Ice cream ingredient mixing device with sterilization function
By introducing heating coils, cooling coils, crushing mechanisms and mixing mechanisms into the ice cream ingredient mixing device, the problems of inaccurate temperature control, uneven mixing and adhesion are solved, efficient ingredient processing and cleaning are achieved, and the automation and quality of ice cream production are improved.
Patent Information
- Application Number
- CN202511093740.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-06
- Publication Date
- 2025-10-21
- Estimated Expiration
- 2045-08-06
AI Technical Summary
The existing ice cream ingredient mixing device has shortcomings in terms of inaccurate temperature control, easy contamination during ingredient crushing, sterilization and separation, uneven mixing, easy sticking of materials to the inner wall of the tank, and lack of a scraping and cleaning structure.
An ice cream ingredient uniform mixing device with a sterilization function is used, which includes a mixing tank body, a crushing mechanism and a mixing mechanism. The temperature is controlled by heating coils and cooling coils. The crushing mechanism crushes and screens the ingredients, and the mixing mechanism performs uniform mixing. A 316L stainless steel anti-sticking layer and a scraping stirring component are set on the inner wall of the tank for cleaning.
It achieves precise temperature control, efficient ingredient crushing and sterilization, uniform mixing, adhesion prevention and thorough cleaning, and improves the level of production automation and product quality.
Smart Images

Figure CN120586744B_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of ice cream production equipment, in particular to an ice cream ingredient uniform mixing device with a sterilization function. Background Art
[0002] Ice cream is a volume-expanding frozen food made from drinking water, milk, milk powder, cream, sugar, etc. as main ingredients, with appropriate amount of food additives added. It is made through mixing, sterilization, homogenization, aging, freezing, hardening and other processes. During production, the raw materials need to be stirred and mixed evenly by a stirring device.
[0003] In ice cream production, traditional ingredient mixing devices have many shortcomings: in terms of temperature control, it is difficult to accurately achieve heating sterilization and cooling aging, heating uniformity and sterilization effect are poor, and insufficient cooling accuracy affects the properties of the liquid. In terms of ingredient processing, crushing and sterilization separation require manual transfer, which is prone to contamination. After crushing, nuts and other ingredients lack efficient screening, and debris is easily mixed in, affecting quality. The mixing effect is poor, the single stirring blade causes uneven mixing of the raw materials, and the poor anti-stick performance of the inner wall of the tank causes the liquid to adhere, which not only affects efficiency but also increases cleaning costs and the risk of bacterial growth. The lack of a scraping structure leads to residual liquid pollution and waste.
[0004] Therefore, there is an urgent need for an efficient device that integrates sterilization, uniform mixing, and anti-sticking cleaning to improve the level of production automation and product quality. Summary of the Invention
[0005] The object of the present invention is to provide a device for uniformly mixing ice cream ingredients with a sterilization function to solve the following technical problems:
[0006] The existing ice cream ingredient mixing device has the problems of inaccurate temperature control, easy contamination and inefficient screening of ingredient crushing and sterilization separation, uneven mixing of raw materials, easy sticking of materials to the inner wall of the tank, and lack of scraping wall cleaning structure.
[0007] The object of the present invention can be achieved by the following technical solution: a device for uniformly mixing ice cream ingredients with a sterilization function, comprising a mixing tank body, a crushing mechanism being provided at the top left side of the outer wall of the mixing tank body, and a mixing mechanism being provided inside the mixing tank body;
[0008] The mixing tank main body includes a tank body, the top of the tank body is threadedly connected to the tank cover through a flange, a feeding port is provided at the top front end of the tank cover, the bottom end of the tank body is threadedly connected to the tank bottom through a flange, a discharge port is provided at the center of the bottom end of the tank bottom, and legs are fixedly connected to the four corners of the bottom end of the outer wall of the tank bottom. A heating coil and a cooling coil are coiled inside the tank body, and the top and bottom ends of the heating coil respectively pass through the top and bottom ends of the left side of the tank body, and the top and bottom ends of the cooling coil respectively pass through the top and bottom ends of the right side of the tank body, and the ends of the heating coil and the cooling coil are connected to the external power supply through connecting lines.
[0009] As a further solution of the present invention, the inner wall of the tank body is processed with an anti-sticking layer made of 316L stainless steel, and the surface roughness of the anti-sticking layer is less than 0.4 microns.
[0010] The top of described sliding panel also is provided with an end face and the bottom of described sliding panel withstands on the back cam of being wound on the base plate, and the bottom of described sliding panel withstands on the back cam of being wound on the base plate.
[0011] As a further solution of the present invention, multiple rollers are equidistantly fixed to the inner top of the slot, the bottom of the collection box is slidably connected to the top of the roller, two return springs are fixed to the left side of the inner wall of the sliding frame, and the right side of the return spring is fixedly connected to the left side of the screen plate.
[0012] As a further solution of the present invention, the crushing mechanism also includes a feeding hopper, the left and right sides of the interior of the feeding hopper are rotatably connected to transmission rods, the outer walls of the two transmission rods are equidistantly fixed with multiple cutter wheels, two blocking blocks are symmetrically fixed to the left and right sides of the inner wall of the feeding hopper, the right side of the front surface of the feeding hopper is rotatably connected to the second transmission wheel, the left and right sides of the back of the feeding hopper are rotatably connected to two third transmission wheels, the outer walls of the two third transmission wheels are sleeved with a second transmission belt, the back of the second transmission wheel is fixedly connected to the front end of the transmission rod on the right side of the interior of the feeding hopper, and the outer wall of the second transmission wheel is sleeved on the inner left side of the first transmission belt, the front ends of the two third transmission wheels are fixedly connected to the rear ends of the two transmission rods, and the multiple cutter wheels fixed to the outer walls of the two transmission rods are staggered with each other, the feeding hopper is fixedly connected to the left side of the top end of the crushing shell, and the feeding hopper is communicated with the crushing shell.
[0013] As a further solution of the present invention, the mixing mechanism includes a second transmission motor, the output shaft at the bottom end of the second transmission motor is fixedly connected to a stirring rod, the bottom end of the outer wall of the stirring rod is fixedly connected to a blocking cover, the bottom end of the stirring rod is fixedly connected to a dispersion blade, the outer wall of the stirring rod is provided with a beveled barrel, and the top end of the outer wall of the stirring rod is provided with a scraping stirring member, the second transmission motor is threadedly connected to the top center of the tank cover through a flange, the top end of the stirring rod is rotatably connected to the inner top center of the tank cover, and the bottom end of the beveled barrel is fixedly connected to the inner bottom center of the tank bottom.
[0014] As a further solution of the present invention, the wall scraping and stirring component includes an annular slide, and two sliders 1 are slidably connected to the top of the annular slide, and the top of each slider 1 is fixedly connected to a groove tube, and the inside of each groove tube is slidably connected to a slider 2, and the outer sides of the two sliders 2 are fixedly connected to fixed blocks, and the outer sides of the two fixed blocks are fixedly connected to scraping and stirring blades, the bottom end of the annular slide is fixedly connected to the top of the bottom of the tank, the bottoms of the two sliders 2 are fitted to the top of the beveled tube, and the outer sides of the scraping and stirring blades are fitted to the inner wall of the tank body.
[0015] As a further solution of the present invention, the wall scraping and stirring component also includes a sleeve, and sleeves are fixed on both sides of the top of the outer wall of the sleeve, and each sleeve is slidably connected to a clamping rod inside. The back of the outer wall of the sleeve is fixed to a support shell, and the interior of the support shell is rotatably connected to a gear. The bottom of the support shell is threadedly connected to a servo motor through a flange. The front end of the outer wall of the sleeve is fixed with a plurality of counterweights, and the rear ends of the two clamping rods are slidably connected to the inside of the support shell. The sleeve is sleeved on the top of the outer wall of the stirring rod, and the bottom ends on the left and right sides of the outer wall of the sleeve are fixed to the inner sides of the top ends of the two grooved tubes.
[0016] Beneficial effects of the present invention:
[0017] (1) Good temperature control and sterilization effects: The heating coil and cooling coil wound inside the mixing tank body can respectively realize the heating sterilization and cooling aging operations of the ice cream liquid. The heating coil is powered on to generate heat, which can heat the liquid to the sterilization temperature. The cooling coil is powered on to cool the liquid, which can cool the liquid to a temperature range suitable for aging, meeting the temperature requirements of different processing stages.
[0018] (2) Integration of ingredient crushing, screening and sterilization: The blade wheel in the crushing mechanism can chop the ice cream ingredients put into the feed hopper into pieces, and the chopped ingredients enter the tank through the crushing shell. At the same time, the ultraviolet lamp in the crushing shell performs preliminary sterilization on the crushed ingredients, improving the hygiene and safety of the ingredients; the sieve plate reciprocates under the drive of the connecting rod, which can not only spread the chopped ingredients for easy sterilization, but also screen out nut skin debris when crushing nut ingredients to prevent it from entering the tank and affecting the quality of the liquid. The collection box can collect the sieved debris, and the roller in the slot makes the collection box slide smoothly and easy to clean;
[0019] (3) Mixing evenly and avoiding adhesion: In the mixing mechanism, the stirring rod drives the dispersion blades and the barrier cover to rotate, generating stirring, shearing and turbulent effects on the liquid, so that the raw materials such as water, milk powder, sugar and oil are fully integrated to avoid local uneven concentration; the inner wall of the tank is processed with a 316L stainless steel anti-sticking layer with a surface roughness of less than 0.4 microns, which can effectively prevent material adhesion, ensure smooth flow of liquid, and facilitate cleaning and processing;
[0020] (4) Perfect scraping stirring and cleaning functions: When the stirring rod rotates, the scraping stirring blades in the scraping stirring component rotate along the inner wall of the tank body and perform a compound motion of up and down reciprocating motion, which can prevent the liquid from freezing and adhering to the inner wall during aging processing. It can also clean the inside of the tank body after mixing is completed, reduce residue, and improve the practicality and hygiene of the equipment; the counterweight block at the front end of the sleeve balances the weight of the front and rear ends of the sleeve, ensuring that it is stable when rotating with the stirring rod, thereby improving the stability and reliability of the entire mixing mechanism. BRIEF DESCRIPTION OF THE DRAWINGS
[0021] Figure 1 This is a schematic diagram of the connection structure of the ice cream ingredient uniform mixing device with a sterilization function of the present invention;
[0022] Figure 2 This invention Figure 1 Another isometric diagram of the connection structure;
[0023] Figure 3 This invention Figure 1 Schematic diagram of the front cross-section connection structure of the middle crushing mechanism;
[0024] Figure 4 This invention Figure 3 A schematic diagram of a partial top-view cross-sectional connection structure;
[0025] Figure 5 This invention Figure 1 A schematic diagram of a partial cross-sectional connection structure;
[0026] Figure 6 This invention Figure 5 Schematic diagram of the connection structure of the stirring mechanism;
[0027] Figure 7 This invention Figure 6 A schematic diagram of a partial cross-sectional connection structure;
[0028] Figure 8 This invention Figure 7 The schematic diagram of the connection structure viewed from above after the oblique tube is hidden in the middle;
[0029] Figure 9 This invention Figure 6 Schematic diagram of the partial top view cross-section connection structure of the middle scraping and stirring component.
[0030] In the figure: 1. Mixing tank body; 101. Tank body; 102. Tank cover; 103. Feeding port; 104. Tank bottom; 105. Discharge port; 106. Support legs; 107. Heating coil; 108. Refrigeration coil; 2. Crushing mechanism; 201. Fixing frame; 202. Support plate; 203. Crushing shell; 204. Slot; 205. Collection box; 206. Ultraviolet lamp; 207. Sliding frame; 208. Sieve plate; 209. Adapter; 210. Connecting rod; 211. Shaft; 212. Transmission motor 1; 213. First transmission wheel; 214. First transmission belt; 215. Feeding hopper; 216. Transmission rod; 217. Cutter wheel; 218. Blocking block; 219. Second transmission wheel; 220. Third transmission wheel; 221. Second transmission belt; 3. Mixing mechanism; 301. Second transmission motor; 302. Stirring rod; 303. Blocking cover; 304. Dispersing blade; 305. Beveled barrel; 306. Wall scraping stirring member; 3061. Annular slide; 3062. Slider 1; 3063. Grooved tube; 3064. Slider 2; 3065. Fixed block; 3066. Wall scraping stirring blade; 3067. Bushing; 3068. Sleeve; 3069. Clamping rod; 30610. Support shell; 30611. Gear; 30612. Servo motor; 30613. Counterweight. DETAILED DESCRIPTION
[0031] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0032] For example 1, please refer to Figure 1-Figure 5 As shown, the present invention is a device for uniformly mixing ice cream ingredients with a sterilization function, comprising a mixing tank body 1, the mixing tank body 1 being used to hold ice cream ingredients to be mixed and processed, and being capable of heating and sterilizing or cooling and aging the ice cream ingredients held therein, a crushing mechanism 2 being provided at the top left side of the outer wall of the mixing tank body 1, the crushing mechanism 2 being used to chop the ingredients to be added to the ice cream liquid, a mixing mechanism 3 being provided inside the mixing tank body 1, the mixing mechanism 3 being used to mix and stir the ice cream liquid and the ingredients put therein;
[0033] The mixing tank body 1 includes a tank body 101, which is used to hold ice cream liquid. The top of the tank body 101 is threadedly connected to a tank cover 102 through a flange, and the tank cover 102 is used to seal the top of the tank body 101. A feeding port 103 is provided at the front end of the top of the tank cover 102, and the feeding port 103 is used to add liquid to the inside of the tank body 101. The bottom end of the tank body 101 is threadedly connected to a tank bottom 104 through a flange, and the tank bottom 104 is used to seal the bottom of the tank body 101 and can fix and support the oblique barrel 305 and the annular slide 3061 in the mixing mechanism 3. A discharge port 105 is provided at the center of the bottom end of the tank bottom 104, and the discharge port 105 is used to discharge the evenly mixed ice cream liquid. The four corners of the bottom end of the outer wall of the tank bottom 104 are fixed It is connected to a support leg 106, which is used to support the tank bottom 104. A heating coil 107 and a cooling coil 108 are coiled inside the tank body 101. The top and bottom ends of the heating coil 107 pass through the top and bottom ends of the left side of the tank body 101 respectively. The heating coil 107 is used to heat the ice cream liquid inside the tank body 101. While heating the ice cream liquid, it can also sterilize the liquid. The top and bottom ends of the cooling coil 108 pass through the top and bottom ends of the right side of the tank body 101 respectively. The cooling coil 108 is used to cool the ice cream liquid inside the tank body 101, which is convenient for aging processing of the liquid. The ends of the heating coil 107 and the cooling coil 108 are connected to the external power supply through connecting lines.
[0034] In this embodiment, preferably, the inner wall of the tank body 101 is processed with an anti-sticking layer made of 316L stainless steel, the surface roughness of which is less than 0.4 microns, which can prevent material adhesion.
[0035] In this embodiment, preferably, the crushing mechanism 2 includes a fixed frame 201, which is used to fix the support plate 202. The left side of the fixed frame 201 is fixedly connected to the support plate 202, and the support plate 202 is used to support the crushing shell 203. The top of the support plate 202 is fixedly connected to the crushing shell 203, and the crushing shell 203 is used to enclose the crushed ice cream ingredients and can transport the crushed materials to the inside of the tank body 101. A slot 204 is provided at the bottom left end of the crushing shell 203, and the slot 204 is used to support the collection box 205. The collection box 205 is slidably connected to the inside of the slot 204. The collection box 205 is used to collect nut skin debris generated when crushing nuts. The inner top of the crushing shell 203 An ultraviolet lamp 206 is installed on the right side of the end, and the ultraviolet lamp 206 is used to preliminarily sterilize the crushed ice cream ingredients. The interior of the crushing shell 203 is fixedly connected to a sliding frame 207 at the top of the slot 204. The sliding frame 207 is used to support the sieve plate 208. The inner side of the sliding frame 207 is slidably connected to the sieve plate 208. The sieve plate 208 can drive the crushed ice cream ingredients to shake on the top of the sieve plate 208, and when crushing nut ingredients, the shaking of the sieve plate 208 can sieve out the nut skin debris produced after crushing from the sieve plate 208, so that the sieved nut skin debris falls into the collection box 205. An adapter 209 is fixed at the center of the right side of the sieve plate 208. The adapter 209 is used to connect the connecting rod 210 to the sieve plate 2 08 are connected together, the right side of the adapter 209 is rotatably connected to the connecting rod 210, and the connecting rod 210 is used to drive the screen plate 208 to reciprocate, and the right side of the connecting rod 210 is rotatably connected to the shaft 211, and the shaft 211 is used to drive the connecting rod 210 to reciprocate, and the shaft 211 is rotatably connected to the right side of the inside of the crushing shell 203, and the right side of the back of the crushing shell 203 is connected to the transmission motor 1 212 through the flange thread, and the transmission motor 1 212 is used to drive the shaft 211 to rotate, and the right side of the front surface of the crushing shell 203 is rotatably connected to the first transmission wheel 213, and when the shaft 211 rotates, it can synchronously drive the first transmission wheel 213 to rotate, thereby driving the transmission belt 1 to rotate through the first transmission wheel 213, and the first transmission wheel 2 The outer wall of 13 is sleeved with a transmission belt 1, which is used to drive the second transmission wheel 219 to rotate. The fixed frame 201 is fixed to the middle section of the outer wall of the tank body 101. The right side of the crushing shell 203 is connected to the left side of the tank cover 102. The rear end and the front end of the shaft rod 211 are respectively fixedly connected between the transmission motor 1 212 and the transmission wheel 1. The left and right sides of the interior of the feeding hopper 215 are rotatably connected with transmission rods 216. The transmission rods 216 are used to drive the cutter wheel 217 to rotate. The outer walls of the two transmission rods 216 are equidistantly fixed with multiple cutter wheels 217. The cutter wheels 217 are used to crush the ice cream ingredients. The left and right sides of the inner wall of the feeding hopper 215 are symmetrically fixed with two blocking blocks 218. The blocking blocks 218 are used to enclose the ice cream ingredients.The right side of the front surface of the feeding hopper 215 is rotatably connected to a second transmission wheel 219, which is used to drive the transmission rod 216 located on the right side of the feeding hopper 215 to rotate. The left and right sides of the back of the feeding hopper 215 are rotatably connected to two third transmission wheels 220. When the transmission rod 216 on the right rotates, it can synchronously drive the third transmission wheel 220 fixedly connected thereto to rotate, thereby driving the third transmission wheel 220 located on the left to rotate synchronously through the second transmission belt 221, so that the two transmission rods 216 can synchronously drive the cutter wheel 217 to rotate, and the outer wall sleeves of the two third transmission wheels 220 A second transmission belt 221 is connected. The back of the second transmission wheel 219 is fixedly connected to the front end of the transmission rod 216 located on the right side of the feeding hopper 215. The outer wall of the second transmission wheel 219 is sleeved on the left side of the inner part of the first transmission belt 214. The front ends of the two third transmission wheels 220 are fixedly connected to the rear ends of the two transmission rods 216. Multiple knife wheels 217 fixed to the outer walls of the two transmission rods 216 are arranged alternately. The feeding hopper 215 is fixed to the left side of the top of the crushing shell 203 and is connected to the crushing shell 203. The feeding hopper 215 is used to feed ice cream ingredients into the crushing shell 203.
[0036] In this embodiment, preferably, a plurality of rollers are fixedly connected at equal distances to the inner top of the slot 204, and the rollers are used to support the collection box 205 so that the collection box 205 can slide inside the slot 204. The bottom of the collection box 205 is slidably connected to the top of the roller, and two return springs are fixedly connected to the left side of the inner wall of the sliding frame 207, and the right side of the return spring is fixedly connected to the left side of the sieve plate 208. Through the setting of the return spring, when the connecting rod 210 drives the sieve plate 208 to move, the sieve plate 208 can be reset, thereby assisting the connecting rod 210 in driving the sieve plate 208 to perform reciprocating motion.
[0037] In summary, the mixing tank body 1 takes the tank body 101 as the core bearing space. When the ice cream liquid needs to be heated and sterilized, the heating coil 107 is connected to the external power supply, and the current passes through the heating coil 107 to make it heat up, and the heat is transferred to the liquid inside the tank body 101, thereby increasing the temperature of the liquid and achieving the purpose of sterilizing the liquid. If a cooling and aging operation is to be performed, the refrigeration coil 108 is energized, and the refrigeration coil 108 plays a cooling role, absorbing the heat inside the tank body 101, and reducing the temperature of the liquid to a temperature range suitable for aging. The feeding port 103 of the tank cover 102 is used to add liquid to the inside of the tank body 101, and the discharge port 105 of the tank bottom 104 is used to discharge liquid in the tank body. After uniform mixing, it is discharged. The anti-sticking layer inside the tank body 101 is made of 316L stainless steel. Because the surface roughness is less than 0.4 microns, it can effectively prevent the material from adhering to the inner wall of the tank body 101, ensuring smooth flow of the liquid material, and facilitating cleaning and processing. When it is necessary to add ingredients to the ice cream liquid, the ingredients to be added are put into the feeding hopper 215 in the crushing mechanism 2. At the same time, the transmission motor 212 is powered on and started, driving the shaft 211 to rotate. When the shaft 211 rotates, it drives the sieve plate 208 to do reciprocating motion in the slide frame 207 through the connecting rod 210. During the shaking process of the sieve plate 208, the crushed ice cream ingredients on it are The ingredients are shaken synchronously, which can spread the chopped ingredients on the sieve plate 208, making it easier for the ultraviolet lamp 206 to sterilize the crushed ingredients. If nut ingredients are crushed, nut skin debris will fall from the sieve holes of the sieve plate 208 to the collection box 205 below, preventing nut skin debris from entering the tank body 101 and affecting the quality of the ice cream liquid. On the other hand, when the shaft 211 rotates, it will drive the first transmission wheel 213 to rotate. The first transmission wheel 213 drives the second transmission wheel 219 to rotate through the transmission belt. The second transmission wheel 219 then drives the transmission rod 216 on the right side of the feeding hopper 215 to rotate. The right transmission rod 216 is rotated through the second The transmission belt 221 drives the third transmission wheel 220 on the left to rotate synchronously, thereby causing the left transmission rod 216 to rotate as well. The knife wheels 217 staggered on the two transmission rods 216 rotate synchronously therewith, and cut the ice cream ingredients fed from the feeding hopper 215 into pieces. The cut ingredients enter the tank body 101 through the right side of the crushing shell 203. At the same time, the ultraviolet lamp 206 inside the crushing shell 203 performs preliminary sterilization on the crushed ingredients, and the reset spring auxiliary connecting rod 210 on the left side of the inner wall of the sliding frame 207 resets the sieve plate 208 after it moves, thereby ensuring that the sieve plate 208 continues to move back and forth stably, thereby improving the movement stability of the sieve plate 208.
[0038] For example 2, please refer to Figure 1 and Figure 5-Figure 9As shown, on the basis of embodiment 1, the mixing mechanism 3 includes a transmission motor 2 301, and the transmission motor 2 301 is used to drive the stirring rod 302 to rotate. The output shaft at the bottom end of the transmission motor 2 301 is fixedly connected to the stirring rod 302, and the stirring rod 302 is used to drive the blocking cover 303 and the dispersion blades 304 to rotate. The bottom end of the outer wall of the stirring rod 302 is fixedly connected to the blocking cover 303, and the bottom end of the stirring rod 302 is fixedly connected to the dispersion blades 304. When the stirring rod 302 drives the blocking cover 303 and the dispersion blades 304 to rotate, the ice cream liquid can be evenly mixed, so that the water, milk powder, sugar, oil and other raw materials in the liquid can be fully integrated to avoid the phenomenon of local uneven concentration. The outer wall of the stirring rod 302 is provided with a beveled barrel 305, which is used to mix the water, milk powder, sugar, oil and other raw materials in the scraping stirring member 306 The second slider 3064 is supported so that the bottom end of the second slider 3064 can move along the top end of the oblique-mouthed tube 305, thereby evenly stirring the interior of the tank body 101. A wall-scraping stirring member 306 is provided at the top end of the outer wall of the stirring rod 302. The wall-scraping stirring member 306 is used to stir the ice cream liquid inside the tank body 101 to avoid freezing and adhering to the inner wall of the tank body 101 during aging processing of the ice cream liquid. It can also clean the interior of the tank body 101 after the mixing process is completed. The transmission motor 2 301 is threadedly connected to the top center of the tank cover 102 through a flange, the top end of the stirring rod 302 is rotatably connected to the inner top center of the tank cover 102, and the bottom end of the oblique-mouthed tube 305 is fixed to the inner bottom center of the tank bottom 104.
[0039] In this embodiment, preferably, the wall scraping and stirring member 306 includes an annular slide 3061, which is used to support the slider 1 3062 so that the two sliders 1 3062 can slide inside the annular slide 3061. The top of the annular slide 3061 is internally slidably connected to two sliders 1 3062. The slider 1 3062 is used to support the groove tube 3063. The top of each slider 1 3062 is fixed with a groove tube 3063. The groove tube 3063 is used to drive the slider 2 3064 to rotate and enable the slider 2 3064 to slide up and down inside the groove tube 3063. The interior of each groove tube 3063 is slidably connected to the slider 2 3064, the second slider 3064 is used to fix the fixed block 3065 and can drive the fixed block 3065 to slide. The outer sides of the two second sliders 3064 are fixedly connected with the fixed blocks 3065. The fixed blocks 3065 are used to fix and support the scraping and stirring blades 3066. The outer sides of the two fixed blocks 3065 are fixedly connected with the scraping and stirring blades 3066. The scraping and stirring blades 3066 are used to stir the inner wall of the tank body 101. The bottom end of the annular slide 3061 is fixedly connected to the top of the tank bottom 104. The bottoms of the two second sliders 3064 are attached to the top of the oblique tube 305, and the outer sides of the scraping and stirring blades 3066 are attached to the inner wall of the tank body 101. The left and right sides of the top of the outer wall of the shaft sleeve 3067 are fixed with sleeves 3068, and the sleeves 3068 are used to support the clamping rod 3069 so that the clamping rod 3069 can slide inside the sleeves 3068. The inside of each sleeve 3068 is slidably connected with a clamping rod 3069, and the clamping rod 3069 is used to clamp the top of the outer wall of the stirring rod 302. The back of the outer wall of the shaft sleeve 3067 is fixed with a support shell 30610, and the support shell 30610 is used to support the gear 30611. The internal rotation of the support shell 30610 is connected to the gear 30611, and the gear 30611 is used to drive the clamping rod 3069 to move. The bottom of the support shell 30610 is connected to the support shell 30610. A servo motor 30612 is threadedly connected through the flange, and the servo motor 30612 is used to drive the gear 30611 to rotate. A plurality of counterweights 30613 are fixed to the front end of the outer wall of the sleeve 3067. The counterweights 30613 are used to counterweight the front end of the sleeve 3067 so that the weight of the front and rear ends of the outer wall of the sleeve 3067 is the same, so that when the sleeve 3067 rotates with the stirring rod 302, the rotation is more stable. The rear ends of the two clamping rods 3069 are slidably connected to the inside of the support shell 30610, and the sleeve 3067 is sleeved on the top end of the outer wall of the stirring rod 302, and the bottom ends on the left and right sides of the outer wall of the sleeve 3067 are fixed to the inner side of the top end of the two groove tubes 3063.
[0040] In summary, when mixing the ice cream liquid, the transmission motor 2 301 is installed at the top center of the tank cover 102 through the flange, and its bottom output shaft is fixedly connected to the stirring rod 302. After starting the transmission motor 2 301, the stirring rod 302 rotates, driving the dispersion blades 304 and the blocking cover 303 fixed at its bottom to rotate. During the rotation process, the dispersion blades 304 and the blocking cover 303 produce stirring, shearing and turbulent effects on the ice cream liquid, so that the water, milk powder, sugar, oil and other raw materials in the liquid are fully mixed to avoid the phenomenon of local uneven concentration. The outer wall of the stirring rod 302 is provided with a beveled barrel 305, and its bottom end is fixed to the bottom end of the inner bottom of the tank bottom 104 The top of the stirring rod 302 is provided with a scraping stirring member 306. When the ice cream liquid is aged, the servo motor 30612 drives the gear 30611 to rotate. During the rotation of the gear 30611, the two clamping rods 3069 can be driven to move at the same time, so that the clamping rod 3069 is clamped to the top of the outer wall of the stirring rod 302. As the stirring rod rotates, the two grooved tubes 3063 can be driven to rotate, and then the grooved tubes 3063 drive the scraping stirring blades 3066 to rotate, which can scrape the inner wall of the tank body 101 for stirring. The bottom of the slider 2 3064 in the scraping stirring member 306 is attached to the top of the oblique tube 305. The outer side is connected to the scraping stirring blade 3066 through the fixed block 3065, and the outer side of the scraping stirring blade 3066 is in contact with the inner wall of the tank body 101. When the stirring rod 302 rotates, it drives the groove tube 3063 and the slider 1 3062 to rotate in the annular slide 3061. At the same time, the slider 2 3064 is in contact with the top of the oblique tube 305 at the bottom, and will slide up and down with the change of the inclination of the oblique tube 305, thereby making the scraping stirring blade 3066 rotate along the inner wall of the tank body 101 and perform a compound motion of up and down reciprocating, thereby achieving scraping stirring inside the tank body 101, which can prevent the material liquid from freezing and adhering to the inner wall during the aging process of the tank body 101, and can also clean the tank after the mixing is completed. The interior of the body 101 is cleaned, and the sleeve 3067 is sleeved on the top of the outer wall of the stirring rod 302. The clamping rod 3069 is slidably connected in the sleeves 3068 on the left and right sides of the outer wall, which can clamp and fix the top of the stirring rod 302. The gear 30611 in the support shell 30610 on the back of the outer wall of the sleeve 3067 is driven by the servo motor 30612, which can drive the clamping rod 3069 to move and adjust. In addition, a plurality of counterweights 30613 are set at the front end of the sleeve 3067 to balance the weight of the front and rear ends of the sleeve 3067, ensuring that the sleeve 3067 is more stable when rotating with the stirring rod 302, thereby improving the stability and reliability of the operation of the entire mixing mechanism 3.
[0041] For example three, please refer to Figures 1-9As shown, the first embodiment and the second embodiment are combined to obtain the present embodiment. The mixing tank body 1 is centered around the tank body 101, and the heating coil 107 and the cooling coil 108 wound around the inside of the tank body 101 are key to temperature control. When the ice cream liquid needs to be heated and sterilized, the heating coil 107 is connected to an external power source, and the current passes through the heating coil 107 to generate heat, which is then transferred to the liquid inside the tank body 101, thereby raising the liquid temperature and achieving the purpose of sterilizing the liquid. If a cooling and aging operation is to be performed, the cooling coil 108 is energized, and the cooling coil 108 plays a cooling role, absorbing the heat inside the tank body 101, and lowering the liquid temperature to a temperature range suitable for aging. The feed port 103 of the tank cover 102 is used to add liquid to the inside of the tank body 101, and the discharge port 105 of the tank bottom 104 discharges the liquid after it is evenly mixed. The inside of the tank body 101 adopts an anti-sticking layer made of 316L stainless steel. Since the surface roughness is less than 0.4 microns, it can effectively prevent the material from adhering to the inner wall of the tank body 101, ensuring smooth flow of the material liquid and facilitating cleaning and processing.
[0042] When ingredients need to be added to the ice cream liquid, the ingredients are put into the feeding hopper 215 in the crushing mechanism 2. At this time, the transmission motor 212 is powered on and started, driving the shaft 211 to rotate. The rotation of the shaft 211 has two effects: on the one hand, the shaft 211 drives the sieve plate 208 to reciprocate in the slide frame 207 through the connecting rod 210. During the shaking process of the sieve plate 208, the crushed ice cream ingredients on it are shaken synchronously, which can spread the chopped ingredients on the sieve plate 208, making it easier for the ultraviolet lamp 206 to sterilize the crushed ingredients; if the ingredients are crushed nuts, the nut skin debris will fall from the sieve holes of the sieve plate 208 into the collection box 205 below (the roller in the slot 204 supports the collection box 205 so that it can slide in the slot 204), preventing the nut skin debris from entering the tank body 101 and affecting the quality of the ice cream liquid. Meanwhile, the rotation of the shaft 211 drives the first transmission wheel 213, which in turn drives the second transmission wheel 219 via a transmission belt. The second transmission wheel 219 then drives the transmission rod 216 on the right side of the feed hopper 215. The right transmission rod 216 then drives the third transmission wheel 220 on the left side via a second transmission belt 221, which in turn rotates the left transmission rod 216. The staggered cutter wheels 217 on the two transmission rods 216 then rotate synchronously, chopping the ice cream ingredients fed from the feed hopper 215. The chopped ingredients enter the tank body 101 through the right side of the crushing shell 203. Simultaneously, the ultraviolet lamp 206 inside the crushing shell 203 performs a preliminary sterilization on the crushed ingredients. Furthermore, a return spring on the left side of the inner wall of the slide frame 207 assists the connecting rod 210 in returning the sieve plate 208 to its original position after movement, ensuring its continuous and stable reciprocating motion.
[0043] During the mixing process of the ice cream liquid, a second transmission motor 301 is mounted via a flange at the center of the top of the tank lid 102, with its bottom output shaft fixedly connected to the stirring rod 302. After the second transmission motor 301 is activated, the stirring rod 302 rotates, driving the dispersion blades 304 and the barrier cover 303 fixed at its bottom end to rotate. During the rotation, the dispersion blades 304 and the barrier cover 303 produce stirring, shearing, and turbulent effects on the ice cream liquid, ensuring that the water, milk powder, sugar, and oil in the liquid are fully mixed, avoiding the occurrence of localized concentration unevenness. The outer wall of the stirring rod 302 is provided with an oblique barrel 305, the bottom of which is fixed to the center of the bottom end of the tank bottom 104. The top of the stirring rod 302 is provided with a scraping stirring member 306. The bottom of the slider 2 3064 in the scraping stirring member 306 is affixed to the top of the oblique barrel 305, and the outer side is connected to the scraping stirring blade 3066 via a fixing block 3065. The outer side of the scraping stirring blade 3066 is affixed to the inner wall of the tank body 101. When the stirring rod 302 rotates, it drives the groove tube 3063 and the slider 1 3062 to rotate in the annular slide 3061. At the same time, the slider 2 3064 will slide up and down as the inclination of the beveled tube 305 changes due to its bottom contact with the top of the beveled tube 305, thereby causing the scraping stirring blade 3066 to rotate along the inner wall of the tank body 101 and perform a compound motion of up and down reciprocating motion, thereby achieving scraping and stirring of the inside of the tank body 101, which can not only prevent the material liquid from freezing and adhering to the inner wall of the tank body 101 during aging processing, but also clean the inside of the tank body 101 after mixing is completed. The shaft sleeve 3067 is sleeved on the top of the outer wall of the stirring rod 302, and the clamping rod 3069 is slidably connected in the sleeves 3068 on the left and right sides of the outer wall, which can clamp and fix the top of the stirring rod 302. The gear 30611 in the support shell 30610 on the back of the outer wall of the shaft sleeve 3067 is driven by the servo motor 30612, which can drive the clamping rod 3069 to move and adjust. In addition, a plurality of counterweights 30613 are set at the front end of the shaft sleeve 3067 to balance the weight of the front and rear ends of the shaft sleeve 3067, ensuring that the shaft sleeve 3067 is more stable when rotating with the stirring rod 302, thereby improving the stability and reliability of the operation of the entire mixing mechanism 3.
[0044] The above is a detailed description of an embodiment of the present invention. However, the content described is only a preferred embodiment of the present invention and should not be considered to limit the scope of the present invention. All equivalent changes and improvements made within the scope of the present invention should still fall within the scope of the present invention.
Claims
1. A device for uniformly mixing ice cream ingredients with a sterilization function, characterized in that: It includes a mixing tank body, wherein a crushing mechanism is provided at the top left side of the outer wall of the mixing tank body, and a mixing mechanism is provided inside the mixing tank body; The mixing tank main body includes a tank body, the top of the tank body is threadedly connected to a tank cover through a flange, the top front end of the tank cover is provided with a feeding port, the bottom end of the tank body is threadedly connected to the tank bottom through a flange, a discharge port is provided at the center of the bottom end of the tank bottom, and legs are fixedly connected to the four corners of the bottom end of the outer wall of the tank bottom. A heating coil and a cooling coil are coiled inside the tank body, and the top and bottom ends of the heating coil respectively pass through the top and bottom ends of the left side of the tank body, and the top and bottom ends of the cooling coil respectively pass through the top and bottom ends of the right side of the tank body, and the ends of the heating coil and the cooling coil are connected to the external power supply through connecting lines; The mixing mechanism includes a second transmission motor, an output shaft at the bottom end of the second transmission motor is fixedly connected to a stirring rod, a blocking cover is fixedly connected to the bottom end of the outer wall of the stirring rod, a dispersion blade is fixedly connected to the bottom end of the stirring rod, an oblique-mouthed barrel is provided on the outer wall of the stirring rod, and a scraping stirring member is provided on the top end of the outer wall of the stirring rod. The second transmission motor is threadedly connected to the top center of the tank cover through a flange, the top end of the stirring rod is rotatably connected to the inner top center of the tank cover, and the bottom end of the oblique-mouthed barrel is fixedly connected to the inner bottom center of the tank bottom. The wall scraping and stirring member includes an annular slideway, two sliders 1 are slidably connected to the top of the annular slideway, the top of each slider 1 is fixedly connected to a groove tube, the inside of each groove tube is slidably connected to a slider 2, the outer sides of the two sliders 2 are fixedly connected to a fixed block, the outer sides of the two fixed blocks are fixedly connected to a wall scraping and stirring blade, the bottom end of the annular slideway is fixedly connected to the top of the tank bottom, the bottoms of the two sliders 2 are attached to the top of the oblique tube, and the outer sides of the wall scraping and stirring blades are attached to the inner wall of the tank body; The scraping stirring member also includes a sleeve, and sleeves are fixedly connected to the left and right sides of the top of the outer wall of the sleeve, and a clamping rod is slidably connected to the inside of each sleeve. The back of the outer wall of the sleeve is fixedly connected to a support shell, and the inside of the support shell is rotatably connected to a gear. The bottom of the support shell is threadedly connected to a servo motor through a flange. A plurality of counterweights are fixedly connected to the front end of the outer wall of the sleeve, and the rear ends of the two clamping rods are slidably connected to the inside of the support shell. The sleeve is sleeved on the top of the outer wall of the stirring rod, and the bottom ends on the left and right sides of the outer wall of the sleeve are fixed to the inner sides of the top ends of the two groove tubes.
2. The ice cream ingredient uniform mixing device with sterilization function according to claim 1, characterized in that: The inner wall of the tank body is processed with an anti-sticking layer made of 316L stainless steel, and the surface roughness thereof is less than 0.4 microns.
3. The ice cream ingredient uniform mixing device with sterilization function according to claim 1, characterized in that: The top of described supporting plate is fixed with the supporting plate, and the left bottom surface of described supporting plate is fixed with the crushing shell. The left bottom surface of described crushing shell is provided with a slot, and the inner side of described slot is slidably connected to the collecting box. The upper right side of described crushing shell is provided with a slot. The inner side of described crushing shell is provided with a collecting box in a sliding manner. The upper right side of described crushing shell is provided with a sliding frame 4. The ice cream ingredient uniform mixing device with sterilization function according to claim 3, characterized in that: A plurality of rollers are fixedly connected at equal distances to the inner top of the slot, the bottom of the collecting box is slidably connected to the top of the roller, two return springs are fixedly connected to the left side of the inner wall of the sliding frame, and the right side of the return spring is fixedly connected to the left side of the screen plate.
5. The ice cream ingredient uniform mixing device with sterilization function according to claim 3, characterized in that: The crushing mechanism also includes a feeding hopper, wherein the left and right sides of the interior of the feeding hopper are rotatably connected to transmission rods, and the outer walls of the two transmission rods are equidistantly fixed with multiple cutter wheels, and two blocking blocks are symmetrically fixed to the left and right sides of the inner wall of the feeding hopper, and the right side of the front surface of the feeding hopper is rotatably connected to the second transmission wheel, and the left and right sides of the back of the feeding hopper are rotatably connected to two third transmission wheels, and the outer walls of the two third transmission wheels are sleeved with second transmission belts, and the back of the second transmission wheel is fixedly connected to the front end of the transmission rod on the right side of the interior of the feeding hopper, and the outer wall of the second transmission wheel is sleeved on the inner left side of the first transmission belt, and the front ends of the two third transmission wheels are fixedly connected to the rear ends of the two transmission rods, and the multiple cutter wheels fixedly connected to the outer walls of the two transmission rods are staggered with each other, and the feeding hopper is fixedly connected to the left side of the top end of the crushing shell, and the feeding hopper is communicated with the crushing shell.
Citation Information
Patent Citations
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