Buffer storage tank for chemical raw materials
By installing elastically tensionable telescopic modules and float assemblies inside chemical storage tanks, the partition space can be adjusted according to the liquid volume to reduce liquid sloshing energy. This solves the impact problem caused by liquid sloshing during transportation in traditional storage tanks, thereby improving the stability and safety of the storage tanks.
Patent Information
- Application Number
- CN202511136603.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-14
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2045-08-14
AI Technical Summary
Traditional chemical storage tanks experience severe impacts during transportation due to liquid sloshing, leading to increased tank vibration, center of gravity shift, and material fatigue cracks. This poses safety hazards and shortens the equipment's service life.
Design a buffer storage tank for chemical raw materials, with an internally adjustable telescopic module and float assembly. The partition space can be adjusted according to the liquid volume and liquid level. Movable baffles are used to reduce liquid sloshing energy, and the float restricts liquid level fluctuations. Combined with a lateral support module, the stability of the storage tank is enhanced.
It significantly reduces the amplitude of liquid sloshing, reduces the impact force of liquid on the storage tank, extends the service life of the equipment, and improves the safety and stability during transportation.
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Figure CN120621931B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The application relates to a buffer storage tank for chemical raw materials and belongs to the technical field of chemical storage tanks. BACKGROUND
[0002] The chemical raw material storage tank is a large container or facility for storing various chemical raw materials. In the modern chemical industry production system, the chemical raw material storage tank, as key infrastructure, is widely used in the fields of petroleum refining, fine chemical industry, pharmaceutical industry, chemical fertilizer industry, dye industry, polymer material industry and the like, and bears important functions such as raw material receiving, intermediate product temporary storage, finished product storage and logistics allocation.
[0003] In the transportation link of the traditional storage tank, the dynamic load such as acceleration, deceleration, steering operation and road bumping generated when the vehicle runs can cause violent shaking of the liquid in the tank body. The shaking can generate significant liquid dynamic impact force, which directly acts on the inner wall, top and bottom structure of the storage tank.
[0004] Specifically, the liquid impact in the storage tank can cause dynamic imbalance phenomena such as tank body vibration aggravation and gravity center deviation, and in severe cases, can also cause the transportation vehicle and the storage tank to overturn together. On the other hand, the long-term repeated liquid impact load can generate alternating stress in the tank body structure, which not only accelerates the initiation and expansion of material fatigue cracks, shortens the service life of the equipment, but also can cause major safety accidents such as chemical raw material leakage due to structural failure, and poses a threat to the environment and personnel safety.
[0005] In order to reduce the harm of liquid shaking impact in the storage tank, the traditional method is to install fixed partitions in the tank to divide the space into several fixed areas, thereby reducing the overall shaking amplitude and impact force of the liquid. However, the fixed partitions cannot adjust the size of the divided space according to the liquid storage amount and liquid level. When the liquid storage cannot occupy the divided space, the liquid will still shake greatly in the fixed partition limited area, impacting the partition and the tank body. In addition, the fixed partitions are difficult to effectively reduce the kinetic energy of the liquid shaking, and the liquid and the partition are still in rigid impact, so that the partition and the tank body continue to bear the alternating stress generated by the shaking, accelerating the material fatigue. SUMMARY
[0006] The technical problem to be solved by the application is to overcome the shortcomings of the prior art and provide a buffer storage tank for chemical raw materials, which is internally provided with movable partitions and floating plates, can adjust the size of the divided space according to the liquid storage amount and liquid level, greatly reduces the shaking amplitude of the liquid in the tank during transportation, and at the same time, the movable partitions can reduce the energy generated by the liquid shaking to avoid the impact on the tank caused by the liquid shaking.
[0007] The application provides a buffer storage tank for chemical raw materials, which comprises a tank body and a tank cover module arranged in cooperation.
[0008] The inside of the tank body is provided with an elastically tensionable telescopic module, the power input part of the telescopic module is connected with the power output part on the tank cover module, and the tank cover module can drive the telescopic module to be retracted or extended step by step.
[0009] The telescopic module is provided with a stackable baffle module which can be retracted or extended; the telescopic module can drive the baffle module to be extended or stacked step by step.
[0010] After the telescopic module drives the baffle module to be extended, the baffle module can divide the inside space of the tank body into several chambers.
[0011] The tank cover module is provided with a floating plate assembly, and a part of the floating plate assembly can float up and down with the liquid surface in the tank body, thereby limiting the fluctuation of the liquid surface.
[0012] Further, the tank body comprises: a barrel body, the bottom of the barrel body is inwardly protruded to form a support table; the bottom of the barrel body is inwardly recessed to form a seat groove corresponding to the support table.
[0013] The support table is provided with a first pedestal and a second pedestal which are hollowed out.
[0014] Further, the telescopic module comprises: a telescopic cylinder assembly, a transmission screw is arranged on the telescopic cylinder assembly; the telescopic cylinder assembly is further provided with a torque limiter, the transmission screw is connected with the telescopic cylinder assembly through the torque limiter; the transmission screw is threadedly connected with the torque limiter; the transmission screw can drive the telescopic cylinder assembly to act through the torque limiter.
[0015] The telescopic cylinder assembly comprises: a fixed cylinder, an intermediate cylinder and a top cylinder which are nested from outside to inside; the fixed cylinder, the intermediate cylinder and the top cylinder are provided with tension springs; the fixed cylinder, the intermediate cylinder and the top cylinder can be elastically linked through the tension springs.
[0016] The torque limiter is arranged on the top cylinder; the fixed cylinder is fixedly connected to the first pedestal.
[0017] One end of the transmission screw is rotatably connected to the second pedestal through a bearing; the second pedestal is provided with a bearing gland for limiting the bearing.
[0018] One end of the fixed cylinder and the intermediate cylinder is provided with a limiting ring; the fixed cylinder and the intermediate cylinder are provided with a flow discharge groove.
[0019] The outer walls of the fixed cylinder, the intermediate cylinder and the top cylinder are all provided with a check ring for limiting the baffle module.
[0020] Further, the tank cover module comprises: a cover body, the floating plate assembly is arranged on the inner side of the cover body.
[0021] The floating plate assembly comprises a guide cylinder arranged on the cover body, a buoyancy spring and an elongated cylinder sleeved on the inside of the guide cylinder, the buoyancy spring providing elastic support for the elongated cylinder, a floating plate sleeved on the guide cylinder, and the floating plate abutting against the elongated cylinder on one side, and the floating plate being hinged to the cover body through a telescopic connecting rod assembly.
[0022] The telescopic connecting rod assembly can elastically drive the floating plate to adhere to the liquid surface in the tank body.
[0023] The telescopic connecting rod assembly comprises a first elongated rod and a second elongated rod hinged together, a spring rod hinged between the first elongated rod and the second elongated rod, the first elongated rod being hinged to the inside of the cover body, and one end of the second elongated rod being hinged to the floating plate.
[0024] The cover body is further provided with a driving member and a mechanical seal, a transmission screw rod penetrating through the floating plate assembly and being connected to the cover body through the mechanical seal, the driving member being connected to the transmission screw rod and capable of driving the transmission screw rod to rotate.
[0025] Further, the end of the guide cylinder is provided with a flange ring for limiting the elongated cylinder.
[0026] The end face of the elongated cylinder is provided with a flange, and the floating plate abuts against the flange.
[0027] The floating plate comprises a center sleeve, a grid plate and a flow stabilizing plate being arranged on the outer side of the center sleeve in a spaced manner, the grid plate being located above the flow stabilizing plate, and a gap being left between the grid plate and the flow stabilizing plate, a sealing lip ring being arranged on the outer edge of the grid plate and capable of adhering to the inner wall of the barrel body, and an expanded portion being arranged on the opening of the center sleeve close to the guide cylinder.
[0028] Further, the baffle module comprises a plurality of baffles being stacked and sleeved on the telescopic cylinder assembly, and a foldable spoiler being hinged between the baffles, a plurality of damping valves being embedded on the baffles, and liquid flow being capable of penetrating through the baffles through the damping valves.
[0029] The baffle is connected to the telescopic cylinder assembly through the fixing cap, and the side of the baffle abuts against the check ring.
[0030] The fixing cylinder, the middle cylinder and the top cylinder are all sleeved with the baffles.
[0031] The fixing cylinder, the middle cylinder and the top cylinder are all connected with the fixing cap.
[0032] The liquid flow channel is arranged between the outer edge of the baffle and the inner wall of the barrel body.
[0033] Further, the damping valve comprises a through shell, a bottom plate being fixedly connected to the liquid outlet of the shell, a liquid discharge notch being formed on the bottom plate, a valve plate being arranged in the shell and abutting against the liquid inlet of the shell, and a pre-tightening pin being threadedly connected to the bottom plate.
[0034] The mounting seat of the valve plate is provided with a damping spring, and the pre-tightening pin can be inserted into the mounting seat and abut against the damping spring; the damping spring can support the valve plate to elastically abut against the liquid inlet of the shell, thereby elastically closing the liquid inlet of the shell.
[0035] The valve plate is further provided with a plurality of liquid flow holes.
[0036] The spoiler includes a frame, a plurality of blades are uniformly arranged in the frame, and a plurality of liquid flow gaps are formed between the blades.
[0037] Further, the storage tank transfer base includes a base, a protection seat for clamping the tank body is movably connected to the base, and a plurality of lateral support modules are further arranged on the base; the protection seat can drive the lateral support modules to support the base when the protection seat is moved.
[0038] Further, the upper surface of the protection seat is provided with a positioning table and a plurality of protective plates; the positioning table can be clamped into the seat groove; the protective plates are arranged around the outer periphery of the barrel body; and the bottom of the protection seat is provided with a plurality of supporting columns.
[0039] A plurality of supporting cylinders are arranged on the base, the supporting columns are slidably connected into the supporting cylinders, and a reset spring for providing elastic support to the supporting columns is further arranged in the supporting cylinders.
[0040] The lateral support module includes a guide rail and a supporting seat fixedly connected to the base, and a pressing plate fixedly connected to the bottom of the protection seat; the supporting seat is hingedly connected with a main swing arm and a secondary swing arm, and the main swing arm and the secondary swing arm are further respectively hingedly connected to a supporting beam; an active hinge seat is slidably connected to the guide rail; the active hinge seat is hingedly connected with the pressing plate through a push rod; and the active hinge seat is hingedly connected with the main swing arm through a jacking rod.
[0041] Compared with the prior art, the present application has the following beneficial effects:
[0042] The partition plate module can divide the tank body into a plurality of chambers according to the liquid storage capacity, so as to ensure that the chambers fully constrain the liquid storage and significantly reduce the liquid storage swing amplitude; meanwhile, the spoiler can hinder the flow of liquid in the chamber, further reducing the liquid storage swing amplitude; the liquid storage swing drives the partition plate module and the telescopic module to move, and the partition plate module and the telescopic module can reduce the energy generated by the liquid swing through the tension spring and the damping valve by using elastic potential energy; the floating plate module can be dynamically attached to the liquid surface of the storage tank to block the wave impact caused by the liquid fluctuation and avoid the liquid surface from hitting the inner wall of the tank body; and the storage tank transfer base expands its own support range through the lateral support module, further strengthens the support effect on the storage tank, and ensures the stability of the storage tank during transportation. BRIEF DESCRIPTION OF DRAWINGS
[0043] Figure 1 is a whole structure schematic view of a buffer storage tank for chemical raw materials;
[0044] Figure 2It is a kind of buffer storage tank profile structure schematic diagram of chemical raw materials of the application;
[0045] Figure 3 It is Figure 2 Local enlarged structure schematic diagram at A in it;
[0046] Figure 4 It is Figure 2 Local enlarged structure schematic diagram at B in it;
[0047] Figure 5 It is Figure 2 Local enlarged structure schematic diagram at C in it;
[0048] Figure 6 It is Figure 2 Local enlarged structure schematic diagram at D in it;
[0049] Figure 7 It is a kind of buffer storage tank extension module structure schematic diagram of chemical raw materials of the application;
[0050] Figure 8 It is a kind of buffer storage tank cover module structure schematic diagram of chemical raw materials of the application;
[0051] Figure 9 It is Figure 8 Local enlarged structure schematic diagram at E in it;
[0052] Figure 10 It is a kind of buffer storage tank baffle module and extension module cooperation structure schematic diagram of chemical raw materials of the application;
[0053] Figure 11 It is Figure 10 Local enlarged structure schematic diagram at F in it;
[0054] Figure 12 It is Figure 10 Local enlarged structure schematic diagram at G in it;
[0055] Figure 13 It is a kind of buffer storage tank spoiler structure schematic diagram of chemical raw materials of the application;
[0056] Figure 14 It is a kind of buffer storage tank and storage tank transport base cooperation structure schematic diagram of chemical raw materials of the application;
[0057] Figure 15 It is a kind of buffer storage tank storage tank transport base structure schematic diagram of chemical raw materials of the application;
[0058] Figure 16 It is a kind of buffer storage tank and storage tank transport base profile structure schematic diagram of chemical raw materials of the application;
[0059] Figure 17 is a shrinkage state structure schematic diagram of a buffer storage tank for chemical raw materials of the present application;
[0060] Figure 18 is Figure 16 a local enlarged structure schematic diagram at H in the middle.
[0061] in the figure:
[0062] 1, tank body; 101, barrel body; 102, support table; 103, first pedestal; 104, second pedestal; 105, seat groove;
[0063] 2, telescopic module; 201, fixed cylinder; 202, intermediate cylinder; 203, top cylinder; 204, transmission screw; 205, tension spring; 206, bearing gland; 207, bearing; 208, limit ring; 209, flow groove; 210, torque limiter; 211, check ring;
[0064] 3, tank cover module; 301, cover body;
[0065] 302, guide cylinder; 3021, flange ring;
[0066] 303, elongated cylinder; 3031, flange;
[0067] 304, buoyancy spring; 305, driving part; 306, first elongated rod; 307, spring rod; 308, second elongated rod;
[0068] 309, floating plate; 3091, grating plate; 3092, steady flow plate; 3093, sealing lip ring; 3094, center sleeve; 3095, flared portion;
[0069] 310, mechanical seal;
[0070] 4, baffle module; 401, baffle;
[0071] 402, damping valve; 4021, housing; 4022, bottom plate; 4023, valve plate; 4024, pre-tightening pin; 4025, damping spring; 4026, liquid discharge notch; 4027, liquid flow hole;
[0072] 403, spoiler; 4031, frame; 4032, blade; 4033, liquid flow gap;
[0073] 404, fixed cap; 405, liquid flow channel;
[0074] 5. Storage tank transfer base; 501. Protection seat; 502. Guard plate; 503. Positioning platform; 504. Support column; 505. Base; 506. Pressure plate; 507. Push rod; 508. Guide rail; 509. Active hinge seat; 510. Push rod; 511. Main swing arm; 512. Auxiliary swing arm; 513. Support beam; 514. Support cylinder; 515. Return spring; 516. Support seat. DETAILED DESCRIPTION
[0075] like Figures 1-18 As shown, this embodiment is implemented through the following technical solution: the tank body 1 and the tank cover module 3 are arranged in coordination.
[0076] An elastically tensionable telescopic module 2 is provided inside the tank body 1. The power input portion of the telescopic module 2 is cooperatively connected with the power output portion on the tank cover module 3. The tank cover module 3 can drive the telescopic module 2 to be retracted and extended step by step.
[0077] The telescopic module 2 is provided with retractable and stacked partition modules 4; the telescopic module 2 can drive the partition modules 4 to be unfolded or stacked step by step.
[0078] After the telescopic module 2 drives the partition module 4 to expand, the partition module 4 can divide the internal space of the tank body 1 into several chambers.
[0079] A floating plate assembly is provided on the tank cover module 3, and a portion of the floating plate assembly can float up and down along with the liquid level in the tank body 1, thereby limiting the fluctuation of the liquid level.
[0080] Specifically, the tank body 1 comprises a barrel body 101, wherein the bottom of the barrel body 101 is convex inwardly to form a support platform 102; and the bottom of the barrel body 101 is concave inwardly to form a seat groove 105 corresponding to the support platform 102. In this embodiment, a liquid discharge port is provided at the bottom of the barrel body 101.
[0081] The support platform 102 constrains the stored liquid to gather at a low position in the tank body 1, so that a small amount of stored liquid can be discharged from the tank body, avoiding tail liquid from remaining in the tank body 1. Figure 2 As shown; the support platform 102 is provided with a hollow first pedestal 103 and a second pedestal 104, the hollow structure of the first pedestal 103 and the second pedestal 104 facilitates the outflow of liquid from the inside thereof, and avoids the liquid remaining in the first pedestal 103 and the second pedestal 104 when the tank is discharged. Figure 2 、 Figure 3 shown.
[0082] Specifically, the telescopic module 2 includes: a telescopic cylinder assembly, a transmission screw 204 is provided on the telescopic cylinder assembly; a torque limiter 210 is also provided on the telescopic cylinder assembly, and the transmission screw 204 is connected to the telescopic cylinder assembly through the torque limiter 210; the transmission screw 204 is threadedly connected to the torque limiter 210, such as Figure 5As shown in the figure; the transmission screw 204 can drive the telescopic cylinder assembly through the torque limiter 210.
[0083] In this embodiment, the power input part of the telescopic module 2 is the transmission screw 204.
[0084] The telescopic cylinder assembly includes: a fixed cylinder 201, an intermediate cylinder 202 and a top cylinder 203 which are nested from outside to inside; the fixed cylinder 201, the intermediate cylinder 202 and the top cylinder 203 are provided with tension springs 205; the fixed cylinder 201, the intermediate cylinder 202 and the top cylinder 203 can be elastically linked through the tension springs 205, as Figure 2 , Figure 4 shown.
[0085] The torque limiter 210 is arranged on the top cylinder 203; the fixed cylinder 201 is fixedly connected to the first pedestal 103.
[0086] One end of the transmission screw 204 is rotatably connected to the second pedestal 104 through a bearing 207; the second pedestal 104 is provided with a bearing gland 206 for limiting the bearing 207.
[0087] One end of the fixed cylinder 201 and the intermediate cylinder 202 is provided with a limiting ring 208; the fixed cylinder 201 and the intermediate cylinder 202 are provided with a flow slot 209.
[0088] The flow slot 209 facilitates the discharge of liquid from the telescopic cylinder assembly, preventing liquid from remaining inside the telescopic module 2, as Figure 4 shown.
[0089] The outer wall of the fixed cylinder 201, the intermediate cylinder 202 and the top cylinder 203 is provided with a retaining ring 211 for limiting the partition plate module 4; in this embodiment, the connection between the retaining ring 211 and the fixed cylinder 201, the intermediate cylinder 202 and the top cylinder 203 is detachable screw connection.
[0090] In this embodiment, the type of torque limiter 210 is a friction safety clutch, and a steel ball safety clutch is also preferred; conventionally, the torque limiter 210 is divided into a movable part and a fixed part, the movable part can drive the fixed part to move synchronously within the torque limiting range, and when the limiting torque is exceeded, the two parts move separately, and the movable part continues to rotate relative to the fixed part; the transmission screw 204 is threadedly connected with the movable part of the torque limiter 210, within the torque limiting range, the transmission screw 204 can drive the torque limiter 210 to move axially along the transmission screw 204, and the torque limiter 210 moves synchronously with the top cylinder 203.
[0091] When the telescopic module 2 is extended, the transmission screw 204 drives the top cylinder 203 to move upwards, and further, the top cylinder 203 drives the intermediate cylinders 202 to move upwards and extend through the tension springs 205 step by step; when the tension springs 205 are compressed to the limit position, the intermediate cylinders 202 and the top cylinder 203 reach the limit stroke, at which time the telescopic module 2 is fully unfolded; at this time, the torque limiter 210 is limited by the top cylinder 203 and cannot continue to move along the transmission screw 204, and further, if the transmission screw 204 continues to rotate, the torque on the torque limiter 210 increases, and when the torque exceeds the limit torque, the movable part of the torque limiter 210 moves relative to the fixed part, and the transmission screw 204 cannot continue to drive the top cylinder 203 to move upwards, thereby protecting the telescopic cylinder assembly, the transmission screw 204 and the driving part 305 from mechanical damage due to overload.
[0092] In the conventional working state of the storage tank, the tension springs 205 in the telescopic cylinder assembly are not compressed to the limit state, and still have a space for movement, and the intermediate cylinders 202 and the tension springs 205 cooperate to move in the liquid in the tank body 1; when the liquid in the tank body 1 shakes, the liquid flow drives the baffle 401 to move, the baffle 401 drives the intermediate cylinders 202 to move, and the tension springs 205 provide elastic support for the intermediate cylinders 202, and the kinetic energy of the baffle 401 is partially converted into the elastic potential energy of the tension springs 205, and the liquid flow is subjected to the damping action of the baffle 401 and the telescopic cylinder assembly; at the same time, the baffle 401 generates a movement trend opposite to the liquid flow under the action of the tension springs 205, hinders the movement of the liquid flow, and the kinetic energy of the liquid flow is consumed in the friction with the components and the elastic potential energy of the tension springs 205.
[0093] Specifically, the tank cover module 3 comprises: a cover body 301, and a floating plate assembly arranged on the inner side of the cover body 301.
[0094] The floating plate assembly comprises: a guide cylinder 302 arranged on the cover body 301; the guide cylinder 302 is sleeved with a buoyancy spring 304 and an elongated cylinder 303 inside; the buoyancy spring 304 can provide elastic support for the elongated cylinder 303; the guide cylinder 302 is sleeved with a floating plate 309; one side of the floating plate 309 can abut against the elongated cylinder 303; the floating plate 309 is further hinged to the cover body 301 through a telescopic connecting rod assembly. The guide cylinder 302 and the elongated cylinder 303 can provide guidance and support for the floating plate 309 during the floating process of the floating plate 309.
[0095] The telescopic connecting rod assembly can elastically drive the floating plate 309 to abut against the liquid surface in the tank body 1.
[0096] Specifically, the end of the guide cylinder 302 is provided with a flange ring 3021 for limiting the elongated cylinder 303.
[0097] The end surface of the elongated cylinder 303 is provided with a flange 3031, and the floating plate 309 can abut against the flange 3031. In the embodiment, the flange 3031 is threadedly connected to the elongated cylinder 303.
[0098] The telescopic connecting rod assembly comprises a first elongated rod 306 and a second elongated rod 308 which are hingedly connected, and a spring rod 307 which is hingedly connected between the first elongated rod 306 and the second elongated rod 308. The first elongated rod 306 is hingedly connected to the inner side of the cover body 301, and one end of the second elongated rod 308 is hingedly connected to the floating plate 309.
[0099] The cover body 301 is further provided with a driving member 305 and a mechanical seal 310. The transmission screw rod 204 can pass through the floating plate assembly and is connected to the cover body 301 through the mechanical seal 310. The driving member 305 is connected to the transmission screw rod 204 and can drive the transmission screw rod 204 to rotate.
[0100] In the embodiment, the power output part of the tank cover module 3 is the driving member 305. Preferably, the driving member 305 is an electric motor, and the output shaft of the electric motor can be connected to the transmission screw rod 204 through a shaft coupling. Further, the driving member 305 can also use a crank as a backup, and manually drive the transmission screw rod 204 to rotate.
[0101] In the embodiment, the cover body 301 of the tank cover module 3 can be further provided with a pressure balance valve, a liquid level sensor, and an active control unit with a single-chip microcomputer as the core. In the embodiment, the model of the liquid level sensor is VEGAFLEX83. The floating plate 309 is provided with a reserved hole for wiring of the liquid level sensor, and the detection head part of the liquid level sensor can pass through the liquid flow channel 405 and enter the tank body 1. The driving member 305, the liquid level sensor, and the control unit are electrically connected. When the driving member 305 is an electric motor, the control unit can drive the electric motor and the transmission screw rod 204 to quantitatively rotate according to the liquid level parameter fed back by the liquid level sensor, so as to adjust the height of the telescopic module 2 and the working interval of the baffle module 4 to adapt to the liquid level in the tank body 1. As shown in Figure 8 The cover body 301 is further provided with a liquid inlet.
[0102] The floating plate 309 comprises a center sleeve 3094, and a grid plate 3091 and a flow stabilizing plate 3092 are arranged on the outer side of the center sleeve 3094 at intervals. The grid plate 3091 is located above the flow stabilizing plate 3092, and a gap is left between the grid plate 3091 and the flow stabilizing plate 3092. The outer edge of the grid plate 3091 is provided with a sealing lip ring 3093 which can be attached to the inner wall of the barrel body 101. The center sleeve 3094 is provided with an expanded portion 3095 near the opening of the guide cylinder 302. The expanded portion 3095 is trumpet-shaped, and its diameter is greater than the outer diameter of the guide cylinder 302, so as to facilitate the floating plate 309 to abut against and be sleeved on the guide cylinder 302 when it is floated upward, as shown in Figure 9 .
[0103] The grid plate 3091 is provided with a plurality of holes, as shown in the figure Figure 9 The liquid surface in the tank is evenly divided into the holes of the grid plate 3091, and when the liquid in the tank 1 is shaken, the liquid surface is limited to fluctuate in the holes due to the grid plate 3091, avoiding the overall fluctuation of the liquid surface to generate large waves, and at the same time, the liquid is subjected to the friction of the grid plate 3091, and the energy generated by the shaking of the liquid is consumed, further limiting the fluctuation amplitude of the liquid.
[0104] When the liquid is shaken violently, the flow stabilizing plate 3092 can block the liquid below the liquid surface of the grid plate 3091 from surging up, preventing the liquid from passing through the grid plate 3091 to generate liquid flow and foam, and assisting the grid plate 3091 to stabilize the divided liquid surface; the sealing lip ring 3093 closes the gap between the grid plate 3091 and the inner wall of the barrel body 101, preventing the liquid from surging up along the gap.
[0105] The telescopic connecting rod assembly elastically presses the floating plate 309 to fit onto the liquid surface, further limiting the liquid below the floating plate 309, preventing the floating plate 309 from being lifted up and losing its function when the liquid surface fluctuates, and at the same time, the spring rod 307 on the telescopic connecting rod assembly can consume part of the energy generated by the shaking of the liquid in the form of elastic potential energy, so that the shaken liquid can be quickly stabilized.
[0106] In this embodiment, the flow stabilizing plate 3092 and the grid plate 3091 are both made of hard foam, and the sealing lip ring 3093 is made of rubber, and preferably, the operator can select the grid plate 3091 and the flow stabilizing plate 3092 made of different materials according to the density of the filled liquid to ensure that the floating plate 309 can float onto the liquid surface. Specifically, the floating plate 309 can float on the liquid surface by relying on the buoyancy of the flow stabilizing plate 3092 and the grid plate 3091, and the buoyancy of the floating plate 309 can overcome the elastic force of the spring rod 307.
[0107] Conventionally, the telescopic connecting rod assembly is in an extended state, at which time the spring rod 307 is extended and elastically supported between the first elongated rod 306 and the second elongated rod 308, and the telescopic rod assembly drives the floating plate 309 to be pressed down, as shown in the figure Figure 17 When the liquid surface in the tank 1 rises, the floating plate 309 is lifted up under the action of the buoyancy, at which time the spring rod 307 is compressed, the first elongated rod 306 and the second elongated rod 308 are folded and contracted, and the elongated cylinder 303 is contracted into the guide cylinder 302, as shown in the figure Figure 2 .
[0108] In the embodiment, the elastic support direction provided by the buoyancy spring 304 for the elongated cylinder 303 is opposite to the elastic support direction provided by the spring rod 307 for the floating plate 309; the elastic force of the buoyancy spring 304 is far less than the elastic force of the spring rod 307, and the purpose of the buoyancy spring 304 is to support the elongated cylinder 303 to shrink along with the floating of the floating plate 309, and also to avoid the elongated cylinder 303 from extending outwards to interfere with the lifting of the telescopic module 2.
[0109] Specifically, the baffle module 4 comprises: a plurality of baffles 401 which are sleeved on the telescopic cylinder assembly, and a plurality of foldable spoilers 403 which are hinged between the baffles 401; a plurality of damping valves 402 are embedded on the baffles 401, and liquid flow can pass through the baffles 401 through the damping valves 402.
[0110] In the embodiment, the spoilers 403 are arranged in pairs, and when the baffle module 4 is in the contracted state, the spoilers 403 are in the folded state, and the folded spoilers 403 protrude towards the center of the baffle 401, as shown in Figure 17 .
[0111] The baffle 401 is provided with a fixing cap 404, and the baffle 401 can be connected to the telescopic cylinder assembly through the fixing cap 404; the side surface of the baffle 401 can abut against the check ring 211.
[0112] The fixing cylinder 201, the middle cylinder 202 and the top cylinder 203 are all sleeved with the baffles 401.
[0113] Specifically, the fixing cap 404 is fixedly connected to the fixing cylinder 201, the middle cylinder 202 and the top cylinder 203 by screws, and the baffle 401 is compressed between the check ring 211 and the fixing cap 404 to realize axial positioning; meanwhile, the fixing cap 404 is provided with a protrusion which is clamped into a groove on the baffle 401 to position the baffle 401 circumferentially, as shown in Figure 12 .
[0114] A liquid flow channel 405 is arranged between the outer edge of the baffle 401 and the inner wall of the barrel body 101, as shown in Figure 6 When the tank body 1 is filled or drained, liquid can flow in the tank body 1 through the liquid flow channel 405.
[0115] Specifically, the damping valve 402 comprises: a through-shaped shell 4021, a bottom plate 4022 fixedly connected to the liquid outlet of the shell 4021, and a liquid outlet groove 4026 formed in the bottom plate 4022; a valve plate 4023 is arranged inside the shell 4021 and abuts against the liquid inlet of the shell 4021; a pre-tightening pin 4024 is threadedly connected to the bottom plate 4022; as shown in Figure 11 .
[0116] The mounting base of the valve plate 4023 is provided with a damping spring 4025, and the pre-tightening pin 4024 can be inserted into the mounting base and abut against the damping spring 4025; the damping spring 4025 can support the valve plate 4023 to elastically abut against the liquid inlet of the shell 4021, so as to elastically close the liquid inlet of the shell 4021; as shown in Figure 11 .
[0117] When the liquid passes through the damping valve 402, the liquid pressure acts on the valve plate 4023, the valve plate 4023 moves and compresses the damping spring 4025, and further, the valve plate 4023 releases the closure of the liquid inlet of the shell 4021, the liquid enters the shell 4021 from the liquid inlet and flows out from the liquid outlet slot 4026. By tightening the pre-tightening pin 4024, the damping spring 4025 can be compressed, and the elastic pressure of the valve plate 4023 is increased, at this time, the opening pressure required by the valve plate 4023 is increased, and the damping force provided by the damping valve 402 is increased; on the contrary, by loosening the pre-tightening pin 4024, the damping spring 4025 can be relaxed, and the elastic pressure of the valve plate 4023 is reduced, at this time, the opening pressure required by the valve plate 4023 is reduced, and the damping force provided by the damping valve 402 is reduced.
[0118] The valve plate 4023 is further provided with a plurality of liquid flow holes 4027, as shown in Figure 11 ; the residual liquid in the shell 4021 can be discharged through the liquid flow holes 4027, so as to avoid liquid accumulation in the damping valve 402; in the embodiment, the hole diameter of the liquid flow holes 4027 is much smaller than the area of the valve plate 4023, so as to limit the flow of the liquid flow holes 4027 and ensure that the impact force of the liquid is mainly applied to the valve plate 4023.
[0119] When the liquid storage shakes, the baffle 401 on the middle cylinder 202 is driven to move, the damping valve 402 on the baffle 401 is opened under the impact of the liquid flow, and part of the energy of the liquid flow is consumed when passing through the damping valve 402, so as to reduce the kinetic energy of the liquid flow and prevent the liquid storage from shaking. In the embodiment, a plurality of damping valves 402 are staggered according to the opening direction, so as to ensure that the damping valves 402 move when the baffle 401 moves up and down, as shown in Figure 1 or Figure 10 .
[0120] The spoiler 403 includes a frame 4031, a plurality of blades 4032 are uniformly arranged in the frame 4031, and a plurality of liquid flow gaps 4033 are formed between the blades 4032; when the liquid storage shakes, the liquid flow can pass through the liquid flow gaps 4033, and the damping effect is generated, and at the same time, the plurality of blades 4032 increase the friction of the liquid flow, and the comprehensive effect of the two limits the liquid flow and prevents the liquid storage from shaking.
[0121] Specifically, the tank transfer base 5 comprises a base 505, the base 505 is movably connected with a protection seat 501 for clamping the tank body 1; the base 505 is further provided with a plurality of lateral support modules; the protection seat 501 can drive the lateral support modules to support the base 505 when the protection seat 501 is moved.
[0122] Specifically, the upper surface of the protection seat 501 is provided with a positioning table 503 and a plurality of guard plates 502; the positioning table 503 can be clamped into the seat groove 105; the guard plates 502 are arranged around the barrel body 101; the bottom of the protection seat 501 is provided with a plurality of support columns 504; the positioning table 503 provides a positioning function for the tank body 1, and on the other hand, the positioning table 503 and the seat groove 105 are matched to form a firm fixation for the tank body 1, preventing the tank body 1 from slipping on the protection seat 501. The guard plates 502 prevent the tank body 1 from being impacted and bumped. In the embodiment, the guard plates 502 are made of plastic. Further, anchor holes can be provided on the guard plates 502, and a binding belt can be fixed on the anchor holes, so that the tank body 1 can be reinforced and packaged by the binding belt.
[0123] The base 505 is provided with a plurality of support cylinders 514, the support columns 504 are slidably connected into the support cylinders 514, and the support cylinders 514 are further provided with return springs 515 which can provide elastic support for the support columns 504.
[0124] The lateral support module comprises a guide rail 508 and a support seat 516 fixedly connected to the base 505, and a pressing disc 506 fixedly connected to the bottom of the protection seat 501; the support seat 516 is hingedly connected with a main swing arm 511 and a secondary swing arm 512, and the main swing arm 511 and the secondary swing arm 512 are further respectively hingedly connected to a support beam 513; the guide rail 508 is slidably connected with a movable hinge seat 509; the movable hinge seat 509 is hingedly connected with the pressing disc 506 through a push rod 507; and the movable hinge seat 509 is hingedly connected with the main swing arm 511 through a top rod 510.
[0125] In the embodiment, the main swing arm 511, the secondary swing arm 512, the support beam 513 and the support seat 516 form a parallelogram mechanism; the bottom surface of the support beam 513 is provided with an elastic anti-skid pad made of rubber.
[0126] The tank body 1 is clamped onto the protection seat 501 and pressed down, the protection seat 501 is pressed down to drive the lateral support module to fall to the ground, the lateral support module expands the support range of the base 505, thereby providing strong support for the tank body 1, preventing the tank body 1 from being overturned by the centrifugal force in the transportation process. Specifically, as shown in Figure 16As shown, the protection seat 501 drives the pressing disc 506 to move downward, the pressing disc 506 drives the movable hinge seat 509 to move outward through the push rod 507, synchronously, the movable hinge seat 509 drives the top rod 510 to lift the proximal end of the main swing arm 511, the distal end of the main swing arm 511 is pressed downward, and the sub-swing arm 512 and the supporting beam 513 are pressed downward, further, the bottom of the supporting beam 513 is attached to the ground, and the lateral support module completes the stretching support action.
[0127] Further, after the tank 1 is moved out, the protection seat 501 is reset under the action of the reset spring 515, the pressing disc 506 is lifted and drives the proximal end of the main swing arm 511 to be pressed downward through the push rod 507, the movable hinge seat 509 and the top rod 510, the distal end of the main swing arm 511 is lifted, and the sub-swing arm 512 and the supporting beam 513 are lifted, at this time, the lateral support module is retracted to the side of the base 505 to reduce the space occupation.
[0128] The specific use principle of the present application is as follows:
[0129] In use, the liquid chemical raw material is filled into the tank 1 from the liquid inlet of the cover 301, after filling, the driving part 305 drives the transmission screw 204 to rotate quantitatively according to the liquid storage amount, so that the telescopic module 2 and the baffle module 4 are lifted and expanded step by step, the liquid in the tank 1 is separated into multiple chambers, and the baffle 401 at the top of the baffle module 4 is below the liquid level; the floating plate 309 is attached to the liquid surface in the tank 1 under the action of the spring rod 307 to prevent the liquid level from fluctuating; during transportation, when the liquid is shaken, the liquid flow is damped by the damping valve 402 of the baffle module 4 and the damping effect of the tension spring 205 on the telescopic module 2, and the kinetic energy of the liquid flow is greatly consumed, and the spoiler 403 further hinders the flow of the liquid in the chamber, and under the combined action of the above structure, the shaking of the liquid is limited; when the storage tank is transported, the storage tank can also be installed on the storage tank transfer base 5 to ensure the transportation stability of the storage tank.
[0130] Of course, the above content is only a preferred embodiment of the present application, and cannot be considered as limiting the scope of the embodiments of the present application. The present application is also not limited to the above examples, and equivalent changes and improvements made by ordinary skilled in the art within the essential scope of the present application should be attributed to the patent coverage range of the present application.
Claims
1. A buffer storage tank for chemical raw materials, characterized by comprising: The utility model relates to a kind of tank and tank cover module (3) including cooperation arrangement;The inside of tank (1) is provided with the elastic tensioning telescopic module (2), and the power input portion of telescopic module (2) is connected with the power output portion on tank cover module (3) cooperation, and tank cover module (3) can drive telescopic module (2) step by step to retract or release; Telescopic module (2) is provided with retractable and stacked arrangement baffle module (4) on it;Telescopic module (2) can drive baffle module (4) to unfold or stack step by step; When telescopic module (2) drives baffle module (4) to unfold, baffle module (4) can divide the space inside tank (1) into several chambers;Tank cover module (3) is equipped with float plate assembly, and part of float plate assembly can float up and down with the liquid level in tank (1), to limit liquid level fluctuation; Telescopic module (2) includes telescopic cylinder assembly, and transmission screw (204) is arranged on telescopic cylinder assembly; Telescopic cylinder assembly includes fixed cylinder (201), middle cylinder (202) and top cylinder (203) arranged from outside to inside;Fixed cylinder (201), middle cylinder (202) and top cylinder (203) are provided with tensioning spring (205);Fixed cylinder (201), middle cylinder (202) and top cylinder (203) can be elastically linked through tensioning spring (205); Float plate assembly includes guide cylinder (302) arranged on cover body (301);Guide cylinder (302) is provided with float plate (309); Float plate (309) includes center sleeve (3094), and lattice plate (3091) and steady flow plate (3092) are arranged on the outer side of center sleeve (3094); Baffle module (4) includes several baffles (401) stacked on telescopic cylinder assembly, and foldable spoiler (403) is hinged between baffle (401);Baffle (401) is embedded with several damping valves (402), and liquid flow can pass through damping valve (402) to pass through baffle (401); Damping valve (402) includes through shell (4021), and bottom plate (4022) is fixedly connected to the liquid outlet of shell (4021), and liquid outlet notch (4026) is formed in bottom plate (4022);Valve plate (4023) is arranged in the inside of shell (4021), and valve plate (4023) abuts to the liquid inlet of shell (4021);Pre-tightening nail (4024) is threadedly connected to bottom plate (4022); Damping spring (4025) is arranged in the mounting seat of valve plate (4023), and pre-tightening nail (4024) can be inserted into the mounting seat and abut against damping spring (4025);Damping spring (4025) can support valve plate (4023) to abut elastically to the liquid inlet of shell (4021), so as to elastically close the liquid inlet of shell (4021); Valve plate (4023) is further provided with several liquid flow holes (4027); Spoiler (403) includes frame (4031), and a plurality of blades (4032) are uniformly arranged in frame (4031), and liquid flow gap (4033) is formed between blades (4032). 2.The buffer storage tank for chemical raw materials according to claim 1, characterized in that, the tank body (1) comprises: a barrel body (101), the bottom of which is inwardly convex to form a support table (102); and a bottom of the barrel body (101) is inwardly recessed to form a seat groove (105) corresponding to the support table (102); the support table (102) is provided with a first hollow pedestal (103) and a second pedestal (104). 3.The buffer storage tank for chemical raw materials according to claim 2, characterized in that, the telescopic cylinder assembly is further provided with a torque limiter (210), the transmission screw (204) is connected with the telescopic cylinder assembly through the torque limiter (210); the transmission screw (204) is threadedly connected with the torque limiter (210); the transmission screw (204) can drive the telescopic cylinder assembly to act through the torque limiter (210); the torque limiter (210) is arranged on the top cylinder (203); the fixed cylinder (201) is fixedly connected to the first pedestal (103); one end of the transmission screw (204) is rotatably connected to the second pedestal (104) through a bearing (207); the second pedestal (104) is provided with a bearing gland (206) for limiting the bearing (207); one end of the fixed cylinder (201) and the intermediate cylinder (202) is provided with a limiting ring (208); the fixed cylinder (201) and the intermediate cylinder (202) are provided with a flow discharge groove (209) penetrating therethrough; the outer walls of the fixed cylinder (201), the intermediate cylinder (202) and the top cylinder (203) are all provided with a stop ring (211) for limiting the partition plate module (4). 4.The buffer storage tank for chemical raw materials according to claim 3, characterized in that, the tank cover module (3) comprises: a cover body (301), a floating plate assembly is arranged on the inner side of the cover body (301); a guide cylinder (302) is sleeved with a buoyancy spring (304) and an elongated cylinder (303) inside; the buoyancy spring (304) can provide elastic support for the elongated cylinder (303); one side of a floating plate (309) can abut against the elongated cylinder (303); the floating plate (309) is further hingedly connected to the cover body (301) through a telescopic connecting rod assembly; the telescopic connecting rod assembly can elastically drive the floating plate (309) to adhere to the liquid surface in the tank body (1); the telescopic connecting rod assembly comprises: a first elongated rod (306) and a second elongated rod (308) hingedly connected; a spring rod (307) is hingedly connected between the first elongated rod (306) and the second elongated rod (308); the first elongated rod (306) is hingedly connected to the inner side of the cover body (301), and one end of the second elongated rod (308) is hingedly connected to the floating plate (309); the cover body (301) is further provided with a driving member (305) and a mechanical seal (310); the transmission screw (204) can pass through the floating plate assembly and be connected with the cover body (301) through the mechanical seal (310); the driving member (305) is connected with the transmission screw (204) and can drive the transmission screw (204) to rotate. 5.The buffer storage tank for chemical raw materials according to claim 4, characterized in that, The end of the guide cylinder (302) is provided with a flange ring (3021) for limiting the extension cylinder (303); The end face of the extension cylinder (303) is provided with a flange (3031), and the floating plate (309) can abut against the flange (3031); The grid plate (3091) is located above the flow stabilizing plate (3092), and a gap is left between the grid plate (3091) and the flow stabilizing plate (3092); the outer edge of the grid plate (3091) is provided with a sealing lip ring (3093) which can be attached to the inner wall of the barrel body (101); and the center sleeve (3094) is provided with an expanded portion (3095) near the opening of the guide cylinder (302).
6. The buffer storage tank for chemical raw materials according to claim 5, characterized in that, The partition plate (401) is provided with a fixing cap (404), and the partition plate (401) is connected to the telescopic cylinder assembly through the fixing cap (404); The side surface of the partition plate (401) can abut against the check ring (211); The fixing cylinder (201), the intermediate cylinder (202) and the top cylinder (203) are all sleeved with the partition plate (401); The fixing cylinder (201), the intermediate cylinder (202) and the top cylinder (203) are all connected with the fixing cap (404); The outer edge of the partition plate (401) and the inner wall of the barrel body (101) are provided with a liquid flow channel (405).
7. The buffer storage tank for chemical materials as claimed in any one of claims 1-6, further comprising a tank transfer base (5), characterized in that, Comprise: The base (505) is movably connected with a protection seat (501) for clamping the tank body (1); the base (505) is also provided with a plurality of lateral support modules; the protection seat (501) can drive the lateral support modules to support the base (505) when moving.
8. The buffer storage tank for chemical raw materials according to claim 7, characterized in that, The upper surface of the protection seat (501) is provided with a positioning table (503) and a plurality of guard plates (502); the positioning table (503) can be clamped into the seat groove (105); the guard plates (502) are arranged around the barrel body (101); and the bottom of the protection seat (501) is provided with a plurality of support columns (504); The base (505) is provided with a plurality of support cylinders (514), the support columns (504) are slidably connected into the support cylinders (514), and the support cylinders (514) are also provided with return springs (515) which can provide elastic support for the support columns (504); The lateral support module comprises: a guide rail (508) and a support seat (516) fixedly connected to the base (505), and a pressing disc (506) fixedly connected to the bottom of the protection seat (501); the support seat (516) is hingedly connected with a main swing arm (511) and a secondary swing arm (512), and the main swing arm (511) and the secondary swing arm (512) are also respectively hingedly connected to a support beam (513); the guide rail (508) is slidably connected with a movable hinge seat (509); the movable hinge seat (509) is hingedly connected with the pressing disc (506) through a push rod (507); and the movable hinge seat (509) is hingedly connected with the main swing arm (511) through a jacking rod (510).
Citation Information
Patent Citations
Elastic float type device for slowing down sloshing of liquid tank
CN115158554A
Split type transport tank
CN118025684A