Integrated production device for PVC door of nursing hog house
By introducing upper and lower grinding rollers and grinding disc assemblies into the PVC sheet processing device, combined with sensors and rotating components, the problems of burrs and flash on PVC sheets are solved, all-round grinding and efficient cleaning are achieved, and production efficiency and equipment utilization are improved.
Patent Information
- Application Number
- CN202511119084.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-11
- Publication Date
- 2025-09-12
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
In the prior art, PVC sheets have burrs and flash on their edges and surfaces during processing, and lack a comprehensive polishing method, which affects the aesthetics and sealing performance, and the polishing efficiency is low.
A grinding assembly consisting of two sets of upper and lower grinding rollers and grinding discs is used, combined with detection sensors and rotating components to achieve all-round grinding of PVC sheets. The motor drives the synchronous rotation of the grinding rollers and grinding discs, and cooperates with the electric push cylinder and rotating components to achieve multi-angle grinding of PVC sheets.
It realizes all-round grinding of PVC sheets, quickly removes burrs and flashes, improves grinding efficiency, reduces equipment investment, reduces costs, and cleans residual debris from grinding.
Smart Images

Figure CN120619971A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of PVC plate processing, and in particular to an integrated production device for PVC doors of nursery pig houses. Background Art
[0002] In modern large-scale pig farms, nursery pig houses are places specifically used to raise weaned piglets. Their environmental conditions are crucial to the healthy growth of piglets. PVC doors are widely used in nursery pig houses due to their corrosion resistance, easy cleaning, and good thermal insulation performance. However, during the processing of PVC doors, their edges and surfaces often have defects such as burrs and flash, which not only affect the appearance of the door, but may also scratch operators or piglets, and also reduce the sealing of the door. Therefore, the surface of the PVC door needs to be polished.
[0003] A search revealed a publication numbered CN115673932B, which discloses a PVC sheet production and processing system, belonging to the field of PVC sheet processing. The system comprises a workbench, a cutting mechanism, and a cleaning mechanism; the cutting mechanism comprises a clamping seat, a grinding disc, and a roller; the workbench is symmetrically provided with four rectangular holes; each of the rectangular holes is fixedly mounted with a first connecting seat; the first connecting seat is rotatably connected to a screw; the rectangular holes are slidably connected to a drive seat; the drive seat is threadedly connected to the screw; a clamping seat is fixedly mounted on the side of the drive seat facing away from the first connecting seat; and a bevel transmission gear is fixedly mounted on the sides of the screws that are closer to each other.
[0004] In the above application, only the left and right sides of the PVC board can be polished at a time, and there is no method for polishing the front and back as well as the top and bottom of the PVC board. Therefore, the PVC board needs to be polished multiple times, which affects the polishing efficiency. Summary of the Invention
[0005] In view of the shortcomings of the existing technology, the present invention provides an integrated production device for PVC doors of nursery pig houses, which solves the problem that PVC boards cannot be fully polished in the existing technology.
[0006] To achieve the above objectives, the present invention is implemented through the following technical solutions: an integrated production device for PVC doors of nursery pig houses, including a processing table, a plurality of lower conveying rollers are rotatably connected to the interior of the processing table, a grinding assembly is installed inside the processing table, and the grinding assembly includes two sets of upper and lower grinding rollers and two sets of grinding discs, the two ends of the two sets of grinding rollers are respectively rotatably connected to the processing table, and the same ends of the two sets of grinding rollers are respectively fixedly connected to a transmission gear 1, and the two transmission gears are meshed and connected, the outer side wall of the processing table is fixedly connected to a support seat, and the upper end of the support seat The surface is fixedly connected with a motor 1, and the driving end of the motor 1 is transmission-connected to one end of the grinding roller located on the lower side through a one-way clutch. The side wall of the grinding disc is fixedly connected with a connecting rod, and an electric push cylinder is provided on the upper side of the connecting rod. The electric push cylinder passes through and is fixedly connected to the processing table. The driving end of the electric push cylinder is fixedly connected with a push plate, and the connecting rod passes through and is rotationally connected to the push plate. The connecting rod is transmission-connected to the motor 1 through a driving mechanism. The top of the processing table is fixedly connected with a mounting frame, and a rotating assembly is installed at the center of the mounting frame. The rotating assembly is used to drive the PVC board to rotate.
[0007] By adopting the above technical solution: detection sensors fixedly installed on the side walls of the processing table are respectively provided on both sides of the grinding disc. The detection sensors use visual sensors or photoelectric sensors and other sensors to detect objects, which are used to detect the conveying position of the PVC board. When the front end of the PVC board is conveyed to the grinding disc, the conveying is first stopped, and the grinding disc is pushed against the front end of the PVC board by extending the electric push cylinder, which plays the role of aligning the PVC board.
[0008] Preferably, the driving mechanism includes a driving gear and two sets of driven gears 1, the driving gear is fixedly mounted on the outer wall of the driving end of the motor 1, a notch is provided on the surface of the connecting rod, the connecting rod passes through the driven gear 1, corresponding protrusions are provided on the surface of the driven gear 1 corresponding to the notch, the side wall of the driven gear 1 is rotatably connected to the outer wall of the processing table, the driven gear 1 is meshed with the driven gear 2 below, and a transmission shaft is fixedly connected at the center of the two driven gears 2, and the transmission shaft passes through and is rotatably connected to the processing table.
[0009] Preferably, the driving end of the motor 1 is connected to the lower conveying roller through a conveying assembly to drive the lower conveying roller to rotate. The conveying assembly includes a plurality of driven sprockets and a driving sprocket. The driving sprocket is fixedly mounted on the outer wall of the driving end of the motor 1, and the driven sprocket is fixedly mounted on the outer wall of one end of the lower conveying roller. The driven sprocket and the driving sprocket are meshed and connected with a chain.
[0010] Preferably, the conveying assembly includes two groups of upper conveying rollers, the upper conveying rollers are arranged directly above the lower conveying rollers, and the same ends of the adjacent upper conveying rollers and lower conveying rollers are respectively fixedly connected with transmission gears 2, and the two transmission gears 2 are meshed and connected.
[0011] Preferably, the rotating assembly includes a cylinder, which is fixedly mounted at the center of the mounting frame, the driving end of the cylinder is fixedly connected to the rotating frame, the center of the lower surface of the rotating frame is fixedly connected to motor 2, the driving end of motor 2 is fixedly connected to a telescopic transmission rod, the bottom end of the telescopic transmission rod is installed with a clamping plate, the clamping plate includes a slide, the lower cylinder of the telescopic transmission rod is fixedly connected to the slide, and slide grooves are respectively provided on both sides of the slide, and a clamping plate is slidably connected to the inside of the slide, and the clamping plate is located in the gap of the lower conveying roller, and a spacing adjustment mechanism is installed on the surface of the clamping plate for adjusting the spacing between the two clamping plates.
[0012] Preferably, the spacing adjustment mechanism includes two rotating parts, the bottom ends of the rotating parts are rotatably connected to the upper side wall of the clamping plate, the top ends of the two rotating parts are rotatably connected to a rotating ring, the inner wall of the rotating ring is rotatably connected to the outer wall of the rotating frame, and the two ends of the slide are slidably connected to an annular support frame, and the outer end of the support frame is fixedly connected to the inner wall of the processing table.
[0013] Preferably, an elastic member 1 is fixedly connected to the upper side wall of the clamping plate, and an end of the elastic member 1 away from the clamping plate is fixedly connected to the inner side wall of the sliding groove.
[0014] Preferably, the clamping plate includes a connecting seat, a groove is provided inside the connecting seat, and obliquely arranged strip-shaped guide holes are provided on both sides of the groove. A clamping piece is provided under the groove, and the two sides of the clamping piece are fixedly connected to a limiting axis respectively, and the limiting axis passes through the guide hole. The top end of the clamping piece is fixedly connected to an elastic piece 2, and the top end of the elastic piece 2 is fixedly connected to the inner wall of the groove.
[0015] Preferably, the bottom end of the clamping member is fixedly connected to a lower support plate, an upper clamping plate is provided above the lower support plate, and one end of the upper clamping plate is fixedly connected to the side wall of the clamping member.
[0016] Preferably, L-shaped lifting frames are respectively provided on both sides of the clamping plate, and the lifting frames are fixedly installed on the lower surfaces of the four corners of the slide, and an annular groove is provided at the center of the lower conveying roller.
[0017] Working principle: Two sets of grinding rollers are used to grind the upper and lower surfaces of the PVC board respectively, and the electric push cylinder is used to push the grinding discs to move relative to each other, so that the spacing between the two grinding discs is the same as the width of the PVC board. When the motor is running, the driving mechanism drives the connecting rod to rotate, so that the grinding disc rotates, and then the left and right sides of the PVC board are ground. After the PVC board moves to the bottom of the rotating component, the electric push cylinder is contracted to make the spacing between the two grinding discs the same as the length of the PVC board. After the PVC board is rotated 90° by the rotating component, the PVC board is conveyed in reverse through the grinding disc. At this time, the left and right sides of the rotated PVC board can be ground, thereby achieving all-round grinding of the PVC board and quickly removing burrs and flash on the edges and surfaces of the PVC board.
[0018] The present invention provides an integrated production device for PVC doors of nursery pig houses. It has the following beneficial effects: 1. The present invention uses two sets of grinding rollers to grind the upper and lower surfaces of the PVC board respectively, and grinds the left and right sides of the PVC board by rotating the grinding disc. After the initial grinding is completed, the PVC board is driven by the rotating component to rotate 90 degrees, and then the PVC board is reversely conveyed through the grinding disc. At this time, the left and right sides of the rotated PVC board can be grinded, thereby achieving all-round grinding of the PVC board, quickly removing burrs and flash on the edges and surfaces of the PVC board, improving the production and processing efficiency of the PVC board, and completing the all-round grinding operation of the PVC board in an integrated manner.
[0019] 2. The present invention uses motor 1 to drive two sets of grinding rollers and two sets of grinding discs to rotate for grinding, without the need for multiple driving structures. At the same time, when motor 1 rotates in the reverse direction, the grinding rollers stop grinding, while the grinding discs continue grinding without being affected, thereby avoiding secondary over-grinding of the upper and lower surfaces of the PVC board.
[0020] 3. The present invention can realize the grinding and conveying of the plate by the operation of the motor, without the need for additional conveying equipment to convey the PVC plate, thus reducing the equipment investment and lowering the cost.
[0021] 4. The present invention clamps the PVC board through the clamping plate, and the PVC board can be rotated for a second grinding by the second motor. After the grinding is completed, the second motor drives the PVC board to rotate for a certain period of time, and the debris remaining on the surface of the PVC board after grinding can be thrown out, thereby cleaning the PVC board. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 A perspective view of the present invention; Figure 2 It is a schematic diagram of the processing table structure of the present invention; Figure 3 It is a schematic structural diagram of the polishing assembly of the present invention; Figure 4 For the present invention Figure 3 A magnified view of point A; Figure 5 It is a schematic structural diagram of the conveying assembly of the present invention; Figure 6 For the present invention Figure 5 Enlarged view of point B; Figure 7 It is a schematic structural diagram of the rotating assembly of the present invention; Figure 8 It is a schematic diagram of the splint structure of the present invention; Figure 9 Schematic diagram of the spacing adjustment mechanism structure of the present invention; Figure 10 It is a cross-sectional schematic diagram of the connecting seat of the present invention.
[0023] Among them: 1. Processing table; 2. Lower conveyor roller; 3. Grinding assembly; 31. Grinding roller; 32. Transmission gear 1; 33. Grinding disc; 34. Connecting rod; 35. Electric push cylinder; 36. Push plate; 37. Driving mechanism; 371. Driving gear; 372. Driven gear 1; 373. Driven gear 2; 374. Transmission shaft; 4. Motor 1; 5. Mounting frame; 6. Rotating assembly; 61. Cylinder; 62. Rotating frame; 63. Motor 2; 64. Telescopic transmission rod; 65. Clamping plate; 651. Slide; 652. Clamping plate; 653. Spacing adjustment mechanism; 6521. Connecting seat; 6522. Guide hole; 6523. Clamping piece; 6524. Limiting shaft; 6525. Elastic piece 2; 6526. Upper clamping plate; 6527. Lower support plate; 6528. Lifting frame; 6531. Rotating piece; 6532. Rotating ring; 6533. Support frame; 6534. Elastic piece 1; 7. PVC board; 8. Conveying assembly; 81. Driven sprocket; 82. Driving sprocket; 83. Chain; 84. Upper conveying roller; 85. Transmission gear 2; 9. Ring groove; 10. One-way clutch; 11. Support seat; 12. Baffle. DETAILED DESCRIPTION
[0024] The following will clearly and completely describe the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some embodiments of the present invention, not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0025] Example 1: Please see the attached Figure 1 -Attached Figure 4The embodiment of the present invention provides an integrated production device for PVC doors of nursery pig houses, including a processing table 1, wherein the processing table 1 is internally rotatably connected to a plurality of lower conveying rollers 2, and a grinding assembly 3 is installed inside the processing table 1, and the grinding assembly 3 includes two upper and lower groups of grinding rollers 31 and two groups of grinding discs 33, the two ends of the two groups of grinding rollers 31 are respectively rotatably connected to the processing table 1, and the same ends of the two groups of grinding rollers 31 are respectively fixedly connected to a transmission gear 1 32, and the two transmission gears 1 32 are meshed and connected, and the outer wall of the processing table 1 is fixedly connected to a support seat 11, and the upper surface of the support seat 11 is fixedly connected to a motor 1 4, and the driving end of the motor 1 4 is transmission-connected to one end of the grinding roller 31 located at the lower side through a one-way clutch 10, and the side wall of the grinding disc 33 is fixedly connected to a connecting rod 34, and an electric push cylinder 35 is provided on the upper side of the connecting rod 34, and the electric push cylinder 35 passes through and is fixedly connected to the processing table 1, and the driving end of the electric push cylinder 35 is fixedly connected to a push plate 36, and the connecting rod 34 passes through and is rotatably connected to the push plate 36, and The connecting rod 34 passes through the processing table 1, and the connecting rod 34 is connected to the motor 4 through the driving mechanism 37. The top of the processing table 1 is fixedly connected to a mounting frame 5, and a rotating assembly 6 is installed at the center of the mounting frame 5. The rotating assembly 6 is used to drive the PVC plate 7 to rotate. The diameter and height of the lower conveying roller 2 and the grinding roller 31 are the same. The minimum spacing between the two grinding rollers 31 is the same as the thickness of the PVC plate 7. The active end of the one-way clutch 10 is fixedly connected to the driving end of the motor 4, and the driven end of the one-way clutch 10 is fixedly connected to the shaft end of the grinding roller 31. When the PVC plate 7 passes through the grinding disk 33, the motor 4 rotates forward and drives the driven end to rotate synchronously through the active end of the one-way clutch 10, thereby driving the grinding roller 31 to rotate. When the PVC plate 7 is conveyed in the reverse direction through the grinding disk 33, the motor 4 reverses, the locking element of the one-way clutch 10 is disengaged, the active end idles, and the driven end remains stationary. At this time, the grinding roller 31 stops rotating, thereby avoiding secondary over-grinding of the upper and lower surfaces of the PVC plate 7.
[0026] Specifically, the push plate 36 is used to connect the driving end of the electric push cylinder 35 and the connecting rod 34, so that the grinding disc 33 is driven to move horizontally by the extension and contraction of the electric push cylinder 35. When the PVC door needs to be processed, the PVC board 7 is placed on the lower conveying roller 2 and conveyed by the lower conveying roller 2 through the grinding roller 31. The motor 14 is operated and the lower grinding roller 31 is driven to rotate through the one-way clutch 10. The lower grinding roller 31 drives the connected transmission gear 132 to rotate. The transmission gear 132 drives another transmission gear 132 to rotate in the opposite direction. The other transmission gear 132 drives the upper grinding roller 31 to rotate, so that the motor 14 drives the two groups of grinding rollers 31 to rotate synchronously. The upper and lower surfaces of the PVC board 7 are polished respectively by the two groups of grinding rollers 31, and the grinding disc 33 is pushed to move relatively by the operation of the electric push cylinder 35, so that The spacing between the two grinding discs 33 is the same as the width of the PVC board 7. When the motor 4 is running, the connecting rod 34 is driven to rotate by the driving mechanism 37, so that the grinding disc 33 rotates, and then the left and right sides of the PVC board 7 are polished. After the PVC board 7 moves to the bottom of the rotating component 6, the electric push cylinder 35 is contracted to make the spacing between the two grinding discs 33 the same as the length of the PVC board 7. After the PVC board 7 is driven by the rotating component 6 to rotate 90°, the PVC board 7 is reversely conveyed through the grinding disc 33. At this time, the left and right sides of the rotated PVC board 7 can be polished, thereby realizing all-round polishing of the PVC board 7, quickly removing burrs and flash on the edges and surfaces of the PVC board 7, and improving the production and processing efficiency of the PVC board 7. Finally, after the polishing is completed, it is transported away by the lower conveying roller 2.
[0027] Please see the attached Figure 5 -Attached Figure 6 The driving mechanism 37 includes a driving gear 371 and two groups of driven gears 372. The two groups of driven gears 372 are respectively located on both sides of the processing table 1. The driving gear 371 is meshed with the adjacent driven gear 372. The driving gear 371 is fixedly mounted on the outer wall of the driving end of the motor 4. A notch is provided on the surface of the connecting rod 34. The connecting rod 34 passes through the driven gear 372. Corresponding protrusions are provided on the surface of the driven gear 372 corresponding to the notch. The side wall of the driven gear 372 is rotatably connected to the outer wall of the processing table 1. The driven gear 373 is meshed with the lower part of the driven gear 372. The center of the two driven gears 373 is fixedly connected with a transmission shaft 374. The transmission shaft 374 passes through and is rotatably connected to the processing table 1.
[0028] The cam 372 is engaged with the gear 373 and the gear 374 is engaged with the gear 376. The cam 372 is engaged with the gear 377 and the gear 378 is engaged with the gear 379. The cam 373 is engaged with the gear 371 and the gear 379 is engaged with the gear 371.
[0029] Please see the attached Figure 5 The driving end of the motor 4 is connected to the lower conveyor roller 2 through the conveying assembly 8 to drive the lower conveyor roller 2 to rotate. The conveying assembly 8 includes a plurality of driven sprockets 81 and a driving sprocket 82. The driving sprocket 82 is fixedly mounted on the outer wall of the driving end of the motor 4. The driven sprocket 81 is fixedly mounted on the outer wall of one end of the lower conveyor roller 2. The driven sprocket 81 and the driving sprocket 82 are meshed and connected with a chain 83.
[0030] Specifically, the operation of motor 14 drives the active sprocket 82 to rotate, the active sprocket 82 drives the chain 83 to rotate, the chain 83 drives multiple driven sprockets 81 to rotate, and the driven sprocket 81 drives the lower conveying roller 2 to rotate. Then, when the motor 14 rotates forward, the lower conveying roller 2 is driven to rotate and the PVC board 7 is moved from the grinding disc 33 to the grinding roller 31. When the motor 14 is reversed, the lower conveying roller 2 conveys the rotated PVC board 7 in the reverse direction through the grinding disc 33 for grinding. The operation of motor 14 can realize the grinding and conveying of the board, and no additional conveying equipment is required to convey the PVC board 7, thereby reducing equipment investment and reducing costs.
[0031] Please see the attached Figure 3 The conveying assembly 8 includes two groups of upper conveying rollers 84. The upper conveying rollers 84 are arranged directly above the lower conveying roller 2. The same ends of the adjacent upper conveying rollers 84 and lower conveying rollers 2 are fixedly connected with transmission gears 2 85, and the two transmission gears 2 85 are meshed and connected.
[0032] Specifically, the two groups of upper conveying rollers 84 are respectively located on both sides of the grinding roller 31. When the lower conveying roller 2 rotates, the upper conveying roller 84 is driven to rotate in the opposite direction through the transmission gear 2 85. The friction between the upper conveying roller 84 and the lower conveying roller 2 and the surface of the plate can assist the PVC plate 7 to move through the grinding disc 33 for grinding. At the same time, the PVC plate 7 is limited during grinding to prevent the PVC plate 7 from shaking up and down.
[0033] Embodiment 2: This embodiment provides another structure in the above embodiment: Motor 1 4 adopts a dual-axis motor. The output shaft at one end of the dual-axis motor is connected to the one-way clutch 10 and the driving mechanism 37 to drive the grinding roller 31 and the grinding disc 33 to rotate, and the other output shaft of the dual-axis motor is connected to the reducer. The output shaft of the reducer is connected to the driving sprocket 82, so that the conveying speed of the lower conveying roller 2 and the upper conveying roller 84 is reduced by the reducer.
[0034] Please see the attached Figure 7 -Attached Figure 8 The rotating assembly 6 includes a cylinder 61, which is fixedly mounted at the center of the mounting frame 5. The driving end of the cylinder 61 is fixedly connected to the rotating frame 62. The center of the lower surface of the rotating frame 62 is fixedly connected to a motor 2 63. The motor 2 63 adopts a servo motor. The driving end of the motor 2 63 is fixedly connected to a telescopic transmission rod 64. The bottom end of the telescopic transmission rod 64 is higher than the PVC board 7. The bottom end of the telescopic transmission rod 64 is installed with a splint 65. The splint 65 includes a slide 651. The lower cylinder of the telescopic transmission rod 64 is fixedly connected to the slide 651. Slide grooves are respectively provided on both sides of the slide 651. The inside of the slide is slidably connected with a clamping plate 652. The clamping plate 652 is located in the gap of the lower conveying roller 2. The surface of the clamping plate 652 is installed with a spacing adjustment mechanism 653 for adjusting the spacing between the two clamping plates 652. The bottom end of the clamping plate 652 is higher than the vertex of the lower conveying roller 2.
[0035] Specifically, after the initial polishing, the PVC board 7 is transported to the bottom of the splint 65, and the positions of the two clamping plates 652 are adjusted according to the size of the PVC board 7 through the spacing adjustment mechanism 653, so that the two clamping plates 652 are against the side walls of the PVC board 7, and then the telescopic transmission rod 64 is driven to rotate by the motor 2 63, and the telescopic transmission rod 64 drives the splint 65 to rotate, and the splint 65 pushes the PVC board 7 to rotate, thereby achieving the effect of turning the PVC board 7 to adjust its side to be polished.
[0036] Please see the attached Figure 9The spacing adjustment mechanism 653 includes two rotating parts 6531, the bottom end of the rotating part 6531 is rotatably connected to the upper side wall of the clamping plate 652, the top of the two rotating parts 6531 is rotatably connected to a rotating ring 6532, the inner wall of the rotating ring 6532 is rotatably connected to the outer wall of the rotating frame 62, and the two ends of the slide 651 are slidably connected to a ring-shaped support frame 6533, and the outer end of the support frame 6533 is fixedly connected to the inner wall of the processing table 1.
[0037] Specifically, the support frame 6533 is used to support and limit the slide 651 for rotation. When the spacing of the clamping plates 652 needs to be adjusted, the height of the rotating ring 6532 is adjusted by extending the cylinder 61. The rotating ring 6532 moves through the rotating member 6531 to push the clamping plate 652 to slide inside the slide groove, so that when the cylinder 61 contracts and drives the rotating ring 6532 to rise, the clamping plate 652 is pulled open by the rotating member 6531. When the cylinder 61 extends and drives the rotating ring 6532 to descend, the clamping plate 652 is pushed against the PVC plate 7 by the rotating member 6531 to clamp and limit, so as to achieve the effect of adjusting the spacing of the clamping plates 652 according to the size of the PVC plate 7. When the PVC plate 7 is polished for the second time and is transported to the rotating assembly 6 again, the PVC plate 7 is clamped again by the clamping plate 652. At this time, the PVC plate 7 is driven to rotate for a certain period of time by the motor 2 63, so that the debris remaining from the polishing on the surface of the PVC plate 7 can be thrown out, thereby cleaning the PVC plate 7.
[0038] Please see the attached Figure 9 The upper side wall of the clamping plate 652 is fixedly connected to an elastic member 6534, and one end of the elastic member 6534 away from the clamping plate 652 is fixedly connected to the inner side wall of the sliding groove.
[0039] Specifically, the elastic member 1 6534 is used to apply elastic force to the clamping plate 652, and when the rotating member 6531 pulls the clamping plate 652 to open, it assists the clamping plate 652 to slide outward better.
[0040] For example three, please refer to the attached Figure 10 Since the PVC board 7 is placed on the lower conveying roller 2, when the PVC board 7 rotates to clean the debris, it will cause friction with the lower conveying roller 2 and cause wear. Therefore, this embodiment provides another structure in the above embodiment: The clamping plate 652 includes a connecting seat 6521, a groove is provided inside the connecting seat 6521, and obliquely arranged strip-shaped guide holes 6522 are provided on both sides of the groove. A clamping piece 6523 is provided below the groove, and the clamping piece 6523 is obliquely slidably connected to the connecting seat 6521, and the sliding direction is consistent with the guide hole 6522. The two sides of the clamping piece 6523 are fixedly connected to the limiting shaft 6524, and the limiting shaft 6524 passes through the guide hole 6522. The top of the clamping piece 6523 is fixedly connected to the elastic piece 2 6525, and the top of the elastic piece 2 6525 is fixedly connected to the inner side wall of the groove. The bottom end of the clamping piece 6523 is fixedly connected to the lower support plate 6527, and an upper clamping plate 6526 is provided above the lower support plate 6527. One end of the upper clamping plate 6526 is fixedly connected to the side wall of the clamping piece 6523.
[0041] Specifically, elastic force is applied to the clamping member 6523 by the second elastic member 6525, so that the limiting shaft 6524 slides to the bottom end of the guide hole 6522. At this time, the upper surface of the lower support plate 6527 is kept level with the lower surface of the PVC board 7, and the lower surface of the upper clamping edge is kept level with the upper surface of the PVC board 7. Then, when the clamping plate 652 moves to press against the PVC board 7, the PVC board 7 is inserted between the lower support plate 6527 and the upper clamping plate 6526, and drives the limiting shaft 6524 to slide upward to the top along the guide hole 6522, thereby raising the height of the clamping member 6523, so that the lower support plate 6527 is higher than the lower conveying roller 2 to avoid motion interference, and the height of the PVC board 7 is raised to keep it suspended and rotating, to avoid friction with the lower conveying roller 2 and wear.
[0042] Please see the attached Figure 10 An L-shaped lifting frame 6528 is provided on both sides of the clamping plate 652. The lifting frame 6528 is fixedly installed on the lower surface of the four corners of the slide 651. An annular groove 9 is provided at the center of the lower conveying roller 2. The setting of the annular groove 9 prevents the lower support plate 6527 from interfering with the lower conveying roller 2 when moving. The bottom end of the lifting frame 6528 is provided with an inclined surface for the movement of the limit shaft 6524.
[0043] Specifically, when the clamping plate 65 adjusts the angle of the PVC board 7 for secondary grinding, the clamping plate 652 drives the PVC board 7 to rotate 90° and move to the annular groove 9. At this time, the two clamping plates 652 are moved in opposite directions by the contraction of the cylinder 61. The movement of the clamping plate 652 drives the limit shaft 6524 to move, so that the lifting frame 6528 moves upward along the inclined surface of the lifting frame 6528, thereby automatically raising the height of the lower support plate 6527, so that the bottom end of the lower support plate 6527 is higher than the PVC board 7, avoiding affecting the reverse movement of the PVC board 7 for secondary grinding.
[0044] Please see the attached Figure 7The outlet of the processing table 1 is connected to a baffle 12 by an axis rotation. The baffle 12 is used to block the debris thrown out when the PVC board 7 rotates, so as to prevent the debris from being thrown out from the outlet.
[0045] Working process: When it is necessary to process the PVC door, the PVC board 7 is placed on the lower conveyor roller 2, and the lower conveyor roller 2 conveys the PVC board 7 through the grinding roller 31. The motor 4 is operated and the one-way clutch 10 is used to drive the lower grinding roller 31 to rotate. The lower grinding roller 31 drives the connected transmission gear 1 32 to rotate. The transmission gear 1 32 drives another transmission gear 1 32 to rotate in the opposite direction. The other transmission gear 1 32 drives the upper grinding roller 31 to rotate, so that the motor 1 4 drives the two groups of grinding rollers 31 to rotate synchronously. The upper and lower surfaces of the PVC board 7 are polished respectively by the two groups of grinding rollers 31, and the grinding disc 33 is pushed to move relative to each other by the electric push cylinder 35, so that the spacing between the two grinding discs 33 is the same as the width of the PVC board 7. When the motor 4 is running, the connecting rod 34 is driven to rotate through the driving mechanism 37, so that the grinding disc 33 rotates, and then the left and right sides of the PVC board 7 are ground. After the PVC board 7 moves to the bottom of the rotating component 6, the electric push cylinder 35 is contracted so that the distance between the two grinding discs 33 is the same as the length of the PVC board 7. After the PVC board 7 is driven by the rotating component 6 to rotate 90 degrees, the PVC board 7 is reversely conveyed through the grinding disc 33. At this time, the left and right sides of the rotated PVC board 7 can be ground, thereby achieving all-round grinding of the PVC board 7, quickly removing burrs and flash on the edges and surfaces of the PVC board 7, and improving the production and processing efficiency of the PVC board 7. Finally, after the grinding is completed, it is transported away by the lower conveying roller 2.
[0046] The PVC board 7 needs to be conveyed to the bottom of the clamping plate 65 after the initial grinding. The positions of the two clamping plates 652 are adjusted according to the size of the PVC board 7 through the spacing adjustment mechanism 653, so that the two clamping plates 652 are against the side walls of the PVC board 7. Then, the telescopic transmission rod 64 is driven to rotate by the motor 2 63, and the telescopic transmission rod 64 drives the clamping plate 65 to rotate. The clamping plate 65 pushes the PVC board 7 to rotate, thereby achieving the effect of steering and adjusting the side of the PVC board 7 to be grinded. When the PVC board 7 is polished for the second time and is conveyed to the rotating component 6 again, the PVC board 7 is clamped again by the clamping plate 652. At this time, the PVC board 7 is driven to rotate for a certain period of time by the motor 2 63, so that the debris remaining on the surface of the PVC board 7 from grinding can be thrown out, thereby cleaning the PVC board 7.
[0047] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An integrated production device for PVC doors of nursery pig houses, comprising a processing table (1), characterized in that: The processing table (1) is internally rotatably connected to a plurality of lower conveying rollers (2). A grinding assembly (3) is installed inside the processing table (1). The grinding assembly (3) includes two upper and lower groups of grinding rollers (31) and two groups of grinding discs (33) located on both sides of the processing table (1). The two ends of the two groups of grinding rollers (31) are respectively rotatably connected to the processing table (1), and the same ends of the two groups of grinding rollers (31) are respectively fixedly connected to meshing transmission gears 1 (32). The outer side wall of the processing table (1) is fixedly connected to a support seat (11). The upper surface of the support seat (11) is fixedly connected to a motor 1 (4). The driving end of the motor 1 (4) is connected to the grinding roller ( The grinding disc (33) is connected to one end of the grinding disc (31) in a transmission connection, the side wall of the grinding disc (33) is fixedly connected to a connecting rod (34), an electric push cylinder (35) is provided on the upper side of the connecting rod (34), the electric push cylinder (35) passes through and is fixedly connected to the processing table (1), the driving end of the electric push cylinder (35) is fixedly connected to a push plate (36), the connecting rod (34) passes through and is rotationally connected to the push plate (36), the connecting rod (34) is connected to the motor (4) through a driving mechanism (37) for driving the connecting rod (34) to rotate, the top of the processing table (1) is fixedly connected to a mounting frame (5), a rotating assembly (6) is installed at the center of the mounting frame (5), and the rotating assembly (6) is used to drive the PVC board (7) to rotate.
2. The integrated production device for PVC doors for nursery pig houses according to claim 1, characterized in that: The driving mechanism (37) includes a driving gear (371) and two sets of driven gears (372), wherein the driving gear (371) is meshedly connected with the adjacent driven gears (372), and the driving gear (371) is fixedly mounted on the outer wall of the driving end of the motor (4). A notch is provided on the surface of the connecting rod (34), and the connecting rod (34) passes through the driven gear (372). A corresponding protrusion is provided on the surface of the driven gear (372) corresponding to the notch. The side wall of the driven gear (372) is rotatably connected to the outer wall of the processing table (1), and the lower part of the driven gear (372) is meshedly connected with the driven gear (373). A transmission shaft (374) is fixedly connected at the center of the two driven gears (373), and the transmission shaft (374) passes through and is rotatably connected to the processing table (1).
3. The integrated production device for PVC doors for nursery pig houses according to claim 1, characterized in that: The driving end of the motor 1 (4) is connected to the lower conveying roller (2) through a conveying assembly (8) for driving the lower conveying roller (2) to rotate. The conveying assembly (8) includes a plurality of driven sprockets (81) and a driving sprocket (82). The driving sprocket (82) is fixedly mounted on the outer wall of the driving end of the motor 1 (4). The driven sprocket (81) is fixedly mounted on the outer wall of one end of the lower conveying roller (2). The driven sprocket (81) and the driving sprocket (82) are meshed and connected with a chain (83).
4. The integrated production device for PVC doors for nursery pig houses according to claim 3, characterized in that: The conveying assembly (8) includes two groups of upper conveying rollers (84), the upper conveying rollers (84) are arranged directly above the lower conveying roller (2), and the same ends of the adjacent upper conveying rollers (84) and lower conveying rollers (2) are respectively fixedly connected with transmission gears 2 (85), and the two transmission gears 2 (85) are meshed and connected.
5. The integrated production device for PVC doors for nursery pig houses according to claim 1, characterized in that: The rotating assembly (6) includes a cylinder (61), which is fixedly mounted at the center of the mounting frame (5), a driving end of the cylinder (61) is fixedly connected to the rotating frame (62), a motor 2 (63) is fixedly connected to the center of the lower surface of the rotating frame (62), a driving end of the motor 2 (63) is fixedly connected to a telescopic transmission rod (64), a clamping plate (65) is installed at the bottom end of the telescopic transmission rod (64), and the clamping plate (65) includes a slide (651), a lower cylinder of the telescopic transmission rod (64) is fixedly connected to the slide (651), and a slide groove is respectively provided on both sides of the slide (651), and a clamping plate (652) is slidably connected to the inside of the slide groove, and the clamping plate (652) is located in the gap of the lower conveying roller (2). A spacing adjustment mechanism (653) is installed on the surface of the clamping plate (652) for adjusting the spacing between the two clamping plates (652).
6. The integrated production device for PVC doors for nursery pig houses according to claim 5, characterized in that: The spacing adjustment mechanism (653) includes two rotating members (6531), the bottom ends of the rotating members (6531) are rotatably connected to the upper side wall of the clamping plate (652), the top ends of the two rotating members (6531) are rotatably connected to a rotating ring (6532), the inner wall of the rotating ring (6532) is rotatably connected to the outer wall of the rotating frame (62), and the two ends of the slide (651) are slidably connected to an annular support frame (6533), and the outer end of the support frame (6533) is fixedly connected to the inner wall of the processing table (1).
7. The integrated production device for PVC doors for nursery pig houses according to claim 6, characterized in that: The upper side wall of the clamping plate (652) is fixedly connected to an elastic member 1 (6534), and one end of the elastic member 1 (6534) away from the clamping plate (652) is fixedly connected to the inner side wall of the sliding groove.
8. The integrated production device for PVC doors for nursery pig houses according to claim 5, characterized in that: The clamping plate (652) includes a connecting seat (6521), a groove is provided inside the connecting seat (6521), and obliquely arranged strip-shaped guide holes (6522) are provided on both sides of the groove. A clamping member (6523) is provided below the groove, and the clamping member (6523) is connected to the connecting seat (6521) in an oblique sliding manner. The two sides of the clamping member (6523) are respectively fixedly connected to the limiting shaft (6524), and the limiting shaft (6524) passes through the guide hole (6522). The top of the clamping member (6523) is fixedly connected to the elastic member 2 (6525), and the top of the elastic member 2 (6525) is fixedly connected to the inner wall of the groove.
9. The integrated production device for PVC doors of nursery pig houses according to claim 8, characterized in that: The bottom end of the clamping member (6523) is fixedly connected to a lower support plate (6527), and an upper clamping plate (6526) is provided above the lower support plate (6527), and one end of the upper clamping plate (6526) is fixedly connected to the side wall of the clamping member (6523).
10. The integrated production device for PVC doors of nursery pig houses according to claim 5, characterized in that: L-shaped lifting frames (6528) are respectively provided on both sides of the clamping plate (652), and the lifting frames (6528) are fixedly installed on the lower surfaces of the four corners of the slide (651). An annular groove (9) is provided at the center of the lower conveying roller (2).
Citation Information
Patent Citations
A production and processing system for PVC sheets
CN115673932B