when faced with production demands for bottles of varying specifications and shapes. The molding process of single-die-head bottle-making machines relies on a single drive system. During large-scale production, different equipment exhibits varying mechanical errors, resulting in uneven closure of the mold cavities on different equipment. This, in turn, causes uneven bottle thickness and dimensional deviations. High dimensional accuracy and quality stability cannot be guaranteed during the bottle-making process, leading to a high rate of defective products. Furthermore, single-die-head bottle-making machines have limited production speeds, making them unable to meet the demands of large-scale, high-efficiency production. Furthermore, they consume significant energy and have low space utilization during the production process. Summary of the Invention
[0003] In order to overcome the problem of low bottle making efficiency of single-die bottle making machines, the mechanical errors of different bottle making machines lead to decreased accuracy when making bottles in large quantities.
[0004] The technical solution of the present invention is: a dual-mode high-speed intelligent bottle-controlling machine, comprising a body, an injection machine and a plurality of supporting claws mounted on the body, and two groups of mold bases slidably connected to the body, the two groups of mold bases are arranged symmetrically on the left and right, each group of mold bases comprises a No. 1 mold base and a No. 2 mold base, and each group of mold bases is mounted with a bottle-making mold, the bottle-making mold comprises a No. 1 die head mounted on the No. 1 mold base and a No. 2 die head mounted on the No. 2 mold base, a plurality of mold cavities are arranged in the bottle-making mold, and the supporting claws are arranged below the corresponding mold cavities; a driving assembly and a bracket are mounted on the body, a No. 1 air hood is mounted on the bracket, the No. 1 mold base is mounted on the output end of the driving assembly, two groups of No. 1 linkage assemblies are mounted on the body, and the No. 2 mold base is mounted on the output end of the corresponding No. 1 linkage assembly The driving assembly is used to drive the No. 1 mold base to move. When the No. 1 mold base moves, the gas flows between the No. 1 gas hood and the corresponding No. 1 linkage assembly, and at the same time, the No. 1 linkage assembly drives the corresponding No. 2 mold base to move; the No. 2 gas hood is installed on the bracket, and the No. 2 linkage assembly is installed on the No. 2 mold base. A sealing assembly is installed on the output end of the No. 2 linkage assembly. When the No. 1 mold base moves, the gas flows between the No. 2 gas hood and the corresponding No. 2 linkage assembly, and at the same time, the No. 2 linkage assembly drives the corresponding sealing assembly to move. The dual-head bottle making machine proposed in the present invention is different from the existing single-head bottle making machine. It adopts a unique dual-head structure. Each mold head (bottle making mold) has a multi-cavity design (12 cavity design is adopted in the present invention), which greatly improves the bottle making speed. Multiple cavities can carry out bottle-making operations simultaneously, and compared with a single die head, production efficiency is significantly improved (through the coordinated work of the dual die heads, the bottle production capacity can reach 36,000-42,000, which is several times higher than that of traditional bottle making machines). Moreover, the dual die head has strong adaptability and can quickly adapt to the production needs of bottles of different specifications and shapes. When changing the production bottle type, there is no need for complicated equipment adjustments, which effectively shortens the production preparation time. In terms of accuracy, this bottle making machine can achieve an accuracy of 99.995%, which can ensure that each bottle produced is accurate in size and stable in quality, greatly reducing the defective rate. The dual-mode high-speed intelligent temperature control bottle making machine of the present invention is equipped with intelligent temperature control technology, which can ensure that the temperature in the bottle making process is not affected by voltage fluctuations and is always maintained at 50 Hz (if a traditional single-die bottle making machine is used, multiple devices need to work simultaneously to meet the same production quantity. It cannot be guaranteed that different devices can accurately control exactly the same temperature, which will cause inconsistent quality of the product). Precise temperature control ensures the stability of the bottle-making process, effectively improves the quality of bottle-making, and reduces product quality defects caused by temperature problems.
[0005] Preferably, when gas flows from gas hood No. 1 into linkage assembly No. 1, gas also flows from gas hood No. 2 into linkage assembly No. 2, and the driving assembly and linkage assembly No. 1 drive mold base No. 1 and mold base No. 2 in the same mold base to approach each other until die head No. 1 and die head No. 2 are closed, and linkage assembly No. 2 drives the sealing assembly away from the closing position of die head No. 1 and die head No. 2; when gas flows from linkage assembly No. 1 into gas hood No. 1, gas also flows from linkage assembly No. 2 into gas hood No. 2, and the driving assembly and linkage assembly No. 1 drive mold base No. 1 and mold base No. 2 in the same mold base to move away from each other until die head No. 1 and die head No. 2 are separated to a preset position, and linkage assembly No. 2 drives the sealing assembly close to the gap after die head No. 1 and die head No. 2 are separated.
[0006] Preferably, a guide rod is fixedly mounted on the No. 1 mold base, the guide rod is movably connected to the bracket, a wire sleeve is fixedly connected to the guide rod, and the No. 1 air hood and the No. 2 air hood are both arranged between the bracket and the wire sleeve; the driving assembly includes a motor fixedly mounted on the machine body, an active bevel gear fixedly mounted on the output end of the motor, a lead screw movably connected to the bracket at one end, and a driven bevel gear fixedly mounted on the other end of the lead screw, the driven bevel gear is meshed with the active bevel gear, the wire sleeve is threadedly connected to the lead screw, the motor is used to drive the lead screw to rotate, and the lead screw is used to drive the wire sleeve to move along the axial direction of the lead screw.
[0007] Preferably, the No. 1 linkage assembly includes a fixed platform installed on the machine body, a No. 1 air cavity arranged in the fixed platform, a No. 1 plunger movably connected in the No. 1 air cavity and a return spring installed in the No. 1 air cavity, one end of the return spring is connected to the inner wall of the No. 1 air cavity, and the other end is connected to the No. 1 plunger, and a No. 1 air pipe is connected between the No. 1 air hood and the No. 1 air cavity; when the wire sleeve is close to the bracket, the gas in the No. 1 air hood flows into the No. 1 air cavity through the No. 1 air pipe, and the No. 1 plunger drives the No. 2 mold base close to the No. 1 mold base; when the wire sleeve is away from the bracket, the gas in the No. 1 air cavity flows into the No. 1 air hood through the No. 1 air pipe, and the No. 1 plunger drives the No. 2 mold base away from the No. 1 mold base.
[0008] Preferably, the No. 2 linkage assembly includes a No. 2 air cavity fixedly mounted on the No. 2 mold base, a No. 2 plunger movably connected in the No. 2 air cavity and a sensing unit installed in the No. 2 air cavity, the sensing unit including a signal spring and a tension sensor, one end of the signal spring is connected to the inner wall of the No. 2 air cavity, and the other end is connected to the No. 2 plunger, the tension sensor is used to detect the tension value of the signal spring, the sealing assembly is fixedly connected to the No. 2 plunger, and a No. 2 air hood and the No. 2 air cavity are connected by a No. 2 air pipe; when the silk sleeve is close to the bracket, the gas in the No. 2 air hood flows into the No. 2 air cavity through the No. 2 air pipe, and the No. 2 plunger drives the sealing assembly away from the closing point of the No. 1 die head and the No. 2 die head; when the silk sleeve is away from the bracket, the gas in the No. 2 air cavity flows into the No. 2 air hood through the No. 2 air pipe, and the No. 2 plunger drives the sealing assembly close to the gap after the No. 1 die head and the No. 2 die head are separated.
[0009] Preferably, the sealing assembly includes an upper plate cover fixedly mounted on the No. 2 plunger and a side plate cover fixedly connected to the upper plate cover. When gas flows into or out of the No. 2 air cavity, the No. 2 plunger drives the upper plate cover and the side plate cover to move in a preset direction. The upper plate cover is arranged above the bottle making mold, and the side plate covers are arranged on both sides of the bottle making mold. A groove is provided on the side of the upper plate cover and the side plate cover that is adjacent to the bottle making mold.
[0010] Preferably, a sealing assembly and a circulation pipe are installed on the sealing assembly, a turbocharger unit is installed in the No. 2 mold base, the circulation pipe is connected to the turbocharger unit, and the turbocharger unit is used to control the flow of coolant in the circulation pipe. When the tension sensor detects that the tension value of the signal spring reaches the threshold F1, the turbocharger unit starts; an inflation mechanism is installed in the No. 2 mold base, a turbine component is provided in the turbocharger unit, the input end of the inflation mechanism is connected to the turbine component, the inflation mechanism is connected to the sealing assembly, and the turbine component is used to control the flow of gas between the inflation mechanism and the sealing assembly; when the gas flows into the sealing assembly, the sealing assembly elastically expands until it is tightly attached to the surface of the bottle-making mold; when the gas flows out of the sealing assembly, the sealing assembly elastically contracts until it is separated from the surface of the bottle-making mold.
[0011] Preferably, the sealing assembly includes a top airbag strip installed in the groove of the upper plate cover, a side airbag strip installed in the groove of the side plate cover, and a flange portion integrally connected to the top airbag strip and the side airbag strip. A No. 3 air supply pipe is connected between the top airbag strip and the inflation mechanism, and a reversing valve is installed on the No. 3 air supply pipe. When the turbine rotates, the gas flows between the inflation mechanism and the sealing assembly. When all the gas in the inflation mechanism flows into the sealing assembly, the reversing valve cuts off the passage between the inflation mechanism and the sealing assembly.
[0012] Preferably, the inflation mechanism includes a No. 3 air cavity mounted on the No. 2 mold base, a No. 3 plunger movably connected at one end to the No. 3 air cavity, and a rocker arm movably connected at one end to the other end of the No. 3 plunger, the other end of the rocker arm being movably connected to the eccentric position of the turbine component, the turbine component being used to drive the rocker arm to swing, the rocker arm being used to drive the No. 3 plunger to move in the No. 3 air cavity, and to control the flow of gas between the No. 3 air cavity and the sealing assembly.
[0013] A method for manufacturing a dual-mode high-speed intelligent bottle-controlling machine, using the dual-mode high-speed intelligent bottle-controlling machine as described above, comprises the following steps:
[0014] S1: Install two sets of bottle-making molds on two sets of mold bases respectively, so that the No. 1 die head is fixed to the No. 1 mold base, and the No. 2 die head is fixed to the No. 2 mold base;
[0015] S2: After the motor is started, the power is transmitted to the driven bevel gear through the active bevel gear, causing the lead screw to rotate. The threaded transmission action causes the wire sleeve on the lead screw to move, and the No. 1 die base fixedly connected to the wire sleeve through the guide rod approaches the No. 2 die base. At the same time, the wire sleeve cooperates with the bracket to squeeze the No. 1 and No. 2 air covers. The gas in the No. 1 air cover flows into the No. 1 air cavity through the No. 1 air pipe, causing the No. 1 plunger to move in the No. 1 air cavity, driving the No. 2 die base to synchronously approach the No. 1 die base until the No. 1 and No. 2 die heads are completely closed. The No. 2 air cover is synchronously squeezed by the wire sleeve, and the gas in the No. 2 air cover flows into the No. 2 air cavity through the No. 2 air pipe, causing the No. 2 plunger to move in the No. 2 air cavity, driving the upper plate cover and the side plate cover away from the closing position of the No. 1 and No. 2 die heads.
[0016] S3: The molten plastic is injected into the mold cavity of the bottle-making mold at high pressure by the injection machine to form a slender tubular blank. At the same time, high-pressure air and cooling water are injected to make the bottle blank expand in the mold cavity and fit the inner wall of the mold cavity to form the final bottle shape. Different types of bottles can be produced simultaneously by using two bottle-making molds with different types of mold cavities;
[0017] S4: The motor starts again and outputs power in the opposite direction to S2, so that the wire sleeve moves away from the bracket, the No. 1 die base moves away from the No. 2 die base, and at the same time, the No. 1 and No. 2 air hoods extend, and the gas in the No. 1 air cavity flows into the No. 1 air hood through the No. 1 air pipe, so that the No. 1 plunger drives the No. 2 die base to move away from the No. 1 die base synchronously, and the No. 1 die head and the No. 2 die head gradually separate to form a gap. At the same time, the gas in the No. 2 air cavity flows into the No. 2 air hood through the No. 2 air pipe, and the No. 2 plunger drives the upper plate cover and the side plate cover close to the gap between the No. 1 die head and the No. 2 die head. When the No. 1 plunger moves until the tension sensor detects that the tension value of the signal spring reaches F1, it sends a signal to the turbocharger unit, and the turbine starts to rotate;
[0018] S5: During the first rotation of the turbine, the rocker arm swings, controlling the No. 3 plunger to move within the No. 3 air cavity, allowing gas to flow through the No. 3 gas pipe into the top and side airbag strips. The top and side airbag strips expand and fit the surface of the bottle-making mold. As the top and side airbag strips gradually expand, the flange slowly pushes into the gap between the No. 1 and No. 2 die heads, generating a top-down thrust on the bottle, ejecting the bottle from the mold cavity and placing it on the supporting claws, which then transfer the bottle to the conveying equipment.
[0019] S6: When all the gas in the No. 3 air chamber is discharged into the top airbag strip and the side airbag strip, the reversing valve is activated to cut off the passage between the No. 3 air supply pipe and the top airbag strip and connect the No. 3 air chamber to the external environment for gas exchange;
[0020] S7: The turbine component rotates continuously, and the turbocharger unit pressurizes the coolant or oil in the No. 2 mold base, causing the coolant or oil to flow in from one end of the circulation pipe and out from the other end. Through radiation heat absorption, the heat inside the bottle mold after opening and the heat on the bottle are absorbed by the circulation pipe.
[0021] Beneficial effects of the present invention:
[0022] 1. Dual-mode synchronous operation greatly increases the output per unit time, and by replacing bottle-making molds of different specifications, it can support the simultaneous production of different types of bottles to meet diverse needs;
[0023] 2. The dual-mode integrated design greatly reduces the size of the equipment, avoids the situation of multi-equipment intermodal operation, and greatly reduces the operation and maintenance costs;
[0024] 3. The shared drive system of the dual-mold bottle making machine reduces mechanical errors, improves the consistency of die head clamping, and reduces the tolerance of bottle size;
[0025] 4. The dynamic sealing component can completely seal the mold cavity gap during mold separation, greatly reducing the dust intrusion rate and significantly improving the product qualification rate;
[0026] 5. The ejection is assisted by the push force generated by the inflation of the airbag. The push force is evenly distributed, avoiding the scratches or cracks on the bottle caused by traditional ejectors and shortening the demoulding time.
[0027] 6. In addition to assisting the inflation of the airbag, the turbocharger unit also cooperates with the coolant oil circulation to shorten the cooling time of the bottle, support high-frequency production cycles, and reduce energy consumption. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 Shown is a schematic diagram of the three-dimensional structure of the dual-mode high-speed intelligent bottle-adjusting and controlling machine of the present invention;
[0029] Figure 2 Shown is a schematic diagram of the front structure of the dual-mode high-speed intelligent bottle-controlling machine of the present invention;
[0030] Figure 3 Shown is a schematic diagram of the side structure of the dual-mode high-speed intelligent bottle-controlling machine of the present invention;
[0031] Figure 4 Shown is a schematic cross-sectional structure diagram of the dual-mode high-speed intelligent bottle-controlling machine of the present invention;
[0032] Figure 5 Shown is a schematic diagram of the structure of the dual-mode high-speed intelligent bottle control machine drive assembly and the No. 1 linkage assembly of the present invention;
[0033] Figure 6Shown is a schematic diagram of the structure of the second linkage component and the blocking component of the dual-mode high-speed intelligent bottle control machine of the present invention;
[0034] Figure 7 Shown is a schematic diagram of the internal structure of the second mold base of the dual-mode high-speed intelligent bottle adjustment and control machine of the present invention;
[0035] Figure 8 Shown is a schematic diagram of the sealing assembly structure of the dual-mode high-speed intelligent bottle control machine of the present invention;
[0036] Figure 9 The dual-mode high-speed intelligent bottle-control machine of the present invention is displayed. Figure 4 A in the middle is an enlarged schematic diagram;
[0037] Figure 10 The dual-mode high-speed intelligent bottle control machine of the present invention is displayed Figure 4 The enlarged schematic diagram of point B in the middle;
[0038] Figure 11 The dual-mode high-speed intelligent bottle-control machine of the present invention is displayed. Figure 4 Enlarged schematic diagram at point C in the middle;
[0039] Figure 12 The dual-mode high-speed intelligent bottle-control machine of the present invention is displayed. Figure 4 Enlarged schematic diagram at point D in the middle.
[0040] Explanation of reference numerals: 1, machine body; 2, injection molding machine; 6, claw; 8, bracket; 13, circulation pipe; 14, turbocharger unit; 301, die base No. 1; 302, guide rod; 303, thread sleeve; 401, die base No. 2; 501, die head No. 1; 502, die head No. 2; 701, motor; 702, driving bevel gear; 703, lead screw; 704, driven bevel gear; 801, air hood No. 1; 802, air pipe No. 1; 803, air hood No. 2; 804, air pipe No. 2; 90 1. Fixed platform; 902. Air cavity No. 1; 903. Plunger No. 1; 904. Return spring; 1001. Upper plate cover; 1002. Side plate cover; 1101. Air cavity No. 2; 1102. Plunger No. 2; 1103. Sensing unit; 1201. Top airbag strip; 1202. Side airbag strip; 1203. Flange; 1401. Turbine component; 1402. Air cavity No. 3; 1403. Plunger No. 3; 1404. Rocker arm; 1405. Air pipe No. 3; 1406. Reversing valve. DETAILED DESCRIPTION
[0041] The present invention will be further described below with reference to the accompanying drawings and examples.
[0042] See also Figures 1-12The present invention provides an embodiment: a dual-mode high-speed intelligent bottle-controlling machine, comprising a body 1, an injection machine 2 and a plurality of supporting claws 6 mounted on the body 1, two sets of mold bases slidably connected to the body 1, the two sets of mold bases being symmetrically arranged, each set of mold bases comprising a No. 1 mold base 301 and a No. 2 mold base 401, each set of mold bases being mounted with a bottle-making mold, the bottle-making mold comprising a No. 1 die head 501 mounted on the No. 1 mold base 301 and a No. 2 die head 502 mounted on the No. 2 mold base 401, a plurality of mold cavities being arranged in the bottle-making mold, and the supporting claws 6 being arranged on the corresponding mold cavities. The body 1 is provided with a driving assembly and a bracket 8, the bracket 8 is provided with a No. 1 gas hood 801, the No. 1 mold base 301 is provided with an output end of the driving assembly, the body 1 is provided with two sets of No. 1 linkage assemblies, the No. 2 mold base 401 is provided with an output end of the corresponding No. 1 linkage assembly, the driving assembly is used to drive the No. 1 mold base 301 to move, when the No. 1 mold base 301 moves, the gas flows between the No. 1 gas hood 801 and the corresponding No. 1 linkage assembly, and at the same time the No. 1 linkage assembly drives the corresponding No. 2 mold base 401 to move; the bracket 8 is provided with a No. 2 gas hood 803, a No. 2 linkage assembly is installed on the No. 2 mold base 401, and a blocking assembly is installed on the output end of the No. 2 linkage assembly. When the No. 1 mold base 301 moves, the gas flows between the No. 2 gas hood 803 and the corresponding No. 2 linkage assembly, and at the same time, the No. 2 linkage assembly drives the corresponding blocking assembly to move; when the gas flows from the No. 1 gas hood 801 into the No. 1 linkage assembly, the gas also flows from the No. 2 gas hood 803 into the No. 2 linkage assembly, and the driving assembly and the No. 1 linkage assembly drive the No. 1 mold base 301 and the No. 2 mold base 401 in the same mold base to move closer to each other until the No. 1 die head 50 1 and No. 2 die heads 502 are closed, and the No. 2 linkage assembly drives the blocking assembly away from the closing position of the No. 1 die head 501 and the No. 2 die head 502; when gas flows from the No. 1 linkage assembly into the No. 1 gas hood 801, gas also flows from the No. 2 linkage assembly into the No. 2 gas hood 803, and the driving assembly and the No. 1 linkage assembly drive the No. 1 die base 301 and the No. 2 die base 401 in the same die base to move away from each other until the No. 1 die head 501 and the No. 2 die head 502 are separated to a preset position, and the No. 2 linkage assembly drives the blocking assembly close to the gap after the No. 1 die head 501 and the No. 2 die head 502 are separated;By integrating the dual-mold structure into one machine body 1 (the dual-mold integration makes the entire equipment smaller than two independent bottle making machines and reduces the operation and maintenance costs), the driving component and the No. 1 linkage component simultaneously complete the mold closing and mold opening of the dual molds, and different types of bottles can be produced at the same time (the same two sets of bottle making molds can also be used to increase the number of bottles formed in a single mold closing). The production efficiency is greatly improved because the two sets of bottle making molds are opened and closed at the same time. Compared with multiple single-mold bottle making machines working independently, when the number of bottles is the same, the bottle making accuracy is obviously higher (because the accuracy is reduced due to the inconsistent machine error gap caused by the operation of the bottle making machine). As the drive assembly and linkage assembly No. 1 drive the die heads 501 and 502 to move toward each other and close the mold, gas flows from the No. 2 gas hood 803 into the No. 2 linkage assembly, forcing the sealing assembly away from the closing point of the die heads 501 and 502. This exposes the upper injection port of the bottle mold, allowing injection molding machine 2 to inject the raw material. After molding in the mold cavity, the drive assembly and linkage assembly No. 1 again drive the die heads 501 and 502 to move in opposite directions and separate the molds. At this time, gas flows from the No. 2 linkage assembly into the No. 2 gas hood 803, forcing the sealing assembly to approach and cover the gap between the die heads 501 and 502, preventing dust from falling into the mold cavity during the bottle demolding process.
[0043] See also Figures 1-5 and Figures 9-10In this embodiment, a guide rod 302 is fixedly mounted on the No. 1 mold base 301, and the guide rod 302 is movably connected to the bracket 8. A silk sleeve 303 is fixedly connected to the guide rod 302. The No. 1 air cover 801 and the No. 2 air cover 803 are both arranged between the bracket 8 and the silk sleeve 303; the driving assembly includes a motor 701 fixedly mounted on the body 1, an active bevel gear 702 fixedly mounted on the output end of the motor 701, a lead screw 703 movably connected to the bracket 8 at one end, and a driven bevel gear 704 fixedly mounted on the other end of the lead screw 703. The driven bevel gear 704 is meshed with the active bevel gear 702, and the silk sleeve 303 is threadedly connected to the lead screw 703. The motor 701 is used to drive the lead screw to rotate, and the lead screw 703 is used to drive the silk sleeve 303 along The lead screw 703 moves in the axial direction; the No. 1 linkage assembly includes a fixed platform 901 installed on the body 1, a No. 1 air cavity 902 arranged in the fixed platform 901, a No. 1 plunger 903 movably connected in the No. 1 air cavity 902 and a return spring 904 installed in the No. 1 air cavity 902, one end of the return spring 904 is connected to the inner wall of the No. 1 air cavity 902, and the other end is connected to the No. 1 plunger 903, and a No. 1 air pipe 802 is connected between the No. 1 air hood 801 and the No. 1 air cavity 902; when the silk sleeve 303 is close to the bracket 8, the gas in the No. 1 air hood 801 flows into the No. 1 air cavity 902 through the No. 1 air pipe 802, and the No. 1 plunger 903 drives the No. 2 mold base 401 to approach the No. 1 mold base 301; when the silk sleeve 303 is away from the bracket 8 , the gas in the No. 1 air cavity 902 flows into the No. 1 air hood 801 through the No. 1 air supply pipe 802, and the No. 1 plunger 903 drives the No. 2 mold base 401 away from the No. 1 mold base 301; the motor 701 outputs power to the driven bevel gear 704 through the active bevel gear 702, controls the rotation of the lead screw 703, and uses the thread transmission effect to make the wire sleeve 303 move along the axis of the lead screw 703 (the bracket 8 and the guide rod 302 play a directional role). When the mold needs to be closed, the wire sleeve 303 moves and presses the No. 1 air hood 801, and the gas in the No. 1 air hood 801 flows into the No. 1 air cavity 902. The pressure in the No. 1 air cavity 902 increases, causing the No. 1 plunger 903 to move and push the No. 2 mold base 401. At this time, the No. 1 mold base 301 and the No. 2 mold base 401 move relative to each other until they are The No. 1 die head 501 and the No. 2 die head 502 mounted on the two are engaged in the mold. When the mold needs to be separated, the wire sleeve 303 moves to the other side and relaxes the pressure on the No. 1 air hood 801. The gas in the No. 1 air cavity 902 flows into the No. 1 air hood 801, and the pressure in the No. 1 air cavity 902 decreases, causing the No. 1 plunger 903 to move in the opposite direction and pull the No. 2 mold base 401. At this time, the No. 1 mold base 301 and the No. 2 mold base 401 move in opposite directions until the No. 1 die head 501 and the No. 2 die head 502 mounted on the two are separated and enough space is opened to allow the bottle to fall out of the mold cavity and onto the claw 6 (the claw 6 is actually a mechanical clamp that is adapted to the end of the bottle and is used to fix the bottle after demolding and transfer the bottle to the appropriate position through conventional mechanical actions).
[0044] See also Figures 1-6 、 Figure 9 and Figures 11-12In this embodiment, the No. 2 linkage assembly includes a No. 2 air cavity 1101 fixedly mounted on the No. 2 mold base 401, a No. 2 plunger 1102 movably connected in the No. 2 air cavity 1101, and a sensing unit 1103 installed in the No. 2 air cavity 1101. The sensing unit 1103 includes a signal spring and a tension sensor. One end of the signal spring is connected to the inner wall of the No. 2 air cavity 1101, and the other end is connected to the No. 2 plunger 1102. The tension sensor is used to detect the tension value of the signal spring. The blocking assembly is fixedly connected to the No. 2 plunger 1102. A No. 2 air supply pipe 804 is connected between the No. 2 air hood 803 and the No. 2 air cavity 1101. When the silk sleeve 303 approaches the bracket 8, the gas in the No. 2 air hood 803 flows into the No. 2 air supply pipe 804 through the No. 2 air supply pipe 804. No. 2 air cavity 1101, No. 2 plunger 1102 drives the sealing assembly away from the closing position of No. 1 die head 501 and No. 2 die head 502; when the wire sleeve 303 is away from the bracket 8, the gas in No. 2 air cavity 1101 flows into No. 2 gas cover 803 through No. 2 gas pipe 804, and No. 2 plunger 1102 drives the sealing assembly close to the gap after No. 1 die head 501 and No. 2 die head 502 are separated; the sealing assembly includes an upper plate cover 1001 fixedly mounted on No. 2 plunger 1102 and a side plate cover 1002 fixedly connected to the upper plate cover 1001. When the gas flows into or out of No. 2 air cavity 1101, No. 2 plunger 1102 drives the upper plate cover 1001 and the side plate cover 1002 to move along a preset direction, and the upper plate cover 1001 is arranged on the upper portion of the bottle making mold. The side plate covers 1002 are arranged on both sides of the bottle making mold, and the upper plate cover 1001 and the side plate cover 1002 are provided with grooves on the side that is close to the bottle making mold; during the process of the No. 1 die head 501 and the No. 2 die head 502 closing the mold, the wire sleeve 303 moves and presses the No. 2 air hood 803, and the gas in the No. 2 air hood 803 flows into the No. 2 air cavity 1101. The pressure in the No. 2 air cavity 1101 increases, causing the No. 2 plunger 1102 to move and pull the upper plate cover 1001 and the side plate cover 1002 (making the upper plate cover 1001 and the side plate cover 1002 away from the closing position of the No. 1 die head 501 and the No. 2 die head 502, the purpose of which is to expose the injection port on the upper part of the bottle making mold, so that the injection machine 2 can inject the raw material into the bottle making mold), and the No. 1 die head 501 and the No. 2 die head 502 are separated from the mold. During the process, the wire sleeve 303 moves to the other side and relaxes the pressure on the No. 2 air hood 803, and the gas in the No. 2 air cavity 1101 flows into the No. 2 air hood 803. The pressure in the No. 2 air cavity 1101 decreases, causing the No. 2 plunger 1102 to move in the opposite direction and push the upper plate cover 1001 and the side plate cover 1002 (making the upper plate cover 1001 and the side plate cover 1002 close to the gap formed by the separation of the No. 1 die head 501 and the No. 2 die head 502, the purpose of which is to shield and protect the mold cavity and prevent dust from entering the mold cavity after demoulding). When the upper plate cover 1001 and the side plate cover 1002 move to the preset position (completely closing the gap formed by the separation of the No. 1 die head 501 and the No. 2 die head 502), the tension sensor detects that the tension value of the signal spring reaches F1.
[0045] See also Figures 1-12 In this embodiment, a sealing assembly and a circulation pipe 13 are installed on the blocking assembly, a turbocharger unit 14 is installed in the No. 2 mold base 401, and the circulation pipe 13 is connected to the turbocharger unit 14. The turbocharger unit 14 is used to control the flow of coolant in the circulation pipe 13. When the tension sensor detects that the tension value of the signal spring reaches the threshold value F1, the turbocharger unit 14 is started; an inflation mechanism is installed in the No. 2 mold base 401, and a turbine component 1401 is provided in the turbocharger unit 14. The input end of the inflation mechanism is connected to the turbine component 1401, and the inflation mechanism is connected to the sealing assembly. The turbine component 1401 is used to control the flow of gas between the inflation mechanism and the sealing assembly; when the gas flows into the sealing assembly, the sealing assembly elastically expands until it is in close contact with the surface of the bottle making mold; when the gas flows out of the sealing assembly, the sealing assembly elastically contracts until it is in close contact with the surface of the bottle making mold Surface detachment; the turbocharger unit 14 can specifically be a turbocharger pump, a circulation pump, etc. When the tension sensor detects that the tension value of the signal spring reaches F1, the turbocharger unit 14 starts, and controls the coolant oil to flow in from one end of the circulation pipe 13 and out from the other end. The circulation pipe 13 is made of high thermal conductivity metal material. After mold separation, the heat in the mold cavity and on the bottle can be absorbed by the coolant oil in the circulation pipe 13, further cooling the bottle. With the help of the mechanical movement of the turbine part 1401, the inflation mechanism is controlled to inflate the sealing component. There is no need to use additional inflation equipment, reducing the cost and difficulty of controlling and maintaining electrical equipment. After inflation, the sealing component expands rapidly and can fit as closely as possible to the gap between the No. 1 die head 501 and the No. 2 die head 502, blocking the possibility of dust entering from the gap between the upper plate cover 1001, the side plate cover 1002 and the bottle making mold.
[0046] See also Figures 1-12In this embodiment, the sealing assembly includes a top airbag strip 1201 installed in a groove of the upper plate cover 1001, a side airbag strip 1202 installed in a groove of the side plate cover 1002, and a flange portion 1203 integrally connected to the top airbag strip 1201 and the side airbag strip 1202. A No. 3 air supply pipe 1405 is connected between the top airbag strip 1201 and the inflation mechanism, and a reversing valve 1406 is installed on the No. 3 air supply pipe 1405. When the turbine 1401 rotates, gas flows between the inflation mechanism and the sealing assembly. When all the gas in the inflation mechanism flows into the sealing assembly, The reversing valve 1406 cuts off the passage between the inflation mechanism and the sealing assembly; the inflation mechanism includes a No. 3 air chamber 1402 mounted on the No. 2 mold base 401, a No. 3 plunger 1403 with one end movably connected to the No. 3 air chamber 1402, and a rocker arm 1404 with one end movably connected to the other end of the No. 3 plunger 1403. The other end of the rocker arm 1404 is movably connected to the eccentric position of the turbine component 1401. The turbine component 1401 is used to drive the rocker arm 1404 to swing, and the rocker arm 1404 is used to drive the No. 3 plunger 1403 to move in the No. 3 air chamber 1402 and control the gas in the No. 3 air chamber 1402. and the sealing assembly; when the turbine 1401 rotates, it transmits power to the rocker arm 1404, and the rocker arm 1404 swings and produces a continuous push-pull reciprocating effect on the No. 3 plunger 1403, causing the gas to flow between the No. 3 air chamber 1402 and the top airbag strip 1201 and the side airbag strip 1202. After the top airbag strip 1201 and the side airbag strip 1202 are filled with gas, the flange part 1203 expands and produces a squeezing effect on the bottle from top to bottom (the flange part 1203 on the side airbag strip 1202 expands and squeezes the bottle downward), so that the bottle is ejected from the bottle-making mold. It is worth noting that Because the No. 3 plunger 1403 is in a reciprocating motion, after the top airbag strip 1201 and the side airbag strip 1202 are inflated, the gas backflow caused by the reverse movement of the No. 3 plunger 1403 cannot be avoided. The reversing valve 1406 is used to close the passage between the No. 3 air cavity 1402 and the sealing component, and open the communication channel between the No. 3 air pipe 1405 and the outside world, so that during the subsequent rotation of the turbine component 1401, gas exchange can be carried out between the No. 3 air cavity 1402 and the outside world without affecting the expansion effect of the top airbag strip 1201 and the side airbag strip 1202, thereby maintaining the sealing performance of the bottle making mold.
[0047] See also Figures 1-12 In this embodiment, the present invention provides a method for manufacturing a dual-mode high-speed intelligent bottle-controlling machine, using the dual-mode high-speed intelligent bottle-controlling machine as described above, comprising the following steps:
[0048] S1: Install two sets of bottle-making molds on two sets of mold bases respectively, so that the No. 1 die head 501 is fixed to the No. 1 mold base 301, and the No. 2 die head 502 is fixed to the No. 2 mold base 401;
[0049] S2: After the motor 701 is started, the power is transmitted to the driven bevel gear 704 through the active bevel gear 702, causing the lead screw 703 to rotate. Through the thread transmission, the wire sleeve 303 on the lead screw 703 moves, and the No. 1 mold base 301 fixedly connected to the wire sleeve 303 through the guide rod 302 approaches the No. 2 mold base 401. At the same time, the wire sleeve 303 cooperates with the bracket 8 to squeeze the No. 1 gas cover 801 and the No. 2 gas cover 803. The gas in the No. 1 gas cover 801 flows into the No. 1 air cavity 902 through the No. 1 gas pipe 802, causing the No. 1 mold base 301 to move closer to the No. 2 mold base 401. The No. 1 plunger 903 moves in the No. 1 air cavity 902, driving the No. 2 die base 401 to synchronously approach the No. 1 die base 301 until the No. 1 die head 501 and the No. 2 die head 502 are completely closed. The No. 2 air hood 803 is synchronously squeezed by the wire sleeve 303, and the gas in the No. 2 air hood 803 flows into the No. 2 air cavity 1101 through the No. 2 gas pipe 804, causing the No. 2 plunger 1102 to move in the No. 2 air cavity 1101, driving the upper plate cover 1001 and the side plate cover 1002 away from the closing point of the No. 1 die head 501 and the No. 2 die head 502;
[0050] S3: The molten plastic is injected into the mold cavity of the bottle mold by the injection machine 2 at high pressure to form a slender tubular blank. At the same time, high-pressure air, cooling water, etc. are injected to cause the bottle blank to expand in the mold cavity and adhere to the inner wall of the mold cavity to form the final bottle shape (similar to the existing injection molding or blow molding technology, the specific steps are as follows: thermoplastic plastic particles are added to the hopper of the injection molding machine, the plastic particles are heated to a molten state in the barrel, and are evenly mixed by the shearing action of the screw. The molten plastic is injected into the mold cavity at high pressure, and the melt quickly fills the mold cavity. Cooling water or oil is passed into the mold to cause the molten plastic to quickly cool and solidify, forming a bottle shape consistent with the mold cavity). Different types of bottles can be produced simultaneously by using two bottle molds with different types of mold cavities;
[0051] S4: The motor 701 is started again and outputs power in the opposite direction to that in S2, so that the wire sleeve 303 moves away from the bracket 8, the No. 1 die base 301 moves away from the No. 2 die base 401, and at the same time, the No. 1 air hood 801 and the No. 2 air hood 803 extend, and the gas in the No. 1 air cavity 902 flows into the No. 1 air hood 801 through the No. 1 air pipe 802, so that the No. 1 plunger 903 drives the No. 2 die base 401 to move away from the No. 1 die base 301 synchronously, and the No. 1 die head 501 and the No. 2 die head 503 move away from the No. 1 die base 301. 2 gradually separates to form a gap. At the same time, the gas in the No. 2 air chamber 1101 flows into the No. 2 air cover 803 through the No. 2 air pipe 804. The No. 2 plunger 1102 drives the upper plate cover 1001 and the side plate cover 1002 to approach the gap between the No. 1 die head 501 and the No. 2 die head 502. When the No. 1 plunger 903 moves until the tension sensor detects that the tension value of the signal spring reaches F1, a signal is sent to the turbocharger unit 14, and the turbine component 1401 starts to rotate.
[0052] S5: During the first rotation of the turbine 1401, the rocker arm 1404 swings to control the No. 3 plunger 1403 to move in the No. 3 air chamber 1402, so that the gas flows into the top air bag strip 1201 and the side air bag strip 1202 through the No. 3 air pipe 1405. The top air bag strip 1201 and the side air bag strip 1202 expand and fit the surface of the bottle making mold. As the top air bag strip 1201 and the side air bag strip 1202 gradually expand, the flange slowly moves toward the space between the No. 1 die head 501 and the No. 2 die head 502. The bottle is pushed into the gap between the mold and the bottle, generating a top-down pushing force on the bottle, ejecting the bottle from the mold cavity and dropping it onto the claw 6 (the technical principle is similar to that of the existing ejector system. Modern injection molding machines are usually equipped with a robot or ejector system to ensure that the finished product is intact. When the plastic is completely solidified, the mold is parted and the ejector system pushes the bottle out. However, this solution uses an expanded flange to eject the bottle. A single component has multiple uses such as sealing and ejection, and is less likely to cause damage to the bottle). The claw 6 transfers the bottle to the conveying device;
[0053] S6: When all the gas in the No. 3 air chamber 1402 is discharged into the top air bag strip 1201 and the side air bag strip 1202, the reversing valve 1406 is activated to cut off the passage between the No. 3 air supply pipe 1405 and the top air bag strip 1201 and connect the No. 3 air chamber 1402 to the external environment for gas exchange;
[0054] S7: The turbine component 1401 rotates continuously, and the turbocharger unit 14 generates a pressurizing effect on the coolant or oil in the second mold base 401, causing the coolant or oil to flow in from one end of the circulation pipe 13 and out from the other end. Through radiation heat absorption, the heat inside the bottle mold after opening and the heat on the bottle are absorbed by the circulation pipe 13.
Claims
1. A dual-mode high-speed intelligent bottle-adjusting machine, comprising a body (1), an injection machine (2) mounted on the body (1), and a plurality of supporting claws (6); characterized in that: The machine body (1) further comprises two sets of mold bases slidably connected to the machine body (1), the two sets of mold bases being arranged symmetrically on both sides, each set of mold bases comprising a No. 1 mold base (301) and a No. 2 mold base (401), each set of mold bases being mounted with a bottle-making mold, the bottle-making mold comprising a No. 1 die head (501) mounted on the No. 1 mold base (301) and a No. 2 die head (502) mounted on the No. 2 mold base (401), a plurality of mold cavities being arranged in the bottle-making mold, and a supporting claw (6) being arranged below the corresponding mold cavities; A driving assembly and a bracket (8) are installed on the machine body (1), a No. 1 gas hood (801) is installed on the bracket (8), a No. 1 mold base (301) is installed on the output end of the driving assembly, two groups of No. 1 linkage assemblies are installed on the machine body (1), and a No. 2 mold base (401) is installed on the output end of the corresponding No. 1 linkage assembly. The driving assembly is used to drive the No. 1 mold base (301) to move. When the No. 1 mold base (301) moves, gas flows between the No. 1 gas hood (801) and the corresponding No. 1 linkage assembly, and at the same time, the No. 1 linkage assembly drives the corresponding No. 2 mold base (401) to move. A No. 2 gas hood (803) is installed on the bracket (8), a No. 2 linkage assembly is installed on the No. 2 mold base (401), and a blocking assembly is installed on the output end of the No. 2 linkage assembly. When the No. 1 mold base (301) moves, gas flows between the No. 2 gas hood (803) and the corresponding No. 2 linkage assembly, and at the same time, the No. 2 linkage assembly drives the corresponding blocking assembly to move.
2. The dual-mode high-speed intelligent bottle-controlling machine according to claim 1, characterized in that: When gas flows from the No. 1 gas hood (801) into the No. 1 linkage assembly, gas also flows from the No. 2 gas hood (803) into the No. 2 linkage assembly, the driving assembly and the No. 1 linkage assembly drive the No. 1 mold base (301) and the No. 2 mold base (401) in the same mold base to approach each other until the No. 1 die head (501) and the No. 2 die head (502) are closed, and the No. 2 linkage assembly drives the blocking assembly away from the closing position of the No. 1 die head (501) and the No. 2 die head (502); When gas flows from the No. 1 linkage assembly into the No. 1 gas hood (801), gas also flows from the No. 2 linkage assembly into the No. 2 gas hood (803), and the driving assembly and the No. 1 linkage assembly drive the No. 1 mold base (301) and the No. 2 mold base (401) in the same mold base to move away from each other until the No. 1 die head (501) and the No. 2 die head (502) are separated to a preset position, and the No. 2 linkage assembly drives the blocking assembly to approach the gap after the No. 1 die head (501) and the No. 2 die head (502) are separated.
3. The dual-mode high-speed intelligent bottle-controlling machine according to claim 2, characterized in that: A guide rod (302) is fixedly mounted on the mold base (301), the guide rod (302) is movably connected to the bracket (8), a wire sleeve (303) is fixedly connected to the guide rod (302), and the first air hood (801) and the second air hood (803) are both arranged between the bracket (8) and the wire sleeve (303); The driving assembly comprises a motor (701) fixedly mounted on the machine body (1), a driving bevel gear (702) fixedly mounted on the output end of the motor (701), a lead screw (703) movably connected at one end to the bracket (8), and a driven bevel gear (704) fixedly mounted at the other end of the lead screw (703), wherein the driven bevel gear (704) is meshed with the driving bevel gear (702), the thread sleeve (303) is threadedly connected to the lead screw (703), the motor (701) is used to drive the lead screw to rotate, and the lead screw (703) is used to drive the thread sleeve (303) to move along the axial direction of the lead screw (703).
4. The dual-mode high-speed intelligent bottle-controlling machine according to claim 3, characterized in that: The No. 1 linkage assembly comprises a fixed platform (901) mounted on the machine body (1), a No. 1 air cavity (902) arranged in the fixed platform (901), a No. 1 plunger (903) movably connected in the No. 1 air cavity (902), and a return spring (904) mounted in the No. 1 air cavity (902), one end of the return spring (904) being connected to the inner wall of the No. 1 air cavity (902), and the other end being connected to the No. 1 plunger (903), and a No. 1 air supply pipe (802) being connected between the No. 1 air cover (801) and the No. 1 air cavity (902); When the wire sleeve (303) approaches the bracket (8), the gas in the No. 1 gas hood (801) flows into the No. 1 gas cavity (902) through the No. 1 gas pipe (802), and the No. 1 plunger (903) drives the No. 2 mold base (401) close to the No. 1 mold base (301); when the wire sleeve (303) moves away from the bracket (8), the gas in the No. 1 gas cavity (902) flows into the No. 1 gas hood (801) through the No. 1 gas pipe (802), and the No. 1 plunger (903) drives the No. 2 mold base (401) away from the No. 1 mold base (301).
5. The dual-mode high-speed intelligent bottle-controlling machine according to claim 4, characterized in that: The second linkage assembly includes a second air cavity (1101) fixedly mounted on the second mold base (401), a second plunger (1102) movably connected in the second air cavity (1101), and a sensing unit (1103) mounted in the second air cavity (1101), wherein the sensing unit (1103) includes a signal spring and a tension sensor, wherein one end of the signal spring is connected to the inner wall of the second air cavity (1101), and the other end is connected to the second plunger (1102), and the tension sensor is used to detect the tension value of the signal spring, the blocking assembly is fixedly connected to the second plunger (1102), and a second air supply pipe (804) is connected between the second air hood (803) and the second air cavity (1101); When the wire sleeve (303) is close to the bracket (8), the gas in the No. 2 air hood (803) flows into the No. 2 air cavity (1101) through the No. 2 air pipe (804), and the No. 2 plunger (1102) drives the blocking assembly away from the closing position of the No. 1 die head (501) and the No. 2 die head (502); when the wire sleeve (303) is away from the bracket (8), the gas in the No. 2 air cavity (1101) flows into the No. 2 air hood (803) through the No. 2 air pipe (804), and the No. 2 plunger (1102) drives the blocking assembly close to the gap after the No. 1 die head (501) and the No. 2 die head (502) are separated.
6. The dual-mode high-speed intelligent bottle-controlling machine according to claim 5, characterized in that: The sealing assembly comprises an upper plate cover (1001) fixedly mounted on a No. 2 plunger (1102) and a side plate cover (1002) fixedly connected to the upper plate cover (1001); when gas flows into or out of the No. 2 air cavity (1101), the No. 2 plunger (1102) drives the upper plate cover (1001) and the side plate cover (1002) to move along a preset direction; the upper plate cover (1001) is arranged above the bottle-making mold, and the side plate covers (1002) are arranged on both sides of the bottle-making mold; and grooves are provided on the side of the upper plate cover (1001) and the side plate cover (1002) that abuts against the bottle-making mold.
7. The dual-mode high-speed intelligent bottle-controlling machine according to claim 6, characterized in that: A sealing assembly and a circulation pipe (13) are installed on the blocking assembly, a turbocharger unit (14) is installed in the second mold base (401), the circulation pipe (13) is connected to the turbocharger unit (14), and the turbocharger unit (14) is used to control the flow of coolant in the circulation pipe (13). When the tension sensor detects that the tension value of the signal spring reaches a threshold value F1, the turbocharger unit (14) is started; An inflation mechanism is installed in the second mold base (401), a turbine component (1401) is provided in the turbocharger unit (14), an input end of the inflation mechanism is connected to the turbine component (1401), the inflation mechanism is in communication with the sealing assembly, and the turbine component (1401) is used to control the flow of gas between the inflation mechanism and the sealing assembly; When gas flows into the sealing assembly, the sealing assembly elastically expands until it is in close contact with the surface of the bottle-making mold; when gas flows out of the sealing assembly, the sealing assembly elastically contracts until it is separated from the surface of the bottle-making mold.
8. The dual-mode high-speed intelligent bottle-controlling machine according to claim 7, characterized in that: The sealing assembly comprises a top airbag strip (1201) installed in a groove of the upper plate cover (1001), a side airbag strip (1202) installed in a groove of the side plate cover (1002), and a flange portion (1203) integrally connected to the top airbag strip (1201) and the side airbag strip (1202); a third air supply pipe (1405) is connected between the top airbag strip (1201) and the inflation mechanism, and a reversing valve (1406) is installed on the third air supply pipe (1405); When the turbine (1401) rotates, gas flows between the inflation mechanism and the sealing assembly. When all the gas in the inflation mechanism flows into the sealing assembly, the reversing valve (1406) cuts off the passage between the inflation mechanism and the sealing assembly.
9. The dual-mode high-speed intelligent bottle-controlling machine according to claim 8, characterized in that: The inflation mechanism comprises a No. 3 air cavity (1402) mounted on a No. 2 mold base (401), a No. 3 plunger (1403) having one end movably connected to the No. 3 air cavity (1402), and a rocker arm (1404) having one end movably connected to the other end of the No. 3 plunger (1403), the other end of the rocker arm (1404) being movably connected to an eccentric position of a turbine component (1401), the turbine component (1401) being used to drive the rocker arm (1404) to swing, and the rocker arm (1404) being used to drive the No. 3 plunger (1403) to move in the No. 3 air cavity (1402) and to control the flow of gas between the No. 3 air cavity (1402) and the sealing assembly.
10. A method for manufacturing a bottle, characterized in that: The dual-mode high-speed intelligent bottle-controlling machine according to claim 9 includes the following steps: S1: Install two sets of bottle-making molds on two sets of mold bases respectively, so that the first mold head (501) is fixed to the first mold base (301), and the second mold head (502) is fixed to the second mold base (401); S2: After the motor (701) is started, the power is transmitted to the driven bevel gear (704) through the active bevel gear (702), causing the lead screw (703) to rotate. Through the thread transmission, the wire sleeve (303) on the lead screw (703) moves, and the No. 1 mold base (301) fixedly connected to the wire sleeve (303) through the guide rod (302) approaches the No. 2 mold base (401). At the same time, the wire sleeve (303) cooperates with the bracket (8) to squeeze the No. 1 gas cover (801) and the No. 2 gas cover (803). The gas in the No. 1 gas cover (801) flows into the No. 1 air cavity (902) through the No. 1 air pipe (802), causing the No. 1 plunger (903) to move in the No. 1 air cavity (902), driving the No. 2 mold base (401) to synchronously approach the No. 1 mold base (301) until the No. 1 die head (501) and the No. 2 die head (502) are completely closed; The second gas hood (803) is simultaneously squeezed by the wire sleeve (303), and the gas in the second gas hood (803) flows into the second gas cavity (1101) through the second gas pipe (804), causing the second plunger (1102) to move in the second gas cavity (1101), driving the upper plate cover (1001) and the side plate cover (1002) away from the closing position of the first die head (501) and the second die head (502); S3: The molten plastic is injected into the mold cavity of the bottle-making mold by the injection machine (2) at high pressure to form a slender tubular blank. At the same time, high-pressure air is injected to make the bottle blank expand in the mold cavity and fit the inner wall of the mold cavity to form the final bottle shape. By using two bottle-making molds with different mold cavities, different types of bottles can be produced at the same time; S4: The motor (701) is started again and outputs power in the opposite direction to that in S2, so that the wire sleeve (303) moves away from the bracket (8), the No. 1 die base (301) moves away from the No. 2 die base (401), and at the same time, the No. 1 air hood (801) and the No. 2 air hood (803) are extended, and the gas in the No. 1 air cavity (902) flows into the No. 1 air hood (801) through the No. 1 air pipe (802), so that the No. 1 plunger (903) drives the No. 2 die base (401) to move away from the No. 1 die base (301) synchronously, and the No. 1 die head (501) and the No. 2 die head (502) gradually separate to form a gap; At the same time, the gas in the No. 2 air cavity (1101) flows into the No. 2 air hood (803) through the No. 2 air delivery pipe (804), and the No. 2 plunger (1102) drives the upper plate cover (1001) and the side plate cover (1002) to approach the gap between the No. 1 die head (501) and the No. 2 die head (502). When the No. 1 plunger (903) moves until the tension sensor detects that the tension value of the signal spring reaches F1, a signal is sent to the turbocharger unit (14), and the turbine component (1401) starts to rotate; S5: During the first rotation of the turbine (1401), the rocker arm (1404) swings to control the No. 3 plunger (1403) to move in the No. 3 air chamber (1402), allowing the gas to flow into the top air bag strip (1201) and the side air bag strip (1202) through the No. 3 air pipe (1405). The top air bag strip (1201) and the side air bag strip (1202) expand and fit the surface of the bottle-making mold. As the top air bag strip (1201) and the side air bag strip (1202) gradually expand, the flange slowly pushes into the gap between the No. 1 die head (501) and the No. 2 die head (502), generating a top-down thrust on the bottle, pushing the bottle out of the mold cavity and onto the supporting claw (6), which then transfers the bottle to the conveying device. S6: When all the gas in the No. 3 air chamber (1402) is discharged into the top air bag strip (1201) and the side air bag strip (1202), the reversing valve (1406) is activated to cut off the passage between the No. 3 air supply pipe (1405) and the top air bag strip (1201) and connect to the external environment, so that the No. 3 air chamber (1402) is connected to the external environment for gas exchange; S7: The turbine component (1401) rotates continuously, and the turbocharger unit (14) generates a pressurizing effect on the coolant or oil in the second mold base (401), causing the coolant or oil to flow in from one end of the circulation pipe (13) and out from the other end. Through radiation heat absorption, the heat inside the bottle mold after opening and the heat on the bottle are absorbed by the circulation pipe (13).
Citation Information
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