Efficient diesel generating set

Through measures such as the fitting unit and flexible driving mechanism, the problem of stuck lag caused by poor lubrication of the diesel generator set is solved, the disconnection of the power connection and flexible impact are achieved, damage is prevented, and the start success rate and equipment use range are improved.

CN120575977AActive Publication Date: 2025-09-02TAIZHOU KAIHUA DIESEL GENERATOR SETS

Patent Information

Application Number
CN202511077336.2
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-01
Publication Date
2025-09-02
Estimated Expiration
2045-08-01

AI Technical Summary

Technical Problem

When existing diesel generator sets are stuck due to poor lubrication, they will produce reaction torque on the diesel engine, increase the starting load, and increase the stress of internal parts and even damage.

Method used

The fitting unit, a flexible driving mechanism, a retarding reset mechanism and an angle adjustment mechanism are adopted to disconnect the power connection through the cooperation between the first fitting member and the second fitting member, and the agitator drives the fluid to perform flexible impact, adjust the inclined state of the agitator to prevent jamming and excessive loading.

Benefits of technology

Effectively prevent the diesel engine crankshaft and generator rotor from getting stuck, reduce the risk of damage, and improve the startup success rate and equipment usage range.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses an efficient diesel generating set, and belongs to the technical field of diesel generating sets. Comprising a rack, a diesel engine and a generator are fixedly connected to the rack, a rotor of the generator is fixedly connected with a power shell, the power shell is rotationally connected with a transfer shell, the transfer shell is fixedly connected with a bearing shell, a crankshaft of the diesel engine is fixedly connected with the bearing shell, and an embedding unit used for guaranteeing transmission safety is arranged on the power shell; the embedding unit comprises first embedding pieces which are distributed in a circumferential array mode, the first embedding pieces which are distributed in the circumferential array mode are fixedly connected to the power shell, and second embedding pieces which are distributed in the circumferential array mode are slidably connected to the transfer shell. According to the invention, through the cooperation of the first embedding piece and the second embedding piece, when the crankshaft or the rotor is suddenly blocked, the power connection between the crankshaft of the diesel engine and the generator is completely disconnected, so that irreversible damage to the crankshaft or the rotor caused by the blocking condition is prevented.
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Description

Technical Field

[0001] The present invention relates to the technical field of diesel generator sets, and in particular to a high-efficiency diesel generator set. Background Art

[0002] A diesel generator consists of a diesel engine and a generator. It generates high temperature and pressure by compressing air, injecting diesel into the cylinder and igniting it. The combustion energy pushes the pistons to produce work, driving the crankshaft. The generator, in turn, uses the crankshaft's mechanical energy to rotate the rotor, converting this energy into electrical energy through electromagnetic induction, thus outputting alternating current. These generators offer high efficiency, strong reliability, rapid startup, and wide adaptability, making them widely used in backup power supplies, emergency power supplies, construction sites, and remote areas.

[0003] Existing technologies often connect the diesel engine's crankshaft to the generator's rotor through a coupling. If the generator's rotor suddenly gets stuck due to poor lubrication (for various reasons, such as use in extremely cold regions causing the lubricating oil to become viscous, resulting in increased resistance to rotor rotation), when the resistance to rotation of the generator rotor increases, according to Newton's third law (action and reaction), the generator will generate a reaction torque on the diesel engine that drives it. The direction of this reaction torque is opposite to the driving torque output by the engine. This increased reaction torque will be directly and completely transmitted back to the diesel engine's crankshaft, causing the diesel engine to not only overcome the load torque required for normal power generation by the generator at room temperature, but also to overcome the additional resistance torque caused by the high-viscosity engine oil, thereby significantly increasing the actual output load of the diesel engine and causing increased stress on internal components when the diesel engine is started, thereby increasing the risk of damage. In severe cases (jamming), it may even cause irreversible damage to the crankshaft or rotor. Summary of the Invention

[0004] In order to overcome the above problems, the present invention provides a high-efficiency diesel generator set.

[0005] Technical solution: A high-efficiency diesel generator set includes a frame, a diesel engine and a generator are fixedly connected to the frame, the rotor of the generator is fixedly connected to a power shell, the power shell is rotatably connected to a transfer shell, the transfer shell is fixedly connected to a receiving shell, the crankshaft of the diesel engine is fixedly connected to the receiving shell, and the power shell is provided with a fitting unit for ensuring transmission safety; The interlocking unit includes a first interlocking piece distributed in a circumferential array, and the first interlocking pieces distributed in the circumferential array are all fixedly connected to the power shell. The intermediate shell is slidably connected to a second interlocking piece distributed in a circumferential array. The first interlocking piece and the second interlocking piece are both provided with mirror-image distributed inclined surfaces, and the two adjacent pieces are interlocked with each other. The second interlocking pieces distributed in the circumferential array are jointly fixedly connected to a fixing frame, and a sliding frame is slidably connected to the fixing frame. A tightening spring is fixed between the sliding frame and the intermediate shell, and a high-speed limiting mechanism for protecting the transmission shaft is provided on the fixing frame.

[0006] Preferably, an adjusting rod is threadedly connected to the fixing frame, and the adjusting rod is rotatably connected to the sliding frame.

[0007] Preferably, the high-speed limiting mechanism includes centrifugal blocks distributed in a circumferential array, the centrifugal blocks distributed in the circumferential array are all slidably connected to the fixed frame, a spring is arranged between the centrifugal blocks and the fixed frame, a fixed plate distributed in a circumferential array is fixedly connected to the receiving shell, the centrifugal blocks distributed in the circumferential array correspond one-to-one to the fixed plates distributed in the circumferential array, and the fixed plate is slidably connected with mirror-image distributed limiting parts, the centrifugal blocks are used to squeeze the corresponding limiting parts, and tension springs are arranged between the mirror-image distributed limiting parts.

[0008] Preferably, it also includes a flexible driving mechanism for preventing jamming during initial startup, the flexible driving mechanism is arranged on the intermediate shell, the flexible driving mechanism includes stirring members distributed in a circumferential array, the stirring members distributed in the circumferential array are all slidably and rotatably connected to the intermediate shell, the receiving shell is slidably connected to a first sliding ring, the second fitting passes through the first sliding ring, the stirring members distributed in the circumferential array are all rotatably connected to the first sliding ring, a transmission groove distributed in a circumferential array is provided in the power shell, a tension spring is provided between the first sliding ring and the intermediate shell, and a limiting component for limiting the position of the first sliding ring is provided on the intermediate shell.

[0009] Preferably, the limiting assembly includes limiting blocks distributed in a circumferential array, and the limiting blocks distributed in the circumferential array are all slidably connected to the intermediate shell. The limiting blocks are used to limit the first sliding ring, and a reset spring is arranged between the limiting block and the intermediate shell. A trigger assembly for changing the position of the limiting block is arranged on the receiving shell.

[0010] Preferably, the trigger assembly includes traction ropes distributed in a circumferential array and corresponding one-to-one to the limit blocks. The traction ropes distributed in the circumferential array are respectively fixed to the corresponding limit blocks. The receiving shell is slidably connected to a second sliding ring, and the traction ropes are fixed to the second sliding ring.

[0011] Preferably, it also includes a slow-reset mechanism for slowly resetting the second fitting, the slow-reset mechanism is arranged on the intermediate shell, the slow-reset mechanism includes a buffer shell distributed in a circumferential array, the buffer shells distributed in the circumferential array are all fixed to the intermediate shell, the buffer shell is slidably connected to a connecting rod and a resistance plate, the connecting rod is fixed to the fixing frame, and the resistance plate is provided with through holes distributed in a circumferential array.

[0012] Preferably, the through holes distributed in an array on the circumference of the resistance plate are fan-shaped.

[0013] Preferably, an angle adjustment mechanism for controlling the rotation of the agitator is further included, the angle adjustment mechanism is arranged on the first sliding ring, the angle adjustment mechanism includes a ring gear, the ring gear is rotatably connected to the first sliding ring, a gear is provided on the agitator, the gear is meshed with the ring gear, and a locking component for locking the rotation angle of the ring gear is provided on the first sliding ring.

[0014] Preferably, the positioning assembly includes a rotating shell, the rotating shell is fixed to the first sliding ring, the rotating shell is slidably connected to a limiting frame, a tension spring is provided between the rotating shell and the limiting frame, and the limiting frame is used to limit the gear ring.

[0015] The beneficial effects of the present invention are as follows: the present invention cooperates with the first insert and the second insert to completely disconnect the power connection between the diesel engine crankshaft and the generator when the crankshaft or rotor suddenly gets stuck, thereby preventing the jamming from causing irreversible damage to the crankshaft or rotor; the agitator drives the fluid to perform a circumferential continuous flexible impact on the transmission groove on the power shell, which is used to prevent the initial startup load from being too large and causing excessive load on the first insert and the second insert, thereby reducing the probability of increased damage risk due to excessive load at initial startup; the inclination state of the agitator is adjusted according to needs through the cooperation of the ring gear and the gear, and the inclination angle of the agitator is locked by the limit frame after the adjustment is completed, thereby improving the scope of use of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the three-dimensional structure of the power shell and the receiving shell of the present invention; Figure 3 It is a schematic diagram of the three-dimensional structure of the transfer shell and the receiving shell in the present invention; Figure 4 This is a schematic diagram of the three-dimensional structure of the internal structure of the receiving shell of the present invention; Figure 5 Schematic diagram of the three-dimensional structure of the first embedding member and the second embedding member of the present invention; Figure 6 It is a schematic diagram of the three-dimensional structure of the fixing frame and the centrifugal block of the present invention; Figure 7 This is an exploded view of the power shell and transfer shell of the present invention; Figure 8 Schematic diagram of the three-dimensional structure of the limit block and the return spring of the present invention; Figure 9 Schematic diagram of the three-dimensional structure of the connecting rod and the resistance plate of the present invention; Figure 10 Schematic diagram of the three-dimensional structure of the ring gear and gear of the present invention; Figure 11 It is a schematic diagram of the three-dimensional structure of the rotating shell and the limiting frame of the present invention.

[0017] The figures are marked as follows: 1: frame, 2: diesel engine, 3: generator, 4: power shell, 5: transfer shell, 6: receiving shell, 7: first interlocking part, 8: second interlocking part, 9: fixed frame, 10: sliding frame, 11: fastening spring, 12: adjusting rod, 13: centrifugal block, 14: fixed plate, 15: limit member, 16: stirring member, 17: first sliding ring, 171: transmission groove, 18: limit block, 19: return spring, 20: traction rope, 21: second sliding ring, 22: buffer shell, 23: connecting rod, 24: resistance plate, 25: gear ring, 27: gear, 28: rotating shell, 29: limit frame. DETAILED DESCRIPTION

[0018] The present invention will now be described more fully hereinafter with reference to the accompanying drawings, in which presently preferred embodiments of the invention are shown. However, the invention can be embodied in many different forms and should not be construed as limited to the embodiments set forth herein; rather, these embodiments are provided for thoroughness and completeness, and will fully convey the scope of the invention to those skilled in the art.

[0019] Example 1

[0020] This embodiment discloses a high-efficiency diesel generator set, which is used to disable the power connection between the crankshaft and the rotor when the generator load is too large or the crankshaft, rotor, etc. are suddenly stuck, so as to prevent further damage.

[0021] like Figure 1-Figure 5As shown, the diesel generator set includes a frame 1, which is a high-strength steel structure. A diesel engine 2 and a generator 3 are fixed to the frame 1. The turbine installed on the diesel engine 2 is a variable cross-sectional area turbine, which can adjust the angle of its internal guide vanes according to the exhaust volume, thereby ensuring its stable rotation, maintaining stable intake pressure, ensuring efficient operation of the diesel engine 2, and reducing the probability of incomplete combustion of fuel, thereby achieving the purpose of energy conservation and emission reduction. The rotor of the generator 3 is fixed to a power shell 4, which is sealed and rotatably connected to a transfer shell 5. The power shell 4 and the transfer shell 5 are connected in a sealed manner. There are through holes on both sides. In case of emergency, the power shell 4 and the transfer shell 5 can be rigidly connected by bolts to maintain power transmission. The power shell 4 and the transfer shell 5 are filled with a fluid for transmission (the fluid has antifreeze properties). The transfer shell 5 is fixed with a receiving shell 6. The crankshaft of the diesel engine 2 is fixed with the receiving shell 6. The receiving shell 6 is also a high-strength steel structure to ensure its stable transmission during high-intensity rotation. The power shell 4 is provided with a chimeric unit for ensuring transmission safety; the chimeric unit includes four first chimeric members 7 distributed in a circumferential array, four second chimeric members 7, and four third chimeric members 7. Each of the first and second interlocking parts 7 is fixed to the power shell 4. The intermediate shell 5 is slidably connected to four second interlocking parts 8 distributed in a circumferential array. A limit ring is provided on the second interlocking part 8 to limit the sliding range of the second interlocking part 8 to ensure stable contact between the first interlocking part 7 and the second interlocking part 8. The first interlocking part 7 and the second interlocking part 8 are both provided with two inclined surfaces distributed in a mirror image, and the two adjacent ones are interlocked with each other (V-shaped interlocking). The angle between the two inclined surfaces on the first interlocking part 7 is an obtuse angle. The four second interlocking parts 8 are commonly fixed to a fixing frame 9. The fixing frame 9 Located in the receiving shell 6, a sliding frame 10 is slidably connected to the fixed frame 9, and a fastening spring 11 is fixed between the sliding frame 10 and the transfer shell 5. The fastening spring 11 is a tension spring and is used to provide a fastening force between the first fitting 7 and the second fitting 8. An adjusting rod 12 rotatably connected to the sliding frame 10 is threadedly connected to the fixed frame 9. Before use, the degree of stretching of the fastening spring 11 (i.e., the tension provided by the fastening spring 11) can be adjusted according to the power, load and other parameters of the diesel engine and generator. A high-speed limit mechanism for protecting the drive shaft is provided on the fixed frame 9.

[0022] like Figure 4-Figure 6As shown, the high-speed limiting mechanism includes four centrifugal blocks 13 distributed in a circumferential array. The centrifugal block 13 consists of a rectangular block and a round rod, and the round rod part is provided with two inclined surfaces distributed in a mirror image. The four centrifugal blocks 13 are all slidably connected to the fixed frame 9. A spring is provided between the centrifugal block 13 and the fixed frame 9. When the diesel generator is started, the four centrifugal blocks 13 rotate together, and the centrifugal blocks 13 move to the side away from the axis of the transfer shell 5 under the action of centrifugal force during rotation, while squeezing the adjacent springs. Four fixed plates 14 distributed in a circumferential array are fixed to the receiving shell 6. Two limiting members 15 distributed in a mirror image are slidably connected to the fixed plate 14. The centrifugal block 13 is used to squeeze the corresponding two limiting members 15. The opposite sides of the two limiting members 15 on the same fixed plate 14 are provided with inclined surfaces. The limiting member 15 is provided with a through hole for limiting the position of the centrifugal block 13. The inclination angle of the inclined surface on the limiting member 15 is the same as the inclination angle of the inclined surface adjacent to the round rod part of the adjacent centrifugal block 13. A tension spring is provided between the two limiting members 15.

[0023] The working principle of a high-efficiency diesel generator set in this embodiment is as follows: Preparation stage: (hereinafter referred to as Figure 4 (Taking the orientation as an example), first lay the power housing 4 horizontally and inject transmission fluid into the power housing 4. Then, seal and rotate the power housing 4 and the transfer housing 5 together. After the two are sealed, install the receiving housing 6 and the transfer housing 5 and the parts thereon on the crankshaft of the diesel engine 2 with bolts. Then, adjust the tightening force between the first insert 7 and the second insert 8 according to the power load of the diesel engine 2 and the generator 4. Turn the adjusting rod 12, and the adjusting rod 12 drives the sliding frame 10 to the right, thereby increasing the tension of the tightening spring 11 (that is, increasing the tightening force between the first insert 7 and the second insert 8). After the adjustment is completed, connect the receiving housing 6 to the right side of the transfer housing 5 with bolts. Then, connect the rotor of the generator 3 to the right side of the receiving housing 6 with bolts. At this time, preparation is complete.

[0024] Working stage: After the preparation work is completed, the diesel engine 2 is started, and the crankshaft of the diesel engine 2 drives the receiving shell 6 to rotate, and the receiving shell 6 drives the intermediate shell 5 to rotate. The intermediate shell 5 drives the power shell 4 to rotate synchronously through the first interlocking part 7 and the second interlocking part 8 that are interlocked with each other, and the power shell 4 drives the rotor of the generator 3 to rotate, thereby generating electricity. If the rotor resistance of the generator 3 is too large or stuck during the initial startup, and the fastening force between the first interlocking part 7 and the second interlocking part 8 is insufficient to drive the intermediate shell 5 to rotate, the first interlocking part 7 will squeeze the adjacent second interlocking part 8, causing it to move to the right, thereby causing the second interlocking part 8 to move to the right. A fitting part 7 is disengaged from the adjacent second fitting part 8 (i.e., the crankshaft and the rotor lose power connection), and the tension spring 11 is stretched and tightened simultaneously. As the first fitting part 7 passes over the adjacent second fitting part 8, the second fitting part 8 moves to the left and resets under the drive of the tension spring 11. The second fitting part 8 continues to rotate and contacts the next first fitting part 7, thereby "loosening" the generator rotor again through the mutual squeezing of the two (i.e., attempting to perform intermittent "soft impact" on the rotor in the circumferential direction to prevent the lubricating oil from being overcooled and "frozen"). If the lubricating oil in the motor is restored, normal power generation will be carried out.

[0025] During high-speed rotation, the fixing frame 9 drives the four centrifugal blocks 13 to move in the direction away from the axis of the transfer shell 5, and synchronously squeezes the spring between the centrifugal blocks 13 and the fixing frame 9. If the crankshaft or rotor suddenly gets stuck, the first insert 7 squeezes the second insert 8 to move to the right, and the second insert 8 drives the fixing frame 9 and the four centrifugal blocks 13 thereon to move to the right. The centrifugal blocks 13 squeeze and drive the two adjacent limit members 15 away from each other, and at the same time stretch the tension spring between the two limit members 15 until the cylindrical part of the centrifugal block 13 is embedded in the through hole on the limit member 15, thereby preventing the second insert 8 from resetting to the left. At this time, the power connection between the crankshaft of the diesel engine 2 and the generator 3 is completely disconnected, thereby preventing the jamming from causing irreversible damage to the crankshaft or rotor. Then find a technician to perform maintenance. After the maintenance is completed, reset the various parts of the device to facilitate subsequent continued use.

[0026] Example 2

[0027] This embodiment discloses a high-efficiency diesel generator set, which is further improved on the basis of the first embodiment.

[0028] The structure, connection relationship and working process of the diesel generator set in Example 1 will not be described in detail. The working principle of the following structure will be explained in detail, and the same applies to subsequent embodiments.

[0029] like Figure 4 、 Figure 7 and Figure 8As shown, it also includes a flexible driving mechanism for preventing jamming during initial startup. The flexible driving mechanism is arranged on the intermediate shell 5. The flexible driving mechanism includes a stirring member 16 distributed in a circumferential array. The stirring members 16 distributed in the circumferential array are all slidably and rotatably connected to the intermediate shell 5. A fan blade for driving the fluid flow in the power shell 4 is provided on the left side of the stirring member 16. The receiving shell 6 is slidably connected with a first sliding ring 17. The second fitting 8 passes through the first sliding ring 17. The stirring members 16 distributed in the circumferential array are all rotatably connected to the first sliding ring 17. A transmission groove 171 distributed in a circumferential array is provided in the power shell 4. The transmission groove 171 is an L-shaped groove for cooperating with the fan blades of the stirring member 16 for transmission. A tension spring is provided between the first sliding ring 17 and the intermediate shell 5, and the tension spring between the two is initially in a stretched state. A limiting component for limiting the position of the first sliding ring 17 is provided on the intermediate shell 5.

[0030] like Figure 8 and Figure 10 As shown, the limiting assembly includes four limiting blocks 18 distributed in a circumferential array. The limiting blocks 18 distributed in the circumferential array are all slidably connected to the intermediate shell 5. An inclined surface is provided on the side of the limiting block 18 away from the axis of the intermediate shell 5. The limiting block 18 is used to limit the first sliding ring 17. A return spring 19 is provided between the limiting block 18 and the intermediate shell 5. The elastic force provided by the return spring 19 is greater than the tension of the tension spring between the first sliding ring 17 and the intermediate shell 5. A trigger assembly for changing the position of the limiting block 18 is provided on the receiving shell 6. The trigger assembly includes four traction ropes 20 distributed in a circumferential array. The traction ropes 20 are made of soft and non-stretchable material. The four traction ropes 20 are respectively fixed to the side of the adjacent limiting block 18 close to the intermediate shell 5. The receiving shell 6 is slidably connected to the second sliding ring 21. Before the centrifugal block 13 moves to align with the corresponding two limiting members 15 due to centrifugal force, the centrifugal block 13 can contact and push the second sliding ring 21, and the traction rope 20 is fixed to the second sliding ring 21.

[0031] The working principle of a high-efficiency diesel generator set in this embodiment is as follows: Figure 4As an example) in the above embodiment, when the resistance is too large or stuck during the initial startup of the whole, the second insert 8 is squeezed by the first insert 7, driving the fixed frame 9 and the four centrifugal blocks 13 thereon to move to the right together. The cylindrical part of the centrifugal block 13 squeezes and drives the second sliding ring 21 to move to the right. The second sliding ring 21 drives the four limit blocks 18 to move toward the axis of the intermediate shell 5 through the traction rope 20, and at the same time squeezes the return spring 19, so that the tension spring between the first sliding ring 17 and the intermediate shell 5 drives the first sliding ring 17 and the stirring member 16 thereon to move to the left. After the stirring member 16 moves to the left, it drives the fluid in the power shell 4 to rotate. The fluid in the power shell 4 performs a circumferential continuous flexible impact on the power shell 4 through the transmission groove 171, which is also used to prevent the initial load from being too large at startup from generating excessive load on the first insert 7 and the second insert 8. When friction occurs between the first insert 7 and the second insert 8, the fluid in the power shell 4 can also dissipate heat. If the lubricating oil in the motor is restored, the second insert 8 drives the first insert 7 Rotate to generate electricity normally.

[0032] Example 3

[0033] This embodiment discloses a high-efficiency diesel generator set, which is further improved on the basis of the second embodiment.

[0034] like Figure 8 and Figure 9 As shown, it also includes a slow-reset mechanism for slowly resetting the second fitting 8. The slow-reset mechanism is arranged on the intermediate shell 5. The slow-reset mechanism includes four buffer shells 22 distributed in a circumferential array. The four buffer shells 22 are all fixed to the intermediate shell 5. The buffer shell 22 is slidably connected to the connecting rod 23 and the resistance plate 24. There is a dynamic seal between the buffer shell 22 and the connecting rod 23. The buffer shell 22 is filled with a buffer fluid. The connecting rod 23 is fixed to the fixing frame 9. The resistance plate 24 is provided with six through holes distributed in a circumferential array. One-way valves are provided in three through holes on the resistance plate 24, and the through holes with one-way valves are spaced apart from the through holes without one-way valves. The flow direction of the one-way valve is only from back to front ( Figure 9 direction), the through holes distributed in the circumferential array on the resistance plate 24 are all fan-shaped, and the center of the circle corresponding to the fan-shaped is located on the central axis of the resistance plate 24. The area change of the fan-shaped through holes is the same as the area change of the resistance plate 24, and both gradually increase from the inside to the outside, which is used to ensure that the resistance plate 24 is evenly stressed when providing resistance, thereby improving the service life of the resistance plate 24 and the connecting rod 23.

[0035] The working principle of a high-efficiency diesel generator set in this embodiment is as follows: Figure 4For example, when the first insert 7 squeezes the second insert 8 and the fixing frame 9 to move to the right, the buffer fluid in the buffer shell 22 flows leftward to the left side of the resistance plate 24 through the through holes and the one-way valve on the resistance plate 24. When the fastening spring 11 drives the fixing frame 9 and the second insert 8 to reset, the buffer fluid on the left side of the resistance plate 24 can only flow to the right side of the resistance plate 24 through the three through holes, thereby extending the reset time of the second insert 8, and extending the time for the fluid in the power shell 4 in the above-mentioned embodiment 2 to perform a circumferential continuous flexible impact on the power shell 4 through the transmission groove 171.

[0036] Example 4

[0037] This embodiment discloses a high-efficiency diesel generator set, which is further improved on the basis of the third embodiment.

[0038] like Figure 8 and Figure 10 As shown, it also includes an angle adjustment mechanism for controlling the rotation of the agitator 16. The angle adjustment mechanism is arranged on the first sliding ring 17. The angle adjustment mechanism includes a ring gear 25. The ring gear 25 is rotatably connected to the first sliding ring 17. A hexagonal block for easy rotation is installed on one of the agitators 16. A gear 27 is provided on the agitator 16. The gear 27 is meshed with the ring gear 25. A locking component for locking the rotation angle of the ring gear 25 is provided on the first sliding ring 17.

[0039] like Figure 10 and Figure 11 As shown, the locking assembly includes a rotating shell 28, which is fixed to the front side of the first sliding ring 17 ( Figure 10 In the direction shown), the rotating shell 28 is slidably connected to the limit frame 29, and a tension spring is provided between the rotating shell 28 and the limit frame 29. The limit frame 29 is used to limit the ring gear 25. The tension spring between the rotating shell 28 and the limit frame 29 is used to ensure that the limit frame 29 is in contact with the ring gear 25. When the limit frame 29 is no longer needed to limit the ring gear 25, the limit frame 29 is pulled, and at the same time, the tension spring between the limit frame 29 and the rotating shell 28 is pulled until the limit frame 29 loses its limit on the ring gear 25.

[0040] The working principle of a high-efficiency diesel generator set in this embodiment is as follows: before installing the receiving shell 6, if it is necessary to adjust the inclination angle of the fan blades on the stirring member 16 (the inclination angle affects the stirring intensity of the fluid in the power shell by the fan blades on the stirring member 16, that is, affects the power transmission efficiency), first pull the limit frame 29 to make the limit frame 29 lose the limit on the ring gear 25, and at the same time stretch the tension spring between the rotating shell 28 and the limit frame 29, then rotate the stirring member 16 through the hexagonal block on the stirring member 16, and the gear 27 on the stirring member 16 drives the remaining stirring members through the ring gear 25. 16 rotates together. When the angle of the agitator 1 is adjusted, the limit frame 29 is released, and the tension spring between the rotating shell 28 and the limit frame 29 drives the limit frame 29 to reset, thereby limiting the ring gear 25. At this time, the angle of the agitator 16 is adjusted, preventing the subsequent agitator 16 from affecting the state of the agitator 16 when driving the fluid to transmit power. The inclination state of the agitator 16 is adjusted according to needs through the cooperation of the ring gear 25 and the gear 27. After the adjustment is completed, the inclination angle of the agitator 16 is locked by the limit frame 29, which improves the scope of use of the device.

[0041] The foregoing description is merely an embodiment of the present invention and is not intended to limit the present invention. Any equivalent substitutions made within the principles of the present invention are intended to be included within the scope of protection of the present invention. Any content not elaborated in detail herein is already known to those skilled in the art.

Claims

1. A high-efficiency diesel generator set, characterized by: The invention comprises a frame (1), a diesel engine (2) and a generator (3) are fixedly connected to the frame (1), a rotor of the generator (3) is fixedly connected to a power shell (4), the power shell (4) is rotatably connected to a transfer shell (5), the transfer shell (5) is fixedly connected to a receiving shell (6), a crankshaft of the diesel engine (2) is fixedly connected to the receiving shell (6), and a fitting unit for ensuring transmission safety is provided on the power shell (4); The interlocking unit includes a first interlocking member (7) distributed in a circumferential array, the first interlocking members (7) distributed in a circumferential array are all fixedly connected to the power shell (4), the intermediate shell (5) is slidably connected to a second interlocking member (8) distributed in a circumferential array, the first interlocking member (7) and the second interlocking member (8) are both provided with mirror-image distributed inclined surfaces, and the two adjacent ones are interlocked with each other, the second interlocking members (8) distributed in the circumferential array are jointly fixedly connected to a fixing frame (9), the fixing frame (9) is slidably connected to a sliding frame (10), a fastening spring (11) is fixedly connected between the sliding frame (10) and the intermediate shell (5), and a high-speed limit mechanism for protecting the transmission shaft is provided on the fixing frame (9).

2. A high-efficiency diesel generator set according to claim 1, characterized in that: An adjusting rod (12) is threadedly connected to the fixing frame (9), and the adjusting rod (12) is rotatably connected to the sliding frame (10).

3. A high-efficiency diesel generator set according to claim 2, characterized in that: The high-speed limiting mechanism includes centrifugal blocks (13) distributed in a circumferential array, the centrifugal blocks (13) distributed in the circumferential array are all slidably connected to the fixing frame (9), a spring is provided between the centrifugal blocks (13) and the fixing frame (9), a fixing plate (14) distributed in a circumferential array is fixedly connected to the receiving shell (6), the centrifugal blocks (13) distributed in the circumferential array correspond to the fixing plates (14) distributed in the circumferential array one by one, a limiting member (15) distributed in a mirror image is slidably connected to the fixing plate (14), the centrifugal blocks (13) are used to squeeze the corresponding limiting member (15), and a tension spring is provided between the limiting members (15) distributed in the mirror image.

4. A high-efficiency diesel generator set according to claim 3, characterized in that: The invention also includes a flexible driving mechanism for preventing jamming during initial startup, wherein the flexible driving mechanism is arranged on the intermediate shell (5), and the flexible driving mechanism includes stirring members (16) distributed in a circumferential array, and the stirring members (16) distributed in the circumferential array are all slidably and rotatably connected to the intermediate shell (5), the receiving shell (6) is slidably connected to a first sliding ring (17), the second engaging member (8) passes through the first sliding ring (17), and the stirring members (16) distributed in the circumferential array are all rotatably connected to the first sliding ring (17), a transmission groove (171) distributed in a circumferential array is provided in the power shell (4), a tension spring is provided between the first sliding ring (17) and the intermediate shell (5), and a limiting component for limiting the position of the first sliding ring (17) is provided on the intermediate shell (5).

5. A high-efficiency diesel generator set according to claim 4, characterized in that: The limiting assembly includes limiting blocks (18) distributed in a circumferential array. The limiting blocks (18) distributed in the circumferential array are all slidably connected to the intermediate shell (5). The limiting blocks (18) are used to limit the first sliding ring (17). A return spring (19) is provided between the limiting blocks (18) and the intermediate shell (5). A trigger assembly for changing the position of the limiting blocks (18) is provided on the receiving shell (6).

6. A high-efficiency diesel generator set according to claim 5, characterized in that: The trigger assembly includes traction ropes (20) distributed in a circumferential array and corresponding to the limit blocks (18) one by one. The traction ropes (20) distributed in the circumferential array are respectively fixed to the corresponding limit blocks (18). The receiving shell (6) is slidably connected to a second sliding ring (21), and the traction ropes (20) are fixed to the second sliding ring (21).

7. A high-efficiency diesel generator set according to claim 6, characterized in that: The invention also includes a slow-reset mechanism for slowly resetting the second engaging member (8), the slow-reset mechanism being arranged on the intermediate shell (5), the slow-reset mechanism including a buffer shell (22) distributed in a circumferential array, the buffer shells (22) distributed in a circumferential array being fixed to the intermediate shell (5), the buffer shell (22) being slidably connected to a connecting rod (23) and a resistance plate (24), the connecting rod (23) being fixed to the fixing frame (9), and the resistance plate (24) being provided with through holes distributed in a circumferential array.

8. A high-efficiency diesel generator set according to claim 7, characterized in that: The through holes distributed in the array on the upper side of the resistance plate (24) are fan-shaped.

9. A high-efficiency diesel generator set according to claim 8, characterized in that: The stirring member (16) further comprises an angle adjustment mechanism for controlling the rotation of the stirring member (16), the angle adjustment mechanism being arranged on the first sliding ring (17), the angle adjustment mechanism comprising a gear ring (25), the gear ring (25) being rotatably connected to the first sliding ring (17), the stirring member (16) being provided with a gear (27), the gear (27) being meshed with the gear ring (25), and the first sliding ring (17) being provided with a locking assembly for locking the rotation angle of the gear ring (25).

10. A high-efficiency diesel generator set according to claim 9, characterized in that: The positioning assembly includes a rotating shell (28), the rotating shell (28) is fixed to the first sliding ring (17), the rotating shell (28) is slidably connected to a limiting frame (29), a tension spring is provided between the rotating shell (28) and the limiting frame (29), and the limiting frame (29) is used to limit the gear ring (25).

Citation Information

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