Pipe conveying device for water supply and drainage pipeline construction
By designing a pipe delivery device for water supply and drainage pipeline construction, stable installation and efficient landfill of the pipeline are achieved, solving the problems of poor stability and complicated processes in traditional construction, and improving construction efficiency and pipeline stability.
Patent Information
- Application Number
- CN202510757484.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-09
- Publication Date
- 2025-09-05
AI Technical Summary
In the construction of water supply and drainage pipelines, traditional methods result in poor pipeline stability, high risk of landfill settlement, cumbersome construction processes, and a large amount of time and manpower.
A pipe delivery device for water supply and drainage pipeline construction was designed, including a base, a pipe loading box, a lifting baffle, a trenching assembly, a soil delivery box, a soil screening box and other components. Pipe installation was achieved through a robotic arm and a mechanical claw, and fine soil and clods were separated by a screening box. The fine soil was first buried around the pipe, and the clods were covered later to improve the landfill density.
It improves the stability of the pipeline, reduces the possibility of settlement of the landfill layer, simplifies the construction process, and reduces manpower and time costs.
Smart Images

Figure CN120592293A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of water supply and drainage pipe construction, and more particularly to a pipe delivery device for water supply and drainage pipe construction. Background Art
[0002] In the current field of water supply and drainage pipeline construction, before installing the water supply and drainage pipeline, it is necessary to use an excavator to dig a ditch, and then install the water supply and drainage pipeline in the excavated ditch. After the water supply and drainage pipeline is installed, it is necessary to use an excavator again to fill the soil accumulated on both sides of the ditch on the installed pipeline. Since the soil excavated by the excavator is mostly in the form of large blocks, when filling the installed water supply and drainage pipeline, it is difficult to fill the narrow space on the side and bottom of the water supply and drainage pipeline with soil, resulting in poor stability of the installed water supply and drainage pipeline, making it difficult to engage and compact each other, and the risk of settlement of the landfill layer is high, which may cause deformation and damage of the pipeline in the later stage. In addition, the traditional landfill process often requires repeated operations by excavators or manual secondary processing, and the construction process is cumbersome and consumes a lot of time and labor costs. Summary of the Invention
[0003] In view of the shortcomings of the prior art, the purpose of the present invention is to provide a pipe delivery device for water supply and drainage pipeline construction.
[0004] To achieve the above object, the present invention provides the following technical solutions:
[0005] A pipe delivery device for water supply and drainage pipeline construction includes a base, a pipe loading box is fixedly connected to the base, a pipe installation assembly is provided on the top of the pipe loading box, and further includes:
[0006] a control mechanism, the control mechanism being disposed on an outer side wall of the pipe loading box;
[0007] A lifting baffle, the lifting baffle being symmetrically arranged on the control mechanism, the control mechanism being used to control the up and down movement of the lifting baffle, and the top of the lifting baffle being fixedly connected to a fixed plate;
[0008] A trenching assembly, the trenching assembly being mounted on a fixed plate and used for digging a trench; a soil conveying box, the soil conveying box being mounted on a side wall of the lifting baffle and located between the trenching assembly and the pipeline loading box and used for conveying upward the soil generated by the trenching assembly when digging the trench;
[0009] A soil screening box is fixedly connected to the base, cooperates with the soil conveying box, and is used to separate fine soil from soil blocks. The bottom and side of the soil screening box are respectively provided with a fine soil discharge outlet and a soil block discharge outlet.
[0010] Preferably, a walking track is provided on the base.
[0011] Preferably, symmetrically arranged limit plates are fixedly connected to the inner side wall of the pipe loading box, the limit plates are arranged obliquely, and the lower end surfaces of the two limit plates are close to each other;
[0012] The bottom of the pipe loading box is horizontally slidably connected to a limit frame, the upper surface of the limit frame contacts the lower end surface of the limit plate, and a baffle is fixedly connected to the side wall of the limit frame;
[0013] A first electric telescopic rod is fixedly connected to the outer wall of the limit frame, the first electric telescopic rod is fixedly connected to the bottom of the pipe loading box, and the baffle is located on the upper side of the first electric telescopic rod;
[0014] The bottom of the pipe loading box is fixedly connected to a slanted guide plate, and the bottom of the pipe loading box and the bottom of the base are both provided with pipe outlets for sliding the pipes out, and the lower end of the guide plate passes through the pipe outlet and cooperates with the pipe installation assembly.
[0015] Preferably, the pipeline installation assembly includes:
[0016] A robotic arm, the upper end of which is fixedly connected to the bottom of the base;
[0017] The mechanical claw has a lower end rotatably connected to the lower end of the mechanical arm, and the lower end of the guide plate is matched with the upper end of the mechanical claw.
[0018] Preferably, the control mechanism includes:
[0019] A connecting plate, the connecting plate being vertically fixedly connected to the base, and the connecting plate being rotatably connected to the first threaded rod;
[0020] a first servo motor, wherein the first servo motor is fixedly connected to the upper end surface of the connecting plate, and an output shaft of the first servo motor is fixedly connected to the upper end surface of the first threaded rod;
[0021] The moving block is threadedly connected to the first threaded rod, the moving block is slidably connected to the connecting plate, and the upper end of the lifting baffle is fixedly connected to the side wall of the moving block.
[0022] Preferably, the trenching assembly comprises:
[0023] Rotating rods, wherein the rotating rods are two and rotatably connected to the fixed plate, and the two rotating rods are fixedly connected to a first gear that meshes with each other;
[0024] a first drive motor, wherein the first drive motor is fixedly connected to the fixed plate, and an output shaft of the first drive motor passes through the fixed plate and is fixedly connected to one of the rotating rods;
[0025] The crushing teeth are multiple and fixedly connected to the circumferential wall of the rotating rod, and the multiple crushing teeth are spirally distributed on the circumferential wall of the rotating rod.
[0026] Preferably, the upper and lower ends of the lifting baffle are rotatably connected to a rotating shaft, a transmission roller is fixedly connected to the rotating shaft, a conveyor belt is sleeved on the two upper and lower adjacent transmission rollers, a fixed block is fixedly connected to the side wall of the conveyor belt, and the outer wall of the soil conveying box is fixedly connected to the side wall of the fixed block.
[0027] Preferably, a slanted material guide plate is fixedly connected to the side wall of the lifting baffle, and the material guide plate cooperates with the soil conveying box;
[0028] A soil collection box is fixedly connected to the side wall of the lifting baffle, and the lower end of the guide plate passes through the side wall of the lifting baffle and extends into the soil collection box;
[0029] The bottom of the soil collection box is fixedly connected to a soil conveying cylinder arranged obliquely, and an inlet is opened at the bottom of the soil conveying cylinder, and the inlet cooperates with the material guide plate;
[0030] The bottom of the soil conveying cylinder is rotatably connected to a spiral conveying plate, and the top of the soil conveying cylinder is fixedly connected to a second drive motor. The output shaft of the second drive motor passes through the top of the soil conveying cylinder and is fixedly connected to the end of the rotating shaft of the spiral conveying plate.
[0031] Preferably, a feed funnel is fixedly connected to the top of the soil screening box, a discharge pipe is provided just above the feed funnel, and the discharge pipe is fixedly connected to the upper end of the soil conveying cylinder and communicates with the soil conveying cylinder;
[0032] The top of the soil screening box is fixedly connected to a support plate, the support plate is rotatably connected to a second threaded rod, the top of the support plate is fixedly connected to a second servo motor, and the output shaft of the second servo motor is fixedly connected to the second threaded rod;
[0033] A sliding block is threadedly connected to the second threaded rod. The sliding block is slidably connected to the support plate, and the discharge pipe is fixedly connected to the sliding block.
[0034] Preferably, a filter screen is obliquely provided on the inner side wall of the soil screening box, and the lower end of the filter screen passes through the soil block discharge port and extends to the outside of the soil screening box;
[0035] The bottom of the soil screening box is fixedly connected with a symmetrically arranged soil outlet plate, the soil outlet plate is arranged in an inclined manner, and the lower end of the soil outlet plate is fixedly connected to the side wall of the fine soil discharge port.
[0036] Compared with the prior art, the present invention has the following beneficial effects:
[0037] 1. In the present invention, the first drive motor is started to drive one of the rotating rods to rotate, and the other rotating rod is rotated synchronously by the mutually meshing first gears. A plurality of crushing teeth tightly arranged in a spiral shape on the circumferential wall of the rotating rod rotate accordingly, continuously and finely crushing the soil on the side of the pit opposite to the rotating rod, gradually excavating the desired ditch, thereby realizing the excavation of the ditch.
[0038] 2. In the present invention, the water supply and drainage pipe is grasped by a mechanical claw, and the mechanical arm moves according to instructions, driving the mechanical claw to accurately place the pipe in the excavated ditch, so that the end of the water supply and drainage pipe is inserted into the end of the adjacent water supply and drainage pipe installed in the ditch, thereby completing the transportation and installation of the water supply and drainage pipe.
[0039] 3. In the present invention, when the soil rolls downward through the inclined surface of the filter screen, the relatively fine soil slides down through the holes on the filter screen onto the soil guide plate, and slides down through the inclined surface of the soil guide plate and the fine soil discharge port onto the installed water supply and drainage pipe. The base is provided with strip holes that match the fine soil discharge port, so that the installed water supply and drainage pipe is easily filled with fine soil. When the lower end of the filter screen moves to the top of the water supply and drainage pipe, the soil blocks remaining on the filter screen slide down the inclined surface of the filter screen onto the water supply and drainage pipe and cover the water supply and drainage pipe. The fine soil above the pipeline is used to fill the water supply and drainage pipeline with fine soil first and then with soil blocks. This not only makes it easier to fill the narrow space around the water supply and drainage pipeline with fine soil, improves the density of the landfill soil, reduces the voids and gaps around the pipeline, and thus enhances the stability of the pipeline, but also enables the soil blocks to better bite and compact each other during landfill, further improving the density and stability of the entire landfill layer, reducing the possibility of landfill soil settling in the later stage, and avoiding the use of other equipment such as excavators or manual labor to fill the pipeline, thereby shortening the installation process of the pipeline. BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Figure 1 The present invention proposes a schematic diagram of the overall structure of a pipe delivery device for water supply and drainage pipeline construction Figure 1 ;
[0041] Figure 2 The present invention proposes a schematic diagram of the overall structure of a pipe delivery device for water supply and drainage pipeline construction Figure 2 ;
[0042] Figure 3 A bottom view of a pipe delivery device for water supply and drainage pipeline construction proposed by the present invention;
[0043] Figure 4 This is a schematic diagram of the partial connection structure between a pipe loading box and a base in a pipe delivery device for water supply and drainage pipeline construction proposed by the present invention;
[0044] Figure 5 The present invention provides a schematic diagram of the partial connection structure between the soil screening box and the base in a pipe delivery device for water supply and drainage pipeline construction;
[0045] Figure 6 The present invention provides a schematic diagram of the connection structure between the soil screening box and the discharge pipe in a pipe delivery device for water supply and drainage pipeline construction;
[0046] Figure 7 This is a schematic diagram of the connection structure between the base and the control mechanism in a pipe delivery device for water supply and drainage pipeline construction proposed by the present invention;
[0047] Figure 8 The present invention provides a schematic diagram of the connection structure between the soil delivery box and the lifting baffle in a pipe delivery device for water supply and drainage pipeline construction;
[0048] Figure 9 The present invention provides a cross-sectional view of a soil conveying cylinder in a pipe conveying device for water supply and drainage pipeline construction;
[0049] Figure 10 The present invention provides a schematic diagram of the connection structure between a soil conveying box and a material guide plate in a pipe conveying device for water supply and drainage pipeline construction.
[0050] 1. Base; 2. Pipe loading box; 3. Lifting baffle; 4. Fixed plate; 5. Soil conveying box; 6. Soil screening box; 7. Fine soil discharge outlet; 8. Soil block discharge outlet; 9. Walking track; 10. Limit plate; 11. Limit frame; 12. Baffle; 13. First electric telescopic rod; 14. Guide plate; 15. Pipe outlet; 16. Robotic arm; 17. Robotic claw; 18. Connecting plate; 19. First threaded rod; 20. First servo motor; 21. Moving block; 22. Rotating rod; 23. First A gear; 24. First drive motor; 25. Crushing tooth; 26. Rotating shaft; 27. Drive roller; 28. Conveyor belt; 29. Fixed block; 30. Material guide plate; 31. Soil collection box; 32. Soil conveying cylinder; 33. Screw conveying plate; 34. Second drive motor; 35. Feed hopper; 36. Discharge pipe; 37. Support plate; 38. Second threaded rod; 39. Second servo motor; 40. Sliding block; 41. Filter screen; 42. Soil guide plate; 43. Third drive motor. DETAILED DESCRIPTION
[0051] Reference Figures 1 to 10 .
[0052] Example 1 further illustrates a pipe delivery device for water supply and drainage pipeline construction proposed by the present invention.
[0053] A pipe delivery device for water supply and drainage pipeline construction includes a base 1, to which a pipe loading box 2 is fixedly connected, a pipe installation component is provided on the top of the pipe loading box 2, and also includes: a control mechanism, which is provided on the outer side wall of the pipe loading box 2.
[0054] The lifting baffle 3 is symmetrically arranged on the control mechanism, and the control mechanism is used to control the up and down movement of the lifting baffle 3. The top of the lifting baffle 3 is fixedly connected with a fixed plate 4.
[0055] The trenching assembly is arranged on the fixed plate 4. The trenching assembly is used to dig trenches. The lifting baffle 3 is inclined away from one end face of the pipe loading box 2, and the inclined surfaces of the two lifting baffles 3 are arranged opposite to each other. In the process of the base 1 pushing the lifting baffle 3 to move forward, the tip of the lifting baffle 3 can reduce the resistance of the lifting baffle 3 during the movement, making it easier for the base 1 to push the lifting baffle 3 forward.
[0056] The soil conveying box 5 is arranged on the side wall of the lifting baffle 3. The soil conveying box 5 is located between the ditching assembly and the pipeline loading box 2, and the soil conveying box 5 is used to convey the soil generated by the ditching assembly when digging the ditch upward. The two side walls of the soil conveying box 5 are both inclined, that is, the width of the upper port of the soil conveying box 5 is greater than the width of its bottom, which makes it convenient for the soil conveying box 5 to salvage the soil at the bottom of the ditch and convey it upward, thereby facilitating the cleaning of the soil generated by the ditching assembly during the ditching process.
[0057] Soil screening box 6, soil screening box 6 is fixedly connected to the base 1, soil screening box 6 cooperates with soil conveying box 5, soil screening box 6 is used to separate fine soil from soil blocks, the bottom and side of soil screening box 6 are respectively provided with fine soil discharge port 7 and soil block discharge port 8, the fine soil discharge port 7 is set at the bottom of soil screening box 6, and soil block discharge port 8 is located at the rear side of the forward direction of base 1, so that the fine soil is discharged first and covered on the installed water supply and drainage pipes.
[0058] A walking track 9 is provided on the base 1, and a driving device in the prior art, such as a motor, is provided at the bottom of the base 1. The driving device is connected to the driving wheel on the walking track 9 through the existing technical means, and the driving wheel on the walking track 9 is driven to rotate by the driving device in the existing technology, thereby realizing the forward movement of the walking track 9.
[0059] A symmetrically arranged limit plate 10 is fixedly connected to the inner side wall of the pipe loading box 2. The limit plates 10 are arranged at an angle, and the lower end surfaces of the two limit plates 10 are close to each other. The distance between the lower ends of the two limit plates 10 is equal to the diameter of the installed water supply and drainage pipes, which facilitates the water supply and drainage pipes to gradually slide downward through the gap between the two limit plates 10.
[0060] The bottom of the pipe loading box 2 is horizontally slidably connected to a limit frame 11, the upper surface of the limit frame 11 is in contact with the lower end surface of the limit plate 10, and a baffle 12 is fixedly connected to the side wall of the limit frame 11. The length of the inner wall of the limit frame 11 is equal to the length of the water supply and drainage pipe, and the width of the inner wall of the limit frame 11 is equal to the diameter of the outer ring wall of the water supply and drainage pipe, wherein the width of the baffle 12 is greater than the distance between the lower ends of the two limit plates 10, so that the baffle 12 covers the gap formed between the lower ends of the two limit plates 10, thereby preventing the water supply and drainage pipe on the limit plate 10 from continuing to slide downward.
[0061] A first electric telescopic rod 13 is fixedly connected to the outer wall of the limiting frame 11 . The first electric telescopic rod 13 is fixedly connected to the bottom of the pipe loading box 2 . The baffle 12 is located on the upper side of the first electric telescopic rod 13 .
[0062] A slanted guide plate 14 is fixedly connected to the bottom of the pipe loading box 2, and a pipe outlet 15 for the pipe to slide out is provided at the bottom of the pipe loading box 2 and the bottom of the base 1. The lower end of the guide plate 14 passes through the pipe outlet 15 and cooperates with the pipe mounting assembly. When the first electric telescopic rod 13 pushes the limit frame 11 and the water supply and drainage pipe inside it away from the first electric telescopic rod 13, it drives the baffle 12 to push toward the limit plate 10. When the limit frame 11 is located directly above the pipe outlet 15, the baffle 12 covers the lower end surfaces of the two limit plates 10, thereby preventing the water supply and drainage pipe on the limit plate 10 from sliding downward.
[0063] The pipeline installation assembly includes a mechanical arm 16 , the upper end of which is fixedly connected to the bottom of the base 1 .
[0064] The mechanical claw 17, the lower end of the mechanical claw 17 is rotatably connected to the lower end of the mechanical arm 16, the lower end of the guide plate 14 cooperates with the upper end of the mechanical claw 17, and the wires on the mechanical arm 16 and the mechanical claw 17 are electrically connected to the battery in the prior art.
[0065] The control mechanism includes a connecting plate 18 , which is vertically fixedly connected to the base 1 , and a first threaded rod 19 is rotatably connected to the connecting plate 18 .
[0066] The first servo motor 20 is fixedly connected to the upper end surface of the connecting plate 18. The output shaft of the first servo motor 20 is fixedly connected to the upper end surface of the first threaded rod 19. The wires on the first servo motor 20 are electrically connected to the storage device in the prior art, such as a battery, so that the output shaft of the first servo motor 20 drives the first threaded rod 19 to rotate forward and reverse.
[0067] The moving block 21 is threadedly connected to the first threaded rod 19, and the moving block 21 is slidably connected to the connecting plate 18. The upper end of the lifting baffle 3 is fixedly connected to the side wall of the moving block 21. The longitudinal section of the connecting plate 18 is a vertically set U-shape. The upper end of the first threaded rod 19 is rotatably connected to the top of the connecting plate 18, and the lower end of the first threaded rod 19 is rotatably connected to the bottom of the connecting plate 18. A vertical strip groove is provided on the side wall of the connecting plate 18, and a slider is fixedly connected to the side wall of the moving block 21, and the slider is slidably connected in the strip groove.
[0068] The trenching assembly includes two rotating rods 22 , which are rotatably connected to the fixed plate 4 , and the two rotating rods 22 are fixedly connected to first gears 23 that mesh with each other.
[0069] The first drive motor 24 is fixedly connected to the fixed plate 4. The output shaft of the first drive motor 24 passes through the fixed plate 4 and is fixedly connected to one of the rotating rods 22. The output shaft on the first drive motor 24 drives one of the rotating rods 22 to rotate, and drives the other rotating rod 22 to rotate through the engagement of the two first gears 23, so that the two rotating rods 22 rotate towards each other.
[0070] The crushing teeth 25 are multiple and fixedly connected to the circumferential wall of the rotating rod 22, and the multiple crushing teeth 25 are spirally distributed on the circumferential wall of the rotating rod 22. The crushing teeth 25 are evenly distributed in a spiral manner, and the vertical distance between two adjacent crushing teeth 25 on the left and right is less than the diameter value of the crushing teeth 25, showing a closely arranged state. This distribution method enables the crushing teeth 25 to continuously and finely crush the soil on the side wall opposite to the rotating rod 22 in the ditch during the process of the rotating rod 22 driving the crushing teeth 25 to rotate, thereby not only realizing the excavation of the ditch, but also effectively improving the efficiency and quality of crushing soil blocks.
[0071] The upper and lower ends of the lifting baffle 3 are rotatably connected to the rotating shaft 26, and a transmission roller 27 is fixedly connected to the rotating shaft 26. The upper and lower adjacent transmission rollers 27 are sleeved with a conveyor belt 28, and the side walls of the conveyor belt 28 are fixedly connected with a fixed block 29. The outer side wall of the soil conveying box 5 is fixedly connected to the side wall of the fixed block 29. The side wall of the lifting baffle 3 is fixedly connected with a symmetrically arranged third drive motor 43. The third drive motor 43 is located at the upper end of the lifting baffle 3, and the output shaft of the third drive motor 43 is fixedly connected to the end of the transmission roller 27. The transmission roller 27 is driven to rotate by the output shaft of the third drive motor 43, thereby driving the conveyor belt 28 to rotate, and the soil conveying box 5 is transported upward through the conveyor belt 28.
[0072] A guide plate 30 is fixedly connected to the side wall of the lifting baffle 3, and the guide plate 30 cooperates with the soil conveying box 5. The longitudinal section of the guide plate 30 is arc-shaped, and the guide plate 30 is located between the two adjacent soil conveying boxes 5 on the left and right. When the conveyor belt 28 drives the fixed block 29 on its side wall and the soil conveying box 5 to move to the top of the transmission roller 27, the open end of the soil conveying box 5 is at its side. At the same time, since the side wall of the soil conveying box 5 is inclined, the soil loaded in the soil conveying box 5 slides down the inclined surface of the soil conveying box 5 into the guide plate 30.
[0073] A soil collecting box 31 is fixedly connected to the side wall of the lifting baffle 3 , and the lower end of the guide plate 30 passes through the side wall of the lifting baffle 3 and extends into the soil collecting box 31 .
[0074] The bottom of the soil collecting box 31 is fixedly connected to a soil conveying cylinder 32 which is arranged obliquely. The bottom of the soil conveying cylinder 32 is provided with an inlet which cooperates with the material guide plate 30 .
[0075] The bottom of the soil conveying cylinder 32 is rotatably connected to a spiral conveying plate 33, and the top of the soil conveying cylinder 32 is fixedly connected to a second drive motor 34. The output shaft of the second drive motor 34 passes through the top of the soil conveying cylinder 32 and is fixedly connected to the end of the rotating shaft on the spiral conveying plate 33. The wire on the second drive motor 34 is electrically connected to an electrical storage device in the prior art, such as a battery. When the output shaft of the second drive motor 34 drives the spiral conveying plate 33 to rotate, the spiral conveying plate 33 transports the soil at its bottom upward.
[0076] A feed funnel 35 is fixedly connected to the top of the soil screening box 6, and a discharge pipe 36 is provided directly above the feed funnel 35. The discharge pipe 36 is fixedly connected to the upper end of the soil conveying cylinder 32 and is communicated with the soil conveying cylinder 32. The lower end face of the discharge pipe 36 is fixedly connected to a protective cover, and the lower end face of the protective cover is fixedly connected to the upper end face of the feed funnel 35. The material of the protective cover is a flexible material such as flexible plastic, which facilitates the soil transported in the soil conveying cylinder 32 to slide downward through the discharge pipe 36 and the protective cover into the feed funnel 35, thereby preventing the soil from flying into the air during the downward sliding process.
[0077] A support plate 37 is fixedly connected to the top of the soil screening box 6, and a second threaded rod 38 is rotatably connected to the support plate 37. A second servo motor 39 is fixedly connected to the top of the support plate 37. The output shaft of the second servo motor 39 is fixedly connected to the second threaded rod 38. The wires on the second servo motor 39 are electrically connected to the storage device in the prior art, such as a battery, so that the output shaft of the second servo motor 39 drives the second threaded rod 38 to rotate forward and reverse, thereby driving the sliding block 40 to move up and down.
[0078] A sliding block 40 is threadedly connected to the second threaded rod 38, and the sliding block 40 is slidably connected to the support plate 37, and the discharge pipe 36 is fixedly connected to the sliding block 40. A bar-shaped through hole is provided on the support plate 37, and the lower end of the second threaded rod 38 is rotatably connected to the bottom of the bar-shaped through hole. A vertical sliding groove is provided on the side wall of the bar-shaped through hole, and the end of the sliding block 40 is slidably connected in the sliding groove. When the sliding block 40 drives the discharge pipe 36 to move to the upper end of the bar-shaped through hole, and the upper surface of the sliding block 40 contacts the top of the bar-shaped through hole, the protective cover at the lower end of the discharge pipe 36 is in a fully stretched state.
[0079] A filter screen 41 is obliquely provided on the inner side wall of the soil screening box 6 , and the lower end of the filter screen 41 passes through the soil block discharge port 8 and extends to the outside of the soil screening box 6 .
[0080] The bottom of the soil screening box 6 is fixedly connected to a symmetrically arranged soil outlet plate 42 . The soil outlet plate 42 is arranged inclined, and the lower end of the soil outlet plate 42 is fixedly connected to the side wall of the fine soil discharge port 7 .
[0081] Working principle: through existing technical means such as excavators, a pit is excavated at the end of the ditch for installing the water supply and drainage pipes. The depth of the pit is the installation depth of the water supply and drainage pipes, and its width is equal to the distance between the two lifting baffles 3 and the distance between the two faces. The length of the pit is equal to the length of the lifting baffle 3. Then start the first servo motor 20 and the second servo motor 39. The output shaft of the first servo motor 20 drives the first threaded rod 19 to rotate. At the same time, the output shaft of the second servo motor 39 drives the second threaded rod 38 to rotate. The moving block 21 threadedly connected to the first threaded rod 19 is limited by the strip groove of the connecting plate 18 and the slider, so that the moving block 21 and the sliding block 40 synchronously drive the lifting baffle 3 and the discharge pipe 36 to move downward, and drive the ditching assembly and the soil conveying box 5 to move downward. When the bottom of the pit excavated by the lower end face of the lifting baffle 3 is When the two parts come into contact, the first servo motor 20 stops working, so that the height value of the downward movement of the lifting baffle 3 can be adjusted according to the installation depth of the water supply and drainage pipe. Then, the driving device at the bottom of the base 1 drives the walking track 9 to move forward, pushing the device forward. At the same time, the first driving motor 24 is started to drive one of the rotating rods 22 to rotate, and the other rotating rod 22 is rotated synchronously through the mutually meshing first gear 23. A plurality of crushing teeth 25 tightly arranged in a spiral shape on the circumferential wall of the rotating rod 22 rotate accordingly, and the soil on the side opposite to the rotating rod 22 in the pit is continuously and finely crushed, and the required ditch is gradually excavated, thereby realizing the excavation of the ditch. The lifting baffle 3 is tilted away from one end face of the pipe loading box 2. During the forward movement of the device, the tip can reduce the travel resistance to ensure the smooth progress of the ditching operation.
[0082] The soil generated by ditching is accumulated between the two lifting baffles 3. The third drive motor 43 on the side wall of the lifting baffle 3 is started, and its output shaft drives the transmission roller 27 to rotate, thereby making the conveyor belt 28 run. The fixed block 29 fixedly connected to the side wall of the conveyor belt 28 moves accordingly, driving the soil conveying box 5 to salvage the soil at the bottom of the ditch and transport it upward. The inclined side wall design of the soil conveying box 5, which is wide at the top and narrow at the bottom, is convenient for efficiently collecting soil. When the soil conveying box 5 moves to the top of the transmission roller 27, the soil in the box is pulled up by the side wall. The wall is inclined, and the soil slides into the soil collection box 31 through the guide plate 30. Then, the second drive motor 34 drives the spiral conveying plate 33 to rotate, sucking the soil from the bottom inlet of the soil conveying cylinder 32 and conveying it upward. The soil falls into the feed funnel 35 on the top of the soil screening box 6 through the discharge pipe 36 and the protective cover. The soil is screened on the inclined filter screen 41, and the fine soil particles pass through the sieve holes and are discharged from the fine soil discharge port 7 along the soil lead-out plate 42; larger soil blocks slide along the inclined surface of the filter screen 41 and are discharged from the soil block discharge port 8.
[0083] The water supply and drainage pipe is placed between two inclined limit plates 10. Since the distance between the lower ends of the two limit plates 10 is equal to the diameter of the outer ring wall of the pipe, the water supply and drainage pipe can naturally slide into the limit frame 11. When the base 1 drives the pipe loading box 2 to move to the top of the excavated ditch, the first electric telescopic rod 13 is started, the first electric telescopic rod 13 extends, and pushes the limit frame 11 to slide horizontally in the opposite direction of the pipe outlet 15, and drives the baffle 12 to move toward the direction of the limit plate 10. When the upper surface of the baffle 12 contacts the lower end surface of the limit plate 10, the baffle 12 gradually covers the gap formed between the two limit plates 10. The gap prevents the pipe above the limit plate 10 from continuing to slide down. When the limit frame 11 drives the water supply and drainage pipe inside it to move to just above the pipe outlet 15, the water supply and drainage pipe slides out of the pipe outlet 15 along the inclined guide plate 14 under the action of gravity and falls into the upper end of the mechanical claw 17. At this time, the mechanical claw 17 grabs the water supply and drainage pipe, and through the mechanical arm 16, it moves according to the instructions, driving the mechanical claw 17 to place the pipe accurately in the excavated ditch, so that the end of the water supply and drainage pipe is inserted into the end of the adjacent water supply and drainage pipe installed in the ditch, thereby completing the transportation and installation of the water supply and drainage pipe.
[0084] After the water supply and drainage pipe is installed, when the base 1 drives the soil screening box 6 to move above the installed water supply and drainage pipe, the spiral conveying plate 33 in the soil conveying cylinder 32 transports the soil at its bottom through the discharge pipe 36 and the feed funnel 35 to the soil screening box 6, and the soil slides down to the filter screen 41. Since the filter screen 41 is inclined, in the process of the soil rolling downward through the inclined surface of the filter screen 41, the relatively fine soil slides down through the holes on the filter screen 41 to the soil guide plate 42, and slides down through the inclined surface of the soil guide plate 42 and the fine soil discharge port 7 to the installed water supply and drainage pipe. The base 1 is provided with a strip hole that matches the fine soil discharge port 7, which makes it easy to fill the installed water supply and drainage pipe with fine soil. Since the particle size of the fine soil is smaller than the particle size of the soil block, and the fluidity of the fine soil is greater than that of the soil block The fluidity of the blocks, so when the fine soil slides down onto the water supply and drainage pipe, it slides to both sides through the side walls of the water supply and drainage pipe and fills the gap between the outer wall of the water supply and drainage pipe and the side of the ditch. When the lower end of the filter screen 41 moves to the top of the water supply and drainage pipe, the soil blocks remaining on the filter screen 41 slide down the inclined surface of the filter screen 41 and fall onto the water supply and drainage pipe and cover the fine soil above the water supply and drainage pipe, thereby realizing the first filling of the water supply and drainage pipe with fine soil and then the soil blocks. It can not only facilitate the filling of the narrow space around the water supply and drainage pipe with fine soil, improve the density of the landfill soil, reduce the voids and gaps around the pipe, thereby enhancing the stability of the pipe, but also enable the soil blocks to better bite and compact each other during filling, further improving the density and stability of the entire landfill layer, and reducing the possibility of settlement of the landfill soil in the later stage.
[0085] Before filling the water supply and drainage pipes with soil, existing technical means can be used, such as a smoke generator to fill the installed water supply and drainage pipes with smoke, and a monitoring camera is installed on the lower side of the base 1. The smoke generator and the monitoring camera, as well as the first electric telescopic rod 13, the mechanical arm 16, the mechanical claw 17, the first drive motor 24, the second drive motor 34, the third drive motor 43 and the driving equipment installed on the lower side of the base 1 are all connected to the background central processing through signals. When the water supply and drainage pipes are filled with smoke, the monitoring camera does not detect smoke leakage at the connection between the two adjacent water supply and drainage pipes, which means that there is no leakage at the connection between the two water supply and drainage pipes, and the bottom The driving device under the seat 1 can drive the walking crawler 9 to move forward, and continue to install the next section of the water supply and drainage pipe, and cover the installed water supply and drainage pipe with soil. When the monitoring camera detects smoke leakage at the connection point of two adjacent water supply and drainage pipes, it means that there will be water leakage at the connection point of the two water supply and drainage pipes. At this time, the monitoring camera will transmit the detected image information to the background central processing unit, and control the driving device on the base 1 to stop running through the background central processing unit, and control the mechanical claw 17 through the mechanical arm 16 to grab the installed water supply and drainage pipe and reinstall it for inspection, so as to facilitate timely water leakage detection of the installed water supply and drainage pipe.
[0086] The above description is merely a preferred embodiment of the present invention. The scope of protection of the present invention is not limited to the above embodiment. All technical solutions based on the concept of the present invention are within the scope of protection of the present invention. It should be noted that for those skilled in the art, various improvements and modifications that do not depart from the principles of the present invention should also be considered within the scope of protection of the present invention.
Claims
1. A pipe delivery device for water supply and drainage pipeline construction, comprising a base (1), a pipe loading box (2) fixedly connected to the base (1), a pipe installation assembly provided on the top of the pipe loading box (2), characterized in that: Also includes: A control mechanism, the control mechanism being arranged on the outer side wall of the pipeline loading box (2); A lifting baffle (3), the lifting baffle (3) being symmetrically arranged on a control mechanism, the control mechanism being used to control the up and down movement of the lifting baffle (3), and a fixing plate (4) being fixedly connected to the top of the lifting baffle (3); A ditching assembly, the ditching assembly being arranged on a fixed plate (4) and being used for digging a ditch; A soil conveying box (5), the soil conveying box (5) is arranged on the side wall of the lifting baffle (3), the soil conveying box (5) is located between the trenching assembly and the pipeline loading box (2), and the soil conveying box (5) is used to convey the soil generated by the trenching assembly in digging the trench upward; A soil screening box (6) is fixedly connected to the base (1), the soil screening box (6) cooperates with the soil conveying box (5), and the soil screening box (6) is used to separate fine soil from soil blocks. The bottom and side of the soil screening box (6) are respectively provided with a fine soil discharge outlet (7) and a soil block discharge outlet (8).
2. A pipe delivery device for water supply and drainage pipeline construction according to claim 1, characterized in that: A walking crawler (9) is provided on the base (1).
3. A pipe delivery device for water supply and drainage pipeline construction according to claim 2, characterized in that: The inner side wall of the pipeline loading box (2) is fixedly connected with symmetrically arranged limit plates (10), the limit plates (10) are arranged at an angle, and the lower end surfaces of the two limit plates (10) are close to each other; The bottom of the pipe loading box (2) is horizontally slidably connected to a limit frame (11), the upper surface of the limit frame (11) contacts the lower end surface of the limit plate (10), and a baffle (12) is fixedly connected to the side wall of the limit frame (11); A first electric telescopic rod (13) is fixedly connected to the outer side wall of the limit frame (11), the first electric telescopic rod (13) is fixedly connected to the bottom of the pipe loading box (2), and the baffle (12) is located on the upper side of the first electric telescopic rod (13); The bottom of the pipe loading box (2) is fixedly connected to a guide plate (14) arranged obliquely, and the bottom of the pipe loading box (2) and the bottom of the base (1) are both provided with a pipe outlet (15) for the pipe to slide out, and the lower end of the guide plate (14) passes through the pipe outlet (15) and cooperates with the pipe installation assembly.
4. A pipe delivery device for water supply and drainage pipeline construction according to claim 3, characterized in that: The pipeline installation assembly includes: A mechanical arm (16), the upper end of the mechanical arm (16) is fixedly connected to the bottom of the base (1); A mechanical claw (17), the lower end of the mechanical claw (17) is rotatably connected to the lower end of the mechanical arm (16), and the lower end of the guide plate (14) is matched with the upper end of the mechanical claw (17).
5. A pipe delivery device for water supply and drainage pipeline construction according to claim 4, characterized in that: The control mechanism includes: A connecting plate (18), the connecting plate (18) is vertically fixedly connected to the base (1), and a first threaded rod (19) is rotatably connected to the connecting plate (18); a first servo motor (20), the first servo motor (20) being fixedly connected to the upper end surface of the connecting plate (18), and an output shaft of the first servo motor (20) being fixedly connected to the upper end surface of the first threaded rod (19); A moving block (21) is threadedly connected to the first threaded rod (19), the moving block (21) is slidably connected to the connecting plate (18), and the upper end of the lifting baffle (3) is fixedly connected to the side wall of the moving block (21).
6. A pipe delivery device for water supply and drainage pipeline construction according to claim 5, characterized in that: The trenching assembly comprises: Rotating rods (22), the rotating rods (22) being two and rotatably connected to the fixed plate (4), and the two rotating rods (22) are both fixedly connected to a first gear (23) that meshes with each other; a first drive motor (24), the first drive motor (24) being fixedly connected to the fixed plate (4), the output shaft of the first drive motor (24) passing through the fixed plate (4) and being fixedly connected to one of the rotating rods (22); The crushing teeth (25) are multiple and fixedly connected to the circumferential wall of the rotating rod (22), and the multiple crushing teeth (25) are distributed in a spiral shape on the circumferential wall of the rotating rod (22).
7. A pipe delivery device for water supply and drainage pipeline construction according to claim 6, characterized in that: The upper end and the lower end of the lifting baffle (3) are both rotatably connected to a rotating shaft (26), a driving roller (27) is fixedly connected to the rotating shaft (26), and a conveying belt (28) is sleeved on two upper and lower adjacent driving rollers (27), a fixed block (29) is fixedly connected to the side wall of the conveying belt (28), and the outer side wall of the soil conveying box (5) is fixedly connected to the side wall of the fixed block (29).
8. A pipe delivery device for water supply and drainage pipeline construction according to claim 7, characterized in that: A material guide plate (30) arranged obliquely is fixedly connected to the side wall of the lifting baffle (3), and the material guide plate (30) cooperates with the soil conveying box (5); A soil collection box (31) is fixedly connected to the side wall of the lifting baffle (3), and the lower end of the guide plate (30) passes through the side wall of the lifting baffle (3) and extends into the soil collection box (31); The bottom of the soil collection box (31) is fixedly connected to a soil conveying cylinder (32) arranged obliquely, and the bottom of the soil conveying cylinder (32) is provided with an inlet, which is matched with the guide plate (30); The bottom of the soil conveying cylinder (32) is rotatably connected to a spiral conveying plate (33), and the top of the soil conveying cylinder (32) is fixedly connected to a second drive motor (34). The output shaft of the second drive motor (34) passes through the top of the soil conveying cylinder (32) and is fixedly connected to the end of the rotating shaft on the spiral conveying plate (33).
9. A pipe delivery device for water supply and drainage pipeline construction according to claim 8, characterized in that: A feed hopper (35) is fixedly connected to the top of the soil screening box (6), a discharge pipe (36) is provided just above the feed hopper (35), and the discharge pipe (36) is fixedly connected to the upper end of the soil conveying cylinder (32) and communicated with the soil conveying cylinder (32); The top of the soil screening box (6) is fixedly connected to a support plate (37), a second threaded rod (38) is rotatably connected to the support plate (37), a second servo motor (39) is fixedly connected to the top of the support plate (37), and an output shaft of the second servo motor (39) is fixedly connected to the second threaded rod (38); A sliding block (40) is threadedly connected to the second threaded rod (38), the sliding block (40) is slidably connected to the support plate (37), and the discharge pipe (36) is fixedly connected to the sliding block (40).
10. A pipe delivery device for water supply and drainage pipeline construction according to claim 9, characterized in that: A filter screen (41) is obliquely provided on the inner side wall of the soil screening box (6), and the lower end of the filter screen (41) passes through the soil block discharge port (8) and extends to the outside of the soil screening box (6); A symmetrically arranged soil outlet plate (42) is fixedly connected to the bottom of the soil screening box (6); the soil outlet plate (42) is arranged in an inclined manner, and the lower end of the soil outlet plate (42) is fixedly connected to the side wall of the fine soil outlet (7).