Energy-saving fluidized bed furnace system and using method thereof
The gas guide structure and wind regulation design of the multi-stage and multi-layer boiling furnace system solve the problems of low heat energy utilization efficiency and uneven temperature in traditional boiling furnaces, achieve uniform firing of materials and energy-saving effects, and improve the quality consistency of porcelain products.
Patent Information
- Application Number
- CN202511010771.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-22
- Publication Date
- 2025-09-12
AI Technical Summary
During the firing process, traditional fluidized bed furnaces have problems such as low thermal energy utilization efficiency, uneven temperature, complex air volume control, and uneven material quality, which lead to inconsistent morphological structures of porcelain products.
A multi-stage, multi-layer boiling furnace system is adopted, and a special air guide structure and wind force adjustment design are used to achieve uniform distribution and effective utilization of hot air. It includes a combination of components such as protruding rings, bracelet-shaped rings, rectangular tubes, and air guide baffles to adjust wind speed and air volume to ensure uniform roasting of each layer of material.
It improves the efficiency of thermal energy utilization, achieves uniform baking of multi-layer materials, reduces energy waste, and improves product quality consistency.
Smart Images

Figure CN120627675A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of material processing, and in particular to an energy-saving boiling furnace system and a use method thereof. Background Art
[0002] During the porcelain manufacturing process, it is usually necessary to use a boiling furnace to roast some materials to reduce the moisture structure in the materials and promote the formation of crystals;
[0003] Traditional boiling furnaces usually use single-layer blowing, which requires controlling the air volume. The hot air is recovered after passing through the baking layer, resulting in a large waste of energy. When multiple layers are stacked, the air volume of the baking layer at the bottom is too large, causing the material to flow out directly through the air outlet, while the top baking layer cannot achieve the baking effect. The overall temperature is uneven and cannot be directly used, resulting in deviations in the quality of materials in the same furnace, seriously affecting the morphological structure of the same batch of porcelain products, making them unusable. Summary of the Invention
[0004] In order to solve the above problems existing in the prior art, the purpose of the present invention is to provide an energy-saving boiling furnace system and its use method with good thermal energy utilization efficiency, while achieving multi-stage and multi-layer baking without the need to control the air volume.
[0005] The technical solution adopted by the present invention is: an energy-saving boiling furnace system: including a heating furnace, a boiling mechanism is provided on one side of the heating furnace, the heating furnace uses a blower to pass the hot air in the gas pipeline into the boiling mechanism, the boiling mechanism includes a ventilation hood, the ventilation hood has a capsule-shaped structure, the gas pipeline passes into the ventilation hood, and the ventilation hood is provided with a number of boiling boxes distributed in a vertical array for heating materials, and the boiling box is provided with a material passing piece that passes through the ventilation hood for the entry and exit of materials.
[0006] In one embodiment, the ventilation hood includes several extension tubes, and protruding rings are provided between adjacent extension tubes. The protruding rings are a rotating body structure with an arc-shaped cross-section, and the protruding rings are connected to and seal the extension tubes. One end of several of the extension tubes is provided with an air inlet funnel, and the flared end of the air inlet funnel is connected to the adjacent extension tubes, and the closed end of the air inlet funnel is connected to the gas pipeline. The end of several of the extension tubes away from the air inlet funnel is provided with a top cover bowl, and the mouth of the top cover bowl is connected to the extension tube, and the top cover bowl is provided with an air outlet pipe for discharging excess exhaust gas.
[0007] In one embodiment, the end of the air outlet pipe away from the top cover bowl is connected to a cyclone dust collector, and a residual material discharge pipe is provided on the residual material collection area of the cyclone dust collector to collect excess waste.
[0008] In one embodiment, the boiling box includes a rectangular tube, which is arranged in the middle of the extension tube, and a connecting fin is provided between the rectangular tube and the extension tube for fixation. A porous plate is provided at one end of the rectangular tube close to the air inlet funnel, and two groups of flow equalizing plates are provided on the side of the porous plate away from the rectangular tube for evenly blowing in the air flow. One of the two groups of flow equalizing plates is vertically rotated and stacked.
[0009] In one embodiment, the flow equalizing plate includes a flow equalizing frame, in which a plurality of vertical air guide plates in a planar array are provided. The vertical air guide plates are vertically arranged on the equipment support plane. Rotating rods are provided at both ends of the vertical air guide plates. The rotating rods are arranged in an area of the vertical air guide plates away from the support plane. The rotating rods are connected and rotatably connected to the inner frame of the flow equalizing frame. Magnetic semi-air guide strips are symmetrically arranged on both sides of the plane of the vertical air guide plates.
[0010] In one embodiment, the magnetic semi-air guide strip is slidably connected to the vertical air guide plate.
[0011] In one embodiment, a bracelet-shaped ring is provided on the inner cavity side of the protruding ring, and the bracelet-shaped ring presents a semicircular rotating body structure. A plurality of fixed fins are provided between the bracelet-shaped ring and the protruding ring.
[0012] In one embodiment, a plurality of air guide baffles are provided in the rectangular tube, and the plurality of air guide baffles are evenly placed in an array on both sides of the inner cavity of the rectangular tube in an inclined manner away from the porous plate, and adjacent air guide baffles partially overlap with the vertical projection of the plane of the porous plate. A ventilation baffle is also provided in the inner cavity of the rectangular tube, and the ventilation baffle is placed in an oblique direction opposite to the air guide baffle and abuts against three sides of the inner cavity of the rectangular tube, and the ventilation baffle is provided at one end of the plurality of air guide baffles away from the porous plate.
[0013] In one embodiment, the rectangular tube is provided with a feed pipe and a discharge pipe on both sides of the abutting surface of the air guide baffle, the feed pipe and the discharge pipe pass through the rectangular tube, and the feed pipe and the discharge pipe connection ports are provided on both sides of the cavity between the several air guide baffles and the porous plates, the feed pipe and the discharge pipe are provided with a rotating block at one end close to the rectangular tube, the rotating block is provided with a ventilation notch, the middle of the feed pipe is provided with a feed wide opening, the end of the discharge pipe away from the rectangular tube is provided with a long discharge pipe, the feed pipe and the discharge pipe are provided with a rotating shaft on the central axis, the discharge pipe and the discharge pipe are also provided with a driving motor, the driving motor drives the adjacent rotating shaft to rotate, the rotating shaft is provided with a rotating block at one end close to the rectangular tube, and two adjacent groups of rotating blocks abut each other.
[0014] In one embodiment, a method for using the energy-saving boiling furnace is also included, and the specific method of use is as follows:
[0015] S1. Use the material through the required roasting material into the boiling box;
[0016] S2. Start the heating furnace to heat, and then use the blower to flow the heated gas through the gas pipeline into the vent hood;
[0017] S3. Pass a certain length of time for roasting, and after completion, use the material to flow out of the roasted material;
[0018] S4. Repeat steps S1 and S3 to complete the continuous roasting function.
[0019] The beneficial effects of the present invention are as follows: the present invention is an energy-saving boiling furnace system with good thermal energy utilization efficiency, which realizes multi-stage and multi-layer baking without the need to control the air volume, and its use method. The specific implementation method is as follows:
[0020] The operator first passes the roasting material through the feed port and flows into the feed pipe. Then, the drive motor is started to rotate the rotary shaft to drive the ventilation gaps on the two sets of rotating blocks to penetrate, so that the material in the feed pipe flows into the porous plate through the rectangular tube. The rotating block is rotated to make the two sets of ventilation gaps cross and stagger to form a blocking structure, and then the roasting work can begin.
[0021] After the hot air is sent out through the heating furnace, the blower is started and input into the air inlet funnel through the air supply pipeline. A large amount of hot air first passes through the gap of the vertical air guide plate on the nearest equalizing frame, and then blows the material through the porous plate for baking. However, since the rectangular tube is arranged in three-dimensional multi-layers, the wind speed and intensity of the rectangular tube close to the air inlet funnel will be greater than the rectangular tube above, so the wind speed below needs to be reduced and the wind speed above needs to be increased: adjust the relative height of the magnetic semi-air guide strip and the vertical air guide plate. The closer the magnetic semi-air guide strip on the vertical air guide plate close to the lower air inlet funnel is to the air inlet funnel, after a large air volume passes through the magnetic semi-air guide strip between the two sets of vertical air guide plates, the flow of gas causes the two sets of vertical air guide plates to meet at one end away from the rotation axis. The areas with large air volume are close to each other, and the areas with large air volume are affected by the gaps close to each other, thereby reducing the inflow and resulting in reduced air volume. The vertical air guide plates that are further away from the air inlet funnel have higher heights of magnetic semi-air guide strips. After the gas flows into the two sets of vertical air guide plates, it first passes through the straight area of the vertical air guide plates, and then passes through the magnetic semi-air guide strips. Since the magnetic semi-air guide strips are close to the rotating rod, the rotation-induced capacity is relatively large, resulting in the vertical air guide plates not rotating. When the gap becomes smaller, it will increase the air permeability pressure and provide greater energy, which is convenient for stronger wind blowing on the high-rise rectangular tubes. At the same time, the two vertical layers of vertical air guide plates can divide the air evenly, ensuring that the airflow in each area is as uniform as possible and then flows into the rectangular tube after passing through the porous plate to achieve roasting.
[0022] At the same time, even if the air volume below the porous plate is controlled, excessive air volume will still cause the roasting materials to fly out of the rectangular tube. To solve this problem, a stepped air guide baffle is used to diagonally guide the strong airflow. During the diagonal outflow of the airflow below, it will also hinder the airflow at the same position. Finally, the airflow is guided into the other side of the air guide baffle away from the porous plate through the ventilation baffle, and the airflow intensity is greatly reduced. The entrained roasting materials fall onto the porous plate from the other side of the air guide baffle away from the porous plate, preventing the material from flowing out.
[0023] At the same time, due to the gap between the extension tube and the rectangular tube, the gas will directly pass through the gap and flow out to the exhaust pipe above the top cover bowl, resulting in that except for the rectangular tube at the bottom, the remaining rectangular tubes cannot be blown by the airflow. In order to adjust the gas flow direction, a bracelet ring is provided between the protruding rings, so that an arc-shaped channel is left between the two. When the gas flows in the gap, it first passes through one end of the arc groove, and is blown into the bottom of the rectangular tube by the guiding effect of the arc groove, so that the hot air below can continue to pass into the rectangular tube in the middle, thereby realizing the roasting inside the rectangular tube.
[0024] After roasting is completed, continue to rotate the drive motor on the discharge pipe so that the two sets of rotating blocks on the discharge pipe are connected. The hot air drives the roasted particles through the air guide baffle and the space under the porous plate and then continues to flow out through the long discharge pipe for further collection, thereby realizing the collection of materials.
[0025] The equipment has a simple structure and effectively utilizes a special air guide structure to effectively solve the problem of high-rise hot air transportation and the problem of material entrainment when large air volumes pass through, effectively realizing the efficient use of hot air and saving energy. It has good practicality and economy, and is beneficial to the promotion and use of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] The present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.
[0027] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention;
[0028] Figure 2 It is a second three-dimensional structural schematic diagram of the present invention;
[0029] Figure 3 It is a partial cross-sectional three-dimensional structural schematic diagram of the present invention;
[0030] Figure 4 It is a schematic diagram of the cross-sectional three-dimensional structure of the protruding ring portion of the present invention;
[0031] Figure 5 It is a schematic diagram of a partial cross-sectional three-dimensional structure of a rectangular tube of the present invention;
[0032] Figure 6This is a schematic diagram of the exploded three-dimensional structure of the current equalizing frame portion of the present invention;
[0033] Figure 7 It is a schematic diagram of the three-dimensional structure of the feed pipe part of the present invention;
[0034] Figure 8 It is a schematic diagram of a partial cross-sectional three-dimensional structure of the feed pipe of the present invention.
[0035] Description of the drawings: 1. Heating furnace; 2. Blower; 21. Gas pipeline; 3. Boiling mechanism; 31. Extension tube; 311. Top cover bowl; 312. Exhaust pipe; 32. Air inlet funnel; 33. Protruding ring; 331. Bracelet ring; 3311. Fixed fin; 34. Rectangular tube; 341. Connecting fin; 342. Ventilation baffle; 343. Air guide baffle; 35. Flow equalizing frame; 351. Perforated plate; 352. Vertical air guide plate; 3521. Rotating rod; 353. Magnetic semi-air guide strip; 36. Feed pipe; 361. Feed opening; 362. Drive motor; 363. Rotating shaft; 364. Rotating block; 3641. Ventilation notch; 37. Discharge pipe; 371. Discharge long pipe; 4. Cyclone dust collector; 41. Residual material discharge pipe. DETAILED DESCRIPTION
[0036] In order to make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only intended to explain the present invention and are not intended to limit the present invention. That is, the embodiments described herein are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and illustrated in the drawings herein may be arranged and designed in various different configurations.
[0037] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the invention as claimed, but is merely intended to represent selected embodiments of the present invention. All other embodiments obtained by those skilled in the art based on the embodiments of the present invention without creative work are within the scope of protection of the present invention.
[0038] The following combination Figure 1-8The specific embodiment of the present invention is described. An energy-saving boiling furnace system includes a heating furnace 1. A boiling mechanism 3 is provided on one side of the heating furnace 1. The heating furnace 1 passes hot air in the gas pipeline 21 into the boiling mechanism 3 through a blower 2. The boiling mechanism 3 includes a ventilation cover. The ventilation cover has a capsule-shaped structure. The gas pipeline 21 passes into the ventilation cover. Specifically, the ventilation cover includes a plurality of extension tubes 31. A protruding ring 33 is provided between adjacent extension tubes 31. The protruding ring 33 has a rotating body structure with an arc-shaped cross section. The protruding ring 33 connects and seals the extension tube 31. An air inlet funnel 32 is provided at one end of the tube 31, the expanded end of the air inlet funnel 32 is connected to a similar extension tube 31, and the closed end of the air inlet funnel 32 is connected to the gas pipeline 21. A top cover bowl 311 is provided at one end of the extension tube 31 away from the air inlet funnel 32, and the mouth of the top cover bowl 311 is connected to the extension tube 31. An air outlet pipe 312 is provided on the top cover bowl 311 for discharging excess exhaust gas. The end of the air outlet pipe 312 away from the top cover bowl 311 is connected to the oil cyclone dust collector 4, and a residual material discharge pipe 41 is provided on the residual material collection area of the cyclone dust collector 4 for collecting excess waste.
[0039] Beneficially, the end of the air outlet pipe 312 away from the top cover bowl 311 is connected to the cyclone dust collector 4, and a residual material discharge pipe 41 is provided on the residual material collection area of the cyclone dust collector 4 to collect excess waste. The attached figure uses an exaggerated drawing technique and is not an actual connection structure. It is mainly used to show the position relationship. In reality, a side connection is used.
[0040] The ventilation hood houses several boiling boxes arranged in a vertical array for heating materials. These boxes are equipped with material passages that penetrate the ventilation hood for the entry and exit of materials. Specifically, the boiling boxes include a rectangular tube 34, located in the middle of the extension tube 31. Connecting fins 341 are provided between the rectangular tube 34 and the extension tube 31 for securing them. Connecting fins 341 are vertical thin plates. A porous plate 351 is provided at one end of the rectangular tube 34, near the air inlet funnel 32. The accompanying drawings use a simplified drawing technique, indicating that the number of holes is much larger than depicted. Two sets of equalizing plates are located on the side of the plate 351 away from the rectangular tube 34 to evenly blow in air. One of the two equalizing plates is vertically rotated and stacked.
[0041] Beneficially, the flow equalizing plate includes a flow equalizing frame 35, in which a plurality of planar arrays of vertical air guide plates 352 are arranged. The vertical air guide plates 352 are arranged vertically on the equipment support plane. Rotating rods 3521 are provided at both ends of the vertical air guide plates 352. The rotating rods 3521 are arranged in the area of the vertical air guide plates 352 away from the support plane, close to the edge of the long side. The rotating rods 3521 are connected and rotatably connected to the inner frame of the flow equalizing frame 35. Symmetrically arranged magnetic semi-air guide strips 353 are provided on both sides of the plane of the vertical air guide plate 352. The cross-section of the magnetic semi-air guide strips 353 is a sweeping body structure with a semicircular, semi-elliptical or semi-tear-shaped shape. Beneficially, the magnetic semi-air guide strips 353 are slidably connected to the vertical air guide plates 352. The closer the magnetic semi-air guide strips 353 are to the air inlet funnel 32, the farther away from the rotating rods 3521 with which they are rotatably connected.
[0042] Advantageously, a bracelet-shaped ring 331 is provided on the inner cavity side of the protruding ring 33 , and the bracelet-shaped ring 331 presents a semicircular rotating body structure. A plurality of fixed fins 3311 are provided between the bracelet-shaped ring 331 and the protruding ring 33 .
[0043] In practice, the gas will directly pass through the gap and flow out to the air outlet pipe 312 above the top cover bowl 311, resulting in that except for the rectangular tube 34 at the bottom, the remaining rectangular tubes 34 cannot be blown by the airflow. In order to adjust the gas flow direction, a bracelet-shaped ring 331 is provided between the protruding rings 33, so that an arc-shaped channel is left between the two. When the gas flows in the gap, it first passes through one end of the arc groove, and is then blown into the bottom of the rectangular tube 34 by the guiding effect of the arc groove, so that the hot air below can continue to pass into the rectangular tube 34 in the middle.
[0044] Beneficially, a plurality of air guide baffles 343 are provided in the rectangular tube 34, and the plurality of air guide baffles 343 are evenly placed in an array on both sides of the inner cavity of the rectangular tube 34 with a tendency to be inclined away from the porous plate 351, and adjacent air guide baffles 343 partially overlap with the vertical projection of the plane of the porous plate 351. A ventilation baffle 342 is also provided in the inner cavity of the rectangular tube 34, and the ventilation baffle 342 is placed in the opposite oblique direction of the air guide baffle 343 and abuts against three sides of the inner cavity of the rectangular tube 34. The ventilation baffle 342 is provided at one end of the plurality of air guide baffles 343 away from the porous plate 351.
[0045] Advantageously, the rectangular tube 34 is provided with a feed pipe 36 and a discharge pipe 37 on both sides of the abutting surface of the air guide baffle 343, the feed pipe 36 and the discharge pipe 37 pass through the rectangular tube 34, the feed pipe 36 and the discharge pipe 37 connection ports are provided on both sides of the cavity between the plurality of air guide baffles 343 and the porous plate 351, the feed pipe 36 and the discharge pipe 37 are provided with a rotating block 364 at one end close to the rectangular tube 34, and a ventilation notch 3641 is provided on the rotating block 364, so that the feed pipe 36 and the discharge pipe 37 can be fed into the rectangular tube 34. A wide feed opening 361 is provided in the middle of the material tube 36, and a long discharge tube 371 is provided at the end of the discharge tube 37 away from the rectangular tube 34. A rotating shaft 363 is provided on the central axis of the feed tube 36 and the discharge tube 37. The discharge tube 37 and the discharge tube 37 are also provided with a driving motor 362. The driving motor 362 drives the adjacent rotating shaft 363 to rotate. A rotating block 364 is provided at the end of the rotating shaft 363 close to the rectangular tube 34, and two adjacent groups of rotating blocks 364 abut against each other.
[0046] The invention also includes a method for using the energy-saving boiling furnace, and the specific method of use is as follows:
[0047] S1. Use the material through the required roasting material into the boiling box;
[0048] S2 starts the heating furnace 1 for heating, and then uses the blower 2 to flow the heated gas through the gas pipeline 21 into the vent hood;
[0049] S3. Pass a certain length of time for roasting, and after completion, use the material to flow out of the roasted material;
[0050] S4. Repeat steps S1 and S3 to complete the continuous roasting function.
[0051] Working principle of the present invention:
[0052] The operator first passes the roasting material through the feed port and into the feed pipe 36. Then, the operator starts the drive motor 362 to rotate the rotary shaft 363, driving the ventilation gaps 3641 on the two sets of rotating blocks 364 to penetrate, so that the material in the feed pipe 36 flows through the rectangular tube 34 and into the porous plate 351. The operator then rotates the rotating blocks 364 so that the two sets of ventilation gaps 3641 are staggered and blocked to form a sealing structure, and then the roasting process can begin.
[0053] After the hot air is sent out through the heating furnace 1, the blower 2 is started and input into the air inlet funnel 32 through the air supply pipeline 21. A large amount of hot air first passes through the gap between the vertical air guide plate 352 on the nearest flow equalizing frame 35, and then blows the material through the porous plate 351 for baking. However, since the rectangular tube 34 is arranged in a three-dimensional multi-layer, the wind speed and intensity of the rectangular tube 34 close to the air inlet funnel 32 will be greater than the rectangular tube 34 above, so it is necessary to reduce the wind speed below and increase the wind speed above: adjust the relative height of the magnetic semi-air guide strip 353 and the vertical air guide plate 352. The closer the magnetic semi-air guide strip 353 on the vertical air guide plate 352 close to the lower air inlet funnel 32 is to the air inlet funnel 32, after a large amount of air passes through the magnetic semi-air guide strip 353 between the two sets of vertical air guide plates 352, the flow of gas causes the two sets of vertical air guide plates 352 to move away from the rotation axis. One end of 363 is close to each other, and the area with large air volume is affected by the gap close to reduce the inflow and thus reduce the air volume. The vertical air guide plate 352 that is further away from the air inlet funnel 32 has a higher height of the magnetic semi-air guide strip 353. After the gas flows into the two groups of vertical air guide plates 352, it first passes through the straight area of the vertical air guide plate 352, and then passes through between the magnetic semi-air guide strips 353. Since the magnetic semi-air guide strip 353 is close to the rotating rod 3521, the rotation-induced capacity is large, resulting in the vertical air guide plate 352 not rotating. When the gap becomes smaller, it will increase the air permeability pressure and provide greater energy, which is convenient for the high-rise rectangular tube 34 to have a stronger wind blowing. At the same time, the two vertical layers of vertical air guide plates 352 can divide the air evenly to ensure that the airflow in each area is kept as uniform as possible and then flows into the rectangular tube 34 after passing through the porous plate 351 to achieve roasting.
[0054] At the same time, even if the air volume below the porous plate 351 is controlled, excessive air volume will still cause the roasting material to fly out of the rectangular tube 34. To solve this problem, a stepped air guide baffle 343 is used to diagonally guide the strong air flow. During the diagonal outflow of the air flow below, it will also hinder the air flow at the same position. Finally, the air flow is guided into the other side of the air guide baffle 343 away from the porous plate 351 through the ventilation baffle 342, and the air flow intensity is greatly reduced. The entrained roasting material falls onto the porous plate 351 from the other side of the air guide baffle 343 away from the porous plate 351, thus preventing the material from flowing out.
[0055] At the same time, since there is a gap between the extension tube 31 and the rectangular tube 34, the gas will directly pass through the gap and flow out to the air outlet pipe 312 above the top cover bowl 311, resulting in that except for the rectangular tube 34 at the bottom, the remaining rectangular tubes 34 cannot be blown by the airflow. In order to adjust the gas flow direction, a bracelet ring 331 is provided between the protruding rings 33, so that an arc-shaped channel is left between the two. When the gas flows in the gap, it first passes through one end of the arc groove, and is blown into the bottom of the rectangular tube 34 by the guiding effect of the arc groove, so that the hot air below can continue to pass into the middle rectangular tube 34, thereby realizing roasting inside the rectangular tube 34.
[0056] After the roasting is completed, the driving motor 362 on the discharge pipe 37 continues to rotate so that the two sets of rotating blocks 364 on the discharge pipe 37 are connected. The hot air drives the roasted particles through the air guide baffle 343 and the space under the porous plate 351 and then continues to flow out through the long discharge pipe 371 for further collection, thereby realizing the collection of materials.
[0057] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0058] The above content is merely an example and explanation of the structure of the present invention. Those skilled in the art of the present invention may make various modifications or additions to the described specific embodiments or replace them in a similar manner. As long as they do not deviate from the structure of the invention or exceed the scope defined by the claims, they shall fall within the scope of protection of the present invention.
Claims
1. An energy-saving boiling furnace system, characterized in that: The invention comprises a heating furnace (1), wherein a boiling mechanism (3) is provided on one side of the heating furnace (1), wherein the heating furnace (1) passes hot air in a gas pipeline (21) into the boiling mechanism (3) through a blower (2), wherein the boiling mechanism (3) comprises a ventilation hood, wherein the ventilation hood has a capsule-shaped structure, wherein the gas pipeline (21) passes into the ventilation hood, wherein a plurality of boiling boxes distributed in a vertical array are provided in the ventilation hood for heating materials, and wherein a material passing piece passing through the ventilation hood is provided on the boiling box for passing materials in and out.
2. The energy-saving boiling furnace system according to claim 1, characterized in that: The ventilation hood includes a plurality of extension tubes (31), and a protruding ring (33) is provided between adjacent extension tubes (31). The protruding ring (33) presents a rotating body structure with an arc-shaped cross section. The protruding ring (33) is connected to and seals the extension tube (31). One end of the plurality of extension tubes (31) is provided with an air inlet funnel (32). The expanded end of the air inlet funnel (32) is connected to the adjacent extension tube (31), and the closed end of the air inlet funnel (32) is connected to the gas transmission pipeline (21). One end of the plurality of extension tubes (31) away from the air inlet funnel (32) is provided with a top cover bowl (311). The bowl mouth of the top cover bowl (311) is connected to the extension tube (31), and the top cover bowl (311) is provided with an air outlet pipe (312) for discharging excess exhaust gas.
3. The energy-saving boiling furnace system according to claim 2, characterized in that: One end of the air outlet pipe (312) away from the top cover bowl (311) is connected to a cyclone dust collector (4), and a residual material discharge pipe (41) is provided on the residual material collection area of the cyclone dust collector (4) for collecting excess waste.
4. The energy-saving boiling furnace system according to claim 2, characterized in that: The boiling box includes a rectangular tube (34), the rectangular tube (34) is arranged in the middle of the extension tube (31), and a connecting fin (341) is provided between the rectangular tube (34) and the extension tube (31) for fixing. A porous plate (351) is provided at one end of the rectangular tube (34) close to the air inlet funnel (32), and two groups of flow equalizing plates are provided on the side of the porous plate (351) away from the rectangular tube (34) for evenly blowing in air flow. One of the two groups of flow equalizing plates is vertically rotated and stacked.
5. The energy-saving boiling furnace system according to claim 4, characterized in that: The flow equalizing plate includes a flow equalizing frame (35), wherein a plurality of vertical air guide plates (352) in a planar array are arranged in the flow equalizing frame (35), wherein the vertical air guide plates (352) are arranged vertically on the equipment support plane, and rotating rods (3521) are provided at both ends of the vertical air guide plates (352), wherein the rotating rods (3521) are arranged in an area of the vertical air guide plates (352) away from the support plane, and the rotating rods (3521) are connected and rotatably connected to the inner frame of the flow equalizing frame (35), and symmetrically arranged magnetic semi-air guide strips (353) are provided on both sides of the plane of the vertical air guide plates (352).
6. The energy-saving boiling furnace system according to claim 5, characterized in that: The magnetic semi-air guide strip (353) is slidably connected to the vertical air guide plate (352).
7. The energy-saving boiling furnace system according to claim 4, characterized in that: A bracelet-shaped ring (331) is provided on the inner cavity side of the protruding ring (33), and the bracelet-shaped ring (331) presents a semicircular rotating body structure. A plurality of fixed fins (3311) are provided between the bracelet-shaped ring (331) and the protruding ring (33).
8. The energy-saving boiling furnace system according to claim 7, characterized in that: A plurality of air guide baffles (343) are provided in the rectangular tube (34), and the plurality of air guide baffles (343) are evenly arranged in an array on both sides of the inner cavity of the rectangular tube (34) in an inclined manner away from the porous plate (351). Adjacent air guide baffles (343) partially overlap with the vertical projection of the plane of the porous plate (351). A ventilation baffle (342) is also provided in the inner cavity of the rectangular tube (34), and the ventilation baffle (342) is placed in an oblique direction opposite to the air guide baffle (343) and abuts against three sides of the inner cavity of the rectangular tube (34). The ventilation baffle (342) is provided at one end of the plurality of air guide baffles (343) away from the porous plate (351).
9. The energy-saving boiling furnace system according to claim 8, characterized in that: The rectangular tube (34) is provided with a feed pipe (36) and a discharge pipe (37) on both sides of the abutting surface of the air guide baffle (343), respectively. The feed pipe (36) and the discharge pipe (37) pass through the rectangular tube (34), and the connection ports of the feed pipe (36) and the discharge pipe (37) are provided on both sides of the cavity between the plurality of air guide baffles (343) and the porous plate (351). The feed pipe (36) and the discharge pipe (37) are provided with a rotating block (364) at one end close to the rectangular tube (34), and a ventilation notch (3641) is provided on the rotating block (364). A wide feed opening (361) is provided in the middle of the feed pipe (36), and a long discharge pipe (371) is provided at one end of the discharge pipe (37) away from the rectangular tube (34). A rotating shaft (363) is provided on the central axis of the feed pipe (36) and the discharge pipe (37). The discharge pipe (37) and the discharge pipe (37) are also provided with a driving motor (362). The driving motor (362) drives the adjacent rotating shaft (363) to rotate. A rotating block (364) is provided at one end of the rotating shaft (363) close to the rectangular tube (34), and two adjacent groups of rotating blocks (364) abut against each other.
10. A method for using an energy-saving boiling furnace, using an energy-saving boiling furnace system according to claims 1-9, characterized in that: The specific usage is as follows: S1. Use the material through the required roasting material into the boiling box; S2. Start the heating furnace (1) for heating, and then use the blower (2) to flow the heated gas into the vent hood through the gas pipeline (21); S3. Pass a certain length of time for roasting, and after completion, use the material to flow out of the roasted material; S4. Repeat steps S1 and S3 to complete the continuous roasting function.