Bending equipment for aluminum profile machining

Abstract

The invention belongs to the technical field of profile bending, and relates to a bending device for aluminum profile machining, which comprises a machining table and a supporting plate, the top of the machining table is provided with a first machining plane and a second machining plane, the top of the second machining plane is connected with the supporting plate, and the bending device further comprises a bending mechanism and an adjusting mechanism. The supporting plate is provided with a bending mechanism used for bending a sectional material, and the bending mechanism is provided with an adjusting mechanism. When an L-shaped sectional material is bent, the position of the adjustable limiting block can be adjusted so that the adjustable limiting block can abut against the protruding part of the L-shaped sectional material, then bending of the L-shaped sectional material can be achieved, and when a vertical sectional material needs to be bent, the adjustable limiting block can be controlled to be flush with the extrusion block. And when an L-shaped sectional material and a vertical sectional material are bent, the extrusion die does not need to be replaced, and operation is more convenient.

Description

Technical Field

[0001] The invention belongs to the technical field of profile bending and relates to a bending device for processing aluminum profiles. Background Art

[0002] Industrial aluminum profile is an alloy material with aluminum as the main component. Aluminum rods are obtained by hot melting and extrusion to obtain aluminum materials with different cross-sectional shapes. In the aluminum profile processing industry, bending technology is an indispensable part.

[0003] At present, when processing aluminum profile frames on the market, they need to be bent. During the bending process, a conveying device is needed to convey the profile. After conveying it to the appropriate position, the bending equipment is controlled to bend it. However, when bending, some profiles have an overall L-shape with a raised part at the bottom. When bending such profiles, the bending mold needs to be replaced so that the bending mold can respectively support the flat part and the raised part of the L-shaped profile. When the thickness of the raised part of the L-shaped profile changes, the mold needs to be replaced again. The overall operation is relatively cumbersome and inefficient. Summary of the Invention

[0004] In order to overcome the shortcomings, the technical problem to be solved is: to provide a bending equipment for aluminum profile processing.

[0005] The technical solution is: a bending equipment for aluminum profile processing, including a processing table and a support plate, the top of the processing table is provided with processing plane 1 and processing plane 2, the top of the processing plane 2 is connected to the support plate, and also includes a bending mechanism and an adjustment mechanism, the support plate is provided with a bending mechanism for bending the profile, the bending mechanism includes an extrusion block for extruding the profile, the extrusion block is provided with an adjustment mechanism, the adjustment mechanism includes an adjustable limit block and a fixed screw, the bottom of the extrusion block is slidably connected to the adjustable limit block, and the extrusion block is connected to the fixed screw by a thread.

[0006] More preferably, the bending mechanism includes a guide rail, a sliding block, a fixing bolt, a mounting frame, a cylinder 1 and a limiting wheel, the support plate is installed with a guide rail, two sliding blocks are slidably connected to the guide rail, the sliding block is connected to the mounting frame by a fixing bolt through a thread, the sliding block is connected to the mounting frame, the mounting frame is rotatably connected to the limiting wheel, the top of the mounting frame is installed with a cylinder 1, and the extrusion block is connected to the adjustment mechanism on the telescopic rod of the cylinder 1.

[0007] More preferably, a return mechanism is also included, which includes a bracket, a sliding plate and an elastic member. The mounting frame is connected to the bracket, and the sliding plate is slidably connected to the bracket. The sliding plate is against the extrusion block, and four elastic members are connected between the sliding plate and the bracket at intervals.

[0008] More preferably, a lifting mechanism is also included, which includes a top plate, a connecting frame and a second cylinder. The top of the processing table is slidably connected to the top plate, and the second cylinder is installed on the top of the processing table. The telescopic rod of the second cylinder is connected to the connecting frame, and the connecting frame is connected to the top plate.

[0009] More preferably, a fixing mechanism is also included, which includes an air pump, an exhaust pipe and an air suction end. An air pump is installed on the top of the processing table, and the air inlet end of the air pump is connected to the exhaust pipe. A plurality of air suction ends are evenly spaced and installed on the exhaust pipe, and the air suction ends extend into the top plate.

[0010] More preferably, a conversion mechanism is also included, which includes a drive motor, a connecting seat, an electric push rod and a fixed block, wherein a drive motor is embedded in the bottom of one of the adjustable limit blocks, and the output shaft of the drive motor is connected to the connecting seat, and two electric push rods are installed on the connecting seat, and the telescopic rods of the two electric push rods are connected to the fixed block, and the operation of the electric push rod can drive the fixed block to press against the profile.

[0011] More preferably, a pushing mechanism is further included, which includes a slider and a pushing rack. The guide rail is slidably connected to the slider, and the slider is connected to the pushing rack for pushing the profile to move.

[0012] More preferably, the pushing mechanism further includes a rack, a reduction motor and a gear. The reduction motor is installed on the top of the pushing rack, the output shaft of the reduction motor is connected to a gear, the top of the support plate is connected to a rack, and the gear is engaged with the rack.

[0013] Compared with the prior art, the present invention has the following advantages: 1. When bending an L-shaped profile, the present invention can adjust the position of the adjustable limit block so that the adjustable limit block rests against the protruding part of the L-shaped profile, thereby achieving the bending of the L-shaped profile. When it is necessary to bend the vertical profile, the adjustable limit block can be controlled to be flush with the extrusion block. When bending the L-shaped profile and the vertical profile, there is no need to replace the extrusion mold, and the operation is more convenient.

[0014] 2. In the bending process of the present invention, the profile will squeeze the sliding plate to move, so that the elastic member 1 is compressed. After the bending is completed, the sliding plate is reset under the action of the elastic member 1 to push out the bent profile without manual removal, which is more convenient to operate.

[0015] 3. After bending once, the present invention can use the electric push rod to drive the fixed block to support the profile, and then control the driving motor to drive the profile to flip and adjust the angle. After the adjustment is completed, the reduction motor can drive the gear through the rack to drive the push rack to move the profile to adjust the profile position. During operation, there is no need to manually control the flipping and position adjustment of the profile, and the operation is more convenient. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention.

[0017] Figure 2 This is a schematic diagram of the structure of the present invention after the profile is bent once.

[0018] Figure 3 This is a schematic diagram of the structure of the present invention after the profile is bent once and turned over.

[0019] Figure 4 This is a schematic diagram of the structure of the present invention after the profile is bent twice.

[0020] Figure 5 It is a structural schematic diagram of the bending mechanism of the present invention.

[0021] Figure 6 It is a structural schematic diagram of the bending mechanism and the adjusting mechanism of the present invention.

[0022] Figure 7 This is a schematic diagram of the first structure of the return mechanism of the present invention.

[0023] Figure 8 This is a second structural diagram of the return mechanism of the present invention.

[0024] Figure 9 It is a structural schematic diagram of the lifting mechanism and processing table of the present invention.

[0025] Figure 10 This is a schematic structural diagram of the lifting mechanism of the processing table after being cut open.

[0026] Figure 11 This is a schematic diagram of the first structure of the fixing mechanism of the present invention.

[0027] Figure 12 This is a schematic diagram of the second structure of the fixing mechanism of the present invention.

[0028] Figure 13 It is a structural schematic diagram of the adjustable limit block and conversion mechanism of the present invention.

[0029] Figure 14 It is a structural schematic diagram of the conversion mechanism of the present invention.

[0030] Figure 15 It is a cross-sectional view of the conversion mechanism of the present invention.

[0031] Figure 16 It is a structural schematic diagram of the pushing mechanism of the present invention.

[0032] In the figure: 1-processing table, 11-processing plane 1, 12-processing plane 2, 13-support plate, 3-guide rail, 31-sliding block, 32-fixing bolt, 33-mounting frame, 34-cylinder 1, 35-limiting wheel, 36-extrusion block, 41-adjustable limiting block, 42-fixing screw, 51-bracket, 52-sliding plate, 53-elastic part 1, 61-top plate, 62-connecting frame, 63-cylinder 2, 71-air pump, 72-exhaust pipe, 73-suction end, 81-drive motor, 82-connecting seat, 83-electric push rod, 84-fixed block, 91-slider, 92-pushing rack, 93-rack, 94-reduction motor, 95-gear, 100-profile. DETAILED DESCRIPTION

[0033] The present invention will be described in detail below with reference to the accompanying drawings and specific embodiments, but this does not limit the present invention.

[0034] A bending equipment for aluminum profile processing, such as Figures 1-6 As shown, it includes a processing table 1, a support plate 13, a bending mechanism and an adjustment mechanism. A processing plane 11 and a processing plane 2 12 are provided on the top of the processing table 1. The height of the processing plane 11 is lower than that of the processing plane 2 12. The top of the processing plane 2 12 is connected to the support plate 13. The support plate 13 is provided with a bending mechanism for bending the profile 100, and the bending mechanism is provided with an adjustment mechanism.

[0035] like Figure 5 and Figure 6 As shown, the bending mechanism includes a guide rail 3, a sliding block 31, a fixing bolt 32, a mounting frame 33, a cylinder 1 34, a limiting wheel 35 and an extrusion block 36. The front side of the support plate 13 is installed with a guide rail 3, and two sliding blocks 31 are slidably connected to the guide rail 3. The sliding block 31 is threadedly connected with a fixing bolt 32. The fixing bolt 32 is rotated to press against the guide rail 3 through the thread, thereby fixing the sliding block 31. The front side of the sliding block 31 is connected with a mounting frame 33, and the mounting frame 33 is rotatably connected to the limiting wheel 35. A cylinder 1 34 is installed on the top of the mounting frame 33, and the telescopic rod of the cylinder 1 34 is connected with an extrusion block 36 for bending the profile 100, and the extrusion block 36 is fan-shaped.

[0036] like Figure 6As shown, the adjustment mechanism includes an adjustable limit block 41 and a fixed screw 42. The adjustable limit block 41 is slidably connected to the bottom of the extrusion block 36. The adjustable limit block 41 is fan-shaped and the size is consistent with the extrusion block 36. The extrusion block 36 is threadedly connected to the fixed screw 42. The fixed screw 42 can rotate to resist the extrusion block 36, thereby fixing the extrusion block 36.

[0037] When the profile 100 needs to be bent, the present bending device can be used. Initially, the telescopic rod of the cylinder 134 is in an extended state. When in use, the profile 100 is first placed between the extrusion blocks 36 and the limiting wheels 35 on both sides. If the profile is in a vertical shape, the fixed screw 42 is loosened, and the adjustable limiting block 41 is adjusted to be flush with the extrusion block 36. Then the vertical profile can be extruded. If the profile is an L-shaped profile, the fixed screw 42 is loosened, and the adjustable limiting block 41 is pulled to move and adjust until the rear side of the adjustable limiting block 41 is aligned with the rear side of the extrusion block 36. The distance between the sides is equal to the thickness of the protrusion at the bottom of the L-shaped profile 100. Subsequently, when placing the L-shaped profile, the protrusion at the bottom of the L-shaped profile 100 is located at the rear side of the adjustable limit block 41. After placement, when extruding, the telescopic rod of the cylinder 1 34 is controlled to retract and drive the extrusion block 36 to move backward. When the extrusion block 36 moves, it drives the adjustable limit block 41 to move, thereby extruding the front side of the profile 100, and the two limit wheels 35 can limit the rear side of the profile 100. The cooperation of the extrusion block 36 and the limit wheels 35 extrudes and bends the profile 100 to Figure 2 After the extrusion is completed, the telescopic rod of the cylinder 1 34 is controlled to extend, and then the profile 100 is controlled to rotate 90 degrees. After the rotation is completed, the profile 100 is pushed to the left, so that the position relationship between the profile 100, the limiting wheel 35 and the extrusion block 36 is as follows Figure 3 As shown, at this time, the control cylinder 1 34 telescopic rod is retracted to drive the extrusion block 36 and the adjustable limit block 41 to bend the profile 100 again, thereby completing the bending of the profile 100. The bent profile 100 is as shown in FIG. Figure 4 As shown in the state, the bending work of the profile 100 is completed, and when performing the bending work, if an L-shaped profile is encountered, it is only necessary to adjust the position of the adjustable limit block 41, without replacing the extrusion mold, which is more convenient to operate. In actual operation, if the length and width of the bend need to be adjusted, the fixing bolt 32 can be loosened, and then the two sliding blocks 31 can be pulled to move and adjust.

[0038] like Figure 7 and Figure 8As shown, a return mechanism is also included, which includes a bracket 51, a sliding plate 52 and an elastic member 53. The bracket 51 is connected to the mounting frame 33, and the sliding plate 52 is slidably connected to the front side of the bracket 51. The front side of the sliding plate 52 is against the rear side of the extrusion block 36. Four elastic members 53 are connected between the sliding plate 52 and the bracket 51 at intervals. The elastic member 53 is a return spring.

[0039] When placing the profile 100, first control the telescopic rod of the cylinder 1 34 to extend again, and then the profile 100 can be placed between the extrusion block 36 and the sliding plate 52. Subsequently, during extrusion, the profile 100 will push the sliding plate 52 to move backward, and the elastic member 1 53 will be compressed. After forming, when the cylinder 1 34 drives the extrusion block 36 to move forward, the sliding plate 52 is reset under the action of the elastic member 1 53 to push the profile 100 out, thereby achieving the effect of automatically pushing the profile 100 out.

[0040] like Figure 9 and Figure 10 As shown, a lifting mechanism is also included, which includes a top plate 61, a connecting frame 62 and a second cylinder 63. The top rear side of the processing table 1 is slidably connected to the top plate 61, and the top plate 61 is located at the processing plane 11. The top of the processing table 1 is installed with a second cylinder 63, and the telescopic rod of the second cylinder 63 is connected to the connecting frame 62. The connecting frame 62 is connected to the top plate 61 so that the operation of the second cylinder 63 can drive the top plate 61 to move up and down through the connecting frame 62, thereby lifting the profile 100 through the top plate 61.

[0041] In the initial state, the telescopic rod of cylinder 2 63 is in an extended state. When placing the profile 100, the profile 100 can be placed on the top plate 61. After placement, when it is necessary to control the profile 100 to move upward, the telescopic rod of cylinder 2 63 is controlled to retract and drive the top plate 61 to move upward through the connecting frame 62, thereby lifting the profile 100 to between the extrusion block 36 and the sliding plate 52, and then controlling cylinder 1 34 to drive the extrusion block 36 to press against the profile 100. In this way, there is no need to manually hold the profile 100 and wait for the extrusion block 36 to move and the sliding plate 52 to clamp the profile 100, which is more convenient to operate.

[0042] like Figure 11 and Figure 12 As shown, it also includes a fixing mechanism, which includes an air pump 71, an exhaust pipe 72 and an air suction end 73. The air pump 71 is installed on the top of the processing table 1, and the air inlet end of the air pump 71 is connected to the exhaust pipe 72. The exhaust pipe 72 is a hose, and multiple air suction ends 73 are evenly spaced and installed on the exhaust pipe 72. The air suction end 73 extends into the top plate 61, so that the air suction end 73 can absorb the profile 100 on the top plate 61.

[0043] After the profile 100 is placed on the top plate 61, the air pump 71 can be controlled to operate through the exhaust pipe 72 to generate negative pressure at the suction end 73, thereby sucking the profile 100 and fixing the profile 100 to prevent the position of the profile 100 from shifting during bending.

[0044] like Figure 13-15 As shown, a conversion mechanism is also included, which includes a drive motor 81, a connecting seat 82, an electric push rod 83 and a fixed block 84. The drive motor 81 is embedded in the bottom of the adjustable limit block 41 on the right side, and the output shaft of the drive motor 81 is connected to the connecting seat 82. Electric push rods 83 are installed on the rear and right sides of the connecting seat 82. The telescopic rods of the two electric push rods 83 are connected to the fixed block 84. The operation of the electric push rod 83 can drive the fixed block 84 to press against the profile 100, thereby assisting in fixing the profile 100.

[0045] After the profile 100 is bent once, when it is necessary to control the profile 100 to rotate ninety degrees, the telescopic rod of cylinder 2 63 can be controlled to extend to drive the connecting frame 62 to move downward, thereby driving the top plate 61 and the profile to move downward, so that the top height of the profile is lower than the bottom of the adjustable limit block 41, and then the telescopic rods of the two electric push rods 83 are controlled to extend to drive the two fixed blocks 84 to respectively press against the two sides of the profile 100, and then the drive motor 81 is controlled to drive the connecting seat 82 to rotate ninety degrees, thereby driving the profile 100 to rotate ninety degrees through the fixed block 84, so as to realize the function of automatically adjusting the angle of the profile 100, which is more convenient to operate.

[0046] like Figure 16 As shown, it also includes a pushing mechanism, which includes a slider 91, a pushing rack 92, a rack 93, a reduction motor 94 and a gear 95. The right side of the guide rail 3 is slidably connected to the slider 91, the front side of the slider 91 is connected to the pushing rack 92, the top of the pushing rack 92 is installed with a reduction motor 94, the output shaft of the reduction motor 94 is connected with a gear 95, the front side of the top of the support plate 13 is connected with a rack 93, and the gear 95 is engaged with the rack 93, so that the operation of the reduction motor 94 can drive the slider 91 to move through the gear 95 and the rack 93.

[0047] When it is necessary to push the profile 100 to move, the gear 95 can be driven to rotate by the reduction motor 94. When the gear 95 rotates, it can drive the slider 91 to move to the left by engaging with the rack 93. When the slider 91 moves, it can drive the pusher rack 92 to move. When the pusher rack 92 moves, it can automatically push the profile 100 to move, and the overall operation is more convenient.

[0048] The technical principles of the embodiments of the present invention have been described above in conjunction with specific embodiments. These descriptions are intended solely to explain the principles of the embodiments of the present invention and should not be construed in any way as limiting the scope of protection of the embodiments of the present invention. Based on the explanations herein, those skilled in the art will be able to conceive of other specific implementations of the embodiments of the present invention without inventive effort, and such implementations will fall within the scope of protection of the embodiments of the present invention.

Claims

1. A bending device for aluminum profile processing, comprising a processing table (1) and a support plate (13), wherein a processing plane 1 (11) and a processing plane 2 (12) are provided on the top of the processing table (1), and the top of the processing plane 2 (12) is connected to the support plate (13), characterized in that: The invention also includes a bending mechanism and an adjusting mechanism. The support plate (13) is provided with a bending mechanism for bending the profile (100). The bending mechanism includes an extrusion block (36) for extruding the profile. The extrusion block (36) is provided with an adjusting mechanism. The adjusting mechanism includes an adjustable limit block (41) and a fixed screw (42). The bottom of the extrusion block (36) is slidably connected to the adjustable limit block (41). The extrusion block (36) is connected to the fixed screw (42) through a thread.

2. The bending equipment for aluminum profile processing according to claim 1, characterized in that: The bending mechanism includes a guide rail (3), a sliding block (31), a fixing bolt (32), a mounting frame (33), a cylinder 1 (34) and a limiting wheel (35), wherein the support plate (13) is provided with a guide rail (3), two sliding blocks (31) are slidably connected to the guide rail (3), the sliding blocks (31) are connected to the fixing bolt (32) by threading, the sliding blocks (31) are connected to the mounting frame (33), the mounting frame (33) is rotatably connected to the limiting wheel (35), the top of the mounting frame (33) is provided with a cylinder 1 (34), and the extrusion block (36) is connected to the telescopic rod of the cylinder 1 (34) to adjust the mechanism.

3. The adjustment mechanism of the aluminum profile bending equipment according to claim 1 is characterized in that: The mounting frame (33) is connected to the bracket (51), the sliding plate (52) is slidably connected to the bracket (51), the sliding plate (52) is pressed against the extrusion block (36), and four elastic members (53) are connected between the sliding plate (52) and the bracket (51) at intervals.

4. The bending equipment for aluminum profile processing according to claim 1, characterized in that: The processing platform (1) further comprises a lifting mechanism, wherein the lifting mechanism comprises a top plate (61), a connecting frame (62) and a second cylinder (63). The top of the processing platform (1) is slidably connected to the top plate (61). The second cylinder (63) is installed on the top of the processing platform (1). The telescopic rod of the second cylinder (63) is connected to the connecting frame (62), and the connecting frame (62) is connected to the top plate (61).

5. The bending equipment for aluminum profile processing according to claim 4, characterized in that: The processing table (1) further comprises a fixing mechanism, wherein the fixing mechanism comprises an air pump (71), an air extraction pipe (72) and an air suction end (73). The air pump (71) is installed on the top of the processing table (1), the air inlet end of the air pump (71) is connected to the air extraction pipe (72), and a plurality of air suction ends (73) are evenly spaced and installed on the air extraction pipe (72), and the air suction ends (73) extend into the top plate (61).

6. The bending equipment for aluminum profile processing according to claim 2, characterized in that: The invention also includes a conversion mechanism, which includes a driving motor (81), a connecting seat (82), an electric push rod (83) and a fixed block (84), wherein a driving motor (81) is embedded in the bottom of one of the adjustable limit blocks (41), the output shaft of the driving motor (81) is connected to the connecting seat (82), and two electric push rods (83) are installed on the connecting seat (82), and the telescopic rods of the two electric push rods (83) are connected to the fixed block (84), and the operation of the electric push rod (83) can drive the fixed block (84) to resist the profile (100).

7. The bending equipment for aluminum profile processing according to claim 1, characterized in that: It also includes a pushing mechanism, which includes a slider (91) and a pushing rack (92). The guide rail (3) is slidably connected to the slider (91), and the slider (91) is connected to the pushing rack (92) for pushing the profile to move.

8. The bending equipment for aluminum profile processing according to claim 7, characterized in that: The pushing mechanism further comprises a rack (93), a reduction motor (94) and a gear (95); the reduction motor (94) is mounted on the top of the pushing frame (92); the output shaft of the reduction motor (94) is connected to the gear (95); the top of the support plate (13) is connected to the rack (93); the gear (95) is meshed with the rack (93).

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