A photovoltaic module and method of installation
By designing photovoltaic modules with automatic clamping and pushing mechanisms, the problems of long installation time and difficult maintenance of traditional photovoltaic modules have been solved, achieving rapid installation and efficient light energy conversion.
Patent Information
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-05
- Publication Date
- 2026-04-14
AI Technical Summary
Traditional photovoltaic module installation is time-consuming and cumbersome, and the dense connectors make disassembly and maintenance difficult, affecting operation and maintenance efficiency.
A photovoltaic module comprising a base plate, support rods, mounting box, and automatic clamping mechanism was designed. The automatic clamping mechanism quickly clamps the photovoltaic panel, and the pushing mechanism adjusts the rotation angle of the mounting box, simplifying the installation process and precisely adjusting the orientation of the photovoltaic panel.
It significantly simplifies the installation process, improves installation and dismantling efficiency, enhances the angle adjustment capability of photovoltaic panels, and improves light energy conversion efficiency.
Smart Images

Figure CN120638992B_ABST
Abstract
Description
Technical Field
[0001] This invention relates to the field of photovoltaic technology, specifically to a photovoltaic module that can be installed quickly and its installation method. Background Technology
[0002] Photovoltaic modules, commonly known as solar panels, are the core devices that convert solar energy into electrical energy. They are mainly composed of multiple solar cells connected in series and parallel, and encapsulated with materials such as tempered glass, EVA film, backsheet, and aluminum alloy frame. They utilize the photovoltaic effect of semiconductor materials. When sunlight shines on the solar cells, photon energy excites electrons to transition and form an electric current. This current is then output as direct current (DC) through a junction box, which can be directly used by loads or converted into alternating current (AC) by an inverter and fed into the power grid.
[0003] Currently, the installation of traditional photovoltaic modules relies on a large number of screws and other connectors for fixing. This not only makes the installation process time-consuming and cumbersome, but also requires the assistance of external tools, resulting in low installation efficiency. Furthermore, due to the dense connectors and complex disassembly process, the subsequent replacement and maintenance of the modules are also more difficult, which greatly restricts the operation and maintenance efficiency of the photovoltaic system. Summary of the Invention
[0004] This invention provides a photovoltaic module and installation method that can be installed quickly, in order to solve the problems mentioned in the background art.
[0005] To address the aforementioned technical problems, this invention discloses a photovoltaic module that can be installed quickly, including a base plate, a plurality of positioning components on the lower surface of the base plate, a support rod mounted on the base plate, an installation box rotatably mounted on the support rod, an automatic clamping mechanism on the installation box for clamping the photovoltaic panel, and a pushing mechanism on the base plate for pushing the installation box to rotate.
[0006] Preferably, the pushing mechanism includes a linear drive component, the output end of which is fixedly provided with a moving rod, the moving rod is slidably disposed on the base plate, a moving block is hinged to the upper end of the moving rod, a sliding groove is provided on the lower surface of the mounting box, and the moving block is slidably disposed in the sliding groove.
[0007] Preferably, the automatic clamping mechanism includes a bidirectional threaded rod, which is rotatably mounted inside the mounting box. A sliding block is threadedly connected to the bidirectional threaded rod, and the sliding block is slidably connected to the mounting box. A connecting rod is fixedly mounted on the sliding block, and a fixing plate is fixedly mounted on the upper end of the connecting rod. A telescopic plate one is provided on the side of the fixing plates that are close to each other, and a telescopic plate two is provided on the side of the fixing plates that are far apart from each other. The telescopic plate two slides and contracts with the inner wall of the mounting box. A positioning plate is provided on the side of the telescopic plate one that slides and contracts with each other. A U-shaped clamping block is fixedly mounted on the fixing plate.
[0008] Preferably, a trapezoidal clamping plate is slidably disposed inside the U-shaped clamping block, and several springs are fixedly disposed on the trapezoidal clamping plate. The other ends of the springs are fixedly connected to the U-shaped clamping block. A cavity is formed between the trapezoidal clamping plate and the U-shaped clamping block. A threaded rod is rotatably disposed inside the cavity. The threaded rod slides upward to extend out of the trapezoidal clamping plate. A rotating wheel is fixedly disposed at the upper end of the threaded rod. A trapezoidal block is threadedly connected to the threaded rod. The trapezoidal block is slidably connected to the cavity and cooperates with the trapezoidal clamping plate.
[0009] Preferably, a lower pressure plate is provided on the upper side of the positioning plate, the lower pressure plate is in contact with the trapezoidal clamping plate, a drive rod is fixedly provided at the lower end of the lower pressure plate, the drive rod slides down through the positioning plate and extends into the mounting box, a toothed plate is fixedly provided at the lower end of the drive rod, and a gear is fixedly provided in the center of the bidirectional threaded rod, the gear meshing with the toothed plate.
[0010] Preferably, a plurality of buffer rods are fixedly installed on the lower surface of the pressure plate. The buffer rods slide downward through the positioning plate. A plurality of fixed cylinders are installed inside the mounting box. A buffer plate is slidably installed inside the fixed cylinder. The buffer rods slide into the fixed cylinders and are fixedly connected to the buffer plates. A second spring is fixedly installed at the lower end of the buffer plate. The other end of the second spring is fixedly connected to the fixed cylinder. An airbag is installed on the positioning plate. An exhaust pipe is symmetrically installed on the airbag. An exhaust pipe is installed on the fixed cylinder. An air passage is installed inside the fixed plate. The air passage is connected to the cavity. The first exhaust pipe and the second exhaust pipe are connected to the air passage.
[0011] Preferably, an exhaust pipe three is also installed on the fixed cylinder, and several drive cylinders are also provided in the mounting box. A drive plate is slidably arranged in the drive cylinder, and a spring three is fixedly arranged on the drive plate. The other end of the spring three is fixedly connected to the drive cylinder. A push rod is fixedly arranged at the upper end of the drive plate. The upper end of the push rod slides out of the mounting box. A rack is fixedly arranged at the upper end of the push rod. The exhaust pipe three is connected to the drive cylinder.
[0012] Preferably, a rotating rod is symmetrically rotated on the upper surface of the mounting box, and mounting blocks are rotatably connected to the left and right sides of the rotating rod. The mounting blocks are fixedly connected to the mounting box. A second gear is fixedly installed on the rotating rod, and the second gear meshes with a rack. Connecting blocks are provided on both sides of the second gear, and the connecting blocks are fixedly connected to the rotating rod. A limit plate is fixedly installed on the connecting blocks.
[0013] Preferably, a pull rod is fixedly installed through the drive rod, and sliding rods are fixedly connected to both ends of the pull rod. The sliding rods slide upward and extend out of the mounting box. A rotating shaft is symmetrically rotatably connected to the mounting box. Positioning blocks are rotatably connected to the left and right sides of the rotating shaft. A positioning pressure plate is rotatably installed on the rotating shaft. A through groove is opened on the positioning pressure plate. A mating rod is rotatably installed in the through groove. The other end of the mating rod is rotatably connected to the sliding rod.
[0014] Preferably, a method for rapid installation of photovoltaic modules, based on the rapidly installable photovoltaic modules described above, includes the following steps:
[0015] S1: Pre-embed several positioning components in the designated positions;
[0016] S2: Place the photovoltaic panel onto the automatic clamping mechanism of the mounting box, and the automatic clamping mechanism automatically clamps the photovoltaic panel;
[0017] S3: Activate the push mechanism to adjust the rotation angle of the mounting box so that the photovoltaic panel faces the sunlight.
[0018] Compared with existing technologies, this invention provides a photovoltaic module and installation method that can be installed quickly. By setting up an automatic clamping mechanism, the photovoltaic panel can be quickly clamped without the need for screws or other disassembly tools, significantly simplifying the installation process and greatly improving installation and disassembly efficiency, making subsequent maintenance and replacement of the module more convenient. In addition, the push mechanism can flexibly adjust the rotation angle of the installation box, thereby accurately adjusting the orientation of the photovoltaic panel. This not only enhances the angle adjustment capability of the equipment, but also ensures that the photovoltaic panel always maintains the optimal angle of sunlight, further improving the light energy conversion efficiency and making it more practical. Attached Figure Description
[0019] The accompanying drawings are provided to further illustrate the invention and form part of the specification. They are used in conjunction with embodiments of the invention to explain the invention and do not constitute a limitation thereof. In the drawings:
[0020] Figure 1 This is a schematic diagram of the structure of the present invention;
[0021] Figure 2 This is a front view of the internal structure of the mounting box of the present invention;
[0022] Figure 3 This is a schematic diagram of the internal structure of the U-shaped clamping block of the present invention;
[0023] Figure 4 This is a side view of the internal structure of the mounting box according to one embodiment of the present invention;
[0024] Figure 5 This is a top view of the mounting box according to one embodiment of the present invention;
[0025] Figure 6 This is a schematic diagram of the installation of the limiting pressure plate of the present invention;
[0026] Figure 7 This is a side view of the internal structure of the mounting box according to another embodiment of the present invention.
[0027] In the diagram: 1. Base plate; 2. Positioning component; 3. Support rod; 4. Mounting box; 5. Moving block; 6. Moving rod; 7. Linear drive component; 8. Sliding block; 9. Clamping wheel; 10. Telescopic plate II; 11. Lower pressure plate; 12. Airbag; 13. Drive rod; 14. Buffer rod; 15. Positioning plate; 16. Fixing plate; 17. Connecting rod; 18. Two-way threaded rod; 19. Telescopic plate I; 20. Buffer plate; 21. Fixing cylinder; 22. Gear I; 23. Spring II; 24. Exhaust pipe II; 25. Exhaust pipe 1; 26. U-shaped clamping block; 27. Threaded rod; 28. Cavity; 29. Rotating wheel; 30. Spring 1; 31. Trapezoidal clamping plate; 32. Toothed plate; 33. Exhaust pipe 3; 34. Spring 3; 35. Drive cylinder; 36. Gear 2; 37. Limiting pressure plate; 38. Mounting block; 39. Push rod; 40. Drive plate; 41. Connecting block; 42. Rotating rod; 43. Trapezoidal block; 44. Rack; 45. Pull rod; 46. Sliding rod; 47. Positioning block; 48. Positioning pressure plate; 49. Matching rod. Detailed Implementation
[0028] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.
[0029] In the description of this invention, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," and "the other end," etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of describing this invention and for simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0030] In the description of this invention, it should be noted that, unless otherwise explicitly specified and limited, the terms "installed," "equipped with," "connected," etc., should be interpreted broadly. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be a connection within two components. Those skilled in the art can understand the specific meaning of the above terms in this invention based on the specific circumstances.
[0031] Example 1:
[0032] Embodiments of the present invention provide a photovoltaic module that can be installed quickly, such as... Figures 1-7 As shown, the device includes a base plate 1, with several positioning components 2 on the lower surface of the base plate 1. A support rod 3 is mounted on the base plate 1, and an installation box 4 is rotatably mounted on the support rod 3. An automatic clamping mechanism is provided on the installation box 4 to clamp the photovoltaic panel. A pushing mechanism is also provided on the base plate 1 to push the installation box 4 to rotate.
[0033] The working principle and beneficial effects of the above technical solution are as follows: several positioning parts 2 are pre-embedded in designated positions, the photovoltaic panel is placed on the automatic clamping mechanism of the mounting box 4, and the automatic clamping mechanism automatically clamps the photovoltaic panel; then the pushing mechanism is activated, and the pushing mechanism adjusts the rotation angle of the mounting box 4 so that the photovoltaic panel faces the sunlight.
[0034] By incorporating an automatic clamping mechanism, photovoltaic panels can be quickly clamped without the need for screws or other disassembly tools. This significantly simplifies the installation process, greatly improves installation and disassembly efficiency, and makes subsequent component maintenance and replacement more convenient. Furthermore, the included pushing mechanism allows for flexible adjustment of the installation box's rotation angle, precisely adjusting the orientation of the photovoltaic panels. This not only enhances the equipment's angle adjustment capabilities but also ensures that the photovoltaic panels maintain the optimal angle for sunlight exposure, further improving light energy conversion efficiency and enhancing practicality.
[0035] Example 2:
[0036] Based on the above embodiment 1, as follows Figure 1 As shown, the pushing mechanism includes a linear drive component 7, a movable rod 6 is fixedly installed at the output end of the linear drive component 7, the movable rod 6 is slidably installed on the base plate 1, a movable block 5 is hinged to the upper end of the movable rod 6, a sliding groove is provided on the lower surface of the mounting box 4, and the movable block 5 is slidably installed in the sliding groove.
[0037] The working principle and beneficial effects of the above technical solution are as follows: by activating the linear drive component 7, the linear drive component 7 drives the moving rod 6 to move, the moving rod 6 drives the moving block 5 to move, and the moving block 5 pushes the mounting box 4 to rotate. The overall structure is simple, reducing complex transmission components, lowering the probability of failure, and making it more practical.
[0038] Example 3:
[0039] Based on the above embodiment 2, such as Figures 2-3As shown, the automatic clamping mechanism includes a bidirectional threaded rod 18, which is rotatably mounted inside the mounting box 4. A sliding block 8 is threadedly connected to the bidirectional threaded rod 18, and the sliding block 8 is slidably connected to the mounting box 4. A connecting rod 17 is fixedly mounted on the sliding block 8, and a fixing plate 16 is fixedly mounted on the upper end of the connecting rod 17. A telescopic plate 19 is provided on the side of the fixing plates 16 that is close to each other, and a telescopic plate 10 is provided on the side of the fixing plates 16 that is far away from each other. The telescopic plate 10 slides and contracts with the inner wall of the mounting box 4. A positioning plate 15 is provided on the side of the telescopic plate 19 that is close to each other. A U-shaped clamping block 26 is fixedly mounted on the fixing plate 16.
[0040] One end of the bidirectional threaded rod 18 extends rotatably out of the mounting box 4, and a clamping wheel 9 is fixedly installed on one end of the bidirectional threaded rod 18.
[0041] Preferably, a trapezoidal clamping plate 31 is slidably disposed inside the U-shaped clamping block 26. A plurality of springs 30 are fixedly disposed on the trapezoidal clamping plate 31, and the other ends of the springs 30 are fixedly connected to the U-shaped clamping block 26. A cavity 28 is formed between the trapezoidal clamping plate 31 and the U-shaped clamping block 26. A threaded rod 27 is rotatably disposed inside the cavity 28. The threaded rod 27 slides upward out of the trapezoidal clamping plate 31. A rotating wheel 29 is fixedly disposed at the upper end of the threaded rod 27. A trapezoidal block 43 is threadedly connected to the threaded rod 27. The trapezoidal block 43 is slidably connected to the cavity 28 and cooperates with the trapezoidal clamping plate 31.
[0042] The working principle and beneficial effects of the above technical solution are as follows: by rotating the bidirectional threaded rod 18, the bidirectional threaded rod 18 drives the sliding block 8 to move, the sliding block 8 drives the fixed plate 16 to move towards each other through the connecting rod 17, the fixed plate 16 drives the U-shaped clamping block 26 to move towards each other, and the trapezoidal clamping plate 31 in the U-shaped clamping block 26 clamps the photovoltaic panel.
[0043] After clamping is completed, the rotating wheel 29 is rotated, which drives the threaded rod 27 to rotate, thereby causing the trapezoidal block 43 to move downward. The inclined surface of the trapezoidal block 43 cooperates with the inclined surface of the trapezoidal clamping plate 31. During the downward movement, it will exert lateral pressure on the trapezoidal clamping plate 31, forcing the trapezoidal clamping plate 31 to move closer to the photovoltaic panel, further increasing the clamping force on the photovoltaic panel and achieving stable clamping.
[0044] First, the trapezoidal clamping plate 31 is used to achieve initial positioning and clamping. Then, the trapezoidal block 43 and the inclined surface of the trapezoidal clamping plate 31 are used to enhance the clamping force, forming a dual clamping structure of "initial fixation + enhanced fastening", which greatly improves the clamping stability of the photovoltaic panel and effectively avoids loosening or falling off.
[0045] Example 4:
[0046] Based on the above embodiment 3, such as Figures 2-3 As shown, a lower pressure plate 11 is provided on the upper side of the positioning plate 15. The lower pressure plate 11 is in contact with the trapezoidal clamping plate 31. A drive rod 13 is fixedly provided at the lower end of the lower pressure plate 11. The drive rod 13 slides down through the positioning plate 15 and extends into the mounting box 4. A toothed plate 32 is fixedly provided at the lower end of the drive rod 13. A gear 22 is fixedly provided in the center of the bidirectional threaded rod 18. The gear 22 meshes with the toothed plate 32.
[0047] Preferably, a plurality of buffer rods 14 are fixedly installed on the lower surface of the lower pressure plate 11. The buffer rods 14 slide downward through the positioning plate 15. A plurality of fixed cylinders 21 are installed inside the mounting box 4. A buffer plate 20 is slidably installed inside the fixed cylinder 21. The buffer rods 14 slide into the fixed cylinder 21 and are fixedly connected to the buffer plate 20. A second spring 23 is fixedly installed at the lower end of the buffer plate 20. The other end of the second spring 23 is fixedly connected to the fixed cylinder 21. An airbag 12 is installed on the positioning plate 15. An exhaust pipe 25 is symmetrically installed on the airbag 12. An exhaust pipe 24 is installed on the fixed cylinder 21. An air passage is installed inside the fixed plate 16. The air passage is connected to the cavity 28. The first exhaust pipe 25 and the second exhaust pipe 24 are connected to the air passage.
[0048] The working principle and beneficial effects of the above technical solution are as follows: When the photovoltaic panel is placed on the positioning plate 15, under the action of gravity, the photovoltaic panel drives the positioning plate 15 to descend together. The positioning plate 15 drives the drive rod 13 to descend. The drive rod 13 drives the toothed plate 32 to move downward. The toothed plate 32 drives the gear 22 to rotate. The gear 22 drives the bidirectional threaded rod 18 to rotate. The rotation of the bidirectional threaded rod 18 causes the two sliding blocks 8 to move towards each other. Through the connecting rod 17, the fixing plate 16 and the U-shaped clamping block 26 move towards each other synchronously, thereby realizing the automatic clamping of the photovoltaic panel.
[0049] Meanwhile, as the positioning plate 15 descends, it will cause the buffer rod 14 to move downward, and the buffer rod 14 will cause the buffer plate 20 to move downward. The buffer plate 20 will compress the second spring 23. The elastic deformation of the second spring 23 will absorb and buffer the impact force when the photovoltaic panel is placed. In addition, as the positioning plate 15 descends, it will squeeze the airbag 12. The elastic deformation of the airbag 12 will further reduce the impact force.
[0050] When the airbag 12 is compressed, the buffer plate 20 moves downward. The gas in the airbag 12 enters the air passage through the exhaust pipe 25, and the gas in the fixed cylinder 21 also enters the air passage through the exhaust pipe 24. After the gas enters the cavity 28, the air pressure in the cavity 28 increases, pushing the trapezoidal clamping plate 31 to move towards the photovoltaic panel, further enhancing the clamping force of the trapezoidal clamping plate 31 on the photovoltaic panel.
[0051] Example 5:
[0052] Based on the above embodiment 4, such as Figures 4-6 As shown, an exhaust pipe 33 is also installed on the fixed cylinder 21, and several drive cylinders 35 are also provided in the mounting box 4. A drive plate 40 is slidably arranged in the drive cylinder 35, and a spring 34 is fixedly arranged on the drive plate 40. The other end of the spring 34 is fixedly connected to the drive cylinder 35. A push rod 39 is fixedly arranged on the upper end of the drive plate 40. The upper end of the push rod 39 slides out of the mounting box 4, and a rack 44 is fixedly arranged on the upper end of the push rod 39. The exhaust pipe 33 is connected to the drive cylinder 35.
[0053] Preferably, a rotating rod 42 is symmetrically rotatably arranged on the upper surface of the mounting box 4. Mounting blocks 38 are rotatably connected to the left and right sides of the rotating rod 42. The mounting blocks 38 are fixedly connected to the mounting box 4. A gear 36 is fixedly arranged on the rotating rod 42. The gear 36 meshes with the rack 44. Connecting blocks 41 are arranged on both sides of the gear 36. The connecting blocks 41 are fixedly connected to the rotating rod 42. A limit plate 37 is fixedly arranged on the connecting blocks 41.
[0054] The working principle and beneficial effects of the above technical solution are as follows: When the photovoltaic panel is placed on the positioning plate 15, the positioning plate 15 descends to compress the buffer rod 14 and the second spring 23. After the gas in the fixed cylinder 21 is compressed, part of it enters the drive cylinder 35 through the exhaust pipe 33. The gas drives the drive plate 40 to rise, the drive plate 40 drives the push rod 39 to rise, the push rod 39 drives the rack 44 to move, the rack 44 drives the gear 36 to rotate, the gear 36 drives the rotating rod 42 to rotate, and the rotating rod 42 drives the connecting block 41 and the limiting pressure plate 37 to rotate from the initial horizontal state to the vertical direction, and finally presses on the front and rear edges of the photovoltaic panel. At this time, combined with the clamping effect of the U-shaped clamping block 26 on the left and right sides of the photovoltaic panel in embodiments 3-5, an all-round pressing is formed on all four sides of the photovoltaic panel. Through the combination of pneumatic drive and mechanical transmission, automatic pressing of the front and rear sides of the photovoltaic panel is realized. Working in coordination with the clamping mechanism on the left and right sides, a four-way constraint is formed, which significantly improves the stability of the photovoltaic panel during handling and processing and reduces the risk of shaking and displacement.
[0055] Example 6:
[0056] Based on the above embodiment 4, such as Figure 7 As shown, a pull rod 45 is fixedly installed through the drive rod 13. Sliding rods 46 are fixedly connected to both ends of the pull rod 45. The sliding rods 46 slide upward and extend out of the mounting box 4. A rotating shaft is symmetrically rotatably connected to the mounting box 4. Positioning blocks 47 are rotatably connected to the left and right sides of the rotating shaft. A positioning pressure plate 48 is rotatably installed on the rotating shaft. A through groove is opened on the positioning pressure plate 48. A mating rod 49 is rotatably installed in the through groove. The other end of the mating rod 49 is rotatably connected to the sliding rod 46.
[0057] The working principle and beneficial effects of the above technical solution are as follows: Unlike embodiment 5, in this embodiment, when the photovoltaic panel is placed on the positioning plate 15, the positioning plate 15 descends under the influence of gravity, causing the drive rod 13 to move down synchronously. The pull rod 45, which is fixed through the drive rod 13, descends with the drive rod 13. The pull rod 45 pulls the sliding rod 46 down, and the sliding rod 46 drives the mating rod 49 to move. The mating rod 49 pulls the positioning pressure plate 48 to rotate, and the positioning pressure plate 48 rotates from the initial horizontal state to the vertical direction, finally pressing on the front and rear edges of the photovoltaic panel. It can also press the front and rear sides of the photovoltaic panel tightly, with high fit and stronger practicality.
[0058] With the above structure, the photovoltaic panel can be clamped on the left and right sides by gravity during the descent process. At the same time, the airbag 12 and spring 23 can effectively buffer the load. In addition, the front and rear sides of the photovoltaic panel can also be clamped by gravity. The structure has a higher degree of fit and is more practical.
[0059] Example 7:
[0060] This embodiment provides a rapid installation method for photovoltaic modules, based on the rapidly installable photovoltaic modules described above, including the following steps:
[0061] S1: Pre-embed several positioning components 2 in the designated positions;
[0062] S2: Place the photovoltaic panel onto the automatic clamping mechanism of the mounting box 4. The automatic clamping mechanism automatically clamps the photovoltaic panel.
[0063] S3: Activate the push mechanism to adjust the rotation angle of the mounting box 4 so that the photovoltaic panel faces the sunlight.
[0064] The working principle and beneficial effects of the above technical solution are as follows: several positioning components 2 are pre-embedded in designated positions; the photovoltaic panel is placed on the automatic clamping mechanism of the mounting box 4, and the automatic clamping mechanism automatically clamps the photovoltaic panel; the pushing mechanism is activated, and the pushing mechanism adjusts the rotation angle of the mounting box 4 so that the photovoltaic panel faces the sunlight; by setting up the automatic clamping mechanism, the photovoltaic panel can be clamped quickly without the need for screws and other disassembly tools, significantly simplifying the installation process, greatly improving the installation and disassembly efficiency, and making the maintenance and replacement of the components more convenient; moreover, the pushing mechanism can flexibly adjust the rotation angle of the mounting box, thereby accurately adjusting the orientation of the photovoltaic panel, which not only enhances the angle adjustment capability of the equipment, but also ensures that the photovoltaic panel always maintains the best angle of sunlight, further improving the light energy conversion efficiency and making it more practical.
[0065] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above, and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention.
Claims
1. A photovoltaic module that can be quickly installed, characterized in that, Includes a base plate (1), a number of positioning parts (2) are provided on the lower surface of the base plate (1), a support rod (3) is installed on the base plate (1), an installation box (4) is rotatably provided on the support rod (3), an automatic clamping mechanism is provided on the installation box (4), the automatic clamping mechanism is used to clamp the photovoltaic panel, and a pushing mechanism is also provided on the base plate (1), the pushing mechanism is used to push the installation box (4) to rotate; The automatic clamping mechanism includes a bidirectional threaded rod (18), which is rotatably mounted inside the mounting box (4). A sliding block (8) is threadedly connected to the bidirectional threaded rod (18), and the sliding block (8) is slidably connected to the mounting box (4). A connecting rod (17) is fixedly mounted on the sliding block (8), and a fixing plate (16) is fixedly mounted on the upper end of the connecting rod (17). A telescopic plate one (19) is provided on the side of the fixing plates (16) that are close to each other, and a telescopic plate two (10) is provided on the side of the fixing plates (16) that are far apart from each other. The telescopic plate two (10) slides and contracts with the inner wall of the mounting box (4). A positioning plate (15) is provided on the side of the telescopic plate one (19) that is close to each other. A U-shaped clamping block (26) is fixedly mounted on the fixing plate (16). A trapezoidal clamping plate (31) is slidably arranged inside the U-shaped clamping block (26). Several springs (30) are fixedly arranged on the trapezoidal clamping plate (31). The other end of the springs (30) is fixedly connected to the U-shaped clamping block (26). A cavity (28) is formed between the trapezoidal clamping plate (31) and the U-shaped clamping block (26). A threaded rod (27) is rotatably arranged inside the cavity (28). The threaded rod (27) slides upward to extend out of the trapezoidal clamping plate (31). A rotating wheel (29) is fixedly arranged at the upper end of the threaded rod (27). A trapezoidal block (43) is threadedly connected to the threaded rod (27). The trapezoidal block (43) is slidably connected to the cavity (28). The trapezoidal block (43) cooperates with the trapezoidal clamping plate (31). A lower pressure plate (11) is provided on the upper side of the positioning plate (15). The lower pressure plate (11) is in contact with the trapezoidal clamping plate (31). A drive rod (13) is fixedly provided at the lower end of the lower pressure plate (11). The drive rod (13) slides down through the positioning plate (15) and extends into the mounting box (4). A toothed plate (32) is fixedly provided at the lower end of the drive rod (13). A gear (22) is fixedly provided in the center of the bidirectional threaded rod (18). The gear (22) meshes with the toothed plate (32). The photovoltaic panel is placed on the positioning plate (15). Under the action of gravity, the photovoltaic panel drives the positioning plate (15) to descend together. The positioning plate (15) drives the drive rod (13) to descend. The drive rod (13) drives the toothed plate (32) to move downward. The toothed plate (32) drives the gear one (22) to rotate. The gear one (22) drives the bidirectional threaded rod (18) to rotate. The rotation of the bidirectional threaded rod (18) causes the two sliding blocks (8) to move towards each other. Through the connecting rod (17), the fixing plate (16) and the U-shaped clamping block (26) move towards each other synchronously, so as to realize the automatic clamping of the photovoltaic panel.
2. The photovoltaic module that can be quickly installed according to claim 1, characterized in that, The driving mechanism includes a linear drive (7), and a moving rod (6) is fixedly installed at the output end of the linear drive (7). The moving rod (6) is slidably installed on the base plate (1). A moving block (5) is hinged to the upper end of the moving rod (6). A sliding groove is provided on the lower surface of the mounting box (4), and the moving block (5) is slidably installed in the sliding groove.
3. A photovoltaic module that can be quickly installed according to claim 1, characterized in that, A number of buffer rods (14) are fixedly installed on the lower surface of the pressure plate (11). The buffer rods (14) slide downward through the positioning plate (15). A number of fixed cylinders (21) are installed inside the mounting box (4). A buffer plate (20) is slidably installed inside the fixed cylinder (21). The buffer rods (14) slide into the fixed cylinder (21) and are fixedly connected to the buffer plate (20). A second spring (23) is fixedly installed at the lower end of the buffer plate (20). The other end of the second spring (23) is fixedly connected to the fixed cylinder (21). An airbag (12) is installed on the positioning plate (15). An exhaust pipe (25) is symmetrically installed on the airbag (12). An exhaust pipe (24) is installed on the fixed cylinder (21). An air passage is installed inside the fixed plate (16). The air passage is connected to the cavity (28). The exhaust pipe (25) and the exhaust pipe (24) are connected to the air passage.
4. A photovoltaic module that can be quickly installed according to claim 3, characterized in that, An exhaust pipe (33) is also installed on the fixed cylinder (21). Several drive cylinders (35) are also installed in the mounting box (4). A drive plate (40) is slidably installed in the drive cylinder (35). A spring (34) is fixedly installed on the drive plate (40). The other end of the spring (34) is fixedly connected to the drive cylinder (35). A push rod (39) is fixedly installed on the upper end of the drive plate (40). The upper end of the push rod (39) slides out of the mounting box (4). A rack (44) is fixedly installed on the upper end of the push rod (39). The exhaust pipe (33) is connected to the drive cylinder (35).
5. A photovoltaic module that can be quickly installed according to claim 4, characterized in that, The upper surface of the mounting box (4) is symmetrically provided with a rotating rod (42). The left and right sides of the rotating rod (42) are rotatably connected with mounting blocks (38). The mounting blocks (38) are fixedly connected to the mounting box (4). The rotating rod (42) is fixedly provided with a gear (36). The gear (36) meshes with the rack (44). The gear (36) is provided with connecting blocks (41) on both sides of the gear (36). The connecting blocks (41) are fixedly connected to the rotating rod (42). The connecting blocks (41) are fixedly provided with a limit plate (37).
6. A photovoltaic module that can be quickly installed according to claim 3, characterized in that, A pull rod (45) is fixedly installed through the drive rod (13). A sliding rod (46) is fixedly connected to both ends of the pull rod (45). The sliding rod (46) slides upward and extends out of the mounting box (4). A rotating shaft is symmetrically connected to the mounting box (4). A positioning block (47) is rotatably connected to the left and right sides of the rotating shaft. A positioning pressure plate (48) is rotatably installed on the rotating shaft. A through groove is opened on the positioning pressure plate (48). A mating rod (49) is rotatably installed in the through groove. The other end of the mating rod (49) is rotatably connected to the sliding rod (46).
7. A method for rapid installation of photovoltaic modules, based on the rapidly installable photovoltaic module according to any one of claims 1-6, characterized in that, Includes the following steps: S1: Pre-embed several positioning parts (2) in the designated positions; S2: Place the photovoltaic panel onto the automatic clamping mechanism of the mounting box (4), and the automatic clamping mechanism automatically clamps the photovoltaic panel; S3: Start the driving mechanism to adjust the rotation angle of the mounting box (4) so that the photovoltaic panel faces the sunlight.
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