Glass fiber waterproof roll production equipment and production method thereof
By introducing a combined structure of a transmission roller, a cleaning roller, an air blowing cleaning unit and a gluing unit into the waterproof membrane production equipment, the problem of dust adhesion between the substrate and the coating during the production process is solved, and a high-quality composite effect is achieved.
Patent Information
- Application Number
- CN202510785716.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-12
- Publication Date
- 2025-09-09
- Estimated Expiration
- 2045-06-12
AI Technical Summary
In the existing waterproof membrane production process, the base material and the covering film are easily adhered to dust during long-term storage or transportation, resulting in loose bonding, bubbles or wrinkles, and affecting quality.
The composite box adopts the transmission roller, cleaning roller, blowing cleaning unit, gluing unit and composite roller structure. Through the transmission roller transportation, cleaning roller cleaning, blowing cleaning unit cleaning, gluing unit spraying adhesive and composite roller pressing, combined with the adjustment of threaded rod and guide limit roller, the cleaning, gluing and composite effect of the composite film and glass fiber base are ensured.
It improves the composite quality of composite film and glass fiber base, prevents dust adhesion, ensures uniform thickness of adhesive, avoids bubbles and wrinkles, and improves the overall production effect.
Smart Images

Figure CN120606538A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of waterproof coiled material production equipment, in particular to a glass fiber waterproof coiled material production equipment and a production method thereof. Background Art
[0002] With the continuous development of the construction industry, the demand for waterproof membranes is increasing, and at the same time, higher requirements are placed on their quality and performance. Fiberglass waterproof membranes use glass fiber as the base and are processed through dipping, lamination and other processes. They have the advantages of high tensile strength, high temperature resistance, and corrosion resistance, and are widely used in the field of building waterproofing.
[0003] After searching, the patent publication number CN216094381U discloses a double-sided self-adhesive asphalt waterproofing membrane double-sided gluing device, including a base, a support plate fixedly connected to the top of the base, an isolation film roller, an upper film roller and a lower film roller arranged on one side of the support plate, a positioning plate fixedly connected to one side of the support plate, a slide plate movably connected to one side of the positioning plate, a screw rod movably connected to the inside of the slide plate, and the screw rod movably connected to one side of the support plate. The advantage of this utility model is that by setting a slide plate, a discharge pipe is set inside the slide plate. When applying glue, the second motor is first started to rotate the screw rod, and the screw rod rotates inside the slide plate. Due to the limitation of the positioning plate, the slide plate moves on one side of the positioning plate, driving the discharge pipe and the nozzle to move on the top of the fixed plate, so that the material can be evenly sprayed on the top of the isolation film, and the thickness of the material can be controlled by the scraper on the rotating shaft, so that the gluing quality is good.
[0004] The above patents have obvious beneficial effects, but still have the following deficiencies in actual operation:
[0005] In reality, there are two situations in the production process of waterproof membranes. One is that the base material and the coating are rolled up and placed after production, and then unrolled and compounded by the unwinding equipment at a later time. However, in this method, a lot of dust will stick to the surface of the base material and the coating during the long-term placement process or the later compounding and transportation process; the other is that the base material and the coating are immediately compounded after they are produced, but dust still falls on their surfaces during the transportation of the base material and the coating. Since dust may stick to their surfaces in the two compounding methods, the base material and the coating may not fit tightly, and bubbles or wrinkles may appear, which reduces the quality of the waterproof membrane after production. Therefore, there is an urgent need to improve the production equipment and production methods of waterproof membranes in this field to solve the defects of the existing technology. Summary of the Invention
[0006] In view of the deficiencies in the prior art, the present invention provides a glass fiber waterproofing coil production device and a production method thereof, which improve the quality effect of the composite membrane and the glass fiber base after composite.
[0007] To achieve the above object, the present invention provides the following technical solutions:
[0008] In a first aspect, the present invention discloses a glass fiber waterproofing coil production device, comprising a composite box for composite a composite membrane and a glass fiber substrate, wherein a transmission roller, a cleaning roller, a blowing and cleaning unit, a gluing unit, a glue-distributing roller, and a composite roller are sequentially arranged in the composite box in the conveying direction;
[0009] There are multiple transmission rollers, which are respectively located above and below the composite film or the glass fiber substrate. The transmission rollers actively rotate to transport the composite film and the glass fiber substrate.
[0010] There are at least two cleaning rollers, which are respectively located on the facing surfaces of the composite film and the glass fiber base. The cleaning rollers actively rotate to clean the facing surfaces of the composite film and the glass fiber base.
[0011] The blowing cleaning unit generates high-speed gas, which is used to clean both sides of the composite membrane and the glass fiber base;
[0012] The gluing unit is used to spray composite adhesive on the facing surfaces of the composite membrane and the glass fiber base;
[0013] There are at least two rubber-distributing rollers, one located on the facing surface of the composite film and the glass fiber base, and the active rotation of the rubber-distributing rollers is used to control the thickness and uniformity of the composite adhesive on the facing surface of the composite film and the glass fiber base.
[0014] There are several composite rollers, which are respectively located above the composite film and below the glass fiber base. The composite rollers rotate actively to press the composite film and the glass fiber base.
[0015] Among them, the distance between the two upper and lower symmetrical transmission rollers, the distance between the two upper and lower symmetrical cleaning rollers, the height position of the rubber roller and the distance between the two upper and lower symmetrical composite rollers can all be adjusted according to the thickness of the composite film and the glass fiber base.
[0016] Preferably, the blowing cleaning unit includes a high-speed gas generating device fixedly installed on one side of the composite box, the high-speed gas generating device is used to generate high-speed gas, and a number of first connecting pipes are provided on one side of the high-speed gas generating device. The number of first connecting pipes extend into the composite box and are respectively located above and below the composite membrane and the glass fiber base. The sides of the number of first connecting pipes are fixedly installed with first nozzles that are connected to and facing the composite membrane or the glass fiber base.
[0017] Preferably, the glue coating unit includes a glue storage box fixedly installed on one side of the composite box, and the glue storage box is provided with second connecting pipes connected to it and extending into the composite box at the top and bottom. Several second spray heads are provided on the side of the second connecting pipe. The second spray heads on the two second connecting pipes face the lower part of the composite membrane and the upper part of the glass fiber base respectively. A glue inlet pipe for transportation is provided on one side of the glue storage box.
[0018] Preferably, there are several mounting seats on the opposite sides of the composite box, and the several mounting seats are respectively located at the two ends of the transmission roller, the cleaning roller, the rubber-distributing roller and the composite roller. The opposite sides of the composite box are provided with mounting openings adapted to the mounting seats. One side of the mounting seat extends beyond the side of the composite box and a movable groove is provided through its side. A movable block adapted to the number of transmission rollers, cleaning rollers, rubber-distributing rollers or composite rollers is provided in the movable groove. One side of the movable block is penetrated and rotatably connected to a rotating shaft connected to the transmission roller, the cleaning roller, rubber-distributing roller or the composite roller. One side of the movable block is provided with a driving member for driving the rotating shaft to rotate. The upper part of the mounting seat is penetrated and rotatably connected to a first adjusting threaded rod threadedly connected to one or two moving blocks. The side of the first adjusting threaded rod is threadedly connected to a first limiting nut. The side of the mounting seat is provided with a scale plate adapted to the movable groove and having a scale mark.
[0019] Preferably, several mounting plates adapted to the mounting port positions are fixedly installed on the side of the composite box, two limiting plug-in rods are passed through the mounting plate, two limiting holes adapted to the ends of the limiting plug-in rods are opened on one side of the mounting seat, a pull plate is fixedly installed between the ends of the two limiting plug-in rods, and a spring is fixedly installed between the pull plate and the mounting plate and is sleeved on the side of the limiting plug-in rod.
[0020] Preferably, two glue splicing frames are provided in the composite box, which are respectively located below the composite membrane and below the glass fiber base. The glue splicing frames are adapted to the glue coating unit and the glue evenly distributing roller. A recycling frame is provided on one side of the composite box. A third connecting pipe adapted to the two glue splicing frames is provided between the recycling frame and the composite box. A fourth connecting pipe is provided between the recycling frame and the glue storage box.
[0021] Preferably, a suction generating device capable of generating a suction effect is provided on one side of the composite box, a fifth connecting pipe is provided between the suction generating device and the composite box, and the fifth connecting pipe is adapted to the position of the blowing cleaning unit.
[0022] Preferably, several symmetrical mounting brackets are provided at both ends of the composite box and inside the composite box, and guide limiting rollers for guiding and limiting the composite membrane and the glass fiber base are rotatably connected inside the mounting bracket. A second adjusting threaded rod that passes through the composite box and is threadedly connected to the composite box is fixedly installed on one side of the mounting bracket, and a second limiting nut is threadedly connected to the side of the second adjusting threaded rod. Several guide columns that pass through the composite box are provided on one side of the mounting bracket.
[0023] Preferably, several first guide rollers and second guide rollers are rotatably connected in the composite box, the first guide rollers are located between the blowing cleaning unit and the gluing unit, the second guide rollers are located between the composite rollers and the blowing cleaning unit, and a baffle adapted to the composite film and glass fiber base is fixedly installed in the composite box, and the baffle is located between the blowing cleaning unit and the gluing unit.
[0024] In a second aspect, the present invention discloses a method for producing a glass fiber waterproofing coil, including the above-mentioned glass fiber waterproofing coil production equipment, the method comprising the following steps:
[0025] S1: The composite film and the glass fiber base are transported to the composite box through the unwinding device or the conveying device. The composite film and the glass fiber base pass through the transmission roller, the cleaning roller, the blowing cleaning unit, the first guide roller, the gluing unit, the second guide roller and the composite roller in sequence, and the composite film and the glass fiber base are flattened;
[0026] S2: Through the second adjusting threaded rod, the positions of several sets of relative guide and limiting rollers are adjusted to limit and guide the conveying positions of the composite film and the glass fiber base;
[0027] S3: By rotating the first adjusting threaded rod, the distance between the two upper and lower symmetrical conveying rollers, the distance between the two upper and lower symmetrical cleaning rollers, the height position of the glue roller, and the distance between the two upper and lower symmetrical laminating rollers can be adjusted according to the thickness of the composite film and the glass fiber substrate, thereby ensuring the conveying, cleaning, gluing, and laminating effects of the composite film and the glass fiber substrate;
[0028] S4: The main controller starts the overall compounding device, the conveying roller is used to convey the composite film and the glass fiber base, the cleaning roller is used to clean the upper and lower surfaces of the composite film and the glass fiber base, the high-speed gas generating device generates high-speed gas to dry and clean the composite film and the glass fiber base, the suction generating device is used to remove dust and impurities at the position of the blowing cleaning unit in the compounding box, the gluing unit is used to spray the composite adhesive on the composite film and the glass fiber base, the glue roller is used to smooth the composite adhesive on the composite film and the glass fiber base, and a plurality of compounding rollers compound the composite film and the glass fiber base;
[0029] S5: After the composite film and the glass fiber substrate are compounded, they are wound up through a winding device.
[0030] In view of the shortcomings of the existing technology, the present invention provides a glass fiber waterproofing coil production device and a production method thereof, which overcomes the shortcomings of the existing technology. The beneficial effects of the present invention are:
[0031] 1. In the present invention, the cleaning roller is actively rotated to clean the facing surfaces of the composite film and the glass fiber base, and the high-speed gas is generated by the blowing cleaning unit to clean both sides of the composite film and the glass fiber base, thereby improving the quality effect of the composite film and the glass fiber base after compounding.
[0032] 2. In the present invention, the high-speed gas generating device can be a hot air blower, which generates high-speed hot air, which not only has a drying effect on the composite film or glass fiber base, but also has a cleaning effect, thereby improving the overall composite effect.
[0033] 3. In the present invention, the composite adhesive is sprayed on the lower part of the composite film and the upper part of the glass fiber base through the second spray head, and the active rotation of the rubber roller is used to control the thickness and uniformity of the composite adhesive on the facing surfaces of the composite film and the glass fiber base, thereby improving the composite effect.
[0034] 4. In the present invention, by rotating the first adjusting threaded rod, the distance between the two upper and lower symmetrical transmission rollers, the distance between the two upper and lower symmetrical cleaning rollers, the height position of the glue roller and the distance between the two upper and lower symmetrical composite rollers can be adjusted according to the thickness of the composite film and the glass fiber base, thereby ensuring the effects of conveying, cleaning, gluing and composite of the composite film and the glass fiber base, and can be applied to composite films or glass fiber bases of different thicknesses for composite, thereby improving the scope of application of the overall device.
[0035] 5. In the present invention, the mounting seat is inserted into the mounting opening through the cooperation of the pull plate, the limiting plug rod, the mounting plate and the spring, so as to facilitate the installation or later replacement of the transmission roller, the cleaning roller, the rubber-distributing roller or the composite roller.
[0036] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or will be understood by practicing the present invention. The purpose and other advantages of the present invention can be realized and obtained by the structures pointed out in the description, claims and drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0037] The accompanying drawings are used to provide further understanding of the present invention and constitute a part of the specification. They are used to explain the present invention together with the embodiments of the present invention and do not constitute a limitation of the present invention.
[0038] Figure 1 It is a schematic structural diagram of the present invention as a whole;
[0039] Figure 2 It is a structural schematic diagram of another perspective of the present invention as a whole;
[0040] Figure 3 It is a schematic structural diagram of a partial cross-section of the composite box of the present invention;
[0041] Figure 4 It is a structural schematic diagram of a composite box in the present invention from another perspective of partial cross-section;
[0042] Figure 5 Schematic diagram of the structure of the gluing unit in the present invention;
[0043] Figure 6 Schematic diagram of the structure of the rubber-distributing roller in the present invention;
[0044] Figure 7 It is a structural schematic diagram of the mounting base in the present invention;
[0045] Figure 8Schematic diagram of the structure of the blowing cleaning unit in the present invention;
[0046] Figure 9 Schematic diagram of the structure of the suction generating device and the fifth connecting pipe in the present invention;
[0047] Figure 10 Schematic diagram of the structure of the guide and limiting roller in the present invention;
[0048] Figure 11 for Figure 7 A in the middle is an enlarged structural diagram;
[0049] Figure 12 for Figure 7 Enlarged structural diagram at point B in the middle.
[0050] In the figure: 1. Composite box; 2. Composite film; 3. Glass fiber base; 4. Transport roller; 5. Cleaning roller; 6. Blowing cleaning unit; 7. Gluing unit; 8. Glue-distributing roller; 9. Composite roller; 10. High-speed gas generating device; 11. First connecting pipe; 12. First nozzle; 13. Glue storage box; 14. Second connecting pipe; 15. Second nozzle; 16. Glue inlet pipe; 17. Mounting seat; 18. Mounting port; 19. Moving block; 20. Driving member; 21. Rotating shaft; 22. Moving groove; 23. First adjusting screw Threaded rod; 24. First limiting nut; 25. Mounting plate; 26. Pull plate; 27. Limiting hole; 28. Spring; 29. Glue connecting frame; 30. Recovery frame; 31. Third connecting pipe; 32. Fourth connecting pipe; 33. Suction generating device; 34. Fifth connecting pipe; 35. Guide limiting roller; 36. Mounting frame; 37. Second adjusting threaded rod; 38. Second limiting nut; 39. Guide column; 40. Scale plate; 41. First guide roller; 42. Second guide roller; 43. Baffle; 44. Limiting plug-in rod. DETAILED DESCRIPTION
[0051] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0052] Example 1
[0053] See also Figures 1-12, a glass fiber waterproofing coil production equipment, including a composite box 1 for compounding a composite film 2 and a glass fiber base 3, wherein a transmission roller 4, a cleaning roller 5, a blowing cleaning unit 6, a gluing unit 7, a glue roller 8 and a composite roller 9 are arranged in sequence in the conveying direction in the composite box 1; the number of the transmission rollers 4 is multiple and they are respectively located at the upper and lower positions of the composite film 2 or the glass fiber base 3, and the transmission rollers 4 actively rotate to convey the composite film 2 and the glass fiber base 3; the number of the cleaning rollers 5 is at least two and they are respectively located at the facing surfaces of the composite film 2 and the glass fiber base 3, and the cleaning rollers 5 actively rotate to clean the facing surfaces of the composite film 2 and the glass fiber base 3; the blowing cleaning unit 6 generates high-speed gas, which is used to clean both sides of the composite film 2 and the glass fiber base 3 Both sides are cleaned; the gluing unit 7 is used to spray the composite adhesive on the facing surfaces of the composite film 2 and the glass fiber base 3; the number of the glue-distributing rollers 8 is at least two and they are respectively located on the facing surfaces of the composite film 2 and the glass fiber base 3, and the glue-distributing rollers 8 actively rotate to control the thickness and uniformity of the composite adhesive on the facing surfaces of the composite film 2 and the glass fiber base 3; the number of the composite rollers 9 is several and they are respectively located above the composite film 2 and below the glass fiber base 3, and the composite rollers 9 actively rotate to press the composite film 2 and the glass fiber base 3; wherein, the spacing between the two upper and lower symmetrical transmission rollers 4, the spacing between the two upper and lower symmetrical cleaning rollers 5, the height position of the glue-distributing roller 8 and the spacing between the two upper and lower symmetrical composite rollers 9 can all be adjusted according to the thickness of the composite film 2 and the glass fiber base 3.
[0054] Specifically, the composite film 2 and the glass fiber base 3 are transported to the composite box 1 through a unwinding device or a conveying device, and the composite film 2 and the glass fiber base 3 pass through the transmission roller 4, the cleaning roller 5, the blowing cleaning unit 6, the first guide roller 41, the gluing unit 7, the second guide roller 42 and the composite roller 9 in turn, and flatten the composite film 2 and the glass fiber base 3. The distance between the two upper and lower symmetrical transmission rollers 4, the distance between the two upper and lower symmetrical cleaning rollers 5, the height position of the glue roller 8 and the distance between the upper and lower symmetrical composite rollers 9 can be adjusted according to the thickness of the composite film 2 and the glass fiber base 3 to ensure the conveying, cleaning, gluing and composite effect of the composite film 2 and the glass fiber base 3. The overall composite device is turned on by the main controller. The transmission roller 4 is used to transport the composite film 2 and the glass fiber base 3, and the cleaning roller 5 is used to clean the upper and lower surfaces of the composite film 2 and the glass fiber base 3. The cleaning roller 5 is but not limited to a dust removal roller or a brush roller, which has a dust removal effect on the composite film 2 or the glass fiber base 3. The high-speed gas generating device 10 generates high-speed gas to the composite The membrane 2 and the glass fiber base 3 have the effect of drying and cleaning. The high-speed gas generating device 10 can be a hot air blower, which generates high-speed hot air, which not only has the effect of drying the composite membrane 2 or the glass fiber base 3, but also has the effect of cleaning. The gluing unit 7 is used to spray the composite adhesive on the composite membrane 2 and the glass fiber base 3. The glue roller 8 smoothes the composite adhesive on the composite membrane 2 and the glass fiber base 3. Several composite rollers 9 composite the composite membrane 2 and the glass fiber base 3, and the distance between each two upper and lower symmetrical composite rollers 9 can be adjusted individually. They are arranged in the conveying direction, and the distance between the upper and lower symmetrical composite rollers 9 decreases in an arithmetic progression, gradually pressurizing and composite the composite membrane 2 and the glass fiber base 3 to prevent structural damage to the composite membrane 2 and the glass fiber base 3. After composited, the composite membrane 2 and the glass fiber base 3 are reeled up by the reeling device, and the composite membrane 2 and the glass fiber base 3 to be composited are cleaned by the cleaning roller 5 and the blowing cleaning unit 6 to improve the quality effect of the composite membrane 2 and the glass fiber base 3 after composited.
[0055] As a technical optimization solution of the present invention, the blowing cleaning unit 6 includes a high-speed gas generating device 10 fixedly installed on one side of the composite box 1. The high-speed gas generating device 10 is used to generate high-speed gas. A plurality of first connecting pipes 11 are provided on one side of the high-speed gas generating device 10. The plurality of first connecting pipes 11 extend into the composite box 1 and are respectively located at the upper and lower positions of the composite membrane 2 and the glass fiber base 3. The sides of the plurality of first connecting pipes 11 are fixedly installed with first nozzles 12 that are connected to and face the composite membrane 2 or the glass fiber base 3.
[0056] Specifically, the high-speed gas generating device 10 can be a hot air blower, which generates high-speed hot air, which not only has a drying effect on the composite membrane 2 or the glass fiber base 3, but also has a cleaning effect. The high-speed gas generating device 10 generates high-speed gas, which is transported to the first nozzle 12 through the first connecting pipe 11. The first nozzle 12 blows high-speed gas toward the composite membrane 2 or the glass fiber base 3 to clean the composite membrane 2 or the glass fiber base 3.
[0057] As a technical optimization solution of the present invention, the glue coating unit 7 includes a glue storage box 13 fixedly installed on one side of the composite box 1. The glue storage box 13 is provided with a second connecting pipe 14 connected to it and extending into the composite box 1 at the top and bottom. A plurality of second spray heads 15 are provided on the side of the second connecting pipe 14. The second spray heads 15 on the two second connecting pipes 14 face the lower part of the composite film 2 and the upper part of the glass fiber base 3 respectively. A glue inlet pipe 16 for transportation is provided on one side of the glue storage box 13.
[0058] Specifically, a composite adhesive delivery pump is provided in the glue storage box 13. The composite adhesive delivery pump delivers the composite adhesive in the glue storage box 13 to the second connecting pipe 14, and sprays it out through the second nozzle 15, spraying the composite adhesive on the lower part of the composite membrane 2 and the upper part of the glass fiber base 3. Then, the composite adhesive on the composite membrane 2 and the glass fiber base 3 is evenly spread through the glue roller 8 to improve the coating effect of the composite adhesive. The glue inlet pipe 16 is used to add the composite adhesive in time.
[0059] As a technical optimization scheme of the present invention, several mounting seats 17 are provided on the opposite sides of the composite box 1, and the several mounting seats 17 are respectively located at the two ends of the transmission roller 4, the cleaning roller 5, the rubber-distributing roller 8 and the composite roller 9. The opposite sides of the composite box 1 are provided with mounting openings 18 adapted to the mounting seats 17. One side of the mounting seat 17 extends beyond the side of the composite box 1 and a movable groove 22 is opened through its side. A movable block 19 adapted to the number of the transmission roller 4, the cleaning roller 5, the rubber-distributing roller 8 or the composite roller 9 is provided in the movable groove 22. One side of the movable block 19 is penetrated and rotatably connected to a rotating shaft 21 connected to the transmission roller 4, the cleaning roller 5, the rubber-distributing roller 8 or the composite roller 9. A driving member 20 for driving the rotating shaft 21 to rotate is provided on one side of the movable block 19. The upper part of the mounting seat 17 is penetrated and rotatably connected to a first adjusting threaded rod 23 threadedly connected to one or two moving blocks 19. The side of the first adjusting threaded rod 23 is threadedly connected to a first limiting nut 24. The side of the mounting seat 17 is provided with a scale plate 40 adapted to the movable groove 22 and having a scale mark.
[0060] Specifically, when it is necessary to adjust the distance between the two upper and lower symmetrical transmission rollers 4, the distance between the two upper and lower symmetrical cleaning rollers 5, the height position of the rubber roller 8 and the distance between the upper and lower symmetrical composite rollers 9 according to the thickness of the composite film 2 and the glass fiber base 3, by rotating the first adjusting threaded rod 23, when there are two moving blocks 19 in the moving groove 22, the threads of the first adjusting threaded rod 23 located on the inner side of the moving groove 22 are opposite and symmetrical. When the first adjusting threaded rod 23 rotates, it drives the two moving blocks 19 to move toward or away from each other in the moving groove 22, and determines the distance between the two rotating shafts 21 according to the scale on the scale plate 40. The spacing between the two upper and lower symmetrical transmission rollers 4, the spacing between the two upper and lower symmetrical cleaning rollers 5 and the spacing between the two upper and lower symmetrical compounding rollers 9 are determined, which can drive, clean and compound the composite films 2 and glass fiber bases 3 of different thicknesses, thereby improving the scope of application of the overall device. When adjusting the height position of the rubber-evening roller 8, the first adjusting threaded rod 23 can be rotated to adjust the spacing between the rubber-evening roller 8 and the composite film 2 or the glass fiber base 3, and the thickness of the composite adhesive on the composite film 2 and the glass fiber base 3 can be adjusted to ensure the composite effect between the composite film 2 and the glass fiber base 3.
[0061] As a technical optimization solution of the present invention, several mounting plates 25 adapted to the position of the mounting port 18 are fixedly installed on the side of the composite box 1, and two limiting plug-in rods 44 are passed through the mounting plate 25. Two limiting holes 27 adapted to the ends of the limiting plug-in rods 44 are opened on one side of the mounting seat 17. A pull plate 26 is fixedly installed between the ends of the two limiting plug-in rods 44, and a spring 28 mounted on the side of the limiting plug-in rod 44 is fixedly installed between the pull plate 26 and the mounting plate 25.
[0062] Specifically, when it is necessary to install the transmission roller 4, cleaning roller 5, rubber-distributing roller 8 or composite roller 9, the transmission roller 4, cleaning roller 5, rubber-distributing roller 8 or composite roller 9 are installed between the two mounting seats 17, and the pull plate 26 is pulled away from the mounting seat 17. The pull plate 26 drives the limiting plug-in rod 44 to move. At this time, the spring 28 is stretched, and the two mounting seats 17 are plugged into the corresponding mounting ports 18. When the position of the mounting seat 17 is adapted to the position of the mounting port 18, the position of the limiting hole 27 is adapted to the position of the limiting plug-in rod 44. The pull plate 26 is released, and the contraction force of the spring 28 drives the limiting plug-in rod 44 to move and one end is plugged into the limiting hole 27, and the installation is completed, which is convenient for the installation or later replacement of the transmission roller 4, cleaning roller 5, rubber-distributing roller 8 or composite roller 9.
[0063] As a technical optimization solution of the present invention, two glue splicing frames 29 are provided in the composite box 1, which are respectively located below the composite film 2 and below the glass fiber base 3. The glue splicing frames 29 are adapted to the positions of the glue coating unit 7 and the glue roller 8. A recycling frame 30 is provided on one side of the composite box 1. A third connecting pipe 31 adapted to the two glue splicing frames 29 is provided between the recycling frame 30 and the composite box 1, and a fourth connecting pipe 32 is provided between the recycling frame 30 and the glue storage box 13.
[0064] Specifically, excess composite adhesive on the composite membrane 2 or the glass fiber base 3 drips into the glue connection frame 29 and flows into the recovery frame 30 through the third connecting pipe 31. The recovery frame 30 is provided with a filter screen and a composite adhesive delivery pump. The filtered composite adhesive is delivered to the glue storage box 13 for reuse, thereby solving resource problems.
[0065] As a technical optimization solution of the present invention, a suction generating device 33 capable of generating a suction effect is provided on one side of the composite box 1, and a fifth connecting pipe 34 is provided between the suction generating device 33 and the composite box 1, and the fifth connecting pipe 34 is adapted to the position of the blowing cleaning unit 6.
[0066] Specifically, the suction generating device 33 is turned on. The suction generating device 33 may be a vacuum cleaner, which cooperates with the fifth connecting pipe 34 to suck out dust and impurities in the composite box 1 to prevent secondary contamination of the composite membrane 2 or the glass fiber base 3.
[0067] As a technical optimization solution of the present invention, several symmetrical mounting brackets 36 are provided at both ends of the composite box 1 and inside the composite box 1. A guide limiting roller 35 for guiding and limiting the composite membrane 2 and the glass fiber base 3 is rotatably connected inside the mounting bracket 36. A second adjusting threaded rod 37 that passes through the composite box 1 and is threadedly connected to the composite box 1 is fixedly installed on one side of the mounting bracket 36. A second limiting nut 38 is threadedly connected to the side of the second adjusting threaded rod 37. Several guide columns 39 that pass through the composite box 1 are provided on one side of the mounting bracket 36.
[0068] Specifically, a plurality of guide limiting rollers 35 are used to guide and limit the composite film 2 and the glass fiber base 3 to ensure the conveying position of the composite film 2 and the glass fiber base 3 and improve the composite quality of the composite film 2 and the glass fiber base 3. The position of the guide limiting roller 35 can be adjusted by rotating the second adjusting threaded rod 37. When the position of the guide limiting roller 35 is adjusted, the guide column 39 plays a limiting effect, and then the second limiting nut 38 is locked to limit and fix the position of the guide limiting roller 35. By being able to adjust the distance between the two guide limiting rollers 35, composite films 2 and glass fiber bases 3 of different widths can be composited, thereby improving the applicability of the overall device.
[0069] As a technical optimization solution of the present invention, a plurality of first guide rollers 41 and second guide rollers 42 are rotatably connected in the composite box 1, the first guide roller 41 is located between the blowing cleaning unit 6 and the gluing unit 7, the second guide roller 42 is located between the composite roller 9 and the blowing cleaning unit 6, and a baffle 43 adapted to the composite film 2 and the glass fiber base 3 is fixedly installed in the composite box 1, and the baffle 43 is located between the blowing cleaning unit 6 and the gluing unit 7.
[0070] Specifically, the first guide roller 41 and the second guide roller 42 both play a guiding role, and the baffle 43 is used to block the internal cavity of the composite box 1 to prevent dust or impurities from floating to the glue coating unit 7 when the composite film 2 and the glass fiber base 3 are cleaned, thereby improving the quality effect of the composite film 2 and the glass fiber base 3 after compounding.
[0071] Example 2
[0072] A method for producing a glass fiber waterproofing coiled material, comprising the glass fiber waterproofing coiled material production equipment described in the above embodiment, the method comprising the following steps:
[0073] S1: The composite film 2 and the glass fiber base 3 are transported to the composite box 1 by an unwinding device or a conveying device. The composite film 2 and the glass fiber base 3 pass through the conveying roller 4, the cleaning roller 5, the blowing cleaning unit 6, the first guide roller 41, the gluing unit 7, the second guide roller 42 and the composite roller 9 in sequence, and the composite film 2 and the glass fiber base 3 are flattened;
[0074] S2: Through the second adjusting threaded rod 37, the positions of several groups of relative guide and limiting rollers 35 are adjusted to limit and guide the conveying positions of the composite film 2 and the glass fiber substrate 3;
[0075] S3: By rotating the first adjusting threaded rod 23, the distance between the two upper and lower symmetrical transport rollers 4, the distance between the two upper and lower symmetrical cleaning rollers 5, the height position of the glue roller 8 and the distance between the two upper and lower symmetrical laminating rollers 9 can be adjusted according to the thickness of the composite film 2 and the glass fiber substrate 3, thereby ensuring the conveying, cleaning, gluing and laminating effects of the composite film 2 and the glass fiber substrate 3;
[0076] S4: The overall composite device is turned on by the main controller. The transport roller 4 is used to transport the composite film 2 and the glass fiber base 3. The cleaning roller 5 is used to clean the upper and lower surfaces of the composite film 2 and the glass fiber base 3. The high-speed gas generating device 10 generates high-speed gas to dry and clean the composite film 2 and the glass fiber base 3. The suction generating device 33 is used to remove dust and impurities at the position of the blowing cleaning unit 6 in the composite box 1. The gluing unit 7 is used to spray the composite adhesive on the composite film 2 and the glass fiber base 3. The glue roller 8 smoothes the composite adhesive on the composite film 2 and the glass fiber base 3. Several composite rollers 9 composite the composite film 2 and the glass fiber base 3.
[0077] S5: After the composite film 2 and the glass fiber substrate 3 are composited, they are rolled up by a rolling device.
[0078] Among them, all the above-mentioned electrical products can be purchased on the market. They are mature technologies and have been fully disclosed, so they are not repeated in the specification. All the above-mentioned electrical products are equipped with power connection lines, and they are electrically connected to the external main controller and 220V phase voltage (or 380V line voltage) through the power lines, and the main controller can be a conventional known device such as a computer that plays a control role.
[0079] Finally, it should be noted that in the description of the present invention, it should be noted that the terms "vertical", "up", "down", "horizontal", etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limiting the present invention.
[0080] In the description of the present invention, it should also be noted that, unless otherwise expressly specified or limited, the terms "disposed," "installed," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; they may refer to mechanical connections or electrical connections; they may refer to direct connections or indirect connections through an intermediate medium; and they may refer to internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0081] The above description is merely a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art will be able to modify the technical solutions described in the aforementioned embodiments or replace some of the technical features therein with equivalents. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A glass fiber waterproofing coil production device, comprising a composite box (1) for composite membrane (2) and glass fiber substrate (3), characterized in that: A conveying roller (4), a cleaning roller (5), a blowing and cleaning unit (6), a gluing unit (7), a gluing roller (8) and a compounding roller (9) are sequentially arranged in the compounding box (1) in the conveying direction; There are multiple transmission rollers (4) located above and below the composite film (2) or the glass fiber substrate (3), respectively. The transmission rollers (4) actively rotate to transport the composite film (2) and the glass fiber substrate (3). There are at least two cleaning rollers (5) and they are respectively located on the facing surfaces of the composite film (2) and the glass fiber base (3). The cleaning rollers (5) actively rotate to clean the facing surfaces of the composite film (2) and the glass fiber base (3). The blowing cleaning unit (6) generates high-speed gas, which is used to clean both sides of the composite membrane (2) and both sides of the glass fiber base (3); The gluing unit (7) is used for spraying a composite adhesive onto the facing surfaces of the composite film (2) and the glass fiber base (3); There are at least two rubber-distributing rollers (8) located on the facing surfaces of the composite film (2) and the glass fiber base (3), respectively. The rubber-distributing rollers (8) actively rotate to control the thickness and uniformity of the composite adhesive on the facing surfaces of the composite film (2) and the glass fiber base (3). There are several composite rollers (9) which are respectively located above the composite film (2) and below the glass fiber base (3). The composite rollers (9) actively rotate to press the composite film (2) and the glass fiber base (3). The spacing between the two upper and lower symmetrical transmission rollers (4), the spacing between the two upper and lower symmetrical cleaning rollers (5), the height position of the rubber roller (8), and the spacing between the two upper and lower symmetrical composite rollers (9) can all be adjusted according to the thickness of the composite film (2) and the glass fiber base (3).
2. The glass fiber waterproofing coil production equipment according to claim 1, characterized in that: The blowing cleaning unit (6) includes a high-speed gas generating device (10) fixedly installed on one side of the composite box (1), the high-speed gas generating device (10) is used to generate high-speed gas, and a plurality of first connecting pipes (11) are provided on one side of the high-speed gas generating device (10), the plurality of first connecting pipes (11) extend into the composite box (1) and are respectively located above and below the composite membrane (2) and the glass fiber base (3), and the sides of the plurality of first connecting pipes (11) are fixedly installed with first nozzles (12) that are connected to and face the composite membrane (2) or the glass fiber base (3).
3. The glass fiber waterproofing coil production equipment according to claim 1, characterized in that: The glue coating unit (7) includes a glue storage box (13) fixedly mounted on one side of the composite box (1), and second connecting pipes (14) are provided on the upper and lower sides of the glue storage box (13) and are connected to the glue storage box and extend into the composite box (1). A plurality of second spray heads (15) are provided on the side of the second connecting pipe (14), and the second spray heads (15) on the two second connecting pipes (14) face the lower part of the composite film (2) and the upper part of the glass fiber base (3) respectively. A glue inlet pipe (16) for conveying is provided on one side of the glue storage box (13).
4. The glass fiber waterproofing coil production equipment according to claim 1, characterized in that: The composite box (1) is provided with a plurality of mounting seats (17) on opposite sides, and the plurality of mounting seats (17) are respectively located at both ends of the transmission roller (4), the cleaning roller (5), the rubber-distributing roller (8) and the composite roller (9). The composite box (1) is provided with mounting openings (18) adapted to the mounting seats (17) on opposite sides. One side of the mounting seat (17) exceeds the side of the composite box (1) and a moving groove (22) is provided through the side of the mounting seat (17). The moving groove (22) is provided with moving blocks (19) adapted to the number of the transmission roller (4), the cleaning roller (5), the rubber-distributing roller (8) or the composite roller (9). The moving blocks (19) are provided with a plurality of mounting openings (18) adapted to the mounting seats (17). ) is rotatably connected to a rotating shaft (21) connected to a transmission roller (4), a cleaning roller (5), a rubber-distributing roller (8) or a composite roller (9) on one side thereof; a driving member (20) for driving the rotating shaft (21) to rotate is provided on one side of the moving block (19); a first adjusting threaded rod (23) threadedly connected to one or two moving blocks (19) is rotatably connected to the upper portion of the mounting seat (17); a first limiting nut (24) is threadedly connected to the side of the first adjusting threaded rod (23); and a scale plate (40) adapted to the moving groove (22) and having a scale mark is provided on the side of the mounting seat (17).
5. The glass fiber waterproofing coil production equipment according to claim 4, characterized in that: A plurality of mounting plates (25) adapted to the positions of the mounting openings (18) are fixedly mounted on the side of the composite box (1); two limiting plug rods (44) are passed through the mounting plate (25); two limiting holes (27) adapted to the ends of the limiting plug rods (44) are opened on one side of the mounting seat (17); a pull plate (26) is fixedly mounted between the ends of the two limiting plug rods (44); and a spring (28) sleeved on the side of the limiting plug rod (44) is fixedly mounted between the pull plate (26) and the mounting plate (25).
6. The glass fiber waterproofing coil production equipment according to claim 3, characterized in that: Two glue connection frames (29) are provided in the composite box (1), which are respectively located below the composite film (2) and below the glass fiber base (3). The glue connection frames (29) are adapted to the positions of the glue coating unit (7) and the glue roller (8). A recycling frame (30) is provided on one side of the composite box (1). A third connecting pipe (31) adapted to the two glue connection frames (29) is provided between the recycling frame (30) and the composite box (1). A fourth connecting pipe (32) connected to the recycling frame (30) and the glue storage box (13) is provided.
7. The glass fiber waterproofing coil production equipment according to claim 1, characterized in that: A suction generating device (33) capable of generating a suction effect is provided on one side of the composite box (1), a fifth connecting pipe (34) is provided between the suction generating device (33) and the composite box (1), and the fifth connecting pipe (34) is adapted to the position of the blowing cleaning unit (6).
8. The glass fiber waterproofing coil production equipment according to claim 1, characterized in that: A plurality of symmetrical mounting brackets (36) are provided at both ends of the composite box (1) and inside the composite box (1); a guide limiting roller (35) for guiding and limiting the composite film (2) and the glass fiber base (3) is rotatably connected inside the mounting bracket (36); a second adjusting threaded rod (37) passing through the composite box (1) and being threadedly connected to the composite box (1) is fixedly installed on one side of the mounting bracket (36); a second limiting nut (38) is threadedly connected to the side of the second adjusting threaded rod (37); and a plurality of guide columns (39) passing through the composite box (1) are provided on one side of the mounting bracket (36).
9. The glass fiber waterproofing coil production equipment according to claim 1, characterized in that: A plurality of first guide rollers (41) and second guide rollers (42) are rotatably connected in the composite box (1); the first guide rollers (41) are located between the blowing and cleaning unit (6) and the gluing unit (7); the second guide rollers (42) are located between the composite roller (9) and the blowing and cleaning unit (6); a baffle (43) adapted to the composite film (2) and the glass fiber base (3) is fixedly installed in the composite box (1); the baffle (43) is located between the blowing and cleaning unit (6) and the gluing unit (7).
10. A method for producing a glass fiber waterproof roll, characterized in that: The method comprising the glass fiber waterproofing coil production equipment described in any one of 1-9 above comprises the following steps: S1: The composite film (2) and the glass fiber base (3) are transported to the composite box (1) through an unwinding device or a conveying device, and the composite film (2) and the glass fiber base (3) pass through a transmission roller (4), a cleaning roller (5), an air blowing cleaning unit (6), a first guide roller (41), a gluing unit (7), a second guide roller (42) and a composite roller (9) in sequence, and the composite film (2) and the glass fiber base (3) are flattened; S2: Through the second adjusting threaded rod (37), the positions of several groups of relative guide limiting rollers (35) are adjusted to limit and guide the conveying positions of the composite film (2) and the glass fiber base (3); S3: By rotating the first adjusting threaded rod (23), the distance between the two upper and lower symmetrical transmission rollers (4), the distance between the two upper and lower symmetrical cleaning rollers (5), the height position of the glue roller (8) and the distance between the two upper and lower symmetrical composite rollers (9) can be adjusted according to the thickness of the composite film (2) and the glass fiber base (3), thereby ensuring the effects of conveying, cleaning, gluing and composite of the composite film (2) and the glass fiber base (3); S4: The overall composite device is turned on by the main controller, the transmission roller (4) is used to transport the composite film (2) and the glass fiber base (3), the cleaning roller (5) is used to clean the upper and lower surfaces of the composite film (2) and the glass fiber base (3), the high-speed gas generating device (10) generates high-speed gas to dry and clean the composite film (2) and the glass fiber base (3), the suction generating device (33) is used to absorb dust and impurities at the position of the blowing cleaning unit (6) in the composite box (1), the gluing unit (7) is used to spray the composite adhesive on the composite film (2) and the glass fiber base (3), the glue roller (8) smoothes the composite adhesive on the composite film (2) and the glass fiber base (3), and a plurality of composite rollers (9) composite the composite film (2) and the glass fiber base (3); S5: After the composite film (2) and the glass fiber substrate (3) are composited, they are rolled up by a rolling device.
Citation Information
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