Liquid feed with diarrhea prevention function and fermentation preparation process thereof
By using a combination of a three-stage heating component and a circulation pump during the liquid feed fermentation process, precise heating and cooling of the fermentation tank can be achieved, solving the problems of energy waste and temperature in the existing technology and improving fermentation efficiency and quality.
Patent Information
- Application Number
- CN202511048120.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-29
- Publication Date
- 2025-09-09
AI Technical Summary
Existing liquid feed fermentation technology has problems such as energy waste and large temperature changes in a short period of time, which affects the fermentation quality.
The combination of three-stage heating components and circulating pumps is used, and the design of rotating disk and telescopic tube can achieve precise heating and cooling of the fermenter, avoiding the use of refrigeration components.
It reduces the cost of equipment use, reduces energy waste, ensures the stability and quality of fermentation temperature, and improves fermentation efficiency.
Smart Images

Figure CN120604818A_ABST
Abstract
Description
Technical Field
[0001] The invention belongs to the technical field of feed fermentation, and relates to a liquid feed, in particular to a liquid feed with an anti-diarrhea function and a fermentation preparation process thereof. Background Art
[0002] Liquid feed feeding has become a common feeding method in the breeding industry. During the production process of liquid feed, fermentation treatment is required to allow the bacteria to fully grow in the feed and improve the absorption effect of the feed.
[0003] After searching, it was found that Chinese patent literature discloses cassava residue liquid feed and its preparation method [Application number: 201811037857.5; Publication number: CN 108740299 A]. This preparation method includes the following steps: taking wet cassava residue, heating it to 70-80°C and keeping it warm for 0.5-1 hour, then cooling it to 55-65°C, adding α-amylase and keeping it warm for 0.5-1 hour to obtain a first-level hydrolyzate; cooling the first-level hydrolyzate to 45-55°C and adjusting the pH to 4-5, then adding pectinase and cellulase and keeping it warm for 0.5-3 hours to obtain a second-level hydrolyzate; cooling the second-level hydrolyzate to 25-35°C, adding calcium carbonate, Aspergillus niger, Candida aeruginosa, and one or both of urea and ammonium sulfate, and fermenting it for 4-12 hours to obtain a first-level fermentation product; heating the first-level fermentation product to 35-40°C, adding Lactobacillus plantarum, and fermenting it for 4-12 hours to obtain a second-level fermentation product; and adding auxiliary materials to the second-level fermentation product. The fermentation cycle is short, the production cost is low, and the resulting cassava residue liquid feed is nutritionally balanced. This method fully utilizes the cassava residue and reduces the pollution it causes to the ecological environment.
[0004] Although the liquid feed and its preparation method disclosed in this patent have a short fermentation cycle and low production cost, and the obtained cassava residue liquid feed is nutritionally balanced, the liquid feed needs to be subjected to multi-level control of the fermentation temperature during processing. The existing method of cooling and heating the liquid feed usually uses a combination of refrigeration equipment and heating equipment, which not only wastes energy but also causes large temperature changes in a short period of time, affecting the quality of fermentation. Summary of the Invention
[0005] The purpose of the present invention is to address the above-mentioned problems in the existing technology and propose a liquid feed with anti-diarrhea function and a fermentation preparation process thereof. The technical problem to be solved by the invention is: how to reduce the cost of liquid feed production, improve the quality of liquid feed, and enhance the anti-diarrhea function of liquid feed.
[0006] The purpose of the present invention can be achieved through the following technical solutions:
[0007] A liquid feed with an anti-diarrhea function is composed of the following raw materials in parts by weight: 20-30 parts of cassava residue, 0.5-1.3 parts of α-amylase, 2-6 parts of pectinase, 1-5 parts of cellulase, 3-8 parts of butterfly pea flower pollen, 2-7 parts of honeysuckle extract, 0.8-1.5 parts of aspergillus niger, 1-5 parts of chasteberry extract, 0.6-1.5 parts of candida aeruginosa, 1-3 parts of ammonium sulfate, and 1-2 parts of a composite bacterial liquid.
[0008] Preferably, the invention is composed of the following raw materials in parts by weight: 25 parts of cassava residue, 0.9 parts of α-amylase, 4 parts of pectinase, 3 parts of cellulase, 5 parts of butterfly pea pollen, 5 parts of honeysuckle extract, 1.2 parts of Aspergillus niger, 3 parts of chasteberry extract, 1 part of Candida albicans, 2 parts of ammonium sulfate, and 1.5 parts of composite bacterial liquid.
[0009] Preferably, the composite bacterial solution is obtained by mixing Bacillus subtilis bacterial solution, Lactobacillus plantarum bacterial solution and Saccharomyces cerevisiae bacterial solution.
[0010] A fermentation process for preparing liquid feed with anti-diarrhea function comprises the following steps:
[0011] S1. Add cassava residue to a fermentation tank, add deionized water in a preheating box to the fermentation tank, heat to 60-70°C using a primary heating component, keep warm for 20-40 minutes, then add α-amylase, keep warm and ferment for 30-50 minutes to obtain a primary fermentation product;
[0012] S2. Cool the primary fermentation product to 45-55° C. using a secondary heating component, adjust the pH to 4.5-5.5, add pectinase and cellulase, and ferment at this temperature for 50-80 minutes to obtain a secondary fermentation product;
[0013] S3, using a three-stage heating component to cool the secondary fermentation product to 30-40° C., adding butterfly pea flower pollen, honeysuckle extract, Aspergillus niger, chasteberry extract, and Candida aeruginosa, and keeping the temperature and fermenting for 120 min-300 min to obtain a three-stage fermentation product;
[0014] S4. Use the secondary heating component to heat the tertiary fermentation product to 45-55°C, add ammonium sulfate and compound bacterial solution, and ferment at this temperature for 120-300 minutes to obtain a crude liquid feed product.
[0015] In steps S1-S4, sampling and testing are performed during fermentation, and the fermentation time is adjusted according to the test results.
[0016] There are three fermentation tanks, and the first-stage heating component, the second-stage heating component and the third-stage heating component are circulated in the three fermentation tanks.
[0017] The equipment used in steps S1-S4 is a liquid feed preparation device, which includes a base and three fermentation tanks. The base is located in the middle of the three fermentation tanks. A first motor is fixed on the upper side of the base. The output shaft end of the first motor is fixed to a first rotating disk. A first heating component, a second heating component and a third heating component are provided on the upper side of the first rotating disk. The first heating component, the second heating component and the third heating component have the same structure. The first heating component includes a heating box. A first heating tube is provided inside the heating box. A first electric telescopic rod is fixed to the outside of the heating box. A connecting seat is fixed to the telescopic end of the first electric telescopic rod. The outside of the heating box Two first telescopic tubes are connected, a liquid delivery cavity is provided in the connecting seat, the first telescopic tube is connected to the liquid delivery cavity, a telescopic slot is provided on the connecting seat, a connecting tube is slidably connected in the telescopic slot, one end of the connecting tube extending into the liquid delivery cavity is a closed structure, a connecting port is provided on the outer periphery of the connecting tube, a mounting plate is fixed inside the liquid delivery cavity, a spring is fixed between the mounting plate and the connecting tube, a heating cavity is provided in the tank wall of the fermentation tank, a heat exchange tube is wound in the heating cavity, the liquid inlet and liquid outlet ends of the heat exchange tube are both connected with a circulation tube, a circulation pump is fixed on one of the circulation tubes, the circulation tube can be inserted into the telescopic slot, a plurality of support legs are fixed on the lower side of the first rotating disk, and ball bearings are provided on the support legs.
[0018] With the above structure, cassava residue is added into three fermentation tanks, and deionized water in the preheating box is added into the fermentation tank. The first motor drives the first rotating disk to rotate. After the first rotating disk rotates the heating box of the first-level heating component to a position corresponding to one of the fermentation tanks, the first electric telescopic rod drives the connecting seat to extend and retract, so that the circulation pipe on the fermentation tank is extended and retracted into the telescopic groove of the connecting seat, thereby pushing the connecting pipe in the telescopic groove, so that the connecting port on the connecting pipe is located in the liquid feeding cavity, so that the heating cavity and the heat exchange pipe are connected. At this time, the circulation pump is turned on, and the heating liquid in the heating cavity is used to circulate heat exchange in the heat exchange pipe, so as to achieve heating in the fermentation tank, thereby utilizing the first The heating component is heated to 60-70°C and kept warm for 20-40 minutes, and then α-amylase is added and fermented for 30-50 minutes to obtain a primary fermentation product; the above method is also used to move the heating box of the secondary heating component to the corresponding position of the fermentation tank and then connect it, and the secondary heating component is used to cool the primary fermentation product to 45-55°C, and adjust the pH value to 4.5-5.5, and then pectinase and cellulase are added, and fermented for 50-80 minutes to obtain a secondary fermentation product; the above method is also used to move the heating box of the tertiary heating component to the corresponding position of the fermentation tank and then connect it, and the tertiary heating component is used to cool the secondary fermentation product to 30-4 0℃, add butterfly pea pollen, honeysuckle extract, Aspergillus niger, chasteberry extract, and Candida albicans, and ferment for 120min-300min at a temperature of 300℃ to obtain a tertiary fermentation product; similarly, the above method is used to move the heating box of the secondary heating component to the position corresponding to the fermentation tank and connect it, and use the secondary heating component to heat the tertiary fermentation product to 45-55℃, add ammonium sulfate and composite bacterial liquid, and ferment for 120min-300min at a temperature of 300℃ to obtain a crude liquid feed product. The setting of the three fermentation tanks can stagger the fermentation time of the three fermentation tanks. When the first fermentation tank is undergoing primary fermentation, the second fermentation tank can be used for secondary fermentation, and the third fermentation tank can be used for secondary fermentation. Three-stage fermentation can not only improve the compactness of the device, but also reduce the cost of using the equipment, so that the heating liquid in the heating box will not be wasted due to long-term idling and heating, and it is highly practical. In addition, by using the settings of the first-stage heating component, the second-stage heating component and the third-stage heating component, there is no need to set up a refrigeration component when heating and cooling. Not only does it further reduce the cost of using the equipment, but it also prevents the temperature from changing too quickly in a short period of time when the temperature is switched, thereby ensuring the quality of the fermentation. At the same time, the deionized water is preheated before fermentation, so that the material will not be heated from a lower temperature. On the one hand, the efficiency of the fermentation is improved, and on the other hand, the quality of the fermentation can be improved.
[0019] A second rotating disk is fixed on the heating box, a preheating box is fixed on the upper side of the second rotating disk, two water tanks are fixed inside the preheating box, a second heating pipe is fixed in each water tank, a water outlet pipe is fixed at the lower end of the water tank, a solenoid valve is fixed on each water outlet pipe, the two water outlet pipes are connected to the water supply pipe through a tee, a water pump is fixed on the preheating box, the water outlet end of the water supply pipe is connected to the water inlet end of the water pump, a delivery pipe is fixed to the water outlet end of the water pump, a second electric telescopic rod is fixed on the fermentation tank, a connecting plate is fixed to the telescopic end of the second electric telescopic rod, a connecting seat is fixed on the connecting plate, a second telescopic pipe is connected to the fermentation pipe, the second telescopic pipe is connected to the connecting seat, and the delivery pipe can be inserted into the insertion port of the connecting seat.
[0020] With the above structure, when supplying water to the fermentation tank, the first motor can be used to drive the first rotating disk to rotate, thereby driving the second rotating disk to rotate through the heating box, so that the delivery pipe corresponds to the corresponding fermentation tank, and the second electric telescopic rod drives the connecting plate to move outward, so that the delivery pipe is inserted into the connecting seat, so that the delivery pipe is connected with the second telescopic pipe, and then the water pump is used to supply water to the fermentation tank. Two water tanks are provided, and the two water tanks can be controlled in turn by the solenoid valve to discharge water. While ensuring the water supply to the fermentation tank, the temperature of the water can be guaranteed to meet the requirements, preventing the same water tank from discharging too much water at one time and affecting the water temperature. At the same time, when one of the water tanks fails, the other water tank can also be used to operate, further improving the stability of the device.
[0021] A second motor is fixed on the fermentation tank, a stirring column is fixed to the output shaft end of the second motor, a lifting blade is fixed to the lower end of the stirring column, the cross-section of the lifting blade is a triangular structure, a driving cavity with an open lower end is opened inside the stirring column, a driving rod is fixed to the lower end of the fermentation tank, a plurality of first bevel gears are fixed on the driving rod, a plurality of driving shafts are rotatably connected to the stirring column, a stirring blade is fixed to the outer end of the driving shaft, a second bevel gear is fixed to the end of the driving shaft extending into the driving cavity, the second bevel gear is meshed with the first bevel gear, and the diameters of the second bevel gears arranged from top to bottom decrease successively.
[0022] With the above structure, during the fermentation operation, the second motor drives the stirring column to rotate, and the stirring column drives the lifting blade and the stirring blade to revolve. The lifting blade uses its inclined surface to lift the material at the bottom of the fermentation tank, and the stirring blade stirs the material. At the same time, under the action of the first bevel gear and the second bevel gear, the stirring blade is driven to rotate, thereby realizing the up and down stirring of the material, thereby further dispersing the lifted material up and down, improving the fermentation effect, and considering that the concentration of the material is higher as it goes down, the diameter of the second bevel gear arranged from top to bottom decreases successively, so that the speed of the stirring blade increases successively from top to bottom, thereby reducing energy consumption while ensuring the stirring effect, and having strong practicality.
[0023] Compared with the existing technology, the liquid feed with anti-diarrhea function and its fermentation preparation process have the following advantages:
[0024] 1. The present invention includes a certain amount of chasteberry extract when preparing fermented feed, which can improve the adhesion ability of probiotics, thereby promoting the colonization of probiotics in the intestine, preventing the growth of pathogenic microorganisms, thereby promoting the development of the intestinal tract of livestock, reducing the diarrhea rate, improving the digestion and absorption function of the intestine, and improving growth performance. At the same time, a specific proportion of butterfly pea pollen and honeysuckle extract are added, thereby having the following beneficial effects: it can promote the secretion of intestinal mucin, prevent pathogens from entering intestinal mucus, enhance gastrointestinal barrier function, improve intestinal health, reduce the diarrhea rate, and improve growth performance.
[0025] 2. The preparation method of the present invention has low cost, short production cycle, environmental protection, can reduce energy waste, and improve the quality of fermentation.
[0026] 3. Take cassava residue and add it into three fermentation tanks, and add deionized water in the preheating box into the fermentation tank. The first motor drives the first rotating disk to rotate. After the first rotating disk rotates the heating box of the first-level heating component to a position corresponding to one of the fermentation tanks, the first electric telescopic rod drives the connecting seat to extend and retract, so that the circulation pipe on the fermentation tank is extended and retracted into the telescopic groove of the connecting seat, thereby pushing the connecting pipe in the telescopic groove so that the connecting port on the connecting pipe is located in the liquid feeding cavity, thereby connecting the heating cavity and the heat exchange pipe. At this time, the circulation pump is turned on, and the heating liquid in the heating cavity is used to circulate heat exchange with the heat exchange pipe to achieve heating in the fermentation tank, thereby utilizing the first-level heating component. Heat to 60-70°C, keep warm for 20-40 minutes, then add α-amylase, keep warm and ferment for 30-50 minutes to obtain a primary fermentation product; similarly, use the above method to move the heating box of the secondary heating component to the corresponding position of the fermentation tank and connect it, use the secondary heating component to cool the primary fermentation product to 45-55°C, and adjust the pH value to 4.5-5.5, then add pectinase and cellulase, keep warm and ferment for 50-80 minutes to obtain a secondary fermentation product; similarly, use the above method to move the heating box of the tertiary heating component to the corresponding position of the fermentation tank and connect it, use the tertiary heating component to cool the secondary fermentation product to 30-40°C, Add butterfly pea pollen, honeysuckle extract, aspergillus niger, chasteberry extract, and candida albicans, and ferment for 120min-300min to obtain a tertiary fermentation product; similarly, the above method is used, and the heating box of the secondary heating component is moved to the position corresponding to the fermentation tank and connected, and the tertiary fermentation product is heated to 45-55°C by the secondary heating component, and ammonium sulfate and composite bacterial liquid are added, and fermented for 120min-300min to obtain a crude liquid feed. The setting of the three fermentation tanks can stagger the fermentation time of the three fermentation tanks. When the first fermentation tank is undergoing primary fermentation, the secondary fermentation can be carried out on the second fermentation tank, and the third fermentation can be carried out on the third fermentation tank. The three-stage fermentation not only improves the compactness of the device, but also reduces the use cost of the equipment, so that the heating liquid in the heating box will not be wasted due to long-term idling, and is highly practical. In addition, by utilizing the settings of the first-stage heating component, the second-stage heating component and the third-stage heating component, there is no need to set up a refrigeration component when heating and cooling. This not only further reduces the use cost of the equipment, but also prevents the temperature from changing too quickly in a short period of time when the temperature is switched, thereby ensuring the quality of the fermentation. At the same time, the deionized water is preheated before fermentation, so that the material will not be heated from a lower temperature. On the one hand, the efficiency of the fermentation is improved, and on the other hand, the quality of the fermentation can be improved.
[0027] 4. When supplying water to the fermentation tank, the first motor can be used to drive the first rotating disk to rotate, thereby driving the second rotating disk to rotate through the heating box, so that the delivery pipe is aligned with the corresponding fermentation tank, and the second electric telescopic rod drives the connecting plate to move outward, so that the delivery pipe is inserted into the connecting seat, so that the delivery pipe is connected with the second telescopic pipe, and then the water pump is used to supply water to the fermentation tank. Two water tanks are provided, and the two water tanks can be controlled in turn by the solenoid valve to discharge water. While ensuring the water supply to the fermentation tank, the temperature of the water can be guaranteed to meet the requirements, preventing the same water tank from discharging too much water at one time and affecting the water temperature. At the same time, when one of the water tanks fails, the other water tank can also be used to operate, further improving the stability of the device.
[0028] 5. During the fermentation operation, the second motor drives the stirring column to rotate, and the stirring column drives the lifting blade and the stirring blade to revolve. The lifting blade uses its inclined surface to lift the material at the bottom of the fermentation tank, and the stirring blade stirs the material. At the same time, under the action of the first bevel gear and the second bevel gear, the stirring blade is driven to rotate, thereby realizing the up and down stirring of the material, thereby further dispersing the lifted material up and down, improving the fermentation effect, and considering that the concentration of the material is higher as it goes down, the diameter of the second bevel gear arranged from top to bottom decreases successively, so that the speed of the stirring blade increases successively from top to bottom, thereby reducing energy consumption while ensuring the stirring effect, and having strong practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 It is a process flow chart of the present invention.
[0030] Figure 2 It is a structural schematic diagram of the liquid feed preparation device of the present invention.
[0031] Figure 3 It is a structural schematic diagram of the heating part in the present invention.
[0032] Figure 4 It is a structural schematic diagram of the heating component in the present invention.
[0033] Figure 5 It is a structural schematic diagram of the preheating box in the present invention.
[0034] Figure 6 It is a top view of the preheating box in the present invention.
[0035] Figure 7 yes Figure 2 A partial enlarged view of .
[0036] Figure 8 It is a structural schematic diagram of the connecting seat in the present invention.
[0037] Figure 9It is a structural schematic diagram of the fermentation tank in the present invention.
[0038] Figure 10 It is a schematic diagram of the three-dimensional structure of the stirring part of the present invention.
[0039] Figure 11 It is a schematic diagram of the internal structure of the stirring column in the present invention.
[0040] Figure 12 It is a test table of the present invention.
[0041] In the figure, 1, base; 2, fermentation tank; 3, first rotating disk; 4, heating box; 5, second rotating disk; 6, preheating box; 7, water pump; 8, delivery pipe; 9, first motor; 10, first telescopic tube; 11, first electric telescopic rod; 12, connecting seat; 13, supporting leg; 14, ball bearing; 15, telescopic slot; 16, connecting pipe; 17, water tank; 18, second heating tube; 19, water supply pipe; 20, water outlet pipe; 21, solenoid valve; 22, first Second electric telescopic rod; 23. Second telescopic tube; 24. Connecting plate; 25. Connecting seat; 26. Insertion port; 27. Connecting port; 28. Liquid delivery chamber; 29. Mounting plate; 30. Spring; 31. Second motor; 32. Stirring column; 33. Stirring blade; 34. Lifting blade; 35. Heating chamber; 36. Heat exchange tube; 37. First bevel gear; 38. Second bevel gear; 39. Circulation tube; 40. Circulation pump; 41. Drive chamber; 42. Drive rod. DETAILED DESCRIPTION
[0042] The following are specific embodiments of the present invention and the accompanying drawings to further describe the technical solutions of the present invention, but the present invention is not limited to these embodiments.
[0043] Example 1
[0044] The liquid feed with anti-diarrhea function is composed of the following raw materials in parts by weight: 25 parts of cassava residue, 0.9 parts of α-amylase, 4 parts of pectinase, 3 parts of cellulase, 5 parts of butterfly pea flower pollen, 5 parts of honeysuckle extract, 1.2 parts of Aspergillus niger, 3 parts of chasteberry extract, 1 part of Candida albicans, 2 parts of ammonium sulfate, and 1.5 parts of composite bacterial liquid.
[0045] Preferably, the composite bacterial solution is obtained by mixing Bacillus subtilis bacterial solution, Lactobacillus plantarum bacterial solution and Saccharomyces cerevisiae bacterial solution.
[0046] A fermentation process for preparing liquid feed with anti-diarrhea function comprises the following steps:
[0047] S1. Add cassava residue to a fermentation tank, add deionized water in a preheating box to the fermentation tank, heat to 65°C using a primary heating component, keep warm for 30 minutes, then add α-amylase, keep warm and ferment for 40 minutes to obtain a primary fermentation product;
[0048] S2. Cool the primary fermentation product to 50° C. using a secondary heating component, adjust the pH to 5, add pectinase and cellulase, and ferment at this temperature for 65 minutes to obtain a secondary fermentation product;
[0049] S3, using a three-stage heating component to cool the secondary fermentation product to 35° C., adding butterfly pea flower pollen, honeysuckle extract, Aspergillus niger, chasteberry extract, and Candida aeruginosa, and keeping the temperature and fermenting for 190 min to obtain a tertiary fermentation product;
[0050] S4. Use the secondary heating component to heat the tertiary fermentation product to 50° C., add ammonium sulfate and compound bacterial solution, and ferment at this temperature for 210 minutes to obtain a crude liquid feed product.
[0051] In steps S1-S4, sampling and testing are performed during fermentation, and the fermentation time is adjusted according to the test results.
[0052] There are three fermentation tanks, and the first-stage heating component, the second-stage heating component and the third-stage heating component are circulated in the three fermentation tanks.
[0053] The processing equipment used in this embodiment is common equipment on the existing market.
[0054] Example 2
[0055] The liquid feed with anti-diarrhea function is composed of the following raw materials in parts by weight: 25 parts of cassava residue, 0.9 parts of α-amylase, 4 parts of pectinase, 3 parts of cellulase, 5 parts of butterfly pea flower pollen, 5 parts of honeysuckle extract, 1.2 parts of Aspergillus niger, 3 parts of chasteberry extract, 1 part of Candida albicans, 2 parts of ammonium sulfate, and 1.5 parts of composite bacterial liquid.
[0056] Preferably, the composite bacterial solution is obtained by mixing Bacillus subtilis bacterial solution, Lactobacillus plantarum bacterial solution and Saccharomyces cerevisiae bacterial solution.
[0057] like Figure 1 As shown, a fermentation process for preparing liquid feed with anti-diarrhea function comprises the following steps:
[0058] S1. Add cassava residue to a fermentation tank, add deionized water in a preheating box to the fermentation tank, heat to 65°C using a primary heating component, keep warm for 30 minutes, then add α-amylase, keep warm and ferment for 40 minutes to obtain a primary fermentation product;
[0059] S2. Cool the primary fermentation product to 50° C. using a secondary heating component, adjust the pH to 5, add pectinase and cellulase, and ferment at this temperature for 65 minutes to obtain a secondary fermentation product;
[0060] S3, using a three-stage heating component to cool the secondary fermentation product to 35° C., adding butterfly pea flower pollen, honeysuckle extract, Aspergillus niger, chasteberry extract, and Candida aeruginosa, and keeping the temperature and fermenting for 190 min to obtain a tertiary fermentation product;
[0061] S4. Use the secondary heating component to heat the tertiary fermentation product to 50° C., add ammonium sulfate and compound bacterial solution, and ferment at this temperature for 210 minutes to obtain a crude liquid feed product.
[0062] In steps S1-S4, sampling and testing are performed during fermentation, and the fermentation time is adjusted according to the test results.
[0063] There are three fermentation tanks, and the first-stage heating component, the second-stage heating component and the third-stage heating component are circulated in the three fermentation tanks.
[0064] like Figure 2-Figure 11 As shown, the equipment used in steps S1-S4 is a liquid feed preparation device, which includes a base 1 and three fermentation tanks 2. The base 1 is located in the middle of the three fermentation tanks 2. A first motor 9 is fixed on the upper side of the base 1. The output shaft end of the first motor 9 is fixed to a first rotating disk 3. A first heating component, a second heating component and a third heating component are provided on the upper side of the first rotating disk 3. The first heating component, the second heating component and the third heating component have the same structure. The first heating component includes a heating box 4. A first heating tube is provided inside the heating box 4. A first electric telescopic rod 11 is fixed to the outside of the heating box 4. A connecting seat 12 is fixed to the telescopic end of the first electric telescopic rod 11. The outside of the heating box 4 is connected to two first telescopic tubes 10. The connecting seat 12 is opened inside. A liquid feeding chamber 28 is provided, and the first telescopic tube 10 is connected to the liquid feeding chamber 28. A telescopic groove 15 is provided on the connecting seat 12, and a connecting tube 16 is slidably connected in the telescopic groove 15. One end of the connecting tube 16 extending into the liquid feeding chamber 28 is a closed structure, and a connecting port 27 is provided on the outer periphery of the connecting tube 16. A mounting plate 29 is fixed inside the liquid feeding chamber 28, and a spring 30 is fixed between the mounting plate 29 and the connecting tube 16. A heating chamber 35 is provided in the tank wall of the fermentation tank 2, and a heat exchange tube 36 is wound in the heating chamber 35. The liquid inlet and liquid outlet ends of the heat exchange tube 36 are both connected with a circulation tube 39, and a circulation pump 40 is fixed on one of the circulation tubes 39. The circulation tube 39 can be inserted into the telescopic groove 15. A plurality of support legs 13 are fixed to the lower side of the first rotating disk 3, and a ball bearing 14 is provided on the support leg 13.
[0065] With the above structure, cassava residue is added to three fermentation tanks 2, and deionized water in the preheating box 6 is added to the fermentation tank 2. The first motor 9 drives the first rotating disk 3 to rotate. After the first rotating disk 3 rotates the heating box 4 of the primary heating assembly to a position corresponding to one of the fermentation tanks 2, the first electric telescopic rod 11 drives the connecting seat 12 to extend and retract, so that the circulation pipe 39 on the fermentation tank 2 is extended and retracted into the telescopic groove 15 of the connecting seat 12, thereby pushing the connecting pipe 16 in the telescopic groove 15, so that the connecting port 27 on the connecting pipe is located in the liquid feeding chamber 28, so that the heating chamber 35 is connected to the heat exchange pipe 36. At this time, the circulation pump 40 is turned on, and the heating chamber 35 is used to heat the liquid in the liquid feeding chamber 28. The heating liquid in the heat exchange tube 36 circulates heat to heat the fermentation tank 2, thereby heating the fermentation tank 2 to 65°C using the first-level heating component, keeping warm for 30 minutes, and then adding α-amylase, keeping warm and fermenting for 40 minutes to obtain a first-level fermentation product; similarly, the above method is used to move the heating box 4 of the second-level heating component to the corresponding position of the fermentation tank 2 and then connect it, and use the second-level heating component to cool the first-level fermentation product to 50°C, adjust the pH value to 5, and then add pectinase and cellulase, and keep warm and ferment for 65 minutes to obtain a second-level fermentation product; similarly, the above method is used to move the heating box 4 of the third-level heating component to the corresponding position of the fermentation tank 2 and then connect it, and use the third-level heating component to cool the first-level fermentation product to 50°C, adjust the pH value to 5, and then add pectinase and cellulase, and keep warm and ferment for 65 minutes to obtain a second-level fermentation product. The heating component cools the secondary fermentation product to 35°C, adds butterfly pea pollen, honeysuckle extract, Aspergillus niger, chasteberry extract, and candida albicans, and ferments the product at a heat preservation temperature for 210 minutes to obtain a tertiary fermentation product; the above method is also adopted, and the heating box 4 of the secondary heating component is moved to the position corresponding to the fermentation tank 2 and connected, and the tertiary fermentation product is heated to 5°C by the secondary heating component, ammonium sulfate and composite bacterial liquid are added, and fermented at a heat preservation temperature for 210 minutes to obtain a crude liquid feed product. The setting of the three fermentation tanks 2 can stagger the fermentation time of the three fermentation tanks 2. When the first fermentation tank 2 is undergoing primary fermentation, the secondary fermentation can be carried out on the second fermentation tank 2, and the third fermentation tank 2 is used for secondary fermentation. The three-stage fermentation is carried out on the upper part, which not only improves the compactness of the device, but also reduces the use cost of the equipment, so that the heating liquid in the heating box 4 will not be wasted due to long-term idling and heating, and the practicality is strong. In addition, by utilizing the setting of the first-stage heating component, the second-stage heating component and the third-stage heating component, there is no need to set a refrigeration component when heating and cooling. Not only does it further reduce the use cost of the equipment, but it also prevents the temperature from changing too quickly in a short period of time when the temperature is switched, thereby ensuring the quality of the fermentation. At the same time, the deionized water is preheated before fermentation, so that the material will not be heated from a lower temperature. On the one hand, the efficiency of the fermentation is improved, and on the other hand, the quality of the fermentation can be improved.
[0066] A second rotating disk 5 is fixed on the heating box 4, and a preheating box 6 is fixed on the upper side of the second rotating disk 5. Two water tanks 17 are fixed inside the preheating box 6, and a second heating pipe 18 is fixed in each of the two water tanks 17. A water outlet pipe 20 is fixed at the lower end of the water tank 17, and a solenoid valve 21 is fixed on each of the two water outlet pipes 20. The two water outlet pipes 20 are connected to a water supply pipe 19 through a tee. A water pump 7 is fixed on the preheating box 6, and the water outlet end of the water supply pipe 19 is connected to the water inlet end of the water pump 7. The water outlet end of the water pump 7 is fixed with a delivery pipe 8. A second electric telescopic rod 22 is fixed on the fermentation tank 2, and a connecting plate 24 is fixed to the telescopic end of the second electric telescopic rod 22. A connecting plate 24 is fixed to the connecting plate 24. A connecting seat 25 is fixed to the connecting plate 24. The fermentation pipe is connected with a second telescopic pipe 23, and the second telescopic pipe 23 is connected to the connecting seat 25. The delivery pipe 8 can be inserted into the insertion port 26 of the connecting seat 25.
[0067] With the above structure, when supplying water to the fermentation tank 2, the first motor 9 can be used to drive the first rotary disk 3 to rotate, thereby driving the second rotary disk 5 to rotate through the heating box 4, so that the delivery pipe 8 corresponds to the corresponding fermentation tank 2, and the second electric telescopic rod 22 drives the connecting plate 24 to move outward, so that the delivery pipe 8 is inserted into the connecting seat 25, so that the delivery pipe 8 is connected with the second telescopic pipe 23, and then the water pump 7 is used to supply water to the fermentation tank 2. Two water tanks 17 are provided, and the solenoid valve 21 can be used to control the two water tanks 17 to discharge water in turn. While ensuring the water supply to the fermentation tank 2, the temperature of the water can be guaranteed to meet the requirements, preventing the same water tank 17 from discharging too much water at one time and affecting the water temperature. At the same time, when one of the water tanks 17 fails, the other water tank 17 can also be used to operate, further improving the stability of the device.
[0068] A second motor 31 is fixed to the fermentation tank 2, and a stirring column 32 is fixed to the output shaft end of the second motor 31. A lifting blade 34 is fixed to the lower end of the stirring column 32, and the cross-section of the lifting blade 34 is a triangular structure. A driving cavity 41 with an open lower end is opened inside the stirring column 32, and a driving rod 42 is fixed to the lower end of the fermentation tank 2. A plurality of first bevel gears 37 are fixed on the driving rod 42, and a plurality of driving shafts are rotatably connected to the stirring column 32. A stirring blade 33 is fixed to the outer end of the driving shaft, and a second bevel gear 38 is fixed to one end of the driving shaft extending into the driving cavity 41. The second bevel gear 38 is meshed with the first bevel gear 37, and the diameter of the second bevel gear 38 arranged from top to bottom decreases successively.
[0069] With the above structure, during the fermentation operation, the second motor 31 drives the stirring column 32 to rotate, and the stirring column 32 drives the lifting blade 34 and the stirring blade 33 to revolve. The lifting blade 34 uses its inclined surface to lift the material at the bottom of the fermentation tank 2, and the stirring blade 33 stirs the material. At the same time, under the action of the first bevel gear 37 and the second bevel gear 38, the stirring blade 33 is driven to rotate, thereby achieving up and down stirring of the material, thereby further dispersing the lifted material up and down, improving the fermentation effect, and considering that the concentration of the material is higher as it goes down, the diameter of the second bevel gear 38 arranged from top to bottom decreases successively, so that the speed of the stirring blade 33 increases successively from top to bottom, thereby reducing energy consumption while ensuring the stirring effect, and having strong practicality.
[0070] Example 3
[0071] A liquid feed with an anti-diarrhea function is composed of the following raw materials in parts by weight: 20 parts of cassava residue, 1.3 parts of α-amylase, 2 parts of pectinase, 5 parts of cellulase, 3 parts of butterfly pea pollen, 7 parts of honeysuckle extract, 0.8 parts of Aspergillus niger, 5 parts of chasteberry extract, 0.6 parts of Candida albicans, 3 parts of ammonium sulfate, and 1 part of a composite bacterial liquid.
[0072] Preferably, the composite bacterial solution is obtained by mixing Bacillus subtilis bacterial solution, Lactobacillus plantarum bacterial solution and Saccharomyces cerevisiae bacterial solution.
[0073] A fermentation process for preparing liquid feed with anti-diarrhea function comprises the following steps:
[0074] S1. Add cassava residue to a fermentation tank, add deionized water in a preheating box to the fermentation tank, heat to 70°C using a primary heating component, keep warm for 20 minutes, then add α-amylase, keep warm and ferment for 50 minutes to obtain a primary fermentation product;
[0075] S2. Cool the primary fermentation product to 45° C. using a secondary heating component, adjust the pH to 5.5, add pectinase and cellulase, and ferment at this temperature for 50 minutes to obtain a secondary fermentation product;
[0076] S3, using a three-stage heating component to cool the secondary fermentation product to 40° C., adding butterfly pea flower pollen, honeysuckle extract, Aspergillus niger, chasteberry extract, and Candida aeruginosa, and fermenting at this temperature for 120 min to obtain a tertiary fermentation product;
[0077] S4. Use the secondary heating component to heat the tertiary fermentation product to 55° C., add ammonium sulfate and compound bacterial liquid, and ferment at this temperature for 120 minutes to obtain a crude liquid feed product.
[0078] In steps S1-S4, sampling and testing are performed during fermentation, and the fermentation time is adjusted according to the test results.
[0079] There are three fermentation tanks, and the first-stage heating component, the second-stage heating component and the third-stage heating component are circulated in the three fermentation tanks.
[0080] The equipment used to prepare the liquid feed in this embodiment is the same as that in the second embodiment, except that the process parameters and the formulation ratio are different.
[0081] Example 4
[0082] A liquid feed with an anti-diarrhea function is composed of the following raw materials in parts by weight: 30 parts of cassava residue, 0.5 parts of α-amylase, 6 parts of pectinase, 1 part of cellulase, 8 parts of butterfly pea flower pollen, 2 parts of honeysuckle extract, 1.5 parts of Aspergillus niger, 1 part of chasteberry extract, 1.5 parts of Candida albicans, 1 part of ammonium sulfate, and 2 parts of a composite bacterial liquid.
[0083] Preferably, the composite bacterial solution is obtained by mixing Bacillus subtilis bacterial solution, Lactobacillus plantarum bacterial solution and Saccharomyces cerevisiae bacterial solution.
[0084] A fermentation process for preparing liquid feed with anti-diarrhea function comprises the following steps:
[0085] S1. Add cassava residue to a fermentation tank, add deionized water in a preheating box to the fermentation tank, heat to 60°C using a primary heating component, keep warm for 40 minutes, then add α-amylase, keep warm and ferment for 30 minutes to obtain a primary fermentation product;
[0086] S2. Cool the primary fermentation product to 55° C. using a secondary heating component, adjust the pH to 4.5, add pectinase and cellulase, and ferment at this temperature for 80 minutes to obtain a secondary fermentation product;
[0087] S3, using a three-stage heating component to cool the secondary fermentation product to 30° C., adding butterfly pea flower pollen, honeysuckle extract, Aspergillus niger, chasteberry extract, and Candida aeruginosa, and fermenting at this temperature for 300 min to obtain a three-stage fermentation product;
[0088] S4. Use the secondary heating component to heat the tertiary fermentation product to 45° C., add ammonium sulfate and compound bacterial liquid, and ferment at this temperature for 300 minutes to obtain a crude liquid feed product.
[0089] In steps S1-S4, sampling and testing are performed during fermentation, and the fermentation time is adjusted according to the test results.
[0090] There are three fermentation tanks, and the first-stage heating component, the second-stage heating component and the third-stage heating component are circulated in the three fermentation tanks.
[0091] The equipment used to prepare the liquid feed in this embodiment is the same as that in the second embodiment, except that the process parameters and the formulation ratio are different.
[0092] Experimental example
[0093] The anti-diarrhea liquid feed prepared in Examples 1-4 was added to the feed of the farm animals respectively. After three days of feeding, the excretion of the farm animals was officially recorded within one week. The color, shape, odor and other characteristics of the feces were observed to determine whether the animals had diarrhea, and the diarrhea rate of the animals was calculated (diarrhea rate = number of diarrhea episodes / (number of animals consuming the anti-diarrhea liquid feed × number of test days) × 100%). The obtained diarrhea rate is as follows: Figure 12 shown.
[0094] According to the test data in the above table, the only difference between Example 1 and Example 2 is the preparation equipment of steps 1 to 4. The diarrhea rate of the liquid feed with anti-diarrhea function prepared in Example 2 is significantly lower than that in Example 1. Therefore, the use of the liquid feed preparation device of the present invention can comprehensively improve the anti-diarrhea function of the liquid feed.
[0095] Compared with Example 2, Example 3 and Example 4 differ only in the processing conditions and formula ratios, and the equipment used in the production steps is the same. The diarrhea rate of the liquid feed with anti-diarrhea function prepared in Example 3 and Example 4 is significantly higher than that in Example 2. This shows that different processing conditions and formula ratios can also affect the anti-diarrhea function of the liquid feed.
[0096] The specific embodiments described herein are merely illustrative of the spirit of the present invention. Persons skilled in the art may make various modifications, additions, or substitutions to the described specific embodiments without departing from the spirit of the present invention or exceeding the scope of the appended claims.
Claims
1. A liquid feed with anti-diarrhea function, characterized in that: The invention is composed of the following raw materials in parts by weight: 20-30 parts of cassava residue, 0.5-1.3 parts of α-amylase, 2-6 parts of pectinase, 1-5 parts of cellulase, 3-8 parts of butterfly pea flower pollen, 2-7 parts of honeysuckle extract, 0.8-1.5 parts of aspergillus niger, 1-5 parts of chasteberry extract, 0.6-1.5 parts of candida aeruginosa, 1-3 parts of ammonium sulfate and 1-2 parts of composite bacterial liquid.
2. The liquid feed with anti-diarrhea function according to claim 1, characterized in that: The invention is composed of the following raw materials in parts by weight: 25 parts of cassava residue, 0.9 parts of α-amylase, 4 parts of pectinase, 3 parts of cellulase, 5 parts of butterfly pea flower pollen, 5 parts of honeysuckle extract, 1.2 parts of Aspergillus niger, 3 parts of chasteberry extract, 1 part of Candida albicans, 2 parts of ammonium sulfate and 1.5 parts of composite bacterial liquid.
3. The liquid feed with anti-diarrhea function according to claim 1, characterized in that: The composite bacterial liquid is obtained by uniformly mixing Bacillus subtilis bacterial liquid, Lactobacillus plantarum bacterial liquid and Saccharomyces cerevisiae bacterial liquid.
4. The fermentation process for preparing liquid feed with anti-diarrhea function according to any one of claims 1 to 3, characterized in that: The following steps are involved: S1. Add cassava residue to a fermentation tank, add deionized water in a preheating box to the fermentation tank, heat to 60-70°C using a primary heating component, keep warm for 20-40 minutes, then add α-amylase, keep warm and ferment for 30-50 minutes to obtain a primary fermentation product; S2. Cool the primary fermentation product to 45-55° C. using a secondary heating component, adjust the pH to 4.5-5.5, add pectinase and cellulase, and ferment at this temperature for 50-80 minutes to obtain a secondary fermentation product; S3, using a three-stage heating component to cool the secondary fermentation product to 30-40° C., adding butterfly pea flower pollen, honeysuckle extract, Aspergillus niger, chasteberry extract, and Candida aeruginosa, and keeping the temperature and fermenting for 120 min-300 min to obtain a three-stage fermentation product; S4. Use the secondary heating component to heat the tertiary fermentation product to 45-55°C, add ammonium sulfate and compound bacterial liquid, and ferment at this temperature for 120min-300min to obtain a crude liquid feed product.
5. The fermentation process for preparing liquid feed with anti-diarrhea function according to claim 4, characterized in that: In steps S1-S4, sampling and testing are performed during fermentation, and the fermentation time is adjusted according to the test results.
6. The fermentation process for preparing liquid feed with anti-diarrhea function according to claim 4, characterized in that: There are three fermentation tanks, and the first-stage heating component, the second-stage heating component and the third-stage heating component are circulated in the three fermentation tanks.
7. The liquid feed with anti-diarrhea function and the fermentation preparation process thereof according to claim 4, characterized in that: The equipment used in the steps S1-S4 is a liquid feed preparation device, which comprises a base (1) and three fermentation tanks (2). The base (1) is located in the middle of the three fermentation tanks (2). A first motor (9) is fixed on the upper side of the base (1). The output shaft end of the first motor (9) is fixed to a first rotating disk (3). A first heating component, a second heating component and a third heating component are provided on the upper side of the first rotating disk (3). The first heating component, the second heating component and the third heating component have the same structure. The first heating component comprises a heating box (4). A first heating tube is provided inside the heating box (4). A first electric telescopic rod (11) is fixed outside the heating box (4). A connecting seat (12) is fixed to the telescopic end of the first electric telescopic rod (11). The outside of the heating box (4) is connected to two first telescopic tubes (10). A liquid delivery cavity (28) is provided in the seat (12), the first telescopic tube (10) is communicated with the liquid delivery cavity (28), a telescopic groove (15) is provided on the connecting seat (12), a connecting tube (16) is slidably connected in the telescopic groove (15), one end of the connecting tube (16) extending into the liquid delivery cavity (28) is a closed structure, a connecting port (27) is provided on the outer periphery of the connecting tube (16), a mounting plate (29) is fixed inside the liquid delivery cavity (28), a spring (30) is fixed between the mounting plate (29) and the connecting tube (16), a heating cavity (35) is provided in the tank wall of the fermentation tank (2), a heat exchange tube (36) is wound in the heating cavity (35), a liquid inlet end and a liquid outlet end of the heat exchange tube (36) are both communicated with a circulation tube (39), a circulation pump (40) is fixed on one of the circulation tubes (39), and the circulation tube (39) can be inserted into the telescopic groove (15).
8. The liquid feed with anti-diarrhea function and the fermentation preparation process thereof according to claim 7, characterized in that: A second rotating disk (5) is fixed on the heating box (4), a preheating box (6) is fixed on the upper side of the second rotating disk (5), two water tanks (17) are fixed inside the preheating box (6), a second heating pipe (18) is fixed in each of the two water tanks (17), a water outlet pipe (20) is fixed at the lower end of the water tank (17), a solenoid valve (21) is fixed on each of the two water outlet pipes (20), the two water outlet pipes (20) are connected to a water supply pipe (19) through a tee, a water pump (7) is fixed on the preheating box (6), and a water supply pipe (19) is connected to the water supply pipe (19) through a tee. The water outlet end of the water pipe (19) is connected to the water inlet end of the water pump (7), a delivery pipe (8) is fixed to the water outlet end of the water pump (7), a second electric telescopic rod (22) is fixed to the fermentation tank (2), a connecting plate (24) is fixed to the telescopic end of the second electric telescopic rod (22), a connecting seat (25) is fixed to the connecting plate (24), a second telescopic pipe (23) is connected to the fermentation pipe, the second telescopic pipe (23) is connected to the connecting seat (25), and the delivery pipe (8) can be inserted into the insertion port (26) of the connecting seat (25).
9. The liquid feed with anti-diarrhea function and the fermentation preparation process thereof according to claim 7, characterized in that: A second motor (31) is fixed on the fermentation tank (2), a stirring column (32) is fixed on the output shaft end of the second motor (31), a lifting blade (34) is fixed on the lower end of the stirring column (32), and the cross section of the lifting blade (34) is a triangular structure. A driving cavity (41) with an open lower end is provided inside the stirring column (32), a driving rod (42) is fixed on the lower end of the fermentation tank (2), a plurality of first bevel gears (37) are fixed on the driving rod (42), a plurality of driving shafts are rotatably connected to the stirring column (32), a stirring blade (33) is fixed on the outer end of the driving shaft, and a second bevel gear (38) is fixed on one end of the driving shaft extending into the driving cavity (41), the second bevel gear (38) is meshed with the first bevel gear (37), and the diameters of the second bevel gears (38) arranged from top to bottom decrease in sequence.
Citation Information
Patent Citations
Cassava reside liquid feed and preparation method thereof
CN108740299A