Dust explosion detection early warning device
Through the design of the quick mounting base and multi-directional detection unit, combined with the coordinated work of the centrifugal fan and the axial flow fan, the problems of installation complexity and low processing efficiency of the dust monitoring device are solved, convenient multi-directional detection and efficient dust adsorption and collection are achieved, and the prevention and control capabilities of dust explosions are improved.
Patent Information
- Application Number
- CN202510755838.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-07
- Publication Date
- 2025-09-09
AI Technical Summary
Existing dust monitoring devices are complex to install, have a limited detection range, low dust treatment efficiency, and high maintenance costs, making them difficult to adapt to the needs of frequent maintenance and rapid deployment.
It adopts a quick mounting base, a multi-directional detection unit and an efficient dust handling device. The quick mounting base can achieve one-touch locking, the rotating rod can carry out multi-directional detection, and the centrifugal fan and the axial flow fan work together to form a negative pressure airflow for efficient adsorption and collection.
It realizes rapid installation and disassembly, convenient multi-directional dust diffusion detection and efficient dust adsorption and collection, and integrated detection-positioning-adsorption-collection full-process control, thus improving the active prevention and control capabilities of dust explosions.
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Figure CN120609716A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of dust explosion early warning, in particular to a dust explosion detection and early warning device. Background Art
[0002] In industrial production environments, dust explosions are a major hidden danger that threatens personnel safety and equipment stability. When dust concentration exceeds the standard, it is very easy to cause an explosion when exposed to open flames or high temperatures. Especially in the fields of chemical industry, metallurgy, and food processing, the rapid diffusion and local aggregation characteristics of dust make it difficult for traditional monitoring methods to capture risk sources in real time. Existing dust monitoring devices mostly use a fixed installation structure, which has the following technical bottlenecks: First, the installation process of traditional devices is complicated and requires the use of fasteners such as bolts to achieve positioning, which is difficult to adapt to frequent maintenance or rapid deployment needs; second, the single-point dust concentration detection unit has a limited coverage range and cannot effectively capture the direction of dust diffusion, resulting in delayed warnings or misjudgments; third, the dust treatment module and the detection unit are designed separately, resulting in insufficient dust adsorption, filtration and collection efficiency, making it difficult to quickly reduce local dust concentrations when risks are detected.
[0003] Furthermore, existing dust treatment devices have high maintenance costs. For example, clogged dust filters require complete disassembly and cleaning, which is cumbersome and prone to secondary dust generation. The connection between the dust collection bin and the treatment device lacks airtightness, making it prone to leakage under vibration or impact, affecting treatment effectiveness.
[0004] In response to the above problems, there is an urgent need for a dust explosion detection and early warning device that integrates rapid installation, multi-directional detection and efficient processing functions. Summary of the Invention
[0005] In view of the above-mentioned deficiencies in the prior art, the object of the present invention is to provide a dust explosion detection and early warning device which is easy to assemble and disassemble, has multi-directional detection, and has efficient dust treatment.
[0006] The technical solution adopted by the present invention to achieve the above-mentioned purpose is: a dust explosion detection and early warning device, including a quick mounting seat, a mounting block, a dust handling device, a rotating rod, and a dust concentration detection unit. The lower end of the dust handling device is fixedly connected to an alarm, which is used to issue an early warning prompt when the dust concentration detection reaches a threshold value. The middle part of the upper end of the dust handling device is fixedly connected to a mounting block, and the mounting block is detachably connected to the middle part of the lower end of the quick mounting seat. The upper end of the quick mounting seat is fixedly connected to a flange, and the flange is used to realize the fixed-point installation of the quick mounting seat, and then the installation with the quick mounting seat is realized through the detachable mounting block. The dust handling device is fixedly installed, and rotating rods are evenly arranged on the outer periphery of the dust handling device, one end of the rotating rods is rotatably connected to the rotating seat, and the rotating seats are fixedly connected to the lower end edges of the dust handling device, and the dust handling devices above the rotating seat are fixedly connected with snap seats, and the middle and upper parts of the rotating rods are snap-connected in the snap seats, and the other ends of the rotating rods are fixedly connected with dust concentration detection units, and the rotating rods can be flipped downward from the outer wall of the dust handling device to a horizontal state through the rotating seat, so that the dust concentration detection unit is evenly surrounded by the dust handling device, so as to realize rapid detection of dust concentration in the surroundings.
[0007] In the above technical solution, the specific structure of the quick mounting seat is:
[0008] The quick mounting seat includes a center block, an annular groove block, a first rotating disk, a second rotating disk, a rotating sleeve, a trigger mechanism, a coil spring, a guide rod, a locking rod, and a guide block. The middle part of the lower end of the flange is fixedly connected to the center block, the lower end of the center block is fixedly connected to the annular groove block, the middle part of the lower end of the annular groove block is provided with a mounting hole, the inner wall of the mounting hole is fixedly connected to a plurality of guide blocks opposite to each other, a trigger hole is provided on the center block opposite to the mounting hole, a plurality of trigger mechanisms are provided in the center block, the trigger mechanisms are evenly arranged around the trigger hole, and the trigger ends of the trigger mechanisms are all arranged in the trigger holes, a first annular groove is provided on the center block on one side of the flange, the first rotating disk is rotatably connected in the first annular groove, and the inner ring of the first rotating disk is respectively provided with a plurality of limiting mechanisms, and the trigger mechanisms are respectively opposite to the limiting mechanisms The cam is provided with a plurality of arc guide slots, and the arc guide slots are provided with guide slots at two ends of the guide slots, and the two ends of the guide slots are slidably connected to the guide slots. The inner sides of the guide slots are provided with locking holes, one end of the locking holes is connected to the inner wall of the mounting hole, and the locking holes are slidably connected to the locking rods, one end of the locking rods is fixedly connected to the guide rods, and the outer periphery of the ring groove block is sleeved and connected to the rotating sleeve, the first rotating disk and the second rotating disk are respectively fixedly connected to the rotating sleeve, and a coil spring is fixedly connected in the rotating sleeve between the first rotating disk and the second rotating disk, and the other end of the coil spring is fixedly connected to the outer wall of the center block;
[0009] In the above technical solution, in order to realize the docking installation of the mounting block and the quick mounting seat, a trigger block is fixedly connected to the middle part of the upper end of the mounting block, the trigger block is plugged into the trigger hole, the mounting block is plugged into the mounting hole, a first sliding groove is provided on the outer periphery of the mounting block, the guide block slides vertically along the first sliding groove, the inner walls of the first sliding groove are respectively provided with second sliding grooves, the guide block slides horizontally along the second sliding groove, and a number of corresponding locking grooves are provided on the mounting block, and the locking rod is plugged into the lock groove after passing through the lock hole.
[0010] In the above technical solution, the specific structure of the trigger mechanism is as follows:
[0011] The trigger mechanism includes a trigger rod, a sector gear, a toggle rod, a limit rod, an operating rod, a telescopic rod, and a first spring, wherein the inner wall of the trigger hole is provided with a plurality of first guide slot holes, a trigger rod is slidably connected in the first guide slot hole, the other end of the trigger rod is in conflict with the third spring, the other end of the third spring is in conflict with the inner wall of the first guide slot hole, a rotation slot is provided on one side of the middle of the first guide slot hole, a second guide slot hole is provided in the center block on the other side of the rotation slot, a limit rod is slidably connected in the second guide slot hole, a guide slot opening is provided on the limit rod on one side of the rotation slot, an operating rod is rotatably connected in the guide slot opening, a torsion spring is fixedly installed at the rotation connection of the operating rod, and the rotation in the rotation slot The gear train is connected to the gear of the control arm by a screw thread, and the gear train is connected to the gear train by a screw thread, and the gear train is connected to the gear train by a screw thread. The gear train is connected to the gear train by a screw thread, and the gear train is connected to the gear train by a screw thread.
[0012] In the above technical solution, the specific structure of the limiting mechanism is:
[0013] The limit mechanism includes a second spring, a limit block, and a sliding guide block. The inner ring of the first rotating disk is respectively provided with an inner guide groove, a limit hole is provided in the inner guide groove, and the limit block is slidably connected in the limit hole. One end of the limit block passes through the limit hole to the inner guide groove, and one end of the limit rod is also slidably connected to the inner guide groove. The limit block and the limit rod located in the inner guide groove are both provided with inclined guide surfaces. The limit block in the limit hole is fixedly connected to the second spring, and the other end of the second spring conflicts with the bottom surface of the limit hole. One side of the limit block is fixedly connected to the sliding guide block, and the inner wall of the limit hole is provided with a sliding guide groove, and the sliding guide block is slidably connected in the sliding guide groove.
[0014] In the above technical solution, the specific structure of the dust treatment device is:
[0015] The dust handling device comprises an outer shell, a centrifugal fan, and a dust collecting bucket, wherein the middle portion of the upper end of the outer shell is fixedly connected to a mounting block, the inner portion of the mounting block is fixedly connected to a fan motor, the rotating shaft of the fan motor is fixedly connected to the centrifugal fan after passing through the outer shell, a plurality of air outlet holes are provided on the outer shell of the outer periphery of the centrifugal fan, a partition plate is fixedly connected to the outer shell below the centrifugal fan, a slot barrel is fixedly connected to the lower end of the partition plate, an inner cover body is provided in the slot barrel, the inner cover body is fixedly connected to the middle portion of the partition plate, a plurality of ventilation holes are provided on the outer wall of the inner cover body, a vibrator is fixedly connected to the middle portion of the inner cover body, and the centrifugal fan The rotating shaft is connected to the vibrator, and the bottom of the inner cover is fixedly connected with an air guide cover, and a dust filter is fixedly connected between the air guide cover and the slot barrel. A slot opening is opened at the lower end of the outer shell, and the dust collecting bucket is plugged into the outer shell through the slot opening. A sealing sleeve is fixedly connected to the barrel opening of the dust collecting bucket, and the slot barrel is plugged into the sealing sleeve. A dust suction pipe is provided in the dust collecting bucket, and the lower end of the dust suction pipe is fixedly connected to the bottom of the dust collecting bucket. The upper end of the dust suction pipe is located in the air guide cover, and a guide plate is fixedly connected to the dust suction pipe below the air guide cover, and a dust guide ring is fixedly connected to the inner wall of the dust collection bucket outside the guide plate.
[0016] In the above technical solution, in order to improve the dust handling efficiency, an axial fan is fixedly connected to the pipe mouth at the lower end of the dust suction pipe, and carrying handles are fixedly connected to the bottom of the dust collection bucket on both sides of the axial fan. The carrying handles are used to facilitate the installation and removal of the dust collection bucket.
[0017] In the above technical solution, the lower edge of the outer shell and the lower edge of the dust collection bucket are respectively provided with edges, and a locking structure is provided between the edges for fixing the dust collection bucket in the outer shell to prevent the dust collection bucket from suddenly falling out during use. The outer wall of the outer shell is fixedly connected with several operating handles for facilitating the operation and carrying of the outer shell.
[0018] Beneficial effects of the present invention:
[0019] 1. Quick installation and removal convenience: Through the mechanical cooperation of the locking rod-locking slot linkage mechanism of the quick mounting base and the trigger block, the dust handling device and the mounting base can be locked with one click. Only the mounting block needs to be rotated to complete the fixation. No additional tools are required, which significantly shortens the installation time and is suitable for frequent maintenance scenarios.
[0020] 2. Accurate detection of multi-directional dust diffusion: The rotating rod can be flipped downward and unfolded, so that multiple dust concentration detection units are distributed in a ring. The concentration gradient changes and signal timing differences of adjacent detection units are used to track the dust diffusion direction in real time. Combined with the collaborative positioning of multiple devices, the dust source position can be quickly locked.
[0021] 3. Efficient dust adsorption and collection: The centrifugal fan and axial flow fan work together to form a negative pressure airflow. Combined with the vibration stripping design of the air guide cover, dust filter and vibrator, it can achieve rapid dust adsorption, filtration and collection. The guide plate and dust guide ring optimize the airflow path and reduce secondary dust.
[0022] 4. Integrated active prevention and control system: Detection, early warning and treatment functions are highly integrated. When the dust concentration exceeds the standard, the alarm is automatically triggered and the dust treatment device is started, realizing closed-loop control of the entire process of "detection-positioning-adsorption-collection", greatly improving the active prevention and control capabilities of dust explosions. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is a schematic diagram of the three-dimensional bottom-up structure of the present invention;
[0024] Figure 2 This is a schematic diagram of the three-dimensional front view structure of the present invention;
[0025] Figure 3 This is a schematic diagram of the cross-sectional connection structure of the quick mounting base of the present invention;
[0026] Figure 4 for Figure 3 Schematic diagram of the detailed structure of the A1 part;
[0027] Figure 5 This is a schematic diagram of the planar connection structure of the first rotating disk of the present invention;
[0028] Figure 6 for Figure 5 Schematic diagram of the detailed structure of the A2 part;
[0029] Figure 7 This is a schematic diagram of the cross-sectional connection structure of the rotary sleeve of the present invention;
[0030] Figure 8 It is a schematic diagram of the cross-sectional connection structure of the center block and the ring groove block of the present invention.
[0031] Figure 9 This is a schematic diagram of the connection structure of the mounting block of the present invention;
[0032] Figure 10 It is a schematic diagram of the cross-sectional connection structure of the dust treatment device of the present invention.
[0033] In the figure: 1 quick mounting seat, 2 mounting block, 3 dust handling device, 4 rotating rod, 5 dust concentration detection unit, 6 alarm, 7 flange, 8 rotating seat, 9 snap seat, 10 axial flow fan, 11 carrying handle, 12 operating handle, 101 center block, 102 annular groove block, 103 first rotating disk, 104 second rotating disk, 105 rotating sleeve, 106 coil spring, 107 guide rod, 108 locking rod, 109 guide block, 110 mounting hole, 111 trigger hole, 112 first annular groove, 113 second annular groove, 114 arc guide groove hole, 115 guide groove, 116 locking hole, 117 trigger block, 118 first sliding groove, 119 second sliding groove, 120 locking groove, 201 trigger rod, 202 sector gear, 203 A toggle lever, a limiting lever 204, an operating lever 205, a telescopic rod 206, a first spring 207, a third spring 208, a first guide slot hole 210, a rotating slot, a second guide slot hole 211, a guide slot opening 212, a gear slot 213, a slide slot opening 214, a second spring 216, a limiting block 217, a slide block 218, an inner guide slot, a limiting hole 219, a slide slot 220, an outer shell 301, a centrifugal fan 302, a dust collecting bucket 303, a fan motor 304, an air outlet 305, a partition plate 306, a slot barrel 307, an inner cover 308, a vent 309, a vibrator 310, a guide cover 311, a dust filter 312, a sealing sleeve 314, a dust suction pipe 315, a guide plate 316, and a dust guide ring. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present invention will be described clearly and completely below with reference to the accompanying drawings in the embodiments of the present invention.
[0035] See also Figure 1-10, a dust explosion detection and early warning device includes a quick mounting seat 1, a mounting block 2, a dust handling device 3, a rotating rod 4, and a dust concentration detection unit 5. The lower end of the dust handling device 3 is fixedly connected to an alarm 6. When the dust concentration detection reaches a threshold value, it is used to issue an early warning prompt. The middle part of the upper end of the dust handling device 3 is fixedly connected to the mounting block 2, and the mounting block 2 is detachably connected to the middle part of the lower end of the quick mounting seat 1. The upper end of the quick mounting seat 1 is fixedly connected to a flange 7. The flange 7 is used to realize the fixed-point installation of the quick mounting seat 1, and then the installation and fixation with the quick mounting seat 1 is realized through the detachable mounting block 2. The outer periphery of the dust handling device 3 is evenly arranged with rotating rods 4, and one end of the rotating rod 4 is respectively rotatably connected to the rotating seat 8. The rotating seat 8 is respectively fixedly connected to the lower end edge of the dust handling device 3, and the dust handling device 3 above the rotating seat 8 is respectively fixedly connected There is a snap seat 9, and the middle and upper parts of the rotating rod 4 are snap-connected in the snap seat 9 respectively. The other end of the rotating rod 4 is fixedly connected with a dust concentration detection unit 5. The rotating rod 4 can be flipped downward from the outer wall of the dust treatment device 3 to a horizontal state through the rotating seat 8, so that the dust concentration detection unit 5 is evenly surrounded by the dust treatment device 3, which is used to realize rapid detection of dust concentration in the surrounding areas. During specific use, when the dust cloud approaches the device, the dust concentration detection unit 5 on the adjacent side detects a rapid increase in dust concentration, and then the adjacent dust concentration detection unit 5 also detects an increase in dust concentration. Through the successive detection of the dust concentration detection unit 5, the direction of dust generation can be quickly locked, and then the direction of multiple devices is determined to accurately locate the dust generation location. During this process, the device issues an alarm and starts the dust treatment device 3 to quickly process the dust in the air.
[0036] See also Figure 3-9 The quick mounting seat 1 includes a center block 101, a ring groove block 102, a first rotating disk 103, a second rotating disk 104, a rotating sleeve 105, a trigger mechanism, a coil spring 106, a guide rod 107, a locking rod 108, and a guide block 109. The middle part of the lower end of the flange 7 is fixedly connected to the center block 101, the lower end of the center block 101 is fixedly connected to the ring groove block 102, and the middle part of the lower end of the ring groove block 102 is provided with a mounting hole 110. The inner wall of the mounting hole 110 is fixedly connected to a plurality of guide blocks 109 opposite to each other. The mounting hole A trigger hole 111 is formed on the center block 101 opposite to 110, and a plurality of trigger mechanisms are provided in the center block 101. The trigger mechanisms are evenly arranged around the trigger hole 111, and the trigger ends of the trigger mechanisms are all arranged in the trigger hole 111. A first annular groove 112 is formed on the center block 101 on the side of the flange 7, and a first rotating disk 103 is rotatably connected in the first annular groove 112. The inner ring of the first rotating disk 103 is respectively provided with a plurality of limiting mechanisms, and the trigger mechanisms correspond to the limiting mechanisms respectively; please refer to Figure 8A second annular groove 113 is provided on the outer periphery of the annular groove block 102, and a second rotating disk 104 is rotatably connected in the second annular groove 113. The second rotating disk 104 is provided with a plurality of arc-shaped guide slot holes 114 in an annular array. A guide rod 107 is movably connected in the arc-shaped guide slot holes 114. Guide slots 115 are respectively provided in the second annular grooves 113 corresponding to the two ends of the guide rod 107. The two ends of the guide rod 107 are respectively slidably connected in the guide slots 115. Lock holes 116 are respectively provided on the inner sides of the guide slots 115. One end of each of the two guide rods 107 is connected to the inner wall of the mounting hole 110, and a locking rod 108 is slidably connected to the locking hole 116. One end of the locking rod 108 is fixedly connected to the guide rod 107. The outer periphery of the annular groove block 102 is connected with a rotating sleeve 105. The first rotating disk 103 and the second rotating disk 104 are fixedly connected to the rotating sleeve 105. A coil spring 106 is fixedly connected to the rotating sleeve 105 between the first rotating disk 103 and the second rotating disk 104. The other end of the coil spring 106 is fixedly connected to the outer wall of the center block 101; please refer to Figure 9 , a trigger block 117 is fixedly connected to the middle of the upper end of the mounting block 2, the trigger block 117 is plugged into the trigger hole 111, the mounting block 2 is plugged into the mounting hole 110, a first sliding groove 118 is opened on the outer periphery of the mounting block 2, the guide block 109 slides vertically along the first sliding groove 118, the inner wall of the first sliding groove 118 is respectively opened with a second sliding groove 119, the guide block 109 slides horizontally along the second sliding groove 119, and a plurality of corresponding locking grooves 120 are opened on the mounting block 2, and the locking rod 108 passes through the locking hole 116 and is plugged into the locking groove 120; please refer to Figure 3-4The trigger mechanism includes a trigger rod 201, a sector gear 202, a toggle rod 203, a limit rod 204, an operating rod 205, a telescopic rod 206, and a first spring 207. The inner wall of the trigger hole 111 is provided with a plurality of first guide slot holes 209. The trigger rod 201 is slidably connected in the first guide slot hole 209. The other end of the trigger rod 201 conflicts with the third spring 208. The other end of the third spring 208 conflicts with the inner wall of the first guide slot hole 209. A rotating slot 210 is provided on one side of the middle of the first guide slot hole 209. A second guide slot hole 211 is provided in the center block 101 on the other side of the rotating slot 210. The limit rod 204 is slidably connected in the second guide slot hole 211. A guide slot opening 212 is provided on the limit rod 204 on one side of the rotating slot 210. The operating rod 205 is rotatably connected in the guide slot opening 212. A torsion spring is fixedly installed at the rotating connection of the operating rod 205. 10 is rotatably connected to the sector gear 202, and a gear groove 213 is provided on the trigger lever 201. The sector gear 202 and the gear groove 213 are meshed with each other. A toggle lever 203 is fixedly connected to the sector gear 202. One end of the toggle lever 203 contacts the operating lever 205. A telescopic rod 206 is fixedly connected to the second guide slot hole 211. The other end of the telescopic rod 206 is fixedly connected to the limit rod 204. The telescopic rod 206 is sleeved and connected. A first spring 207 is connected, one end of the first spring 207 contacts the limiting rod 204, and the limiting rod 204 passes through the center block 101 at one end of the second guide slot 211, and the limiting rod 204 after passing through is connected to the limiting mechanism; a plurality of sliding slots 214 are opened on the center block 101, and one side of the sliding slot 214 is an arc-shaped surface. One end of the trigger rod 201 is plugged into the sliding slot 214 and slides along the arc-shaped surface; please refer to Figure 5-6 , the limiting mechanism includes a second spring 215, a limiting block 216, and a sliding guide block 217. The inner ring of the first rotating disk 103 is respectively provided with an inner guide groove 218, and a limiting hole 219 is provided in the inner guide groove 218. The limiting block 216 is slidably connected in the limiting hole 219. One end of the limiting block 216 passes through the limiting hole 219 to the inner guide groove 218, and one end of the limiting rod 204 is also slidably connected in the inner guide groove 218. The limiting block 216 and the limiting rod 204 located in the inner guide groove 218 are both provided with an inclined guide surface. The limiting block 216 in the limiting hole 219 is fixedly connected to the second spring 215, and the other end of the second spring 215 conflicts with the bottom surface of the limiting hole 219. One side of the limiting block 216 is fixedly connected to the sliding guide block 217, and the inner wall of the limiting hole 219 is provided with a sliding guide groove 220. The sliding guide block 217 is slidably connected in the sliding guide groove 220;
[0037] During installation, the dust handling device 3 is held by the operating handle 12 and moved closer to the quick mounting seat 1, so that the mounting block 2 at the upper end of the dust handling device 3 is inserted into the mounting hole 110. During this process, the first sliding groove 118 needs to be aligned with the guide block 109 respectively, and then the mounting block 2 enters the mounting hole 110, and the guide block 109 slides along the first sliding groove 118. Then, the mounting block 2 is rotated to make the guide block 109 slide horizontally along the second sliding groove 119 on one side, and then the locking groove 120 corresponds to the locking hole 116. In addition, the mounting block 2 drives the trigger block 117 at the upper end to move upward, so that the trigger The block 117 is plugged into the trigger hole 111, and the trigger rod 201 in the trigger hole 111 is slidably connected to the sliding groove 214 on the outer periphery of the trigger block 117. When the mounting block 2 rotates, the trigger block 117 is also driven to rotate, so that the end of the trigger rod 201 slides along the arc surface of the sliding groove 214, and the trigger rod 201 is pushed to slide into the first guide slot hole 209 through the arc surface. The first guide slot hole 209 drives the sector gear 202 to rotate through the gear groove 213, and the sector gear 202 drives the toggle rod 203 to rotate. The end of the toggle rod 203 contacts the operating rod 205 and pushes the operating rod 205 to a certain direction. The first spring 207 pushes the limit rod 204 to move in the opposite direction, and the limit rod 204 drives the operating rod 205 to return to the initial position. During this process, one end of the limit rod 204 initially contacts the limit block 216. As the limit rod 204 moves, the limit block 216 separates from the limit rod 204. At this time, the elastic force of the coil spring 106 drives the rotating sleeve 204 to rotate. 105 rotates, and the rotating sleeve 105 drives the first rotating disk 103 and the second rotating disk 104 to rotate respectively. In the first rotating disk 103, the limit block 216 and the limit rod 204 are staggered and separated from each other, and the end of the limit rod 204 slides from one end of the inner guide groove 218 to the other end. The second rotating disk 104 drives the guide rod 107 to move along the guide groove 115. The two ends of the guide rod 107 respectively drive the locking rod 108 to move along the locking hole 116. After passing through the locking hole 116, the locking rod 108 is directly plugged into the locking groove 120. The installation and fixation of the mounting block 2 and the entire dust processing device 3 are achieved through the locking rod 108 and the locking groove 120;
[0038] When disassembly is required, the rotating sleeve 105 is rotated, and the rotating sleeve 105 drives the first rotating disk 103 and the second rotating disk 104 to rotate respectively. The second rotating disk 104 drives the guide rod 107 to move through the arc guide slot hole 114, and the guide rod 107 drives the locking rod 108 to move, so that the locking rod 108 is pulled out from the locking slot 120 and retracted into the locking hole 116, and the second rotating disk 104 drives the inner guide slot 218 and the limit block 216 to rotate, so that the limit rod 204 The stopper 216 slides along the inner guide groove 218 until the stopper 216 contacts the stopper rod 204. At this time, the stopper 216 slides into the stopper hole 219 through the inclined guide surface, so that the stopper rod 204 and the stopper 216 intersect each other. Then, the stopper 216 extends outward under the elastic force of the second spring 215, and then the rotating sleeve 105 is released. At this time, although the coil spring 106 exerts a rotational force on the rotating sleeve 105, the stopper 216 and the stopper rod 204 are in contact. The first spring 208 pushes the trigger rod 201 to move toward the center hole, and the trigger rod 201 drives the sector gear 202 to rotate in the opposite direction through the gear groove 213. The sector gear 202 drives the toggle rod 203 to rotate. The toggle rod 203 first contacts the operating rod 205, and then pushes the operating rod 205 to rotate until the toggle rod 203 and the operating rod 205 pass each other. After that, the operating rod 205 is reset under the elastic force of the torsion spring, which is convenient for ensuring smooth triggering of the device during the next installation. Finally, the installation block 2 is directly removed downward to complete the disassembly operation. In this process, the guide block 109 slides outward along the first sliding groove 118.
[0039] See also Figure 10The dust handling device 3 includes an outer shell 301, a centrifugal fan 302, and a dust collecting bucket 303. The middle part of the upper end of the outer shell 301 is fixedly connected to a mounting block 2, and a fan motor 304 is fixedly connected to the mounting block 2. The rotating shaft of the fan motor 304 passes through the outer shell 301 and is fixedly connected to the centrifugal fan 302. A plurality of air outlet holes 305 are opened on the outer shell 301 around the periphery of the centrifugal fan 302. A partition plate 306 is fixedly connected to the outer shell 301 below the centrifugal fan 302, and a slot barrel 307 is fixedly connected to the lower end of the partition plate 306. An inner cover 308 is provided in the slot barrel 307, and the inner cover 308 is fixedly connected to the middle of the partition plate 306. A plurality of vents 309 are provided on the outer wall of the inner cover 308. A vibrator 310 is fixedly connected to the middle of the inner cover 308. The rotating shaft of the centrifugal fan 302 is connected to the vibrator 310. A guide cover 311 is fixedly connected to the bottom of the inner cover 308. A dust filter 312 is fixedly connected between the guide cover 311 and the slot barrel 307. A slot opening is provided at the lower end of the outer shell 301, and the dust collection bucket 303 is plugged into the outer shell 301 through the slot opening. The dust collecting barrel 303 is fixedly connected with a sealing sleeve 313 in the barrel mouth, the slot cylinder 307 is plugged into the sealing sleeve 313, and a dust collection pipe 314 is provided in the dust collecting barrel 303. The lower end of the dust collection pipe 314 is fixedly connected to the bottom of the dust collecting barrel 303, and the upper end of the dust collection pipe 314 is located in the guide cover 311. The dust collection pipe 314 below the guide cover 311 is fixedly connected with a guide plate 315. The guide plate 315 is an upwardly inclined arc plate. The inner wall of the dust collecting barrel 303 outside the guide plate 315 is fixedly connected with a dust guide ring 31 6. During the specific operation, the fan motor 304 and the axial fan 10 are started, and the external dust is first drawn upward along the dust suction pipe 314. Then, under the action of the air guide cover 311, the gas dust flows downward along both sides of the dust suction pipe 314, and then flows upward again under the action of the guide plate 315. The dust in the gas is then intercepted by the dust filter 312. The dust on the dust filter 312 falls under the vibration of the vibrator 310 and is collected by the dust collection bucket 303. The filtered air is discharged from the air outlet 305 through the centrifugal fan 302.
[0040] See also Figure 1 and Figure 2 In the above technical solution, in order to improve the dust handling efficiency, an axial flow fan 10 is fixedly connected to the pipe mouth at the lower end of the dust suction pipe 314, and the bottom of the dust collection bucket 303 on both sides of the axial flow fan 10 are fixedly connected to handles 11 respectively. The carrying handles 11 are used to facilitate the installation and removal of the dust collection bucket 303.
[0041] See also Figure 1 and Figure 2In the above technical solution, the lower edge of the outer shell 301 and the lower edge of the dust collecting bucket 303 are respectively provided with edges, and a locking structure is provided between the edges, which is used to fix the dust collecting bucket 303 in the outer shell 301 to prevent the dust collecting bucket 303 from falling out suddenly during use. The outer wall of the outer shell 301 is fixedly connected to a plurality of operating handles 12 for facilitating the operation and carrying of the outer shell 301.
[0042] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0043] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A dust explosion detection and warning device, comprising a quick mounting seat (1), a mounting block (2), a dust handling device (3), a rotating rod (4), and a dust concentration detection unit (5), characterized in that: The lower end of the dust handling device (3) is fixedly connected to a warning device (6), the middle part of the upper end of the dust handling device (3) is fixedly connected to a mounting block (2), the mounting block (2) is detachably connected to the middle part of the lower end of the quick mounting seat (1), the upper end of the quick mounting seat (1) is fixedly connected to a flange (7), the outer periphery of the dust handling device (3) is evenly arranged with rotating rods (4), one end of the rotating rods (4) is respectively rotatably connected to the rotating seat (8), the rotating seat (8) is respectively fixedly connected to the lower end edge of the dust handling device (3), the dust handling device (3) above the rotating seat (8) is respectively fixedly connected to a snap seat (9), the middle and upper parts of the rotating rods (4) are respectively snap-connected in the snap seat (9), and the other end of the rotating rods (4) is fixedly connected to a dust concentration detection unit (5).
2. The dust explosion detection and early warning device according to claim 1, characterized in that: The quick mounting seat (1) comprises a center block (101), an annular groove block (102), a first rotating disk (103), a second rotating disk (104), a rotating sleeve (105), a trigger mechanism, a coil spring (106), a guide rod (107), a locking rod (108), and a guide block (109). The center block (101) is fixedly connected to the middle of the lower end of the flange (7). The annular groove block (102) is fixedly connected to the lower end of the center block (101). A mounting hole (110) is provided in the middle of the lower end of the annular groove block (102). A plurality of guide blocks (109) facing each other are fixedly connected to the inner wall of the mounting hole (110). A trigger hole (111) is provided on the center block (101) opposite to the mounting hole (110), and a plurality of trigger mechanisms are provided in the center block (101). The trigger mechanisms are evenly arranged around the trigger hole (111), and the trigger ends of the trigger mechanisms are all arranged in the trigger hole (111). A first annular groove (112) is provided on the center block (101) on one side of the flange (7), and a first rotating disk (103) is rotatably connected in the first annular groove (112). The inner ring of the first rotating disk (103) is respectively provided with a plurality of limiting mechanisms, and the trigger mechanisms respectively correspond to the limiting mechanisms; A second annular groove (113) is provided on the outer periphery of the annular groove block (102), a second rotating disk (104) is rotatably connected in the second annular groove (113), a plurality of arc-shaped guide slot holes (114) in an annular array are provided on the second rotating disk (104), a guide rod (107) is movably connected in the arc-shaped guide slot holes (114), a guide slot (115) is provided in the second annular groove (113) corresponding to the two ends of the guide rod (107), the two ends of the guide rod (107) are respectively slidably connected in the guide slot (115), a locking hole (116) is provided on the inner side of the guide slot (115), and the locking hole (116) is provided in the inner side of the guide slot (115). One end of the hole (116) is connected to the inner wall of the mounting hole (110); a locking rod (108) is slidably connected in the locking hole (116); one end of the locking rod (108) is fixedly connected to the guide rod (107); the outer periphery of the annular groove block (102) is sleeved with a rotating sleeve (105); the first rotating disk (103) and the second rotating disk (104) are fixedly connected in the rotating sleeve (105); a coil spring (106) is fixedly connected in the rotating sleeve (105) between the first rotating disk (103) and the second rotating disk (104); the other end of the coil spring (106) is fixedly connected to the outer wall of the center block (101).
3. The dust explosion detection and early warning device according to claim 2, characterized in that: A trigger block (117) is fixedly connected to the middle of the upper end of the mounting block (2), and the trigger block (117) is plugged into the trigger hole (111). The mounting block (2) is plugged into the mounting hole (110). A first sliding groove (118) is provided on the outer periphery of the mounting block (2), and the guide block (109) slides vertically along the first sliding groove (118). The inner wall of the first sliding groove (118) is respectively provided with a second sliding groove (119). The guide block (109) slides horizontally along the second sliding groove (119). A plurality of corresponding locking grooves (120) are provided on the mounting block (2), and the locking rod (108) is plugged into the locking groove (120) after passing through the locking hole (116).
4. The dust explosion detection and early warning device according to claim 3, characterized in that: The trigger mechanism comprises a trigger rod (201), a sector gear (202), a toggle rod (203), a limit rod (204), an operating rod (205), a telescopic rod (206), and a first spring (207). The inner wall of the trigger hole (111) is provided with a plurality of first guide slots (209). The trigger rod (201) is slidably connected in the first guide slots (209). The other end of the trigger rod (201) is in conflict with the third spring (208). The third spring (208) is in contact with the trigger rod (201). 08) contacts the inner wall of the first guide slot hole (209), a rotation slot (210) is provided on one side of the middle of the first guide slot hole (209), a second guide slot hole (211) is provided in the center block (101) on the other side of the rotation slot (210), a limiting rod (204) is slidably connected in the second guide slot hole (211), a guide slot opening (212) is provided on the limiting rod (204) on one side of the rotation slot (210), and a rotation slot (212) is provided in the guide slot opening (212). An operating rod (205) is connected, a torsion spring is fixedly installed at the rotation connection of the operating rod (205), a sector gear (202) is rotatably connected in the rotation groove (210), a gear groove (213) is provided on the trigger rod (201), the sector gear (202) and the gear groove (213) are meshed and connected with each other, a toggle rod (203) is fixedly connected to the sector gear (202), and one end of the toggle rod (203) is in contact with the operating rod (205). A telescopic rod (206) is fixedly connected in the second guide slot hole (211), and the other end of the telescopic rod (206) is fixedly connected to the limiting rod (204). A first spring (207) is sleeved and connected to the telescopic rod (206), and one end of the first spring (207) is in conflict with the limiting rod (204). The limiting rod (204) passes through the center block (101) from one end of the second guide slot hole (211), and the limiting rod (204) after passing through is connected to the limiting mechanism. The central block (101) is provided with a plurality of sliding slots (214), one side of the sliding slots (214) is an arc-shaped surface, and one end of the trigger rod (201) is plugged into the sliding slot (214) and slidably connected along the arc-shaped surface.
5. The dust explosion detection and early warning device according to claim 4, characterized in that: The limiting mechanism includes a second spring (215), a limiting block (216), and a sliding guide block (217). The inner ring of the first rotating disk (103) is respectively provided with an inner guide groove (218). A limiting hole (219) is provided in the inner guide groove (218). The limiting block (216) is slidably connected in the limiting hole (219). One end of the limiting block (216) passes through the limiting hole (219) and enters the inner guide groove (218). One end of the limiting rod (204) is also slidably connected in the inner guide groove (218). The limiting block (216) in the inner guide groove (218) and the limiting rod (204) are both provided with inclined guide surfaces. The limiting block (216) in the limiting hole (219) is fixedly connected with a second spring (215). The other end of the second spring (215) is in conflict with the bottom surface of the limiting hole (219). One side of the limiting block (216) is fixedly connected with a sliding guide block (217). The inner wall of the limiting hole (219) is provided with a sliding guide groove (220). The sliding guide block (217) is slidably connected in the sliding guide groove (220).
6. The dust explosion detection and early warning device according to claim 1, characterized in that: The dust treatment device (3) comprises an outer shell (301), a centrifugal fan (302), and a dust collection bucket (303). A mounting block (2) is fixedly connected to the middle portion of the upper end of the outer shell (301). A fan motor (304) is fixedly connected to the mounting block (2). The rotating shaft of the fan motor (304) penetrates the outer shell (301) and is fixedly connected to the centrifugal fan (302). A plurality of air outlet holes (305) are provided on the outer shell (301) of the outer periphery of the centrifugal fan (302). A partition plate (306) is fixedly connected to the outer shell (301) below the centrifugal fan (302), a slot tube (307) is fixedly connected to the lower end of the partition plate (306), an inner cover (308) is provided in the slot tube (307), the inner cover (308) is fixedly connected to the middle of the partition plate (306), a plurality of vents (309) are provided on the outer wall of the inner cover (308), a vibrator (310) is fixedly connected to the middle of the inner cover (308), and the centrifugal fan (302) is fixedly connected to the inner shell (301). The rotating shaft of the inner cover (302) is connected to the vibrator (310), the bottom of the inner cover (308) is fixedly connected with a guide cover (311), a dust filter (312) is fixedly connected between the guide cover (311) and the slot barrel (307), a slot opening is provided at the lower end of the outer shell (301), the dust collection barrel (303) is plugged into the outer shell (301) through the slot opening, a sealing sleeve (313) is fixedly connected to the barrel opening of the dust collection barrel (303), and the slot barrel (307) is inserted into the outer shell (301). The dust collecting barrel (303) is connected to the sealing sleeve (313), a dust collecting pipe (314) is provided in the dust collecting barrel (303), the lower end of the dust collecting pipe (314) is fixedly connected to the bottom of the dust collecting barrel (303), the upper end of the dust collecting pipe (314) is located in the air guide cover (311), a guide plate (315) is fixedly connected to the dust collecting pipe (314) located below the air guide cover (311), and a dust guide ring (316) is fixedly connected to the inner wall of the dust collecting barrel (303) located outside the guide plate (315).
7. The dust explosion detection and early warning device according to claim 6, characterized in that: An axial flow fan (10) is fixedly connected to the pipe opening at the lower end of the dust suction pipe (314), and handles (11) are fixedly connected to the bottoms of the dust collection barrels (303) on both sides of the axial flow fan (10).
8. The dust explosion detection and early warning device according to claim 7, characterized in that: The lower edge of the outer shell (301) and the lower edge of the dust collecting bucket (303) are respectively provided with edges, a locking structure is provided between the edges, and the outer wall of the outer shell (301) is fixedly connected with a plurality of operating handles (12).
Citation Information
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Multi-gas synchronous capturing and detecting sampling device
CN121678288A