Detection device for biochar-based fertilizer production
By designing a detection device for biochar-based fertilizer production with multi-angle adjustment and gas collection and reuse, the adaptability and gas treatment problems of existing devices are solved, and the detection efficiency and heat dissipation performance of the device are improved.
Patent Information
- Application Number
- CN202510799070.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-16
- Publication Date
- 2025-09-05
AI Technical Summary
Existing detection devices for biochar-based fertilizer production cannot effectively collect and utilize emitted gases, are not convenient for multi-angle and multi-directional adjustment, and cannot meet the detection needs in different environments.
A detection device for biochar-based fertilizer production was designed, which includes a base plate, a mounting block, a rotating drum, a sector gear, a camera, a cleaning component, a pressure relief component and a collection box. The motor drives the gear set and pump system to achieve multi-angle adjustment of the device and gas collection and reuse. The camera monitors dust and cleans it through a nozzle. The pressure relief component automatically exhausts and collects gas at high pressure.
The multi-angle adjustment of the detection device is realized, the adaptability is improved, the smooth progress of the detection process is ensured, and the heat dissipation performance and dust cleaning efficiency of the device are improved through gas collection and reuse.
Smart Images

Figure CN120594752A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the field of biochar-based fertilizer production, and in particular to a detection device for biochar-based fertilizer production. Background Art
[0002] Biochar-based fertilizer production involves mixing biochar with other organic or inorganic ingredients to create a fertilizer. Biochar is a porous carbonaceous material formed by carbonizing wood, straw, and fruit shells in a high-temperature, low-oxygen environment. Mixing biochar with other nutrient-rich materials creates an organic fertilizer used to improve soil quality, increase nutrient availability, improve soil structure, and enhance plant growth efficiency. Biochar-based fertilizers require testing during production, typically using a detection device to detect gases or fertilizer substances.
[0003] As disclosed in the invention with the publication (announcement) number: CN117589926A, a detection device for biochar-based fertilizer production is disclosed, which belongs to the technical field of biochar-based fertilizer production; it includes: a detector, an installation auxiliary structure and a detection auxiliary structure, wherein the detector is used to detect the fertilizer produced by biochar, and is connected to the installation auxiliary structure; the installation auxiliary structure is used for personnel to quickly install the detector, and is connected to the detection auxiliary structure, and is connected to the detector. The present invention can use the detection auxiliary structure to ensure that when the gas inside the detection device for biochar-based fertilizer production exceeds, the gas will be transported into the annular disk through the chassis, and then the gas will rise. At this time, the connecting rod at the right end of the airbag can be driven to drive the annular disk to rise, so that it can release the gas, making it easier for personnel to better detect the interior, and further improve the efficiency of detection.
[0004] The above invention is provided with a detection auxiliary structure to release the gas pressure inside the detection device when it is too high. However, it cannot collect and effectively utilize the released gas. At the same time, the above device is not convenient for adjusting the detection device at multiple angles and directions to meet the detection needs in different environments. Summary of the Invention
[0005] The purpose of the present invention is to provide a detection device for biochar-based fertilizer production to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a detection device for biochar-based fertilizer production, comprising a base plate, a mounting block is fixedly arranged at the top of the base plate, and the mounting block comprises a middle part of the top and a cylindrical structure fixedly mounted on the bottom end of the middle part, the top end of the middle part of the mounting block is rotatably connected to a rotating drum, and an arc-shaped chamber is opened at the center of the rotating drum, a rectangular through-groove is opened at the top of the arc-shaped chamber of the rotating drum, and a fan-shaped gear is arranged in the arc-shaped chamber of the rotating drum, one end of the fan-shaped gear is fixedly mounted on the bottom end of the detection device body, and the two ends of the detection device body located on one side of the fan-shaped gear are rotatably connected to the rectangular through-groove at the top end of the arc-shaped chamber of the rotating drum through a rotating shaft, a plurality of cameras are fixedly arranged on the top end of the rotating drum, and a plurality of cleaning assemblies are fixedly mounted on both sides of the mounting block, the top end of the base plate is fixedly connected to side plates on both sides of the rotating drum, and pressure relief assemblies are fixedly mounted on both sides of the detection device body, and one end of each of the pressure relief assemblies is connected to one end of the collection box through a hose.
[0007] Preferably: a first motor is fixedly mounted on the top of the base plate, and a gear set meshing with each other is provided on one side of the first motor, the output end of the first motor is fixedly connected to one of the bevel gears of the gear set, and the other bevel gear of the gear set is sleeved and fixed on the outside of the rotating rod.
[0008] Preferably: the top of the rotating rod passes through the middle of the mounting block and is fixedly connected to the bottom of the rotating drum, a second motor is fixedly installed on one side of the mounting block, and the output end of the second motor passes through one side of the rotating drum and is fixedly connected to the meshing gear, and the meshing gear is meshed with the sector gear.
[0009] Preferably, each of the cleaning components comprises inclined plates obliquely arranged on both sides of the mounting block, and the inclined plates are linearly provided with a plurality of nozzles along their extension direction, and the two sides of the mounting block are respectively fixedly penetrated with the side plates.
[0010] Preferably, air pumps are fixedly installed on both sides of the bottom plate, and each air pump is connected to the nozzles on both sides through a pipeline.
[0011] Preferably, the first motor, the second motor and the air pump are all provided with remote controllers.
[0012] Preferably, each of the pressure relief components comprises a pressure relief block fixedly mounted on one side of the detection device body, and the pressure relief block has a horizontal groove, a pressure relief valve is slidably arranged in the horizontal groove, and one end of the horizontal groove is connected to the interior of the detection device body.
[0013] Preferably: a positioning block is slidably installed in the transverse groove on one side of the pressure relief valve, and the positioning block and the pressure relief valve are elastically connected to each other through a spring. A fixing block is fixedly installed on the end of the transverse groove away from the main body of the detection device, and an adjusting screw is threaded through the middle of the fixing block, and one end of the adjusting screw is rotatably connected to the end of the positioning block away from the pressure relief valve.
[0014] Preferably, a vertical groove communicating with the horizontal groove is provided on one side of the pressure relief block in the vertical direction, and an exhaust port is fixedly provided at the bottom end of the vertical groove.
[0015] Preferably, each of the exhaust ports is connected to one end of the corresponding collection box via a hose.
[0016] Compared with the prior art, the present invention has the following beneficial effects:
[0017] The structure of the present invention facilitates adjustment of the detection device body to different angles and positions, thereby meeting the detection requirements in different environments and having higher adaptability;
[0018] The device of the present invention can automatically discharge the gas and release the pressure when the gas pressure inside the detection device exceeds a preset value, thereby ensuring that the detection process can proceed smoothly;
[0019] The device of the present invention can collect and reuse the gas discharged during the pressure relief process, and at the same time facilitates the blowing of air on the surface of the detection device to blow off dust attached to the surface of the device, while accelerating the flow of gas on the surface of the device and improving its heat dissipation performance. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 It is a structural schematic diagram of the present invention;
[0021] Figure 2 This is an enlarged schematic diagram of the structure at A of the present invention;
[0022] Figure 3 This is an enlarged schematic diagram of the structure at B of the present invention;
[0023] Figure 4 It is a schematic top view of part of the structure of the present invention.
[0024] In the figure: 1. bottom plate; 2. mounting block; 3. rotating drum; 4. rotating shaft; 5. sector gear; 6. detection device body; 7. camera; 8. cleaning assembly; 9. first motor; 10. gear set; 11. rotating rod; 12. meshing gear; 13. second motor; 14. air pump; 15. side plate; 16. pressure relief assembly; 17. collecting box; 161. pressure relief block; 162. horizontal groove; 163. pressure relief valve; 164. positioning block; 165. fixing block; 166. adjusting screw; 167. vertical groove; 168. exhaust port; 81. inclined plate; 82. nozzle. DETAILED DESCRIPTION
[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0026] Example
[0027] See also Figure 1-Figure 4 The figure shows a detection device for biochar-based fertilizer production, comprising a base plate 1, a mounting block 2 fixedly arranged at the top of the base plate 1, and the mounting block 2 comprises a middle part of the top and a cylindrical structure fixedly mounted at the bottom end of the middle part, the top of the middle part of the mounting block 2 is rotatably connected to a rotating drum 3, and an arc-shaped chamber is opened at the center of the rotating drum 3, a rectangular through groove is opened at the top of the arc-shaped chamber of the rotating drum 3, and a fan gear 5 is arranged in the arc-shaped chamber of the rotating drum 3, one end of the fan gear 5 is fixedly mounted on the bottom end of the detection device body 6, and the two ends of the detection device body 6 located on one side of the fan gear 5 are rotatably connected to the rectangular through groove at the top end of the arc-shaped chamber of the rotating drum 3 through a rotating shaft 4, a plurality of cameras 7 are fixedly arranged on the top of the rotating drum 3, and a plurality of cleaning components 8 are fixedly mounted on both sides of the mounting block 2, the top of the base plate 1 is fixedly connected to side plates 15 on both sides of the rotating drum 3, and pressure relief components 16 are fixedly mounted on both sides of the detection device body 6, and one end of each pressure relief component 16 is connected to one end of a collection box 17 through a hose.
[0028] In this embodiment, a first motor 9 is fixedly mounted on the top of the base plate 1, and a gear set 10 meshing with each other is provided on one side of the first motor 9. The output end of the first motor 9 is fixedly connected to one of the bevel gears of the gear set 10, and the other bevel gear of the gear set 10 is sleeved and fixed on the outside of the rotating rod 11. The top of the rotating rod 11 passes through the middle of the mounting block 2 and is fixedly connected to the bottom end of the rotating drum 3. A second motor 13 is fixedly mounted on one side of the mounting block 2, and the output end of the second motor 13 passes through one side of the rotating drum 3 and is fixedly connected to the meshing gear 12. The meshing gear 12 is meshed with the sector gear 5. Each cleaning assembly 8 includes an inclined plate 81 obliquely arranged on both sides of the mounting block 2, and the inclined plate 81 is linearly arranged with a number of nozzles 82 along its extension direction. The two sides of the mounting block 2 are respectively fixedly mounted with the side plates 15. Air pumps 14 are respectively fixedly mounted on both sides of the base plate 1, and each air pump 14 is connected to the nozzles 82 on both sides through a pipeline. The first motor 9, the second motor 13 and the air pump 14 are all provided with a remote controller.
[0029] Furthermore, a mounting block 2 is fixedly provided at the top of the bottom plate 1, wherein the mounting block 2 includes a plate-like structure and a cylindrical structure that are fixedly connected, a rotating drum 3 with an arc-shaped chamber is fixedly provided at the top of the plate-like structure of the mounting block 2, a sector gear 5 is provided in the arc-shaped chamber of the rotating drum 3, and a second motor 13 is provided on one side of the rotating drum 3 and connected to the side wall thereof, a meshing gear 12 is fixedly connected to the core of the sector gear 5 at the output end of the second motor 13, and a detection device body 6 is rotatably connected to the rectangular through groove at the top of the arc-shaped chamber of the rotating drum 3 through the rotating shaft 4, the bottom end of the detection device body 6 is fixedly connected to one end of the sector gear 5, and the meshing gear 12 is rotated by the drive of the second motor 13, thereby driving The fan-shaped gear 5 meshing with the meshing gear 12 is rotated, so that the detection device body 6 can be adjusted in angle along the vertical direction to perform a multi-angle and multi-directional detection process. A first motor 9 is provided in the cylindrical structure of the mounting block 2. The drive of the output end of the first motor 9 is transmitted to the rotating rod 11 through a group of meshing gear groups 10. The rotating rod 11, which is rotatably connected to the top of the base plate 1 at the bottom end, can drive the rotating drum 3, which is fixedly connected to the plate structure of the mounting block 2 at the other end, to rotate. The rotating drum 3 is rotatably connected to the plate structure of the mounting block 2. The rotating drum 3 is rotated by the drive of the movable end of the first motor 9, so that the horizontal rotation adjustment of the detection device body 6 can be performed.
[0030] Furthermore, a plurality of cameras 7 are provided at the top of the rotating drum 3 for monitoring the dust adhesion condition on the surface of the detection device main body 6. The cameras 7 transmit the image of the dust adhesion condition on the surface of the detection device main body 6 to the staff. When the dust adhesion increases significantly, the dust is cleaned by the cleaning components 8 fixedly installed on both sides of the mounting block 2, wherein each cleaning component 8 includes an inclined plate 81 fixedly arranged at one end of the plate-like structure of the mounting block 2, and a plurality of nozzles 82 are linearly arranged in the extension direction of the inclined plate 81, and each nozzle 82 is connected to the air pump 14 arranged on both sides of the bottom plate 1 through a pipeline, and air is blown to the surface of the detection device main body 6 through each nozzle 82 under the drive of the air pump 14, so that the dust attached to the surface of the detection device main body 6 is blown off.
[0031] Furthermore, the control states of the first motor 9, the second motor 13 and the air pump 14 are controlled respectively by a remote controller, and the image data transmitted by the camera 7 is used to facilitate the remote operation process of the staff. Through the control process of the first motor 9 and the second motor 13, the detection device body 6 can be adjusted in multiple angles and directions in the horizontal and vertical directions, so that the nozzle 82 can perform a more thorough blowing and cleaning process on various parts of the detection device body 6.
[0032] In this embodiment, each pressure relief assembly 16 includes a pressure relief block 161 fixedly mounted on one side of the detection device body 6, and the pressure relief block 161 has a horizontal groove 162, a pressure relief valve 163 is slidably arranged in the horizontal groove 162, and one end of the horizontal groove 162 is connected to the interior of the detection device body 6, a positioning block 164 is slidably mounted on one side of the pressure relief valve 163 in the horizontal groove 162, and the positioning block 164 and the pressure relief valve 163 are elastically connected to each other by a spring on one side. A fixing block 165 is fixedly installed at one end away from the detection device body 6, and an adjusting screw 166 is connected to the middle thread of the fixing block 165. One end of the adjusting screw 166 is rotatably connected to the end of the positioning block 164 away from the pressure relief valve 163. A vertical groove 167 connected to the horizontal groove 162 is provided on one side of the pressure relief block 161 in the vertical direction, and an exhaust port 168 is fixedly provided at the bottom end of the vertical groove 167. Each exhaust port 168 is connected to one end of the corresponding collection box 17 through a hose.
[0033] Furthermore, when the gas pressure inside the detection device body 6 is too high, the gas is squeezed toward the transverse groove 162 of the pressure relief block 161 on one side, so that the pressure relief valve 163 is displaced along the transverse groove 162 under the push of the gas pressure, so that the pressure relief valve 163 is displaced to one side and the gas in the detection device body 6 is transported to the exhaust port 168 through the transverse groove 162 and the vertical groove 167 and enters the collection box 17 for collection, thereby carrying out the gas recycling process, and by rotating the adjusting screw 166 to adjust the distance between the positioning block 164 and the pressure relief valve 163, the elastic force of the spring is adjusted to meet the gas pressure relief process of different pressures.
[0034] The working principle of the present invention is as follows: a mounting block 2 is fixedly provided on the top of the bottom plate 1, wherein the mounting block 2 includes a plate-like structure and a cylindrical structure that are fixedly connected, a rotating drum 3 with an arc-shaped chamber is fixedly provided on the top of the plate-like structure of the mounting block 2, a sector gear 5 is provided in the arc-shaped chamber of the rotating drum 3, and a second motor 13 is provided on one side of the rotating drum 3 and connected to the side wall thereof, a meshing gear 12 is fixedly connected to the core of the sector gear 5 at the output end of the second motor 13, and a detection device body 6 is rotatably connected to the rectangular through groove at the top of the arc-shaped chamber of the rotating drum 3 through the rotating shaft 4, the bottom end of the detection device body 6 is fixedly connected to one end of the sector gear 5, and the meshing gear 12 is rotated by the drive of the second motor 13. The sector gear 5 meshing with the meshing gear 12 is driven to rotate, so that the detection device body 6 can be adjusted in the vertical direction, and a multi-angle and multi-directional detection process is performed. A first motor 9 is arranged in the cylindrical structure of the mounting block 2. The drive of the output end of the first motor 9 is transmitted to the rotating rod 11 through a group of meshing gear groups 10. The rotating rod 11, which is rotatably connected to the top of the base plate 1 at the bottom end, can drive the rotating drum 3, which is fixedly connected to the plate structure of the mounting block 2 at the other end, to rotate. The rotating drum 3 is rotationally connected to the plate structure of the mounting block 2, and is rotated by the drive of the movable end of the first motor 9, so that the horizontal rotation adjustment of the detection device body 6 can be performed.
[0035] Furthermore, a plurality of cameras 7 are provided at the top of the drum 3 for monitoring the dust adhesion on the surface of the detection device body 6. The cameras 7 transmit images of the dust adhesion on the surface of the detection device body 6 to the staff. When the dust adhesion increases significantly, the dust is cleaned by the cleaning components 8 fixedly installed on both sides of the mounting block 2, wherein each cleaning component 8 includes an inclined plate 81 fixedly arranged at one end of the plate-like structure of the mounting block 2, and a plurality of nozzles 82 are linearly arranged in the extension direction of the inclined plate 81, and each nozzle 82 is connected to the air pump 14 arranged on both sides of the bottom plate 1 through a pipeline, and air is blown to the surface of the detection device body 6 through each nozzle 82 under the drive of the air pump 14, so that the dust attached to the surface of the detection device body 6 is blown off, and the inside of the detection device body 6 is cleaned. When the gas pressure is too high, the gas is squeezed toward the transverse groove 162 of the pressure relief block 161 on one side, so that the pressure relief valve 163 is displaced along the transverse groove 162 under the push of the gas pressure, so that the pressure relief valve 163 is displaced to one side and the gas in the detection device body 6 is transported to the exhaust port 168 through the transverse groove 162 and the vertical groove 167 and enters the collection box 17 for collection, thereby carrying out the gas recycling process. When the internal air pressure of the detection device body 6 drops below the preset value, the pressure relief valve 163 is reset under the elastic force of the spring, and the connection between the detection device body 6 and the transverse groove 162 is blocked, thereby ensuring that the detection process can continue, and by rotating the adjusting screw 166 to adjust the distance between the positioning block 164 and the pressure relief valve 163, the elastic force of the spring is adjusted to meet the gas pressure relief process of different pressures.
[0036] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0037] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A detection device for biochar-based fertilizer production, comprising a bottom plate (1), characterized in that: The top of the bottom plate (1) is fixedly provided with a mounting block (2), and the mounting block (2) includes a middle portion at the top and a cylindrical structure fixedly installed at the bottom end of the middle portion. The top of the middle portion of the mounting block (2) is rotatably connected to a rotating drum (3), and an arc-shaped chamber is provided at the center of the rotating drum (3). A rectangular through groove is provided at the top of the arc-shaped chamber of the rotating drum (3), and a fan-shaped gear (5) is provided in the arc-shaped chamber of the rotating drum (3). One end of the fan-shaped gear (5) is fixedly installed at the bottom end of the detection device body (6), and the detection device located on one side of the fan-shaped gear (5) The two ends of the main body (6) are rotatably connected to the rectangular through slot at the top of the arc-shaped chamber of the rotating drum (3) through the rotating shaft (4). A plurality of cameras (7) are fixedly provided at the top of the rotating drum (3), and a plurality of cleaning components (8) are fixedly installed on both sides of the mounting block (2). The top of the bottom plate (1) is located on both sides of the rotating drum (3) and is fixedly connected to side plates (15), and pressure relief components (16) are fixedly installed on both sides of the detection device main body (6). One end of each pressure relief component (16) is connected to one end of the collection box (17) through a hose.
2. A detection device for biochar-based fertilizer production according to claim 1, characterized in that: A first motor (9) is fixedly mounted on the top of the base plate (1), and a gear set (10) meshing with each other is provided on one side of the first motor (9). The output end of the first motor (9) is fixedly connected to one of the bevel gears of the gear set (10), and the other bevel gear of the gear set (10) is sleeved and fixed on the outside of the rotating rod (11).
3. A detection device for biochar-based fertilizer production according to claim 2, characterized in that: The top end of the rotating rod (11) passes through the middle of the mounting block (2) and is fixedly connected to the bottom end of the rotating drum (3). A second motor (13) is fixedly mounted on one side of the mounting block (2), and an output end of the second motor (13) passes through one side of the rotating drum (3) and is fixedly connected to a meshing gear (12). The meshing gear (12) meshes with the sector gear (5).
4. A detection device for biochar-based fertilizer production according to claim 3, characterized in that: Each cleaning assembly (8) comprises an inclined plate (81) obliquely arranged on both sides of the mounting block (2), and the inclined plate (81) is linearly provided with a plurality of nozzles (82) along its extension direction. Both sides of the mounting block (2) are respectively fixedly connected to the side plates (15).
5. A detection device for biochar-based fertilizer production according to claim 4, characterized in that: Air pumps (14) are fixedly mounted on both sides of the base plate (1), and each air pump (14) is connected to the nozzles (82) on both sides via a pipeline.
6. A detection device for biochar-based fertilizer production according to claim 5, characterized in that: The first motor (9), the second motor (13) and the air pump (14) are all provided with remote controllers.
7. A detection device for biochar-based fertilizer production according to claim 6, characterized in that: Each of the pressure relief components (16) comprises a pressure relief block (161) fixedly mounted on one side of the detection device body (6), and the pressure relief block (161) is provided with a transverse groove (162) in a horizontal direction, a pressure relief valve (163) is slidably arranged in the transverse groove (162), and one end of the transverse groove (162) is communicated with the interior of the detection device body (6).
8. A detection device for biochar-based fertilizer production according to claim 7, characterized in that: A positioning block (164) is slidably mounted in the transverse groove (162) on one side of the pressure relief valve (163), and the positioning block (164) and the pressure relief valve (163) are elastically connected to each other via a spring on one side. A fixing block (165) is fixedly mounted on one end of the transverse groove (162) away from the detection device body (6), and an adjusting screw (166) is threadedly connected through the middle of the fixing block (165). One end of the adjusting screw (166) is rotatably connected to the end of the positioning block (164) away from the pressure relief valve (163).
9. A detection device for biochar-based fertilizer production according to claim 8, characterized in that: A vertical groove (167) communicating with the horizontal groove (162) is provided on one side of the pressure relief block (161) in the vertical direction, and an exhaust port (168) is fixedly provided at the bottom end of the vertical groove (167).
10. The detection device for biochar-based fertilizer production according to claim 9, characterized in that: Each of the exhaust ports (168) is connected to one end of a corresponding collection box (17) via a hose.
Citation Information
Patent Citations
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