Device for detecting dust removal effect of dust-sticking roll

Abstract

The invention discloses a dust-sticking roll dust removal effect detection device, which comprises a detection box and a test box, an atomic force microscope is installed on the detection box, a lifting mechanism is installed at the upper end of the test box, and the lower end of the lifting mechanism penetrates through the side wall of the test box and extends into the test box. The lower end of the lifting mechanism is connected with an angle adjusting mechanism, the lower end of the angle adjusting mechanism is connected with a rotating frame, and a reciprocating motion mechanism is installed in the rotating frame. An artificial intelligence algorithm and a real-time dynamic monitoring technology are introduced, errors caused by manual subjective judgment are avoided, the dust removal effect of the sticky roll can be evaluated more accurately, meanwhile, the detection efficiency is greatly improved through the automatic detection process, the requirement of large-scale production is met, the adsorption mechanism and the dust removal effect of the sticky roll can be deeply known, and the dust removal efficiency is improved. Important reference basis is provided for research, development and improvement of the sticky roll, the production process and formula can be adjusted according to the detection result, and the product quality and performance are improved.

Description

Technical Field

[0001] The present invention relates to the technical field of sticky dust roll dust removal effect detection technology, and in particular to a sticky dust roll dust removal effect detection device. Background Art

[0002] Sticky rolls are a common cleaning tool in modern industrial production and everyday cleaning. Their dust removal performance directly impacts production quality and environmental cleanliness. In industries with extremely high cleanliness requirements, such as electronic chip manufacturing and optical instrument production, poor dust removal by sticky rolls can lead to product defects, performance degradation, or even scrapping. Furthermore, in everyday household cleaning scenarios, ineffective sticky rolls can also impact the comfort of the living environment.

[0003] However, current market testing methods for the dust removal effectiveness of sticky rollers are relatively underdeveloped. Traditional testing methods rely primarily on subjective judgment, such as visually observing the amount of dust adsorbed on the surface of the sticky roller or feeling its stickiness with hands. This approach is not only susceptible to subjective factors affecting the tester, resulting in inaccurate test results, but is also inefficient and unable to meet the needs of large-scale production and quality control. Furthermore, most existing testing methods are static, reflecting only the dust removal performance of the sticky roller at a specific moment and failing to dynamically monitor performance changes during actual use. Therefore, we propose a sticky roller dust removal effectiveness detection device to address these issues. Summary of the Invention

[0004] The purpose of the present invention is to solve the shortcomings of the prior art and to propose a dust removal effect detection device for a dust-sticking roll.

[0005] In order to achieve the above object, the present invention adopts the following technical solutions:

[0006] A device for detecting the dust removal effect of a sticky dust roll comprises a detection box and a test box, wherein an atomic force microscope is installed on the detection box, a lifting mechanism is installed on the upper end of the test box, the lower end of the lifting mechanism passes through the side wall of the test box and extends into the test box, the lower end of the lifting mechanism is connected to an angle adjustment mechanism, the lower end of the angle adjustment mechanism is connected to a rotating frame, a reciprocating mechanism is installed in the rotating frame, a protective box is installed on the reciprocating mechanism, a high-speed camera is installed on one side of the protective box, an expansion mechanism is installed in the protective box, a clamping structure is installed on the expansion mechanism, and a test support structure is provided at the lower end of the test box.

[0007] Preferably, the lifting mechanism includes first hydraulic cylinders fixed on both sides of the upper end of the test box, the piston rods of the first hydraulic cylinders pass through the side walls of the test box and extend into the test box, and a movable plate is commonly fixed to the ends of the piston rods of the two first hydraulic cylinders.

[0008] Preferably, the angle adjustment mechanism includes a connecting plate fixed on one side of the movable plate, the lower end of the connecting plate is rotatably connected to a second hydraulic cylinder, a fixing frame is fixed to one side of the lower end of the movable plate, the lower end of the fixing frame is rotatably connected to one side of the upper end of the rotating frame, and the piston rod of the second hydraulic cylinder is rotatably connected to the other side of the upper end of the rotating frame.

[0009] Preferably, the reciprocating mechanism includes a first stud rotatably connected between opposite side walls in the rotating frame, a first servo motor is installed on one side of the rotating frame, the output shaft of the first servo motor is connected to one side of the first stud through a coupling, a moving block is threaded on the first stud, both sides of the moving block are in contact with the opposite side walls in the rotating frame, and the lower end of the moving block is connected to the upper end of the protective box.

[0010] Preferably, the expansion mechanism includes two mounting blocks fixed on the top of the protective box, a second stud is rotatably connected between the two mounting blocks, a third servo motor is installed on one side of one of the mounting blocks, the output shaft of the third servo motor is connected to one side of the second stud, a slider is threaded on the second stud, both sides of the slider are rotatably connected to a rotating rod, one side of the rotating rod is rotatably connected to a fixing piece, and a clamping plate is fixed to one side of the fixing piece.

[0011] Preferably, the clamping mechanism includes two T-shaped sliders fixed on the upper end of the clamping plate, two T-shaped slots are provided on the top of the protective box, the two T-shaped sliders on the same side are installed in a T-shaped slot on the same side, the opposite sides of the two clamping plates are rotatably connected to the mounting heads, a second servo motor is fixed on one side of one of the clamping plates, the second servo motor is connected to one side of one of the mounting heads, and a card slot is provided on the mounting head.

[0012] Preferably, the test support structure comprises a support frame fixed to the bottom of the test box, and a dust testing plate is placed on the upper end of the support frame.

[0013] Preferably, two second covers are hinged on one side of the test box, a control panel and a control switch are installed on the test box, a semiconductor refrigeration and heating device is installed on the upper end of the test box, and a first cover is hinged on one side of the test box.

[0014] In the present invention, when detecting:

[0015] 1. Preparation

[0016] Sample placement: Open the second cover of the test chamber, place the dust test plate with pre-set dust on the support frame at the bottom of the test chamber, and at the same time, clamp the two sides of the sticky roll to be tested between the mounting heads, fix it with the clamping mechanism, and then close the second cover;

[0017] Parameter setting: Operators can set the required test parameters, such as temperature and humidity, through the control panel and control switches. Semiconductor cooling and heating equipment can adjust the environmental conditions within the test chamber to simulate different usage scenarios. In addition, after the introduction of artificial intelligence algorithms, the system can automatically optimize and adjust parameters such as dust delivery and sticky roll rolling speed according to different types of sticky rolls and test requirements.

[0018] 2. Detection stage

[0019] Simulating the dust removal process: The first hydraulic cylinder in the lifting mechanism drives the moving plate down, driving the rotating frame and the sticky roll downward so that they come into contact with the dust test plate. The angle adjustment mechanism uses the second hydraulic cylinder to adjust the angle of the rotating frame to simulate different bonding forces. The first servo motor of the reciprocating mechanism drives the first stud to rotate, causing the moving block to drive the protective box and the sticky roll to reciprocate within the rotating frame. At the same time, the second servo motor of the clamping mechanism drives the installation head to rotate, causing the sticky roll to continuously roll during the movement process, simulating actual dust removal operations.

[0020] Real-time dynamic monitoring: During the sticky roller's rolling dust removal process, a high-speed camera captures the dust adsorption process in real time and transmits the image data to the control system. Combining real-time image analysis technology and data analysis algorithms, the sticky roller's adsorption speed, adsorption saturation point and other performance indicators are monitored and analyzed in real time.

[0021] Microstructure inspection: After the bonding operation is completed, the clamping mechanism is opened, the sticky roll is removed, and the sticky section with dust is placed in a testing box. The microstructure of the sticky roll after dust adsorption is inspected using microscopic inspection equipment such as an atomic force microscope to observe the dust adhesion state and the microscopic morphology of the sticky roll surface.

[0022] 3. Result analysis and management stage

[0023] Test result analysis: Artificial intelligence algorithms comprehensively analyze and process image data captured by high-speed cameras, microstructure information obtained by microscopic inspection equipment, and other test data to automatically evaluate the dust removal effect of the sticky roll and predict and evaluate the test results to identify potential quality issues in advance.

[0024] Remote monitoring and management: The Internet-based remote monitoring and management system transmits the operating status and test results of the detection device in real time to the operator's mobile phone, computer and other terminal devices. The operator can remotely monitor the detection process anytime and anywhere, set parameters and diagnose faults. Enterprise managers can also use the system to centrally manage multiple detection devices and adjust production plans and quality control strategies in a timely manner based on the test results.

[0025] The present invention has the following advantages:

[0026] 1. The introduction of artificial intelligence algorithms and real-time dynamic monitoring technology avoids errors caused by human subjective judgment and can more accurately evaluate the dust removal effect of the sticky roll;

[0027] 2. The automated testing process greatly improves testing efficiency and meets the needs of large-scale production;

[0028] 3. Microstructure testing can provide an in-depth understanding of the adsorption mechanism and dust removal effect of the sticky roll, providing an important reference for the research and development and improvement of the sticky roll. The production process and formula can be adjusted according to the test results to improve product quality and performance.

[0029] 4. The remote monitoring and management system realizes remote operation and centralized management of the detection equipment, which can understand the working status of each detection device in real time, adjust the production plan and quality control strategy in time, and improve production management efficiency;

[0030] In summary, the present invention introduces artificial intelligence algorithms and real-time dynamic monitoring technology, which avoids the errors of manual subjective judgment and can more accurately evaluate the dust removal effect of the sticky roll. At the same time, the automated detection process greatly improves the detection efficiency, meets the needs of large-scale production, and can deeply understand the adsorption mechanism and dust removal effect of the sticky roll, providing an important reference basis for the research and development and improvement of the sticky roll. The production process and formula can be adjusted according to the test results to improve product quality and performance. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 It is the external structure diagram of the present invention;

[0032] Figure 2 It is the internal structure diagram of the present invention;

[0033] Figure 3 This is a diagram showing the connection structure of the lifting mechanism and the angle adjustment mechanism of the present invention;

[0034] Figure 4 This is a diagram showing the connection structure of the clamping mechanism and the expansion mechanism of the present invention;

[0035] Figure 5 This is a structural diagram of the dust-sticking roll of the present invention being installed on a clamping mechanism;

[0036] Figure 6 for Figure 4 A magnified view of the structure at point A.

[0037] In the figure: 1 semiconductor cooling and heating device, 2 first hydraulic cylinder, 3 atomic force microscope, 4 detection box, 5 first cover, 6 test box, 7 control panel, 8 control switch, 9 second cover, 10 moving plate, 11 second hydraulic cylinder, 12 connecting plate, 13 first stud, 14 rotating frame, 15 moving block, 16 dust test plate, 17 support frame, 18 protection box, 19 high-speed camera, 20 first servo motor, 21 fixed frame, 22 second servo motor, 23 second stud, 24 third servo motor, 25 slider, 26 rotating rod, 27 mounting head, 28 clamping plate, 29 fixing part, 30 mounting block, 31 T-type slide, 32 T-type slider. DETAILED DESCRIPTION

[0038] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0039] Reference Figure 1-6 A device for detecting the dust removal effect of a sticky dust roll comprises a detection box 4 and a test box 6. An atomic force microscope 3 is installed on the detection box 4. A lifting mechanism is installed at the upper end of the test box 6. The lower end of the lifting mechanism passes through the side wall of the test box 6 and extends into the test box 6. The lower end of the lifting mechanism is connected with an angle adjustment mechanism. The lower end of the angle adjustment mechanism is connected with a rotating frame 14. A reciprocating mechanism is installed in the rotating frame 14. A protective box 18 is installed on the reciprocating mechanism. A high-speed camera 19 is installed on one side of the protective box 18. An expansion mechanism is installed in the protective box 18. A clamping structure is installed on the expansion mechanism. A test support structure is provided at the lower end of the test box 6. Artificial intelligence algorithms, such as machine learning and deep learning algorithms, are introduced into the control system. By learning and analyzing large amounts of test data, AI algorithms can automatically optimize test parameters, improving test efficiency and accuracy. For example, they can automatically adjust parameters such as dust loading, rolling speed, temperature and humidity based on different types of sticky rolls and test requirements, making the test process more intelligent and automated. Furthermore, AI algorithms can predict and evaluate test results, identifying potential quality issues in advance and supporting companies' production decisions.

[0040] The lifting mechanism includes first hydraulic cylinders 2 fixed on both sides of the upper end of the test box 6. The piston rods of the first hydraulic cylinders 2 pass through the side walls of the test box 6 and extend into the test box 6. A movable plate 10 is fixed to the ends of the piston rods of the two first hydraulic cylinders 2. The first hydraulic cylinders 2 can accurately control the lifting height of the movable plate 10, ensuring the contact force and position accuracy between the sticky dust roll and the dust test plate 16, providing a basis for simulating different dust removal scenarios.

[0041] The angle adjustment mechanism includes a connecting plate 12 fixed to one side of the movable plate 10, the lower end of the connecting plate 12 is rotatably connected to the second hydraulic cylinder 11, a fixing frame 21 is fixed to one side of the lower end of the movable plate 10, the lower end of the fixing frame 21 is rotatably connected to one side of the upper end of the rotating frame 14, and the piston rod of the second hydraulic cylinder 11 is rotatably connected to the other side of the upper end of the rotating frame 14. By extending and retracting the second hydraulic cylinder 11, the angle of the rotating frame 14 can be flexibly adjusted, thereby simulating different bonding forces and making the detection closer to actual usage conditions;

[0042] The reciprocating movement mechanism includes a first stud 13 rotatably connected between opposite side walls in the rotating frame 14. A first servo motor 20 is installed on one side of the rotating frame 14. The output shaft of the first servo motor 20 is connected to one side of the first stud 13 through a coupling. A moving block 15 is threadedly screwed on the first stud 13. Both sides of the moving block 15 abut between opposite side walls in the rotating frame 14. The lower end of the moving block 15 is connected to the upper end of the protective box 18. The first servo motor 20 drives the first stud 13 to rotate, so that the moving block 15 drives the protective box 18 and the sticky roll to reciprocate in the rotating frame 14, simulating the movement trajectory of the sticky roll in the actual dust removal process, thereby increasing the authenticity of the detection.

[0043] The expansion mechanism includes two mounting blocks 30 fixed to the top of the protective box 18. A second stud 23 is rotatably connected between the two mounting blocks 30. A third servo motor 24 is mounted on one side of one of the mounting blocks 30. The output shaft of the third servo motor 24 is connected to one side of the second stud 23. A slider 25 is threadedly screwed onto the second stud 23. A rotating rod 26 is rotatably connected to both sides of the slider 25. A fixing member 29 is rotatably connected to one side of the rotating rod 26. A clamping plate 28 is fixed to one side of the fixing member 29. The expansion mechanism can be adjusted according to different sizes of sticky rolls to ensure the stability and accuracy of clamping and improve the applicability of detection.

[0044] The clamping mechanism includes two T-shaped sliders 32 fixed to the upper end of the clamping plate 28, and two T-shaped slide grooves 31 are provided on the top of the protective box 18. The two T-shaped sliders 32 on the same side are installed in a T-shaped slide groove 31 on the same side. The opposite sides of the two clamping plates 28 are rotatably connected to the mounting heads 27. A second servo motor 22 is fixed to one side of one of the clamping plates 28. The second servo motor 22 is connected to one side of one of the mounting heads 27. A card slot is provided on the mounting head 27. The matching design of the T-shaped slider 32 and the T-shaped slide groove 31 makes the movement of the clamping plate 28 more stable. The second servo motor 22 drives the mounting head 27 to rotate, so that the sticky roll keeps rolling during the movement, more realistically simulating the actual dust removal operation.

[0045] The test support structure includes a support frame 17 fixed to the bottom of the test box 6. The dust test board 16 is placed on the upper end of the support frame 17. The support frame 17 provides stable support for the dust test board 16, ensuring that the position of the dust test board 16 is fixed during the test process, thereby ensuring the accuracy of the test results;

[0046] Two second covers 9 are hingedly connected to one side of the test box 6. A control panel 7 and a control switch 8 are installed on the test box 6. A semiconductor cooling and heating device 1 is installed at the upper end of the test box 6. A first cover 5 is hingedly connected to one side of the test box 4. The control panel 7 and the control switch 8 facilitate the operator to set the parameters required for the test. The semiconductor cooling and heating device 1 can adjust the environmental conditions in the test box 6 to simulate different usage scenarios.

[0047] In the present invention, when detecting:

[0048] 1. Preparation

[0049] Sample placement: Open the second cover 9 of the test chamber 6, place the dust test plate 16 with pre-set dust on the support frame 17 at the bottom of the test chamber 6, and at the same time, clamp the two sides of the sticky roll to be tested between the mounting heads 27, secure it with the clamping mechanism, and then close the second cover 9;

[0050] Parameter setting: The operator can set the required test parameters, such as temperature and humidity, through the control panel 7 and the control switch 8. The semiconductor cooling and heating device 1 can adjust the environmental conditions in the test chamber 6 to simulate different usage scenarios. In addition, after the introduction of artificial intelligence algorithms, the system can automatically optimize and adjust parameters such as the amount of dust added and the rolling speed of the sticky roll according to different types of sticky rolls and test requirements.

[0051] 2. Detection stage

[0052] Simulating the dust removal process: The first hydraulic cylinder 2 in the lifting mechanism drives the movable plate 10 downward, driving the rotating frame 14 and the sticky roll downward, causing them to contact the dust testing plate 16. The angle adjustment mechanism adjusts the angle of the rotating frame 14 through the second hydraulic cylinder 11 to simulate different bonding forces. The first servo motor 20 of the reciprocating mechanism drives the first stud 13 to rotate, causing the moving block 15 to drive the protective box 18 and the sticky roll to reciprocate within the rotating frame 14. At the same time, the second servo motor 22 of the clamping mechanism drives the mounting head 27 to rotate, causing the sticky roll to continuously roll during the movement process, simulating an actual dust removal operation.

[0053] Real-time dynamic monitoring: During the rolling dust removal process, the high-speed camera 19 captures the dust adsorption process in real time and transmits the image data to the control system. Combined with real-time image analysis technology and data analysis algorithms, the adsorption speed, adsorption saturation point and other performance indicators of the sticky dust roll are monitored and analyzed in real time;

[0054] Microstructure testing: After the bonding operation is completed, the clamping mechanism is opened, the sticky roll is removed, and the sticky section with dust attached is placed in a testing box 4. The microstructure of the sticky roll after dust adsorption is tested using microscopic testing equipment such as an atomic force microscope 3 to observe the dust adhesion state and the microscopic morphology of the sticky roll surface;

[0055] 3. Result analysis and management stage

[0056] Analysis of test results: The artificial intelligence algorithm comprehensively analyzes and processes the image data captured by the high-speed camera 19, the microstructure information obtained by the microscopic inspection equipment, and other test data. It automatically evaluates the dust removal effect of the sticky roll and predicts and evaluates the test results to identify potential quality problems in advance.

[0057] Remote Monitoring and Management: The internet-based remote monitoring and management system transmits the operating status and test results of testing devices in real time to operators' mobile phones, computers, and other terminal devices. Operators can remotely monitor the testing process, set parameters, and diagnose faults anytime, anywhere. Business managers can also use the system to centrally manage multiple testing devices and adjust production plans and quality control strategies based on test results.

[0058] The above are only preferred specific embodiments of the present invention, but the scope of protection of the present invention is not limited thereto. Any technician familiar with this technical field, within the technical scope disclosed by the present invention, who makes equivalent replacements or changes based on the technical solutions and inventive concepts of the present invention, should be covered by the scope of protection of the present invention.

Claims

1. A device for detecting the dust removal effect of a sticky roll, comprising a detection box (4) and a test box (6), characterized in that: An atomic force microscope (3) is installed on the detection box (4), a lifting mechanism is installed on the upper end of the test box (6), the lower end of the lifting mechanism passes through the side wall of the test box (6) and extends into the test box (6), the lower end of the lifting mechanism is connected to an angle adjustment mechanism, the lower end of the angle adjustment mechanism is connected to a rotating frame (14), a reciprocating mechanism is installed in the rotating frame (14), a protective box (18) is installed on the reciprocating mechanism, a high-speed camera (19) is installed on one side of the protective box (18), an expansion mechanism is installed in the protective box (18), a clamping structure is installed on the expansion mechanism, and a test support structure is provided at the lower end of the test box (6).

2. The dust removal effect detection device for a sticky roll according to claim 1, characterized in that: The lifting mechanism comprises first hydraulic cylinders (2) fixed on both sides of the upper end of the test box (6), the piston rods of the first hydraulic cylinders (2) passing through the side walls of the test box (6) and extending into the test box (6), and a movable plate (10) is fixed to the ends of the piston rods of the two first hydraulic cylinders (2).

3. The dust removal effect detection device for a sticky roll according to claim 2, characterized in that: The angle adjustment mechanism comprises a connecting plate (12) fixed to one side of the movable plate (10); the lower end of the connecting plate (12) is rotatably connected to a second hydraulic cylinder (11); a fixing frame (21) is fixed to one side of the lower end of the movable plate (10); the lower end of the fixing frame (21) is rotatably connected to one side of the upper end of the rotating frame (14); and the piston rod of the second hydraulic cylinder (11) is rotatably connected to the other side of the upper end of the rotating frame (14).

4. The dust removal effect detection device for a sticky roll according to claim 1, characterized in that: The reciprocating mechanism comprises a first stud (13) rotatably connected between opposite side walls in a rotating frame (14); a first servo motor (20) is installed on one side of the rotating frame (14); an output shaft of the first servo motor (20) is connected to one side of the first stud (13) through a coupling; a moving block (15) is threadedly screwed on the first stud (13); two sides of the moving block (15) abut between opposite side walls in the rotating frame (14); and a lower end of the moving block (15) is connected to an upper end of a protective box (18).

5. The dust removal effect detection device for a sticky roll according to claim 1, characterized in that: The expansion mechanism comprises two mounting blocks (30) fixed on the top of the protection box (18), a second stud (23) is rotatably connected between the two mounting blocks (30), a third servo motor (24) is mounted on one side of one mounting block (30), an output shaft of the third servo motor (24) is connected to one side of the second stud (23), a slider (25) is threadedly screwed on the second stud (23), both sides of the slider (25) are rotatably connected to a rotating rod (26), one side of the rotating rod (26) is rotatably connected to a fixing member (29), and a clamping plate (28) is fixed to one side of the fixing member (29).

6. The dust removal effect detection device for a sticky roll according to claim 5, characterized in that: The clamping mechanism comprises two T-shaped sliders (32) fixed on the upper end of the clamping plate (28), two T-shaped slide grooves (31) are provided on the top of the protection box (18), the two T-shaped sliders (32) on the same side are installed in a T-shaped slide groove (31) on the same side, the opposite sides of the two clamping plates (28) are rotatably connected to the mounting heads (27), one side of one of the clamping plates (28) is fixed with a second servo motor (22), the second servo motor (22) is connected to one side of one of the mounting heads (27), and the mounting head (27) is provided with a card slot.

7. The dust removal effect detection device for a sticky roll according to claim 1, characterized in that: The test support structure comprises a support frame (17) fixed to the bottom of the test box (6), and a dust test plate (16) is placed on the upper end of the support frame (17).

8. The dust removal effect detection device for a sticky roll according to claim 1, characterized in that: Two second covers (9) are hinged on one side of the test box (6), a control panel (7) and a control switch (8) are installed on the test box (6), a semiconductor refrigeration and heating device (1) is installed on the upper end of the test box (6), and a first cover (5) is hinged on one side of the detection box (4).

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