A solenoid coil resistance welding apparatus
By designing solenoid valve coil resistance welding equipment and utilizing a variety of lifting and translation mechanisms to achieve complex shape welding, multi-level detection, and automatic sorting of solenoid valve coil plug terminals, the problems of low applicability and detection accuracy of existing equipment are solved, and welding efficiency and detection accuracy are improved.
Patent Information
- Application Number
- CN202511132740.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-13
- Publication Date
- 2025-10-10
- Estimated Expiration
- 2045-08-13
AI Technical Summary
Existing resistance welding equipment has low applicability and is unable to weld workpieces with irregular shapes or multiple positions. It also lacks automatic detection and classification functions, resulting in low efficiency.
A solenoid valve coil resistance welding equipment is designed, which includes a frame, a rotating mechanism, a positioning mechanism, a welding pre-pressing mechanism, a resistance welding mechanism, a detection mechanism and a sorting and unloading mechanism. It can realize the complex shape welding and multi-level detection of the solenoid valve coil plug terminals, and realizes automated operation through a variety of lifting and translation mechanisms.
The welding efficiency and applicability of the solenoid valve coil resistance welding equipment are improved, the multi-level detection and automatic sorting of the solenoid valve coil plug terminals are realized, and the detection accuracy and efficiency are improved.
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Figure CN120619540B_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of welding equipment, in particular to a solenoid valve coil resistance welding device. Background Art
[0002] Resistance welding uses the resistance heat generated by an electric current passing through the contact surfaces and adjacent areas of the workpieces as a heat source, while simultaneously applying pressure to create a weld. The basic principle of resistance welding can be summarized as "resistance heating, thermal melting, and pressure consolidation." When two metal workpieces to be welded are brought into close contact, a high current (several thousand to tens of thousands of amperes) flows through the contact surfaces. Due to the minute resistance at the contact surfaces, the current generates a significant amount of heat, rapidly melting the metal in the contact area. Under sustained pressure, the molten metals penetrate and diffuse into each other, forming a strong weld upon cooling. Resistance welding is commonly used for the welding and installation of electronic components such as capacitors and resistors.
[0003] For example, a resistor assembly machine with publication number CN111805113B includes a frame, a resistor welding device, a resistor shell insertion mechanism and a first turntable, wherein the first turntable is provided with a plurality of first carriers, the first carrier is provided with a first receiving slot for receiving the shell and two second receiving slots for receiving the resistors; the resistor assembly machine also includes a resistor shaping device, the resistor shaping device includes a second turntable and a liftable first pressure head, the second turntable is provided with a plurality of second carriers, the second carrier is provided with a plurality of third receiving slots for receiving the resistors, the pins of the resistor extend into the first avoidance hole next to the third receiving slot, the first pressure head can extend into the first avoidance hole and bend the pins; the resistor welding device is used to weld the resistors in the two second receiving slots together; the resistor shell insertion mechanism is used to install the two welded resistors on the shell.
[0004] However, the above-mentioned resistor assembly machine can only bend and weld resistors in the vertical direction through fixed-shaped receiving grooves. It is difficult to perform welding and installation on workpieces that need to be welded with capacitors or resistors in irregular shapes or that need to be welded in multiple positions (such as solenoid valve coil plug terminals), and its applicability is low. It is also difficult to inspect and classify the workpieces after welding, and manual inspection is required, which is inefficient. Summary of the Invention
[0005] The purpose of the present invention is to solve the problem that existing resistance welding equipment has low applicability and cannot automatically detect and classify workpieces.
[0006] To achieve the above object, the present invention provides the following technical solutions:
[0007] A solenoid valve coil resistance welding device comprises a frame and a solenoid valve coil, wherein a pair of plug terminals are symmetrically arranged horizontally on the top edge of the solenoid valve coil, an operation window is provided on the top of the side wall of the frame, a rotating mechanism is provided in the middle of the inner side of the frame, a rotating table of the rotating mechanism is fixedly connected to a turntable, a plurality of positioning mechanisms are evenly arranged on the top edge of the turntable, and a height detection mechanism, a welding pre-pressing mechanism, a resistance welding mechanism, a welding thickness detection mechanism, a capacitor installation mechanism, a resistance testing mechanism, a first size detection mechanism, a second size detection mechanism and a separation mechanism are sequentially arranged on the top of the frame around the turntable. Select a unloading mechanism, a capacitor picking mechanism is provided on the side of the capacitor mounting mechanism away from the turntable, the capacitor mounting mechanism includes a capacitor mounting fixing frame, a first lifting mechanism is vertically provided at the bottom of the capacitor mounting fixing frame, the lifting platform of the first lifting mechanism is fixedly connected to a first bending push block, the side wall of the capacitor mounting fixing frame facing the turntable is horizontally fixedly connected to a first translation mechanism, the translation platform of the first translation mechanism is fixedly connected to a second bending push block, a pair of tilting cylinders are symmetrically fixedly connected on both sides of the capacitor mounting fixing frame, and the piston rods of the pair of tilting cylinders are fixedly connected to a third bending push block.
[0008] Furthermore, the positioning mechanism includes a base, a limiting pin is vertically fixedly connected to the top center of the base, a plurality of limiting grooves are provided on the top edge of the base, the solenoid valve coil is annular, and a plurality of limiting strips are fixedly connected to the bottom of the solenoid valve coil, a pair of first welding strips are vertically fixedly connected to the outer edges of a pair of plug terminals facing the side of the solenoid valve coil, a pair of second welding strips are vertically fixedly connected to the outer edges of a pair of plug terminals away from the side of the solenoid valve coil, and a capacitor is provided at the bottom of the pair of second welding strips.
[0009] Furthermore, the height detection mechanism includes a height detection fixed frame, and the height detection fixed frame is provided with a second lifting mechanism on the top of the side wall of one side facing the turntable, and the lifting platform of the second lifting mechanism is fixedly connected with a detection pressure block, and the welding prestressing mechanism includes a welding prestressing mounting frame, and the welding prestressing mounting frame is provided with a third lifting mechanism on the bottom of the side wall of one side facing the turntable, and the lifting platform of the third lifting mechanism is fixedly connected with a prestressing top block, and the welding prestressing mounting frame is fixedly connected with a fourth lifting mechanism on the top of one side facing the turntable, and the lifting platform of the fourth lifting mechanism is fixedly connected with a prestressing pressure head, and the prestressing pressure head is located directly above the prestressing top block.
[0010] Furthermore, the resistance welding mechanism includes a second translation mechanism, the movable platform of the second translation mechanism is fixedly connected to the resistance welding mounting frame, the bottom of the side wall of the resistance welding mounting frame facing the turntable is fixedly connected to a fifth lifting mechanism, the lifting platform of the fifth lifting mechanism is fixedly connected to a conductive top block, the top of the side wall of the resistance welding mounting frame facing the turntable is fixedly connected to a sixth lifting mechanism, the lifting platform of the sixth lifting mechanism is fixedly connected to a conductive frame, and a welding head is detachably provided at the bottom of the conductive frame, and the welding head is located directly above the conductive top block.
[0011] Furthermore, the welding thickness detection mechanism includes a third translation mechanism, the movable platform of the third translation mechanism is fixedly connected to the welding thickness detection mounting frame, the side wall of the welding thickness detection mounting frame is fixedly connected to a two-way cylinder, the two ends of the piston rod of the two-way cylinder are elastically connected to an upper movable block and a lower movable block respectively, the upper movable block and the lower movable block are slidingly connected to the top of the side wall of the welding thickness detection mounting frame toward the turntable, and a pair of detection probes are vertically fixedly connected to the top of both sides of the lower movable block.
[0012] Furthermore, a fan-shaped plate is provided on the top of the turntable, and the fan-shaped plate is fixedly connected to the top of the frame. A number of limiting mechanisms are evenly provided on the edge of the fan-shaped plate, and the several limiting mechanisms are respectively arranged opposite to the welding preloading mechanism, the resistance welding mechanism and the welding thickness detection mechanism. The limiting mechanism includes a limiting mounting frame, and the side wall of the limiting mounting frame away from the turntable is fixedly connected to the eighth lifting mechanism, and the lifting platform of the eighth lifting mechanism is fixedly connected to a contoured limiting block.
[0013] Furthermore, the side wall of the capacitor mounting bracket facing the turntable is fixedly connected to a ninth lifting mechanism, the lifting platform of the ninth lifting mechanism is fixedly connected to a limiting pressure head, the side wall of the capacitor mounting bracket away from the ninth lifting mechanism is fixedly connected to a seventh lifting mechanism, the lifting platform of the seventh lifting mechanism is fixedly connected to a pressure maintaining pressure head, a pair of contour bending blocks are fixedly provided on the top of the first bending push block facing the side of the turntable, the second bending push block is located between the pair of contour bending blocks, and a pair of top grooves are horizontally opened on the top of the first bending push block away from the turntable.
[0014] Furthermore, the capacitor material picking mechanism includes a fourth translation mechanism, the translation platform of the fourth translation mechanism is vertically fixedly connected to the loading lifting mechanism, the lifting platform of the loading lifting mechanism is horizontally fixedly connected to the material picking cylinder, the piston rod of the material picking cylinder is fixedly connected to the rotating cylinder, the rotating platform of the rotating cylinder is fixedly connected to the first clamping cylinder, the piston rod of the first clamping cylinder is provided with a first clamping jaw, and the thickness of the first clamping jaw is less than the gap between a pair of contoured bending blocks.
[0015] Furthermore, a capacitor feeding mechanism is provided on the side of the capacitor feeding mechanism, and the capacitor feeding mechanism includes a capacitor feeding mounting frame, and a stepping conveying mechanism is horizontally provided on the side of the capacitor feeding mounting frame away from the capacitor feeding mechanism, and a pair of cutting cylinders are symmetrically and vertically fixedly connected to the top of the capacitor feeding mounting frame on one side facing the capacitor feeding mechanism, and the piston rod of each cutting cylinder is fixedly connected to a cutting block, and the pair of cutting blocks are respectively located at the top on both sides of one end of the stepping conveying mechanism facing the turntable, and a pair of cutting top blocks are provided at the bottom on both sides of one end of the stepping conveying mechanism facing the turntable, and a waste trough is provided on the top of the cutting top block, and the waste trough is located directly below the cutting block, and a waste box is fixedly connected to the bottom of the side wall of the capacitor feeding mounting frame on the side facing the turntable, and the bottom of the waste trough is connected to the waste box.
[0016] Furthermore, the resistance testing mechanism includes a resistance detection mounting frame, which is vertically fixedly connected to a fixed cylinder on the top of the side wall of the turntable, and the piston rod of the fixed cylinder is fixedly connected to a detection limit block. The middle part of the resistance testing mechanism is horizontally fixedly connected to a detection cylinder, and the piston rod of the detection cylinder is fixedly connected to a pair of conductive probes. The first size detection mechanism includes a horizontally arranged first camera, and the second size detection mechanism includes a vertically arranged second camera. The sorting and unloading mechanism includes a sorting and unloading mounting frame, and the top of the sorting and unloading mounting frame is horizontally fixedly connected to a fifth translation mechanism. The translation platform of the fifth translation mechanism is fixedly connected to a unloading cylinder, and the piston rod of the unloading cylinder is fixedly connected to a second clamping cylinder. The piston rod of the second clamping cylinder is provided with a second clamping claw. A conveyor belt is horizontally provided at the bottom of the fifth translation mechanism, and a plurality of partitions are provided on the top of the conveyor belt. The partitions are arranged parallel to the conveying direction of the conveyor belt. A discharge port is provided on the side wall of the frame, and the conveyor belt extends to the outside of the discharge port at one end away from the turntable.
[0017] Compared with the prior art, the present invention has the following beneficial effects:
[0018] 1. The solenoid valve coil resistance welding equipment of the present invention is equipped with a capacitor installation mechanism and a resistance welding mechanism, which can realize the welding and installation of capacitors of complex-shaped solenoid valve coil plug terminals, and can realize welding of different positions of solenoid valve coil plug terminals, effectively improving the welding efficiency and applicability of the equipment.
[0019] 2. The solenoid valve coil resistance welding equipment of the present invention is equipped with a height detection mechanism, a resistance testing mechanism, a first size detection mechanism, a second size detection mechanism and a sorting and blanking mechanism, which can realize multi-level detection and sorting and blanking of the solenoid valve coil plug terminals during welding, effectively improving the detection efficiency and detection accuracy. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] Figure 1 This is a schematic diagram of the overall structure of a solenoid valve coil resistance welding device of the present invention.
[0021] Figure 2 The figure is a schematic diagram of the internal structure of a frame of a solenoid valve coil resistance welding device according to the present invention.
[0022] Figure 3 The figure is a schematic top view of the structure of a solenoid valve coil resistance welding device according to the present invention.
[0023] Figure 4 This is a schematic diagram of a positioning mechanism of a solenoid valve coil resistance welding device of the present invention.
[0024] Figure 5 This is a schematic diagram of the solenoid valve coil plug terminal structure of a solenoid valve coil resistance welding device of the present invention.
[0025] Figure 6 This is a schematic diagram of a height detection mechanism for a solenoid valve coil resistance welding device according to the present invention.
[0026] Figure 7 This is a schematic diagram of a welding pre-stressing mechanism of a solenoid valve coil resistance welding device of the present invention.
[0027] Figure 8 The figure is a schematic diagram of the resistance welding mechanism of the solenoid valve coil resistance welding equipment of the present invention.
[0028] Figure 9 The figure is a schematic diagram of a welding thickness detection mechanism of a solenoid valve coil resistance welding device according to the present invention.
[0029] Figure 10 This is a schematic diagram of a limiting mechanism of a solenoid valve coil resistance welding device of the present invention.
[0030] Figure 11 This is a schematic diagram of a capacitor installation mechanism for a solenoid valve coil resistance welding device of the present invention.
[0031] Figure 12 This is an enlarged schematic diagram of the structure at point A of a solenoid valve coil resistance welding device of the present invention.
[0032] Figure 13 This is a structural schematic diagram of the second bending push block and limiting pressure head of a solenoid valve coil resistance welding device of the present invention.
[0033] Figure 14 This is a schematic diagram of a capacitor feeding mechanism of a solenoid valve coil resistance welding device of the present invention.
[0034] Figure 15 This is a schematic diagram of a capacitor material removal mechanism of a solenoid valve coil resistance welding device of the present invention.
[0035] Figure 16 The figure is a schematic diagram of a resistance testing mechanism of a solenoid valve coil resistance welding device according to the present invention.
[0036] Figure 17 This is a schematic diagram of the sorting and blanking mechanism of the solenoid valve coil resistance welding equipment of the present invention.
[0037] In the figure: 1, rack; 2, operation window; 3, discharge port; 4, rotary disc; 5, positioning mechanism; 501, base; 502, limit pin; 503, limit groove; 6, electromagnetic valve coil; 601, plug terminal; 602, first welding strip; 603, second welding strip; 604, capacitor; 7, height detection mechanism; 701, height detection fixed frame; 702, second lifting mechanism; 703, detection pressing block; 8, welding pre-pressing mechanism; 801, welding pre-pressing mounting frame; 802, third lifting mechanism; 803, pre-pressing top block; 804, fourth lifting mechanism; 805, pre-pressing pressing head; 9, resistance welding mechanism; 901, second translation mechanism; 902, resistance welding mounting frame; 903, fifth lifting mechanism; 904, conductive top block; 905, sixth lifting mechanism; 906, conductive frame; 907, welding head; 10, welding thickness detection mechanism; 1001, third translation mechanism; 1002, welding thickness detection mounting frame; 1003, bidirectional air cylinder; 1004, upper movable block; 1005, lower movable block; 1006, detection probe; 11, capacitor installation mechanism; 1101, capacitor installation fixed frame; 1102, first lifting mechanism; 1103, tilting air cylinder; 1104, ninth lifting mechanism; 1105, seventh lifting mechanism; 1106, first bending push block; 1107, limit pressing head; 1108, pressure maintaining pressing head; 1109, second bending push block; 1110, profiling bending block; 1111, top groove; 1113, third bending push block; 12, capacitor feeding mechanism; 1201, capacitor feeding mounting frame; 1202, step-by-step conveying mechanism; 1203, cutting air cylinder; 1204, cutting block; 1205, cutting top block; 1206, waste box; 13, capacitor taking mechanism; 1301, fourth translation mechanism; 1302, feeding lifting mechanism; 1303, taking air cylinder; 1304, rotating air cylinder; 1305, first clamping air cylinder; 1306, first clamping jaw; 14, resistance testing mechanism; 1401, resistance detection mounting frame; 1402, fixed air cylinder; 1403, detection limit block; 1404, detection air cylinder; 1405, conductive probe; 15, first size detection mechanism; 16, second size detection mechanism; 17, sorting and discharging mechanism; 1701, sorting and discharging mounting frame; 1702, fifth translation mechanism; 1703, discharging air cylinder; 1704, second clamping air cylinder; 1705, second clamping jaw; 1706, conveying belt; 1707, partition plate; 18, sector plate; 19, limiting mechanism; 1901, limiting mounting frame; 1902, eighth lifting mechanism; 1903, profiling limit block. DETAILED DESCRIPTION
[0038] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0039] See also Figure 1-3 and Figure 11-13The solenoid resistance welding device of the embodiment comprises a frame 1 and a solenoid 6, a pair of plug terminals 601 are symmetrically arranged on the top edge of the solenoid 6, an operating window 2 is arranged on the top of the side wall of the frame 1, a rotating mechanism is arranged on the inner side of the frame 1, which is used to drive the rotation of a rotating disc 4, the rotating disc 4 is fixedly connected to the rotating table of the rotating mechanism, a plurality of positioning mechanisms 5 are uniformly arranged on the top edge of the rotating disc 4, which are used to position the solenoid 6, a height detection mechanism 7, a welding pre-pressing mechanism 8, a resistance welding mechanism 9, a welding thickness detection mechanism 10, a capacitor installation mechanism 11, a resistance testing mechanism 14, a first size detection mechanism 15, a second size detection mechanism 16 and a sorting and discharging mechanism 17 are sequentially arranged on the top of the frame 1 around the rotating disc 4, the height detection mechanism 7 is used to detect the installation height of the solenoid 6 on the positioning mechanism 5, the welding pre-pressing mechanism 8 is used to pre-press the position to be welded of the solenoid 6, the resistance welding mechanism 9 is used to weld the position to be welded of the solenoid 6, the welding thickness detection mechanism 10 is used to detect the thickness of the welded part of the solenoid 6, the capacitor installation mechanism 11 is used to install a capacitor 604 under the second welding strip 603 of the solenoid 6, the resistance testing mechanism 14 is used to measure the resistance value of the solenoid 6 after the capacitor 604 is installed, the first size detection mechanism 15 and the second size detection mechanism 16 are used to detect the overall size of the solenoid 6, the sorting and discharging mechanism 17 is used to automatically sort and discharge the solenoid 6 after welding, a capacitor taking mechanism 13 is arranged on the side of the capacitor installation mechanism 11 away from the rotating disc 4, the capacitor installation mechanism 11 comprises a capacitor installation fixing frame 1101, a first lifting mechanism 1102 is vertically arranged on the bottom of the capacitor installation fixing frame 1101, a first bending push block 1106 is fixedly connected to the lifting table of the first lifting mechanism 1102, a first translation mechanism 1112 is horizontally fixedly connected to the side wall of the capacitor installation fixing frame 1101 towards the rotating disc 4, a second bending push block 1109 is fixedly connected to the translation table of the first translation mechanism 1112, a pair of inclined air cylinders 1103 are fixedly connected to the two sides of the capacitor installation fixing frame 1101 symmetrically, the piston rods of the pair of inclined air cylinders 1103 are both fixedly connected to third bending push blocks 1113, a ninth lifting mechanism 1104 is fixedly connected to the side wall of the capacitor installation fixing frame 1101 towards the rotating disc 4, a limiting pressure head 1107 is fixedly connected to the lifting table of the ninth lifting mechanism 1104, a seventh lifting mechanism 1105 is fixedly connected to the side wall of the capacitor installation fixing frame 1101 away from the ninth lifting mechanism 1104, a pressure maintaining head 1108 is fixedly connected to the lifting table of the seventh lifting mechanism 1105, a pair of profiling bending blocks 1110 are fixedly arranged on the top of the first bending push block 1106 towards the rotating disc 4, the second bending push block 1109 is located between the pair of profiling bending blocks 1110, and a pair of top grooves 1111 are horizontally arranged on the top of the first bending push block 1106 away from the rotating disc 4.The solenoid valve coil 6 to be processed is manually placed on the positioning mechanism 5 facing the side of the operating window 2 through the operating window 2, and then the turntable 4 is driven to start rotating by the rotating mechanism, so that the positioning mechanism 5 and the solenoid valve coil 6 on the edge of the turntable 4 pass through the height detection mechanism 7, the welding pre-pressing mechanism 8, the resistance welding mechanism 9, the welding thickness detection mechanism 10, the capacitor installation mechanism 11, the resistance testing mechanism 14, the first size detection mechanism 15, the second size detection mechanism 16 and the sorting and unloading mechanism 17 for two circles; in the process of rotation, the installation height of the solenoid valve coil 6 on the positioning mechanism 5 is detected by the height detection mechanism 7, and then the top of the first welding strip 602 of the solenoid valve coil 6 is pre-pressed by the welding pre-pressing mechanism 8, and the resistance welding machine The structure 9 welds the first welding strip 602 of the solenoid valve coil 6, and then the welding thickness detection mechanism 10 detects the thickness of the welding part of the first welding strip 602 of the solenoid valve coil 6, and then the capacitor installation mechanism 11 installs the capacitor 604 on the lower side of the second welding strip 603 of the solenoid valve coil 6. During installation, the solenoid valve coil 6 and the positioning mechanism 5 are located directly below the limiting pressure head 1107, and the capacitor 604 is located at the bottom of the second welding strip 603. At this time, the limiting pressure head 1107 is driven downward by the ninth lifting mechanism 1104 to fix the bottom solenoid valve coil 6, and then the first bending push block 1106 is driven upward by the first lifting mechanism 1102. During the upward movement of the first bending push block 1106, The pins at both ends of the capacitor 604 are bent upwards by 90° through the contoured bending blocks 1110 on both sides until the top grooves 1111 on both sides abut against the bottom of the second welding strip 603, and then stop. At this time, the second bending push block 1109 is driven by the first translation mechanism 1112 to move in the direction of the first bending push block 1106, and the pins at both ends of the capacitor 604 are bent 90° again in the direction away from the axis of the turntable 4 by the second bending push block 1109, so that the pin ends on both sides of the capacitor 604 are in a horizontal state at the top of the second welding strip 603, and then the tilting cylinders 1103 on both sides drive a pair of third bending push blocks 1113 to start moving toward the bending portion of the pair of second welding strips 603, so that the bending portion of the pair of second welding strips 603 is The first and second welding strips 603 are rotated in opposite directions to clamp the capacitor 604 pins on the inside. When the bent portion of the second welding strip 603 is bent inwardly by 45 degrees, the tilting cylinder 1103 drives the third bending push block 1113 to reset. Finally, the seventh lifting mechanism 1105 drives the pressure holding head 1108 to move downward to press the bent portion of the second welding strip 603 at the bottom, so that the second welding strip 603 is in a folded state, and the capacitor 604 pins on the inside are clamped and fixed, thereby achieving the installation of the capacitor 604. At this time, the turntable 4 drives the solenoid valve coil 6 that has been welded once to circle around and then rotates to the bottom of the resistance welding mechanism 9 again. Then, the resistance welding mechanism 9 is used to weld the second welding strip 603 of the solenoid valve coil 6 and the connection part of the capacitor 604.After welding is completed, the thickness of the second welding strip 603 of the solenoid valve coil 6 is inspected by the welding thickness detection mechanism 10. The resistance value of the solenoid valve coil 6 after the capacitor 604 is installed is measured by the resistance testing mechanism 14. The first and second dimension detection mechanisms 15, 16 then sequentially inspect the full range of dimensions of the solenoid valve coil 6. Finally, the sorting and unloading mechanism 17 automatically sorts and unloads the welded solenoid valve coil 6, and good and defective products are transported to the outside of the frame 1 through the discharge port 3.
[0040] See also Figure 4-5 The positioning mechanism 5 includes a base 501, a limit pin 502 is vertically fixedly connected to the top center of the base 501, a plurality of limit slots 503 are provided on the top edge of the base 501, the solenoid valve coil 6 is annular, and a plurality of limit strips are fixedly connected to the bottom of the solenoid valve coil 6, a pair of first welding strips 602 are vertically fixedly connected to the outer edges of a pair of plug terminals 601 facing the side of the solenoid valve coil 6, a pair of second welding strips 603 are vertically fixedly connected to the outer edges of the pair of plug terminals 601 away from the side of the solenoid valve coil 6, and a capacitor 604 is provided at the bottom of the pair of second welding strips 603. When installing the solenoid valve coil 6, it is placed on the outside of the limit pin 502, and the limit groove 503 on the top of the base 501 is engaged with the limit bar at the bottom of the solenoid valve coil 6 to limit the solenoid valve coil 6. When installing, the plug terminal 601 is placed facing away from the center of the turntable 4. The initial position of a pair of first welding strips 602 is in a folded state inwardly, and the initial position of a pair of second welding strips 603 is in a 90° bent upward.
[0041] See also Figure 6-7The height detection mechanism 7 includes a height detection fixed frame 701, and a second lifting mechanism 702 is provided on the top of the side wall of the height detection fixed frame 701 facing the turntable 4, and the lifting platform of the second lifting mechanism 702 is fixedly connected to the detection pressure block 703. The welding pre-stressing mechanism 8 includes a welding pre-stressing mounting frame 801, and a third lifting mechanism 802 is provided on the bottom of the side wall of the welding pre-stressing mounting frame 801 facing the turntable 4, and the lifting platform of the third lifting mechanism 802 is fixedly connected to the pre-stressing top block 803. The welding pre-stressing mounting frame 801 is fixedly connected to the top of the side facing the turntable 4 with a fourth lifting mechanism 804, and the lifting platform of the fourth lifting mechanism 804 is fixedly connected to the pre-stressing pressure head 805, and the pre-stressing pressure head 805 is located directly above the pre-stressing top block 803. During height detection, the positioning mechanism 5 and the solenoid valve coil 6 move with the turntable 4 to the bottom of the detection pressure block 703. At this time, the second lifting mechanism 702 drives the detection pressure block 703 to move downward until the detection pressure block 703 abuts against the top of the solenoid valve coil 6, and the height of the solenoid valve coil 6 is detected; after the detection is completed, the positioning mechanism 5 and the solenoid valve coil 6 move with the turntable 4 to the bottom of the welding pre-pressing mechanism 8. At this time, the pre-pressing head 805 is located directly above the first welding strip 602. During pre-pressing, the pre-pressing top block 803 is first driven upward by the third lifting mechanism 802 until it abuts against the bottom of the first welding strip 602 to support the first welding strip 602, and then the pre-pressing head 805 is driven downward by the fourth lifting mechanism 804 to pre-press the first welding strip 602 at the bottom of the pre-pressing head 805 to avoid warping during welding and affecting the welding effect.
[0042] See also Figure 8The resistance welding mechanism 9 includes a second translation mechanism 901, the moving platform of the second translation mechanism 901 is fixedly connected to the resistance welding mounting frame 902, the bottom of the side wall of the resistance welding mounting frame 902 facing the turntable 4 is fixedly connected to the fifth lifting mechanism 903, the lifting platform of the fifth lifting mechanism 903 is fixedly connected to the conductive top block 904, the top of the side wall of the resistance welding mounting frame 902 facing the turntable 4 is fixedly connected to the sixth lifting mechanism 905, the lifting platform of the sixth lifting mechanism 905 is fixedly connected to the conductive frame 906, and the bottom of the conductive frame 906 is detachably provided with a welding head 907, and the welding head 907 is located directly above the conductive top block 904. During the first welding, the positioning mechanism 5 and the solenoid valve coil 6 move with the turntable 4 to the bottom of the resistance welding mechanism 9. At this time, the welding head 907 is located directly above the first welding strip 602. The fifth lifting mechanism 903 drives the conductive top block 904 to move upward until the conductive top block 904 abuts against the bottom of the first welding strip 602. Then the sixth lifting mechanism 905 drives the conductive frame 906 and the welding head 907 to move downward until the welding head 907 abuts against the top of the first welding strip 602. At this time, the circuit between the welding head 907, the plug terminal 601 and the conductive top block 904 is conductive. When the current passes through the first welding strip 602 of the plug terminal, high temperature is generated, and the first welding strip 602 is welded. During the second welding, the second translation mechanism 901 drives the resistance welding mounting frame 902 to move away from the turntable 4, so that the welding head 907 and the conductive top block 904 move to the upper and lower sides of the second welding strip 603 and stop. The above steps are repeated to weld the second welding strip 603 and the pins of the capacitor 604.
[0043] See also Figure 9The welding thickness detection mechanism 10 includes a third translation mechanism 1001, the movable platform of the third translation mechanism 1001 is fixedly connected to the welding thickness detection mounting frame 1002, the side wall of the welding thickness detection mounting frame 1002 is fixedly connected to the two-way cylinder 1003, and the two ends of the piston rod of the two-way cylinder 1003 are elastically connected to the upper movable block 1004 and the lower movable block 1005 respectively. The upper movable block 1004 and the lower movable block 1005 are slidably connected to the top of the side wall of the welding thickness detection mounting frame 1002 toward the turntable 4, and a pair of detection probes 1006 are vertically fixedly connected to the top of both sides of the lower movable block 1005. After one welding, the positioning mechanism 5 and the solenoid valve coil 6 move with the turntable 4 to the opposite positions of the welding thickness detection mechanism 10. At this time, the first welding strip 602 is located between the upper movable block 1004 and the lower movable block 1005. The upper movable block 1004 and the lower movable block 1005 are driven by the two-way cylinder 1003 to move toward the first welding strip 602 until they respectively abut against the upper and lower sides of the first welding strip 602. At this time, the thickness of the welding part of the first welding strip 602 can be detected by the detection probes 1006 on both sides; after the second welding, the welding thickness detection mounting frame 1002 is driven by the third translation mechanism 1001 to move away from the turntable 4 until the upper movable block 1004 and the lower movable block 1005 are located at the upper and lower sides of the second welding strip 603 and stop. The above steps are repeated to detect the thickness of the welding part of the second welding strip 603.
[0044] See also Figure 10 A fan-shaped plate 18 is provided on the top of the turntable 4. The fan-shaped plate 18 is fixedly connected to the top of the frame 1. A number of limiting mechanisms 19 are evenly arranged on the edge of the fan-shaped plate 18. The limiting mechanisms 19 are respectively arranged opposite to the welding preloading mechanism 8, the resistance welding mechanism 9, and the welding thickness detection mechanism 10. The limiting mechanism 19 includes a limiting mounting frame 1901. The side wall of the limiting mounting frame 1901 away from the turntable 4 is fixedly connected to the eighth lifting mechanism 1902. The lifting platform of the eighth lifting mechanism 1902 is fixedly connected to a contour limiting block 1903. When the solenoid valve coil 6 is preloaded, welded, and weld thickness detected, it is first limited by the limiting mechanism 19. When limiting, the contour limiting block 1903 is driven downward by the eighth lifting mechanism 1902 until the bottom of the contour limiting block 1903 abuts against the top of the solenoid valve coil 6, thereby limiting and fixing the solenoid valve coil 6 to prevent it from shaking during processing, affecting the processing effect.
[0045] See also Figure 14-15The capacitor picking mechanism 13 includes a fourth translation mechanism 1301, the translation platform of the fourth translation mechanism 1301 is vertically fixedly connected to the feeding lifting mechanism 1302, the lifting platform of the feeding lifting mechanism 1302 is horizontally fixedly connected to the picking cylinder 1303, the piston rod of the picking cylinder 1303 is fixedly connected to the rotating cylinder 1304, the rotating platform of the rotating cylinder 1304 is fixedly connected to the first clamping cylinder 1305, the piston rod of the first clamping cylinder 1305 is provided with a first clamping claw 1306, the thickness of the first clamping claw 1306 is less than the gap between a pair of contoured bending blocks 1110; the side of the capacitor picking mechanism 13 is provided with a capacitor feeding mechanism 12, the capacitor feeding mechanism 12 includes a capacitor feeding mounting frame 1201, and the capacitor feeding mounting frame 1201 is away from the capacitor picking machine A stepping conveying mechanism 1202 is horizontally arranged on one side of the structure 13, and a pair of cutting cylinders 1203 are symmetrically and vertically fixedly connected to the top of the capacitor feeding mounting frame 1201 facing the capacitor feeding mechanism 13. The piston rod of each cutting cylinder 1203 is fixedly connected to a cutting block 1204. The pair of cutting blocks 1204 are respectively located at the top of both sides of one end of the stepping conveying mechanism 1202 facing the turntable 4, and a pair of cutting top blocks 1205 are arranged at the bottom of both sides of the one end of the stepping conveying mechanism 1202 facing the turntable 4. A waste trough is provided on the top of the cutting top block 1205, and the waste trough is located directly below the cutting block 1204. A waste box 1206 is fixedly connected to the bottom of the side wall of the capacitor feeding mounting frame 1201 facing the turntable 4, and the bottom of the waste trough is connected to the waste box 1206.During the installation of the capacitor 604, the capacitors 604 arranged evenly in a strip are transported by the stepping conveying mechanism 1202, and finally move to the top of the cutting top block 1205. At this time, a pair of cutting cylinders 1203 on both sides of the top of the capacitor feeding mounting frame 1201 drive the cutting block 1204 at the bottom to move downward to cut the redundant pins of the capacitor 604. The cut capacitor 604 pins fall into the interior of the waste box 1206 along the waste trough for centralized processing; at this time, the rotating cylinder 1304 drives the first clamping cylinder 1305 and the first clamping jaw 1306 to rotate toward the direction of the cut capacitor 604 until the first clamping jaw 1306 stops when it is located in the gap between the pair of cutting top blocks 1205, and then the feeding lifting mechanism 1302 is used. The fourth translation mechanism 1301 is driven to operate upward. When the fourth translation mechanism 1301 moves upward, it drives the first clamping jaw 1306 to move upward until the height of the first clamping jaw 1306 is consistent with the height of the cut capacitor 604, and stops. At this time, the first clamping cylinder 1305 and the first clamping jaw 1306 are driven by the fourth translation mechanism 1301 to move toward the cutting top block 1205 until the first clamping jaw 1306 is located on the upper and lower sides of the cut capacitor 604, and then the first clamping jaw 1306 is driven by the first clamping cylinder 1305 to clamp the cut capacitor 604 and take the material. After taking the material, repeat the above steps in reverse to transport the cut capacitor 604 to the bottom of the second welding strip 603 at the corresponding position, thereby realizing automatic taking and loading of the capacitor.
[0046] See also Figure 16-17The resistance testing mechanism 14 includes a resistance detection mounting frame 1401, and the resistance detection mounting frame 1401 is vertically fixedly connected to the top of the side wall of the turntable 4 with a fixed cylinder 1402, and the piston rod of the fixed cylinder 1402 is fixedly connected to the detection limit block 1403. The middle part of the resistance testing mechanism 14 is horizontally fixedly connected to the detection cylinder 1404, and the piston rod of the detection cylinder 1404 is fixedly connected to a pair of conductive probes 1405. The first size detection mechanism 15 includes a first camera set horizontally, and the second size detection mechanism 16 includes a second camera set vertically. The sorting and blanking mechanism 17 includes a sorting and blanking mounting frame 1701, and the sorting and blanking mounting frame The top of 1701 is horizontally fixedly connected to the fifth translation mechanism 1702, the translation platform of the fifth translation mechanism 1702 is fixedly connected to the unloading cylinder 1703, the piston rod of the unloading cylinder 1703 is fixedly connected to the second clamping cylinder 1704, the piston rod of the second clamping cylinder 1704 is provided with a second clamping claw 1705, and the bottom of the fifth translation mechanism 1702 is horizontally provided with a conveyor belt 1706, and a plurality of partitions 1707 are provided on the top of the conveyor belt 1706, and the partitions 1707 are arranged parallel to the conveying direction of the conveyor belt 1706. A discharge port 3 is provided on the side wall of the frame 1, and the end of the conveyor belt 1706 away from the turntable 4 extends to the outside of the discharge port 3.After the welding thickness detection is completed, the positioning mechanism 5 and the solenoid valve coil 6 move to the bottom of the resistance testing mechanism 14 with the turntable 4, and the detection limit block 1403 is driven downward by the fixed cylinder 1402 to limit and fix the solenoid valve coil 6 at the bottom, and then the conductive probe 1405 is driven to move in the direction of the plug terminal 601 by the detection cylinder 1404 until the conductive probe 1405 abuts against the end of the plug terminal 601, so that the circuit between the conductive probe 1405 and the plug terminal 601 is connected, and the resistance structure of the solenoid valve coil 6 is detected; after the detection is completed, the positioning mechanism 5 and the solenoid valve coil 6 pass through the first size detection mechanism 15 and the second size detection mechanism 16 in turn with the turntable 4, and the size of the solenoid valve coil 6 is fully detected by the horizontally arranged first camera and the vertically arranged second camera; finally, the positioning mechanism 5 and the solenoid valve coil 6 move to the bottom of the sorting and unloading mechanism 17 with the turntable 4. At this time, the fifth translation mechanism 1702 drives the unloading cylinder 1703 and the second clamping claw 1705 to move to the top of the solenoid valve coil 6, and then the unloading cylinder 1703 drives the second clamping cylinder 1704 and the second clamping claw 1705 to move downward. During the movement of the second clamping cylinder 1704, the second clamping claw 1705 is driven to open until the second clamping claw 1705 is located on both sides of the solenoid valve coil 6 and stops. Then, the solenoid valve coil 6 is clamped and fixed by the second clamping claw 1705, and the above steps are repeated in reverse to transport the solenoid valve coil 6 to the top of the conveyor belt 1706 to transport the processed solenoid valve coil 6; during the transportation process, the partition 1707 can be used to separate the top of the conveyor belt 1706 into corresponding good product areas and defective product areas with different defects. During transportation, the corresponding solenoid valve coil 6 can be placed in the corresponding area to classify the processed solenoid valve coil 6 to avoid mixing.
[0047] Working principle: During welding, the solenoid valve coil 6 to be processed is manually placed on the positioning mechanism 5 facing the operating window 2 through the operating window 2. When installing, the solenoid valve coil 6 is sleeved on the outside of the limit pin 502, and the limit groove 503 on the top of the base 501 is engaged with the limit bar at the bottom of the solenoid valve coil 6 to limit the solenoid valve coil 6. During installation, the plug terminal 601 is placed facing away from the center of the turntable 4. The initial positions of a pair of first welding strips 602 are in a state of folding inwardly toward each other, and the initial positions of a pair of second welding strips 603 are in a state of bending upward 90° toward each other; then the turntable 4 is driven by the rotating mechanism to start rotating, so that the positioning mechanism 5 and the solenoid valve coil 6 on the edge of the turntable 4 pass through the height detection mechanism 7, the welding pre-pressing mechanism 8, the resistance welding mechanism 9, the welding thickness detection mechanism 10, the capacitor installation mechanism 11, the resistance testing mechanism 14, the first size detection mechanism 15, the second size detection mechanism 16 and the sorting and blanking mechanism 17 for two circles in turn.
[0048] During the rotation, the height of the solenoid valve coil 6 on the positioning mechanism 5 is detected by the height detection mechanism 7, and then the top of the first welding strip 602 of the solenoid valve coil 6 is pre-pressed by the welding pre-pressing mechanism 8; during the height detection, the positioning mechanism 5 and the solenoid valve coil 6 move with the turntable 4 to the bottom of the detection pressure block 703. At this time, the second lifting mechanism 702 drives the detection pressure block 703 to move downward until the detection pressure block 703 abuts against the top of the solenoid valve coil 6 to detect the height of the solenoid valve coil 6; after the detection is completed, the positioning mechanism 5 The solenoid valve coil 6 moves with the turntable 4 to the bottom of the welding pre-stressing mechanism 8. At this time, the pre-stressing head 805 is located directly above the first welding strip 602. During pre-stressing, the pre-stressing top block 803 is first driven upward by the third lifting mechanism 802 until it abuts against the bottom of the first welding strip 602 to support the first welding strip 602. Then, the pre-stressing head 805 is driven downward by the fourth lifting mechanism 804 to pre-stress the first welding strip 602 at the bottom of the pre-stressing head 805 to prevent it from warping during welding and affecting the welding effect.
[0049] Then the resistance welding mechanism 9 welds the to-be-welded portion of the solenoid valve coil 6. During one welding operation, the positioning mechanism 5 and the solenoid valve coil 6 move with the turntable 4 to the bottom of the resistance welding mechanism 9. At this time, the welding head 907 is located directly above the first welding strip 602. The conductive top block 904 is driven upward by the fifth lifting mechanism 903 until it contacts the bottom of the first welding strip 602. Then, the sixth lifting mechanism 905 drives the conductive frame 906 and the welding head 907 to move downward until the welding head 907 contacts the top of the first welding strip 602. When the two ends of the resistance welding device 907 are in contact with each other, the circuit between the welding head 907, the plug terminal 601 and the conductive top block 904 is connected, and high temperature is generated when the current passes through the first welding strip 602 of the plug terminal, and the first welding strip 602 is welded; during the secondary welding, the second translation mechanism 901 drives the resistance welding mounting frame 902 to move away from the turntable 4, so that the welding head 907 and the conductive top block 904 move to the upper and lower sides of the second welding strip 603 and stop, and the above steps are repeated to weld the second welding strip 603 and the pins of the capacitor 604.
[0050] After welding, the thickness of the welding position of the solenoid valve coil 6 is detected by the welding thickness detection mechanism 10. After the first welding, the positioning mechanism 5 and the solenoid valve coil 6 move to the opposite position of the welding thickness detection mechanism 10 with the rotating disc 4. At this time, the first welding strip 602 is located between the upper movable block 1004 and the lower movable block 1005. The upper movable block 1004 and the lower movable block 1005 are driven by the bidirectional cylinder 1003 to move towards the first welding strip 602 until they respectively abut the upper and lower sides of the first welding strip 602. At this time, the welding thickness of the first welding strip 602 can be detected by the detection probes 1006 on both sides.
[0051] After the first welding, the capacitor 604 is installed on the lower side of the second welding strip 603 of the solenoid valve coil 6 by the capacitor installation mechanism 11. When installing, the solenoid valve coil 6 and the positioning mechanism 5 are located directly below the limiting pressure head 1107, and the capacitor 604 is located at the bottom of the second welding strip 603. At this time, the bottom solenoid valve coil 6 is fixed by driving the limiting pressure head 1107 downward by the ninth lifting mechanism 1104. Then, the first bending push block 1106 is driven upward by the first lifting mechanism 1102. In the process of upward movement of the first bending push block 1106, the two ends of the capacitor 604 are bent upward by 90° by the profiling bending blocks 1110 on both sides until the top grooves 1111 on both sides abut the bottom of the second welding strip 603. At this time, the second bending push block 1109 is driven towards the first bending push block 1106 by the first translation mechanism 1112. The pins at both ends of the capacitor 604 are bent again by 90° away from the axis of the rotating disc 4 by the second bending push block 1109, so that the pin ends on both sides of the capacitor 604 are in a horizontal state at the top of the second welding strip 603. Then, a pair of third bending push blocks 1113 are driven towards the bending portions of the pair of second welding strips 603 by the inclined cylinders 1103, so that the bending portions of the pair of second welding strips 603 are rotated towards each other to clamp the capacitor 604 pins on the inner side. When the bending portions of the second welding strip 603 are bent inward by 45°, the third bending push blocks 1113 are driven to reset by the inclined cylinders 1103. Finally, the pressure maintaining pressure head 1108 is driven downward by the seventh lifting mechanism 1105 to press and combine the bending portions of the second welding strip 603 at the bottom, so that the second welding strip 603 is in a folded state, and the capacitor 604 pins on the inner side are clamped and fixed, realizing the installation of the capacitor 604.
[0052] In the process of installing the capacitor 604, the capacitors 604 arranged uniformly in a strip are conveyed by the stepping conveying mechanism 1202 and finally moved to the top of the cutting top block 1205. At this time, the cutting block 1204 at the bottom is driven downward by a pair of cutting cylinders 1203 at the top of the capacitor feeding installation frame 1201 to cut the excess pins of the capacitor 604. The cut pins of the capacitor 604 fall into the inside of the waste box 1206 along the waste groove for centralized treatment. At this time, the rotary cylinder 1304 drives the first clamping cylinder 1305 and the first clamping jaw 1306 to rotate toward the direction of the cut capacitor 604 until the first clamping jaw 1306 stops when it is located in the gap between the pair of cutting top blocks 1205. Then the fourth translation mechanism 1301 is driven upward by the feeding lifting mechanism 1302. When the fourth translation mechanism 1301 moves upward, the first clamping jaw 1306 moves upward until the height of the first clamping jaw 1306 is consistent with the height of the cut capacitor 604. At this time, the first clamping jaw 1306 is driven by the fourth translation mechanism 1301 to move toward the cutting top block 1205 until the first clamping jaw 1306 is located on the upper and lower sides of the cut capacitor 604. Then the first clamping jaw 1306 is driven by the first clamping cylinder 1305 to clamp and take the cut capacitor 604. After taking the material, the above steps are repeated in reverse to convey the cut capacitor 604 to the bottom of the corresponding second welding strip 603 to realize automatic taking and feeding of the capacitor.
[0053] After the welding thickness detection is completed, the positioning mechanism 5 and the solenoid valve coil 6 move to the bottom of the resistance testing mechanism 14 with the turntable 4. The detection limiting block 1403 is driven downward by the fixed cylinder 1402 to limit and fix the solenoid valve coil 6 at the bottom. Then the conductive probe 1405 is driven by the detection cylinder 1404 to move toward the direction of the plug terminal 601 until the conductive probe 1405 abuts against the end of the plug terminal 601, so that the circuit between the conductive probe 1405 and the plug terminal 601 is conducted to detect the resistance of the solenoid valve coil 6. After the detection is completed, the positioning mechanism 5 and the solenoid valve coil 6 move through the first size detection mechanism 15 and the second size detection mechanism 16 in turn with the turntable 4. The size of the solenoid valve coil 6 is detected in all directions by the horizontally arranged first camera and the vertically arranged second camera.
[0054] After detection, the positioning mechanism 5 and the electromagnetic valve coil 6 move with the rotating disc 4 to the bottom of the sorting and discharging mechanism 17, at this time the fifth translation mechanism 1702 drives the discharging cylinder 1703 and the second clamping jaw 1705 to move to the top of the electromagnetic valve coil 6, then the discharging cylinder 1703 drives the second clamping cylinder 1704 and the second clamping jaw 1705 to move downward, the second clamping cylinder 1704 drives the second clamping jaw 1705 to open during movement, and stops when the second clamping jaw 1705 is located on both sides of the electromagnetic valve coil 6, then the second clamping jaw 1705 clamps and fixes the electromagnetic valve coil 6, and the above steps are repeated in reverse to carry the electromagnetic valve coil 6 to the top of the conveying belt 1706, the processed electromagnetic valve coil 6 is conveyed, and the processed electromagnetic valve coil 6 is conveyed to the outside of the rack 1 through the discharge port 3; the top of the conveying belt 1706 can be separated into corresponding good product areas and different defective product areas by the partition plate 1707 during carrying, and the corresponding electromagnetic valve coil 6 can be placed in the corresponding area during carrying, the processed electromagnetic valve coil 6 is classified to avoid mixing.
[0055] Although embodiments of the present application have been shown and described, it is to be understood that various modifications, substitutions, replacements and changes can be made to these embodiments without departing from the principles and spirit of the present application, and the scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A solenoid valve coil resistance welding device, characterized by: The invention comprises a frame (1) and a solenoid valve coil (6), wherein a pair of plug terminals (601) are symmetrically arranged horizontally on the top edge of the solenoid valve coil (6), an operation window (2) is provided on the top of the side wall of the frame (1), a rotating mechanism is provided in the middle of the inner side of the frame (1), a rotating table of the rotating mechanism is fixedly connected to a turntable (4), a plurality of positioning mechanisms (5) are evenly arranged on the top edge of the turntable (4), a height detection mechanism (7), a welding pre-pressing mechanism (8), a resistance welding mechanism (9), a welding thickness detection mechanism (10), a capacitor installation mechanism (11), a resistance testing mechanism (14), a first size detection mechanism (15), a second size detection mechanism (16) and a sorting and unloading mechanism (17) are sequentially arranged around the turntable (4) on the top of the frame (1), and the capacitor installation mechanism (11) is away from the turntable (4). A capacitor material taking mechanism (13) is provided on one side of the turntable (4), the capacitor installation mechanism (11) includes a capacitor installation fixing frame (1101), a first lifting mechanism (1102) is vertically provided at the bottom of the capacitor installation fixing frame (1101), a lifting platform of the first lifting mechanism (1102) is fixedly connected to a first bending push block (1106), a first translation mechanism (1112) is horizontally fixedly connected to a side wall of the capacitor installation fixing frame (1101) facing the turntable (4), a translation platform of the first translation mechanism (1112) is fixedly connected to a second bending push block (1109), a pair of tilting cylinders (1103) are symmetrically fixedly connected to both sides of the capacitor installation fixing frame (1101), and piston rods of the pair of tilting cylinders (1103) are both fixedly connected to a third bending push block (1113); The positioning mechanism (5) includes a base (501), a limiting pin (502) is vertically fixedly connected to the center of the top of the base (501), a plurality of limiting grooves (503) are provided on the top edge of the base (501), the solenoid valve coil (6) is annular, a plurality of limiting strips are fixedly connected to the bottom of the solenoid valve coil (6), a pair of first welding strips (602) are vertically fixedly connected to the outer edges of a pair of plug terminals (601) facing the side of the solenoid valve coil (6), a pair of second welding strips (603) are vertically fixedly connected to the outer edges of a pair of plug terminals (601) away from the side of the solenoid valve coil (6), and a capacitor (604) is provided at the bottom of the pair of second welding strips (603); The height detection mechanism (7) includes a height detection fixed frame (701), a second lifting mechanism (702) is provided at the top of a side wall of the height detection fixed frame (701) facing the turntable (4), and a lifting platform of the second lifting mechanism (702) is fixedly connected to a detection pressure block (703); the welding pre-pressing mechanism (8) includes a welding pre-pressing mounting frame (801), a third lifting mechanism (802) is provided at the bottom of a side wall of the welding pre-pressing mounting frame (801) facing the turntable (4), and a lifting platform of the third lifting mechanism (802) is fixedly connected to a pre-pressing top block (803); the welding pre-pressing mounting frame (801) is fixedly connected to the top of a side wall of the turntable (4), and a fourth lifting mechanism (804) is fixedly connected to the lifting platform of the fourth lifting mechanism (804), and the pre-pressing pressure head (805) is located directly above the pre-pressing top block (803).
2. The solenoid valve coil resistance welding device according to claim 1, characterized in that: The resistance welding mechanism (9) comprises a second translation mechanism (901), a movable platform of the second translation mechanism (901) is fixedly connected to a resistance welding mounting frame (902), a fifth lifting mechanism (903) is fixedly connected to the bottom of a side wall of the resistance welding mounting frame (902) facing the turntable (4), a lifting platform of the fifth lifting mechanism (903) is fixedly connected to a conductive top block (904), a sixth lifting mechanism (905) is fixedly connected to the top of a side wall of the resistance welding mounting frame (902) facing the turntable (4), a lifting platform of the sixth lifting mechanism (905) is fixedly connected to a conductive frame (906), a welding head (907) is detachably provided at the bottom of the conductive frame (906), and the welding head (907) is located directly above the conductive top block (904).
3. The solenoid valve coil resistance welding device according to claim 1, characterized in that: The welding thickness detection mechanism (10) comprises a third translation mechanism (1001), a movable platform of the third translation mechanism (1001) is fixedly connected to a welding thickness detection mounting frame (1002), a side wall of the welding thickness detection mounting frame (1002) is fixedly connected to a bidirectional cylinder (1003), and both ends of the piston rod of the bidirectional cylinder (1003) are elastically connected to an upper movable block (1004) and a lower movable block (1005), respectively, the upper movable block (1004) and the lower movable block (1005) are slidably connected to the top of a side wall of the welding thickness detection mounting frame (1002) toward the turntable (4), and a pair of detection probes (1006) are vertically fixedly connected to the top of both sides of the lower movable block (1005).
4. The solenoid valve coil resistance welding device according to claim 1, characterized in that: A fan-shaped plate (18) is provided on the top of the turntable (4), and the fan-shaped plate (18) is fixedly connected to the top of the frame (1). A plurality of limiting mechanisms (19) are evenly provided on the edge of the fan-shaped plate (18), and the plurality of limiting mechanisms (19) are respectively arranged opposite to the welding preloading mechanism (8), the resistance welding mechanism (9) and the welding thickness detection mechanism (10). The limiting mechanism (19) includes a limiting mounting frame (1901), and the side wall of the limiting mounting frame (1901) away from the turntable (4) is fixedly connected to an eighth lifting mechanism (1902), and the lifting platform of the eighth lifting mechanism (1902) is fixedly connected to a contoured limiting block (1903).
5. The solenoid valve coil resistance welding device according to claim 1, characterized in that: The side wall of the capacitor mounting bracket (1101) facing the turntable (4) is fixedly connected to a ninth lifting mechanism (1104), the lifting platform of the ninth lifting mechanism (1104) is fixedly connected to a limiting pressure head (1107), the side wall of the capacitor mounting bracket (1101) away from the ninth lifting mechanism (1104) is fixedly connected to a seventh lifting mechanism (1105), the lifting platform of the seventh lifting mechanism (1105) is fixedly connected to a pressure-maintaining pressure head (1108), a pair of contour-bending blocks (1110) are fixedly provided on the top of the first bending push block (1106) facing the turntable (4), the second bending push block (1109) is located between the pair of contour-bending blocks (1110), and a pair of top grooves (1111) are horizontally opened on the side of the top of the first bending push block (1106) away from the turntable (4).
6. The solenoid valve coil resistance welding device according to claim 5, characterized in that: The capacitor material-picking mechanism (13) comprises a fourth translation mechanism (1301), the translation platform of the fourth translation mechanism (1301) is vertically fixedly connected to a material-feeding lifting mechanism (1302), the lifting platform of the material-feeding lifting mechanism (1302) is horizontally fixedly connected to a material-picking cylinder (1303), the piston rod of the material-picking cylinder (1303) is fixedly connected to a rotating cylinder (1304), the rotating platform of the rotating cylinder (1304) is fixedly connected to a first clamping cylinder (1305), the piston rod of the first clamping cylinder (1305) is provided with a first clamping jaw (1306), and the thickness of the first clamping jaw (1306) is smaller than the gap between a pair of contoured bending blocks (1110).
7. The solenoid valve coil resistance welding equipment according to claim 1, characterized in that: A capacitor feeding mechanism (12) is provided on the side of the capacitor taking mechanism (13), and the capacitor feeding mechanism (12) includes a capacitor feeding mounting frame (1201). A stepping conveying mechanism (1202) is horizontally provided on a side of the capacitor feeding mounting frame (1201) away from the capacitor taking mechanism (13). A pair of cutting cylinders (1203) are symmetrically and vertically fixedly connected to the top of a side of the capacitor feeding mounting frame (1201) facing the capacitor taking mechanism (13). The piston rod of each cutting cylinder (1203) is fixedly connected to a cutting block (1204). The cutting blocks (1204) are respectively located at the top of both sides of one end of the stepping conveying mechanism (1202) facing the turntable (4); a pair of cutting top blocks (1205) are provided at the bottom of both sides of one end of the stepping conveying mechanism (1202) facing the turntable (4); a waste trough is provided at the top of each cutting top block (1205); the waste trough is located directly below the cutting blocks (1204); a waste box (1206) is fixedly connected to the bottom of the side wall of the capacitor loading mounting frame (1201) facing the turntable (4); and the bottom of the waste trough is communicated with the waste box (1206).
8. The solenoid valve coil resistance welding device according to claim 1, characterized in that: The resistance testing mechanism (14) includes a resistance detection mounting frame (1401), the resistance detection mounting frame (1401) is vertically fixedly connected to a fixed cylinder (1402) on the top of a side wall facing the turntable (4), the piston rod of the fixed cylinder (1402) is fixedly connected to a detection limit block (1403), the middle part of the resistance testing mechanism (14) is horizontally fixedly connected to a detection cylinder (1404), the piston rod of the detection cylinder (1404) is fixedly connected to a pair of conductive probes (1405), the first size detection mechanism (15) includes a first camera arranged horizontally, the second size detection mechanism (16) includes a second camera arranged vertically, the sorting and blanking mechanism (17) includes a sorting and blanking mounting frame (1701), the sorting and blanking mounting frame (17 ... 01) is horizontally fixedly connected to the top of a fifth translation mechanism (1702), the translation platform of the fifth translation mechanism (1702) is fixedly connected to a feeding cylinder (1703), the piston rod of the feeding cylinder (1703) is fixedly connected to a second clamping cylinder (1704), the piston rod of the second clamping cylinder (1704) is provided with a second clamping claw (1705), a conveyor belt (1706) is horizontally provided at the bottom of the fifth translation mechanism (1702), a plurality of partitions (1707) are provided on the top of the conveyor belt (1706), the partitions (1707) are arranged parallel to the conveying direction of the conveyor belt (1706), a discharge port (3) is provided on the side wall of the frame (1), and the conveyor belt (1706) extends to the outside of the discharge port (3) from one end away from the turntable (4).
Citation Information
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