Vibration dust removal self-cleaning type air coarse-efficiency filtering device and fresh air equipment

Abstract

The invention relates to the field of air purification, in particular to a vibration dedusting self-cleaning type air coarse-efficiency filtering device which comprises a rack, a first material roller, a second material roller, a filtering part and a cleaning assembly, and the first material roller and the second material roller are arranged on the rack; the filtering piece is wound on the first material roller / the second material roller, and the free end of the filtering piece is correspondingly wound on the second material roller / the first material roller; the cleaning assembly is arranged on the rack, located on at least one side of the filtering piece and used for collecting accumulated dust on the windward side of the filtering piece. The filtering piece is wound on one of the first material roller and the second material roller, the free end of the filtering piece is wound on the other one of the first material roller and the second material roller, and the filtering surface of the filtering piece can be adjusted by rotating one of the first material roller and the second material roller, so that accumulated dust is prevented from being accumulated on the filtering surface; and the filtering piece is ensured to always keep relatively high filtering efficiency. And the filter piece can be circularly used and does not need to be manually and frequently replaced, so that the manual maintenance cost is reduced.

Description

Technical Field

[0001] The present application relates to the field of air purification technology, and in particular to a vibrating dust removal and self-cleaning air coarse-effect filter device and fresh air equipment. Background Art

[0002] At present, vibrating dust removal and self-cleaning coarse-effect air filtration devices are often used in air ducts to process fresh air or return air. Particles larger than the sieve holes are intercepted and filtered out, while those smaller than the sieve holes leak through, achieving coarse-effect filtration of the air.

[0003] Conventional coarse-effect filters generally lack self-cleaning mechanisms and require regular manual cleaning, resulting in high maintenance costs. Some coarse-effect filters use water for cleaning, but due to the lower air duct temperatures in winter, the cleaning water often freezes in the duct, affecting the normal operation of the equipment. Furthermore, the wastewater after cleaning is difficult to recycle and treat, increasing treatment costs. Summary of the Invention

[0004] This application provides a vibrating dust removal, self-cleaning, coarse-effect air filter and fresh air equipment to address the problem of conventional coarse-effect filters in the prior art requiring regular manual cleaning and resulting in high maintenance costs. Some coarse-effect filters use water for cleaning, but due to the low temperature of the air duct in winter, the cleaning water easily freezes in the duct, affecting the normal use of the equipment. At the same time, the wastewater after cleaning is difficult to recycle and treat, increasing treatment costs.

[0005] In one aspect, the present application provides a vibrating dust removal self-cleaning air coarse-effect filtration device, comprising:

[0006] frame;

[0007] A first material roller is arranged on the frame;

[0008] A second material roller is arranged on the frame;

[0009] The filter element is wound on the first material roller / the second material roller, and the free end of the filter element is correspondingly wound on the second material roller / the first material roller;

[0010] The cleaning component is arranged on the frame and located on at least one side of the filter element, and is used for collecting dust accumulated on the windward surface of the filter element.

[0011] In one possible design, the cleaning assembly includes:

[0012] The negative pressure head is installed on the frame and located near the windward side of the filter element, and is used to absorb the dust accumulated on the windward side of the filter element;

[0013] A telescopic hose, one end of which is connected to the negative pressure head;

[0014] The industrial vacuum cleaner main unit is connected to the other end of the telescopic hose.

[0015] In one possible design, the cleaning component also includes a vibration motor, which is mounted on a frame and located near the leeward side of the filter element, opposite to the negative pressure head. The vibration motor shakes off the accumulated dust on the windward side of the filter element by generating vibrating contact with the filter element.

[0016] In one possible design, the cleaning component also includes:

[0017] The guide rail is installed on the frame and is parallel to the first material roller. The negative pressure head and the vibration motor are respectively slidably matched with the guide rail;

[0018] A first screw rod is mounted on the frame and is threadedly connected to the negative pressure head. The first screw rod drives the negative pressure head to move along its axial direction by rotating on its own.

[0019] The second screw rod is installed on the frame and is threadedly connected to the vibration motor. The second screw rod drives the vibration motor to move along its axial direction through its self-rotation.

[0020] In one possible design, it also includes:

[0021] A first guide roller is provided on the frame, close to the first material roller and parallel to the first material roller;

[0022] The second guide roller is arranged on the machine frame, close to the second material roller and parallel to the second material roller.

[0023] In a possible design, bristles are provided on the roller surfaces of the first guide roller and the second guide roller.

[0024] In one possible design, the second guide roller is located between the first screw rod and the second screw rod, the second guide roller is connected to the cleaning motor, the second guide roller is provided with an output gear, the first screw rod is provided with a first input gear, and the second screw rod is provided with a second input gear, and the output gear is respectively engaged with the first input gear and the second input gear.

[0025] In one possible design, it also includes:

[0026] A first winding motor is provided on the frame and is drivingly connected to the first material roller;

[0027] The second winding motor is arranged on the frame and is transmission-connected to the second material roller.

[0028] In a possible design, the filter element is a G3-G4 grade filter material or a stainless steel metal filter mesh.

[0029] On the other hand, the present application also provides a fresh air device, including the vibrating dust removal and self-cleaning air coarse-effect filter device as described above.

[0030] The beneficial effects of this application are as follows:

[0031] The vibrating dust removal and self-cleaning coarse air filter device of the present application is configured with a first material roller and a second material roller so that the filter element is wound on one of the first material roller or the second material roller, and the free end of the filter element is wound on the other of the first material roller or the second material roller. By rotating one of the first material roller or the second material roller, the filter surface of the filter element can be adjusted to prevent dust from accumulating on the filter surface, thereby ensuring that the filter element always maintains a high filtration efficiency. At the same time, the filter material or filter screen structure can be used repeatedly to solve the problems of difficulty in replacing and maintaining the filter material or filter screen and high labor costs; regular centralized cleaning of dirt can be achieved through the industrial vacuum cleaner host, solving the impact of the equipment on the on-site environment and reducing labor maintenance costs. The vibrating dust removal and self-cleaning coarse air filter device of the present application can be used for installation in the mixed air section of a combined air-conditioning box, and can also be used in the fresh air duct. By configuring G3 filter material or metal filter, it can process particles larger than 10μm in the air environment. It also has a self-cleaning function according to set conditions, uses a vibration mechanism and dust collection components to perform regular dust removal, and automatically cleans according to the dust accumulation in the filter to achieve maintenance-free purpose.

[0032] The fresh air equipment provided in the present application includes the vibrating dust removal and self-cleaning air coarse-effect filter device in the present application, and therefore also includes all the above-mentioned advantages of the vibrating dust removal and self-cleaning air coarse-effect filter device. BRIEF DESCRIPTION OF THE DRAWINGS

[0033] In order to more clearly illustrate the specific implementation methods of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the specific implementation methods or the description of the prior art. Obviously, the drawings described below are some implementation methods of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.

[0034] Figure 1 This is a schematic structural diagram of the vibrating dust removal and self-cleaning air coarse-efficiency filtration device provided in an embodiment of the present application.

[0035] Reference numerals:

[0036] 1. Frame; 2. First material roller; 3. Second material roller; 4. Filter element; 5. Negative pressure head; 6. Telescopic hose; 7. Industrial vacuum cleaner; 8. Vibration motor; 9. First screw rod; 10. Second screw rod; 11. First guide roller; 12. Second guide roller; 13. Cleaning motor; 14. Output gear; 15. First input gear; 16. Second input gear. DETAILED DESCRIPTION

[0037] The following will clearly and completely describe the technical solutions of this application in conjunction with the embodiments. Obviously, the embodiments described are only part of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0038] The following combination Figure 1 , describing the vibrating dust removal and self-cleaning air coarse-effect filtration device provided in the embodiments of the present application.

[0039] Reference Figure 1 As shown, the vibration dust removal self-cleaning air coarse filter device provided in the embodiment of the present application includes a frame 1, a first material roller 2, a second material roller 3, a filter element 4 and a cleaning assembly. The first material roller 2 is installed at the upper end of the frame 1, and the second material roller 3 is installed at the lower end of the frame 1, and the first material roller 2 is parallel to the second material roller 3. The filter element 4 is wound on the first material roller 2 / the second material roller 3, and the free end of the filter element 4 is correspondingly wound on the second material roller 3 / the first material roller 2. For example, the filter element 4 is wound on the first material roller 2, and the free end of the filter element 4 is correspondingly wound on the second material roller 3. The filter element 4 is a filter screen or filter material. Specifically, the filter element 4 is a G3-G4 grade filter material or a stainless steel metal filter screen. It can filter out dust particles with a particle size of 10μm or more in the air environment. The cleaning assembly is arranged on the frame 1, located on at least one side of the filter element 4, and is used to collect dust accumulated on the windward surface of the filter element 4.

[0040] Utilizing the technical solution provided by the above embodiment, by providing a first material roller 2 and a second material roller 3, the filter element 4 is wound around one of the first material roller 2 or the second material roller 3, and the free end of the filter element 4 is wound around the other of the first material roller 2 or the second material roller 3. By rotating one of the first material roller 2 or the second material roller 3, the filter surface of the filter element 4 can be adjusted to prevent dust accumulation on the filter surface, thereby ensuring that the filter element 4 always maintains a high filtration efficiency. Furthermore, the filter material or filter screen structure can be recycled, solving the problems of difficult and high labor costs in filter material or filter screen replacement and maintenance. A cleaning assembly is used to achieve regular and centralized cleaning of dirt, reducing the impact of the equipment on the on-site environment and reducing labor maintenance costs.

[0041] In some embodiments of the present application, the cleaning assembly includes a negative pressure head 5, a flexible hose 6, and an industrial vacuum cleaner main unit 7. The negative pressure head 5 is mounted on the frame 1, near the windward side of the filter element 4, and is used to absorb dust accumulated on the windward side of the filter element 4. One end of the flexible hose 6 is connected to the negative pressure head 5, and the other end of the flexible hose 6 is connected to the industrial vacuum cleaner main unit 7. The industrial vacuum cleaner main unit 7 can achieve regular and centralized absorption of dirt on the filter material or filter screen.

[0042] In some embodiments of the present application, the cleaning component also includes a vibration motor 8, which is installed on the frame 1, located near the leeward side of the filter element 4, and opposite to the negative pressure head 5. The vibration motor 8 shakes off the dust accumulated on the windward side of the filter element 4 by generating vibrating contact with the filter element 4.

[0043] In some embodiments of the present application, the filter element can be vibrated by a crank-connecting rod vibration mechanism, an eccentric shaft / eccentric block vibration mechanism, an elastic vibration mechanism, a cam vibration mechanism, or other vibration mechanisms to shake off the accumulated dust on the windward surface of the filter element 4.

[0044] In some embodiments of the present application, the cleaning assembly further includes a guide rail, a first screw rod 9, and a second screw rod 10. The guide rail is mounted on the frame 1, parallel to the first material roller 2, and the negative pressure head 5 and the vibration motor 8 are respectively slidably engaged with the guide rail; the first screw rod 9 is mounted on the frame 1, the first screw rod 9 is threadedly connected to the negative pressure head 5, and the first screw rod 9 drives the negative pressure head 5 to move axially thereof by self-rotation; the second screw rod 10 is mounted on the frame 1, the second screw rod 10 is threadedly connected to the vibration motor 8, and the second screw rod 10 drives the vibration motor 8 to move axially thereof by self-rotation.

[0045] In some embodiments of the present application, the vibrating dust removal, self-cleaning, coarse-effect air filter device further includes a first guide roller 11 and a second guide roller 12. The first guide roller 11 is disposed on the frame 1, adjacent to and parallel to the first material roller 2; the second guide roller 12 is disposed on the frame 1, adjacent to and parallel to the second material roller 3. The first and second guide rollers 11, 12 tighten the filter surface of the filter element 4, maintaining a certain tension to ensure that the filter surface of the filter element 4 withstands sufficient wind pressure.

[0046] In some embodiments of the present application, brushes are provided on the roller surfaces of the first guide roller 11 and the second guide roller 12. These brushes can clean dust accumulated on the filter surface of the filter element 4. At the same time, they increase the friction between the filter element 4 and the first guide roller 11 and the second guide roller 12, tightening the filter surface of the filter element 4 and maintaining a certain tension.

[0047] In some specific embodiments, the second guide roller 12 is located between the first screw 9 and the second screw 10. The second guide roller 12 is in transmission connection with the cleaning motor 13. The second guide roller 12 is provided with an output gear 14. The first screw 9 is provided with a first input gear 15. The second screw 10 is provided with a second input gear 16. The output gear 14 is respectively engaged with the first input gear 15 and the second input gear 16. The power of the cleaning motor 13 is transmitted to the first screw 9 and the second screw 10 via the output gear 14, the first input gear 15, and the second input gear 16, respectively. The power of the cleaning motor 13 is transmitted to the first screw 9 and the second screw 10 via the output gear 14, the first input gear 15, and the second input gear 16, respectively, thereby driving the vibration motor 8 and the negative pressure head 5 to synchronously reciprocate, thereby cleaning the filter surface of the filter element 4.

[0048] In some embodiments of the present application, the vibrating dust removal and self-cleaning coarse air filtration device further includes a first winding motor and a second winding motor. The first winding motor is disposed on the frame 1 and is in transmission connection with the first material roller 2 for driving the first material roller 2 to rotate. The second winding motor is disposed on the frame 1 and is in transmission connection with the second material roller 3 for driving the second material roller 3 to rotate.

[0049] The working principle of the vibration dust removal self-cleaning air coarse filter device provided in the embodiment of the present application is as follows:

[0050] During normal filtration, the filter element 4 is tightened against the filter surface by the first and second guide rollers 11 and 12, maintaining a certain tension to ensure that the filter surface can withstand sufficient wind pressure. As dust accumulates on the filter surface, the wind resistance of the filter element 4 increases. A timed self-cleaning operation can be set based on the dust accumulation of the filter element 4. The second winding motor starts, driving the second guide roller 12 to roll a portion of the filter surface of the filter element 4 downward into the second feed roller 3. At this point, the first winding motor is in a passive drag-enabled state. Simultaneously, the first feed roller 2 rotates, driven by the filter element 4, dragging the reserve filter element 4 on the first feed roller 2 into the filter surface. This completes the renewal of the filter surface of the filter element 4.

[0051] As the filter element 4 rolls toward the second guide roller 12, the vibration motor 8 and the industrial vacuum cleaner main unit 7 are activated: the industrial vacuum cleaner main unit 7 generates high-pressure vacuum suction pressure, which is connected to the negative pressure head 5 via the retractable hose 6. The vibration motor 8 and the industrial vacuum cleaner main unit 7 are aligned and installed on either side of the filter element 4. At the same time, the cleaning motor 13 is activated, and through gear transmission, the first and second screws 9 and 10 rotate simultaneously, driving the vibration motor 8 and the industrial vacuum cleaner main unit 7 to reciprocate synchronously, performing a scanning vibration vacuum self-cleaning operation. The high-frequency vibration head of the vibration motor 8 vibrates and cleans the dust accumulated on the filter surface, and under the action of the vacuum suction negative pressure, the cleaned dust is collected into the industrial vacuum cleaner main unit 7.

[0052] When the filter element 4 on the first material roller 2 is completely consumed and drawn into the second material roller 3, the first winding motor starts, and the second winding motor switches to a driven end state, enabling passive drag. This pulls the second material roller 3 in reverse rotation, drawing the filter element 4 back into the first material roller 2. This cycle continues.

[0053] The vibrating dust removal, self-cleaning, coarse-effect air filtration device of the present application is designed to recycle filter material or filter screen structure. The recycle filter material structure allows the filter material to be replaced every 2-3 years, solving the problems of difficult and high labor costs in filter material replacement and maintenance. The industrial vacuum cleaner main unit 7 enables regular centralized cleaning of dirt, reduces the impact of the equipment on the on-site environment, and reduces labor maintenance costs.

[0054] An embodiment of the present application also provides a fresh air device, including the vibrating dust removal and self-cleaning air coarse-effect filter device in the above embodiment.

[0055] In the description of the present application, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present application and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present application.

[0056] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one of such features. Throughout the description of this application, "plurality" means at least two, for example, two, three, etc., unless otherwise specifically defined.

[0057] In this application, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection, or communication; direct connection or indirect connection through an intermediate medium; internal communication between two elements or interaction between two elements, unless otherwise specified. Those skilled in the art will understand the specific meanings of the above terms in this application based on specific circumstances.

[0058] In this application, the terms "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and the features of different embodiments or examples without contradiction.

[0059] Although the embodiments of the present application have been shown and described above, it can be understood that the above embodiments are exemplary and cannot be understood as limitations on the present application. Ordinary technicians in this field can change, modify, replace and modify the above embodiments within the scope of the present application.

Claims

1. A vibration dust removal self-cleaning air coarse filter device, characterized in that: include: frame; A first material roller is arranged on the frame; A second material roller is arranged on the frame; A filter element is wound around the first material roller / the second material roller, and a free end of the filter element is correspondingly wound around the second material roller / the first material roller; The cleaning component is arranged on the frame and located on at least one side of the filter element, and is used for collecting dust accumulated on the windward surface of the filter element.

2. The vibration dust removal self-cleaning air coarse filter device according to claim 1 is characterized in that: The cleaning component comprises: A negative pressure head is installed on the frame and is located near the windward surface of the filter element, and is used to absorb dust accumulated on the windward surface of the filter element; a telescopic hose, one end of which is connected to the negative pressure head; The industrial vacuum cleaner main unit is connected to the other end of the telescopic hose.

3. The vibration dust removal self-cleaning air coarse-effect filtration device according to claim 2 is characterized in that: The cleaning component also includes a vibration motor, which is installed on the frame, located near the leeward side of the filter element, and arranged opposite to the negative pressure head. The vibration motor shakes off the dust accumulated on the windward side of the filter element by generating vibration contact between the vibration motor and the filter element.

4. The vibration dust removal self-cleaning air coarse filter device according to claim 3 is characterized in that: The cleaning component also includes: A guide rail is installed on the frame and is parallel to the first material roller, and the negative pressure head and the vibration motor are respectively slidably engaged with the guide rail; a first screw rod, mounted on the frame, the first screw rod being threadedly connected to the negative pressure head, and the first screw rod driving the negative pressure head to move along its axial direction by rotating; The second screw rod is installed on the frame, the second screw rod is threadedly connected to the vibration motor, and the second screw rod drives the vibration motor to move along its axial direction through its self-rotation.

5. The vibration dust removal self-cleaning air coarse filter device according to claim 4 is characterized in that: Also includes: a first guide roller, disposed on the frame, close to the first material roller and parallel to the first material roller; The second guide roller is arranged on the frame, close to the second material roller, and parallel to the second material roller.

6. The vibration dust removal self-cleaning air coarse-effect filtration device according to claim 5, characterized in that: Brushes are provided on the roller surfaces of the first guide roller and the second guide roller.

7. The vibration dust removal self-cleaning air coarse-effect filtration device according to claim 6, characterized in that: The second guide roller is located between the first screw rod and the second screw rod, the second guide roller is connected to the cleaning motor, the second guide roller is provided with an output gear, the first screw rod is provided with a first input gear, and the second screw rod is provided with a second input gear, and the output gear is respectively engaged with the first input gear and the second input gear.

8. The vibration dust removal self-cleaning air coarse-effect filtering device according to any one of claims 1 to 7, characterized in that: Also includes: a first winding motor, disposed on the frame and drivingly connected to the first material roller; The second winding motor is arranged on the frame and is drivingly connected to the second material roller.

9. The vibration dust removal self-cleaning air coarse filter device according to any one of claims 1 to 7, characterized in that: The filter element is a G3-G4 grade filter material or a stainless steel metal filter screen.

10. A fresh air device, characterized by: It comprises the vibrating dust removal and self-cleaning air coarse-effect filtering device according to any one of claims 1 to 9.

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