Processing equipment and process for pressurized silicone sheet
By storing silicone in a tank and using a nozzle and scraper to level the components, the problem of dust adhesion in the external environment is solved, high-quality coating and stability of the silicone sheet are achieved, the risk of infection is reduced, and costs are saved.
Patent Information
- Application Number
- CN202511151608.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-18
- Publication Date
- 2025-10-24
- Estimated Expiration
- 2045-08-18
AI Technical Summary
In the prior art, when coatings are exposed to the external environment, dust easily adheres to them, resulting in a decrease in the quality of the coating layer and affecting product quality and performance.
Silicone is stored in a tank, evenly coated by a spray nozzle and leveled by a scraper. The wavy scraper design and cleaning components ensure the purity and uniformity of the silicone coating.
Effectively prevent dust contamination, ensure the purity of silicone, improve product quality and stability, reduce the risk of infection, reduce uneven coating thickness, and save costs.
Smart Images

Figure CN120644351B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of scar treatment, and particularly relates to a processing equipment and process of a pressurized silicone sheet. BACKGROUND
[0002] Burns can be caused by a variety of factors, with severity ranging from one to four degrees, with two and three degrees being between one and four degrees. Both burns and abrasions are prone to hypertrophic scars, which are hard and protruding, with pigmentation. Sometimes, debridement is required. Silicone compounds, especially silicone gel, can effectively improve the condition of scar tissue. Although the cause is not fully understood, the effect is recognized and supported by numerous documents for the treatment of hypertrophic scars.
[0003] The silicone gel patch is composed of a silicone bottom layer and an elastic fabric belt. The surface of the silicone bottom layer is coated with silicone, and the elastic fabric belt is covered on the silicone bottom layer to protect the silicone. During processing, a coating device is needed to coat a layer of silicone on the surface of the silicone bottom layer. Through retrieval, a Chinese patent with the publication number CN119186949A discloses a scraper quick-change device, a coating machine material box and a coating machine. The scraper quick-change device includes a scraper replacement bottom plate, a guide device and a scraper fixing plate driving device are arranged on the scraper replacement bottom plate, a scraper fixing plate is arranged on the guide device, a scraper fixing concave position is arranged on the scraper fixing plate, a scraper storage is also arranged on the scraper replacement bottom plate, and a scraper pressure plate driving device is also arranged. The output end of the scraper pressure plate driving device is provided with a scraper pressure plate. The coating machine material box includes the scraper quick-change device. The material box of the coating machine is provided with the scraper quick-change device or the coating machine includes the coating machine material box. The above scheme has the characteristics of simple structure and easy implementation. When applied, it can reduce the operation difficulty and labor cost, improve the production efficiency and production benefit. However, the above scheme still has the following disadvantages in actual use:
[0004] In the use of the above scheme, the worker places the coating in the material box. When the coating layer passes through the material box, the coating naturally adheres to the surface of the coating layer, and finally is scraped flat by the scraper. However, the coating is exposed to the external environment for a long time. Because the coating is exposed to the external environment for a long time, dust in the environment is easily attached to the coating. This will reduce the purity of the coating, and thus affect the surface quality of the coating layer. Problems such as rough, uneven and impurity particles may occur, which reduces the overall quality and performance of the product, and may also affect the normal progress of the subsequent process and have adverse effects on the final appearance and use effect of the product.
[0005] Therefore, a processing equipment and process of a pressurized silicone sheet needs to be designed to solve the above problems. SUMMARY
[0006] The present application aims to solve the problems in the prior art and provides a processing equipment and process of a pressurized silicone sheet.
[0007] To achieve the above object, the present application adopts the following technical solutions:
[0008] A processing equipment of pressurized silica gel sheet, comprising a silica gel sheet processing equipment, two rotatable guide rollers are arranged on the silica gel sheet processing equipment, a material tank is fixed on the silica gel sheet processing equipment for storing silica gel, a pump is installed on the silica gel sheet processing equipment, the feeding end of the pump is in communication with the material tank, a side plate is fixed on the silica gel sheet processing equipment, a feeding pipe is fixed on the side surface of the side plate, a plurality of spray heads are connected to the feeding pipe, the plurality of spray heads are arranged in a straight line array, and the discharging end of the pump is in communication with the feeding pipe.
[0009] A coating unit is arranged on the silica gel sheet processing equipment, the coating unit comprises a bracket assembly and two scraping assembly components, the bracket assembly comprises two chains, the scraping assembly component comprises two scraping structures, the two scraping structures are arranged on the two chains, each scraping structure comprises two fixing frames, the two fixing frames are fixed on the two chains respectively, the two fixing frames are arranged opposite to each other, a frame body is fixed on the two fixing frames, a moving plate is slidably arranged on the frame body, and a scraper is arranged on the end of the moving plate away from the frame body.
[0010] As a preferred technical solution of the present application, the bracket assembly comprises two fixed parts, a liftable lifting part is arranged on each fixed part, an installation plate is fixed on each lifting part, two rotatable rotating rods are arranged between the two installation plates, chain wheels are fixedly arranged on both ends of the two rotating rods, and the opposite two chain wheels are connected through a chain transmission, one of the installation plates is provided with a motor, and the motor is used to drive one of the rotating rods to rotate.
[0011] As a preferred technical solution of the present application, one end of the silica gel sheet processing equipment is provided with a discharging module, and the other end is provided with a material collecting module, the discharging module is used to provide a silica gel bottom layer, and the material collecting module is used to wind the silica gel bottom layer after coating, and when discharging and winding, the silica gel bottom layer between the two guide rollers is in a horizontal state.
[0012] As a preferred technical solution of the present application, the frame body and the moving plate are connected through a sliding structure, and one of the installation plates is provided with a control assembly.
[0013] The sliding structure comprises two sliding openings and two sliding blocks, the two sliding openings are respectively arranged at both ends of the frame body, the two sliding blocks are respectively fixed at both ends of the moving plate, the two sliding blocks are respectively slidably arranged in the two sliding openings, and each sliding block is connected with the frame body through a return tension spring.
[0014] As a preferred technical scheme of the present application, the control assembly comprises a plurality of horizontal plates, each of which is connected to the mounting plate through a first connecting rod, the bottom surface of each of the horizontal plates is in a wavy structure, and the plurality of horizontal plates are arranged in a linear array, wherein one of the sliding blocks is opposite to the plurality of horizontal plates.
[0015] As a preferred technical scheme of the present application, the top surface of the moving plate is provided with a mounting groove, the scraper slides in the mounting groove, the bottom of the mounting groove is provided with an arc-shaped first elastic sheet, and the first elastic sheet abuts against the scraper, both sides of the moving plate are provided with limiting openings, the two limiting openings are communicated with the mounting groove, both ends of the scraper are fixed with fixed rods, the two fixed rods slide in the two limiting openings respectively, and each of the fixed rods is connected to the moving plate through a first tension spring.
[0016] Each of the frame bodies is provided with a cleaning assembly for cleaning the scraper, and one of the mounting plates is provided with a guide assembly for controlling the position of the scraper.
[0017] As a preferred technical scheme of the present application, the cleaning assembly comprises two rotating shafts, the two rotating shafts are rotatably installed at both sides of the moving plate, each of the rotating shafts is fixed with a first scraping sheet, both sides of the moving plate are fixed with a plurality of second elastic sheets, the plurality of second elastic sheets located at the same side press the corresponding first scraping sheet, both sides of the moving plate are fixed with collecting boxes, and the two collecting boxes are opposite to the two first scraping sheets respectively.
[0018] As a preferred technical scheme of the present application, the guide assembly comprises a guide plate and a second connecting rod, the guide plate is connected to the mounting plate through the second connecting rod, the guide plate has two inclined portions and a flat portion, and the two inclined portions are arranged at both ends of the flat portion respectively.
[0019] As a preferred technical scheme of the present application, a belt conveyor is installed on the silica gel sheet processing equipment, the belt conveyor is located between the two fixing portions, the belt conveyor is provided with a conveying belt, the silica gel sheet processing equipment is provided with a surplus material collecting assembly, the surplus material collecting assembly comprises a collecting box, the opening of the collecting box faces upward, a shaft rod is rotatably installed on the collecting box, a sleeve plate is fixed on the shaft rod, a second scraping sheet is fixed on the sleeve plate, and the second scraping sheet is connected to the collecting box through a second tension spring.
[0020] A processing technology of pressurized silica gel sheet, comprising the following steps:
[0021] Step one, prepare the silicone bottom layer material and place it on the feeding module; inject the silicone used for coating into the tank, adjust the lifting part position according to the requirements of the pressurized silicone sheet, set the distance between the scraper and the silicone bottom layer to control the coating thickness, and at the same time, adjust other related parameters such as the flow of the pump according to the requirements;
[0022] Step two, start the feeding module, and make the silicone bottom layer horizontal under the limit of two opposite and rotatable guide rollers, slowly release, and at the same time, start the winding module to prepare for winding the coated silicone bottom layer;
[0023] Step three, start the pump, and the pump runs to extract the silicone in the tank and inject it into the feeding pipe connected with the pump outlet, the silicone uniformly flows out through the straight-line array distribution of the several nozzles on the feeding pipe and flows to the surface of the silicone bottom layer;
[0024] Step four, start the motor to drive one rotating rod to rotate, and through the chain wheel and chain transmission structure, make the two rotating rods rotate synchronously, drive the chain to move, and the scraper in the scraping assembly moves with the moving plate, the scraper moves with the moving plate to uniformly scrape the silicone coating on the silicone bottom layer, in the moving process of the moving plate, the slider passes through the wave-shaped transverse plate on the mounting plate, under the action of the return spring, the moving plate drives the scraper to move up and down intermittently, so that the silicone coating surface forms a wave-shaped structure;
[0025] Step five, when processing for a period of time or needing cleaning, control the scraper position through the guide plate to make it retract into the installation groove, the first scraper scrapes the silicone on both sides of the scraper under the action of the second spring, and the silicone falls into the collection box;
[0026] Step six, after the processing is completed, close each part of the equipment, wind the coated, scraped and shaped pressurized silicone sheet through the winding module to obtain the finished product.
[0027] The present application has the following beneficial effects:
[0028] 1. A new feeding method is adopted, the silicone is stored in the tank without exposure, which effectively prevents dust from adhering, avoids the performance of the silicone from being reduced, defects from occurring or the bonding effect with the bottom layer from being affected due to the mixing of dust, and further improves the product quality and stability;
[0029] 2. The scraper can scrape the silicone coating on the silicone bottom layer into a wave-shaped structure, which builds a small air channel between the pasting layer and the skin, reduces the accumulation of sweat and moisture, reduces the skin moisture feeling, avoids the risk of itching, swelling or infection caused by long-term closed environment; at the same time, when the scar paste is pulled by external force, the elastic deformation of the wave-shaped structure can disperse stress, reduce local stress concentration, and reduce the risk of the pasting layer falling off;
[0030] 3. The device has the function of cleaning the excess silica gel on the scraper, which can avoid the accumulation and solidification of residual silica gel coating on the scraper, ensure the surface of the scraper clean every time, make the operation of silica gel coating on the bottom layer more accurate and uniform, improve the construction quality, avoid the problems of uneven thickness caused by residual coating, etc.
[0031] 4. The excess material collecting assembly is designed to collect the excess silica gel overflowed from both sides of the silica gel bottom layer during the scraping process, and also can collect the silica gel in the collecting box in the cleaning assembly, which can avoid the waste of silica gel, reduce the production cost, and also facilitate the maintenance and management of the equipment. BRIEF DESCRIPTION OF DRAWINGS
[0032] Figure 1 The overall structure schematic diagram of the processing equipment for the pressurized silica gel sheet is proposed in the present application.
[0033] Figure 2 The structure schematic diagram of the scraping assembly is shown. Figure 1 ;
[0034] Figure 3 The structure schematic diagram of the scraping assembly is shown. Figure 2 ;
[0035] Figure 4 The structure schematic diagram of the scraping structure is shown. Figure 1 ;
[0036] Figure 5 The structure schematic diagram of the excess material collecting assembly is shown.
[0037] Figure 6 The structure schematic diagram of the excess material collecting assembly is shown. Figure 5 ;
[0038] Figure 7 The structure schematic diagram of the scraping structure is shown. Figure 1 ;
[0039] Figure 8 The structure schematic diagram of the scraping structure is shown. Figure 2 ;
[0040] Figure 9 The cross-sectional structure schematic diagram of the scraping structure is shown.
[0041] Figure 10 The plane structure schematic diagram of the scraping assembly is shown.
[0042] Figure 11 The structure schematic diagram of the silica gel coating with wave structure is shown.
[0043] In the figure: 1, silicone sheet processing equipment; 11, guide roller; 12, tank; 13, pump; 14, side plate; 15, feeding pipe; 16, spray head; 21, fixed part; 22, lifting part; 23, mounting plate; 231, first connecting rod; 232, cross plate; 233, second connecting rod; 234, guide plate; 24, rotating rod; 25, chain wheel; 26, chain; 31, fixed frame; 32, frame; 33, moving plate; 34, scraper; 35, mounting groove; 36, first elastic sheet; 37, limiting port; 38, fixed rod; 39, first tension spring; 41, rotating shaft; 42, first scraping sheet; 43, second elastic sheet; 44, collection box; 5, belt conveyor; 51, conveying belt; 61, collection box; 62, shaft rod; 63, cover plate; 64, second scraping sheet; 65, second tension spring. DETAILED DESCRIPTION
[0044] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, not all.
[0045] Referring to Figures 1 to 11 As shown in the figure, a processing equipment for pressurized silicone sheet includes a silicone sheet processing equipment 1, two rotatable guide rollers 11 are arranged on the silicone sheet processing equipment 1, the two guide rollers 11 are arranged opposite to each other, one end of the silicone sheet processing equipment 1 is provided with a feeding module, and the other end is provided with a collecting module, the feeding module is used to provide a silicone bottom layer, and the collecting module is used to wind the silicone bottom layer after coating, the two guide rollers 11 provide limiting for the silicone bottom layer during the feeding and collecting processes, and the silicone bottom layer between the two guide rollers 11 is in a horizontal state under the limiting action of the two guide rollers 11, which facilitates the silicone coating treatment of the silicone bottom layer, a tank 12 is fixed on the silicone sheet processing equipment 1 and is used to store silicone, a pump 13 is installed on the silicone sheet processing equipment 1, the feeding end of the pump 13 is in communication with the tank 12, a side plate 14 is fixed on the silicone sheet processing equipment 1, a feeding pipe 15 is fixed on the side surface of the side plate 14, a plurality of spray heads 16 are connected to the feeding pipe 15, and the plurality of spray heads 16 are arranged in a straight line array, the discharging end of the pump 13 is in communication with the feeding pipe 15, the pump 13 extracts the silicone in the tank 12 when operating, and injects the silicone into the feeding pipe 15, finally, the silicone flows out through the plurality of spray heads 16 and flows to the surface of the silicone bottom layer, the feeding mode proposed in the present application replaces the traditional coating feeding mode, the silicone is stored in the tank 12 and does not expose outside, the non-exposure of the silicone can effectively prevent dust from adhering, which can ensure the purity of the silicone, avoid the performance decline, defects or influence on the bonding effect with the bottom layer due to the mixing of dust, and further improve the product quality and stability.
[0046] The silicon rubber sheet processing equipment 1 is provided with a coating unit, the coating unit comprises a support assembly and two scraping assemblies, the support assembly comprises two fixed parts 21, the two fixed parts 21 are provided with liftable lifting parts 22, the lifting parts 22 can move up and down relative to the fixed parts 21, the fixed parts 21 are provided with a drive module for driving the lifting parts 22 to move, the specific structure and working principle of the drive module are prior art, the implementation adopts conventional means, and the specific structure and working principle of the drive module are not shown in the figure and will not be described in detail here, the two lifting parts 22 are fixedly provided with mounting plates 23, two rotatable rotating rods 24 are arranged between the two mounting plates 23, chain wheels 25 are fixedly arranged at the two ends of the two rotating rods 24, and the opposite two chain wheels 25 are connected through chains 26, one of the mounting plates 23 is provided with a motor, and the motor is used for driving one of the rotating rods 24 to rotate; when the motor operates, the corresponding rotating rod 24 can be driven to rotate; the two sets of chain wheel 25 and chain 26 transmission structures cooperate with each other, so that the two rotating rods 24 can synchronously rotate;
[0047] The scraping assembly comprises two scraping structures, the two scraping structures are arranged on the two chains 26, each scraping structure comprises two fixed frames 31, the two fixed frames 31 are fixed on the two chains 26 respectively, and the two fixed frames 31 are arranged in opposition, a frame body 32 is fixedly arranged on the two fixed frames 31, a moving plate 33 is slidably arranged on the frame body 32, and a scraper 34 is arranged at one end of the moving plate 33 away from the frame body 32; when the two chains 26 rotate, the frame body 32 can be driven to move through the two fixed frames 31, and the moving plate 33 and the scraper 34 move accordingly; in the movement process of the scraper 34, the silicon rubber paint on the silicon rubber bottom layer can be uniformly scraped on the silicon rubber bottom layer, the coating of the paint is realized, further, the staff can adjust the positions of the two lifting parts 22 to control the distance between the scraper 34 and the silicon rubber bottom layer, so as to control the thickness of the silicon rubber paint;
[0048] On the basis of the above scheme, the scraper 34 can also scrape the silicon rubber paint on the silicon rubber bottom layer into a wave-shaped structure, as shown in Figure 11As shown, compared with the traditional flat silicone coating, the wavy surface forms a regular concave-convex structure, constructing tiny air channels between the adhesive layer and the skin. These channels allow air to circulate freely, reducing the accumulation of sweat and moisture, thereby reducing the feeling of dampness on the skin and avoiding the risk of itching, redness, swelling or infection caused by a long-term closed environment. In addition, when the scar patch is pulled by external force, the elastic deformation of the wavy structure can disperse the stress, reduce local stress concentration, and thus reduce the risk of the adhesive layer falling off. Specifically, the frame 32 and the movable plate 33 are connected by a sliding structure, and the sliding structure includes two sliding openings and two sliders. The two sliding openings are respectively opened at the two ends of the frame 32, and the two sliders are respectively fixed at the two ends of the movable plate 33. The two sliders slide in the two sliding openings, and each slider is connected to the frame 32 by a reset spring. By setting the sliding structure, the movable plate 33 can move on the frame 32. When the movable plate 33 moves, the two sliding openings and the two sliders provide it with a limit, and the setting of the reset spring is used for the automatic reset of the movable plate 33.
[0049] A control assembly is provided on one of the mounting plates 23, and the control assembly includes a plurality of transverse plates 232, each of which is connected to the mounting plate 23 via a first connecting rod 231, and the bottom surface of each transverse plate 232 is a wavy structure, and a plurality of transverse plates 232 are distributed in a linear array, and one of the sliders is arranged opposite to the plurality of transverse plates 232. When the movable plate 33 moves, one of the sliders will contact the bottom surface of the plurality of transverse plates 232, as shown in FIG. Figure 3 As shown, when the slider passes under the horizontal plate 232, the slider will continuously move up and down under the action of the wavy part of the horizontal plate 232, and drive the movable plate 33 to move up and down. Therefore, under the control of the horizontal plate 232, the movable plate 33 can also move up and down in the vertical direction when passing under the horizontal plate 232 while following the movement of the two chains 26. This makes the scraper 34 move up and down intermittently while scraping the silicone. This action can form the surface of the silicone coating as shown in FIG. Figure 11 Regarding the wavy structure shown, it should be noted that by providing a plurality of horizontal plates 232, the silicone coating can be formed into multiple continuous wavy surfaces, which facilitates the subsequent cutting of the silicone base layer. After cutting, for a piece of silicone base layer, the silicone coating at the two ends is a flat surface, while the silicone coating in the middle is a wavy surface. This design not only retains the unique properties of the wavy silicone layer, but also makes it easier for the user to use the flat surfaces at both ends to firmly adhere the silicone base layer to the skin.
[0050] On the basis of the above scheme, the application also has the function of cleaning the excess silica gel on the scraper 34. This design can avoid the accumulation and solidification of residual silica gel coating on the scraper 34, reduce the trouble and difficulty of subsequent cleaning, save labor and time cost, ensure the surface of the scraper 34 clean every time, make the silica gel coating on the bottom layer more accurate and uniform, improve the construction quality, avoid the problem of uneven thickness caused by residual coating, and specifically, the top surface of the moving plate 33 is provided with a mounting groove 35, the scraper 34 slides in the mounting groove 35, the bottom of the mounting groove 35 is provided with an arc-shaped first elastic sheet 36, and the first elastic sheet 36 abuts against the scraper 34. Under the elastic force of the first elastic sheet 36, the scraper 34 always has a tendency to separate from the mounting groove 35. The moving plate 33 is provided with a limiting opening 37 on both sides, and the two limiting openings 37 are in communication with the mounting groove 35. The two ends of the scraper 34 are fixed with a fixed rod 38, and the two fixed rods 38 are respectively slid in the two limiting openings 37. Each fixed rod 38 is connected with the moving plate 33 through a first tension spring 39. The two limiting openings 37 and the two fixed rods 38 provide limiting for the scraper 34 to prevent it from separating from the mounting groove 35, and the first tension spring 39 is used for automatic reset of the scraper 34.
[0051] Each of the frame bodies 32 is provided with a cleaning assembly, the cleaning assembly comprises two rotating shafts 41, and the two rotating shafts 41 are respectively rotatably installed on the two sides of the moving plate 33. Each rotating shaft 41 is fixed with a first scraper 42. The two sides of the moving plate 33 are fixed with a plurality of second elastic sheets 43. The plurality of second elastic sheets 43 on the same side press the corresponding first scraper 42. Under the elastic force of the plurality of second elastic sheets 43, the two first scrapers 42 always have a tendency to abut against the two sides of the scraper 34. The two sides of the moving plate 33 are fixed with a collecting box 44, and the two collecting boxes 44 are respectively opposite to the two first scrapers 42. One of the mounting plates 23 is provided with a guide assembly, the guide assembly is used to control the position of the two scrapers 34, the guide assembly comprises a guide plate 234 and a second connecting rod 233, the guide plate 234 is connected with the mounting plate 23 through the second connecting rod 233, as shown in Figure 10 The guide plate 234 has two inclined parts and a flat part, and the two inclined parts are arranged at the two ends of the flat part.
[0052] In the process of moving along with the two chains 26, the fixed rod 38 on one end of the scraper 34 will be in contact with the guide plate 234 and move under the guidance of the guide plate 234. In this process, the fixed rod 38 will first be in contact with one of the inclined portions and move along the inclined portion, which makes the scraper 34 move downward while moving horizontally and retract into the mounting groove 35. Then, the fixed rod 38 moves along the flat portion, which makes the scraper 34 remain retracted in the mounting groove 35. Finally, when the fixed rod 38 moves to a position opposite the other inclined portion, the scraper 34 is lifted back up under the action of the second spring 43. Therefore, under the guidance of the guide plate 234, the scraper 34 can move up and down when passing through the position opposite the guide plate 234. When the scraper 34 moves downward, the two first scrapers 42 perform scraping actions on both sides of the scraper 34 and scrape off the silicone attached to the blade of the scraper 34, so that the silicone is transferred to the two first scrapers 42, achieving cleaning of the scraper 34. When the silicone accumulated on the two first scrapers 42 increases, the silicone will slide into the two collection boxes 44 under the action of gravity.
[0053] On the basis of the above-mentioned scheme, the present application also has a surplus material collection function in the process of scraping the silicone. In order to ensure that the silicone coating can uniformly cover the silicone bottom layer, the amount of silicone flowing to the silicone bottom layer through the plurality of nozzles 16 needs to be sufficient. When the scraper 34 scrapes the silicone coating, the silicone coating can fully cover the silicone bottom layer. In this case, the excess silicone will overflow from both sides of the silicone bottom layer. The present application designs a surplus material collection assembly for collecting the overflowing silicone. Specifically, the silicone sheet processing equipment 1 is provided with a belt conveyor 5, and the belt conveyor 5 is located between the two fixed portions 21. The belt conveyor 5 is provided with a conveying belt 51. During processing, the silicone bottom layer falls on the conveying belt 51, which can provide support for the silicone bottom layer, so that the scraper 34 can uniformly scrape the silicone on the silicone bottom layer. During the scraping process, the excess silicone overflowing from both sides of the silicone bottom layer will flow onto the conveying belt 51 and move along with the conveying belt 51. The surplus material collection assembly is arranged below the conveying belt 51. The surplus material collection assembly includes a collection box 61, and the opening of the collection box 61 faces upward. A shaft rod 62 is rotatably installed on the collection box 61. A sleeve plate 63 is fixedly connected to the shaft rod 62. A second scraper 64 is fixedly connected to the sleeve plate 63. The second scraper 64 and the collection box 61 are connected by a second tension spring 65. Under the elastic force of the second tension spring 65, the second scraper 64 always has a tendency to adhere to the conveying belt 51. This makes the second scraper 64 scrape off the silicone attached to the surface of the conveying belt 51 and make the silicone fall into the collection box 61, achieving active collection of the excess silicone.
[0054] It is worth mentioning that when the scraper 34 moves to the position of the blade upward, the scraper 34 is cleaned by the cleaning assembly, and the silica gel generated during the cleaning process falls into the two collection boxes 44. When the scraper 34 rotates to the blade downward, the openings of the two collection boxes 44 are also downward, and the silica gel in the two collection boxes 44 falls off and falls onto the conveying belt 51. Further, the silica gel moves along with the conveying belt 51 and is finally transferred to the collection box 61 by the second scraping, so that the collection box 61 can not only collect the overflowed silica gel, but also collect the silica gel in the two collection boxes 44.
[0055] The working principle of the present application is:
[0056] When the pressurized silica gel sheet processing equipment 1 works, the silica gel bottom layer is provided by the feeding module, and the coated silica gel bottom layer is wound by the collecting module. The two opposite and rotatable guide rollers 11 limit the silica gel bottom layer during feeding and collecting, so that it is in a horizontal state, facilitating subsequent coating.
[0057] The pump 13 operates to extract the silica gel in the tank 12 and inject it into the feeding pipe 15 connected to the discharge end of the pump 13. The silica gel flows out through the plurality of nozzles 16 arranged in a straight line on the feeding pipe 15 and uniformly flows onto the surface of the silica gel bottom layer, replacing the traditional feeding method to prevent the silica gel from being exposed and contaminated by dust and ensure the purity of the silica gel.
[0058] In the coating unit, the motor drives one rotating rod 24 to rotate, and the chain wheel 25 and chain 26 transmission structure synchronously rotates the two rotating rods 24. The scraping structure of the two scraping assemblies is arranged on the chain 26, and the chain 26 rotates to drive the frame 32, the moving plate 33 and the scraper 34 to move. The scraper 34 uniformly scrapes the silica gel coating on the silica gel bottom layer. The staff can control the distance between the scraper 34 and the silica gel bottom layer by adjusting the position of the lifting part 22, thereby controlling the coating thickness.
[0059] When the moving plate 33 moves, the sliding block passes through the wave-shaped transverse plate 232 on the mounting plate 23. Under the action of the return spring, the moving plate 33 intermittently moves up and down with the scraper 34, so that the surface of the silica gel coating forms a wave-shaped structure.
[0060] The device also has cleaning and excess material collection functions. During cleaning, the guide plate 234 controls the position of the scraper 34 to retract into the mounting groove 35, and the first scraper 42 scrapes the silica gel on both sides of the scraper 34 under the action of the second spring 43, and the silica gel falls into the collection box 44. In terms of excess material collection, the conveying belt 51 of the belt conveyor 5 supports the silica gel bottom layer, and the overflowed silica gel during the scraping process flows onto the conveying belt 51. The second scraper 64 scrapes the silica gel on the surface of the conveying belt 51 under the action of the second tension spring 65, so that it falls into the collection box 61. In addition, the silica gel in the collection box 44 also moves along with the conveying belt 51 and is finally transferred to the collection box 61 by the second scraper 64, realizing resource recycling and equipment maintenance.
[0061] The above description is only the preferred embodiment of the present application, but the protection scope of the present application is not limited to this. Any person skilled in the art can make equivalent replacements or changes according to the technical solution and the inventive concept of the present application within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.
Claims
1. A processing device for pressurized silicone sheets, characterized in that: The utility model relates to a silica gel sheet processing equipment (1), which is provided with two rotatable guide rollers (11), a material tank (12) is fixed on the silica gel sheet processing equipment (1) and is used for storing silica gel, a pump (13) is installed on the silica gel sheet processing equipment (1), the feeding end of the pump (13) is communicated with the material tank (12), a side plate (14) is fixed on the silica gel sheet processing equipment (1), a feeding pipe (15) is fixed on the side surface of the side plate (14), a plurality of spray heads (16) are connected to the feeding pipe (15), and the discharging end of the pump (13) is communicated with the feeding pipe (15); The silica gel sheet processing equipment (1) is provided with a coating unit, the coating unit comprises a support assembly and two scraping assembly components, the support assembly comprises two chains (26), the scraping assembly component comprises two scraping structures, the two scraping structures are arranged on the two chains (26), each scraping structure comprises two fixing frames (31), the two fixing frames (31) are fixed on the two chains (26) respectively, the two fixing frames (31) are oppositely arranged, a frame body (32) is fixed on the two fixing frames (31), a moving plate (33) is slidably arranged on the frame body (32), and a scraper (34) is arranged at the end, away from the frame body (32), of the moving plate (33); The support assembly comprises two fixing parts (21), the two fixing parts (21) are provided with liftable lifting parts (22), the two lifting parts (22) are fixed with mounting plates (23), two rotatable rotating rods (24) are arranged between the two mounting plates (23), chain wheels (25) are fixedly arranged at the two ends of the two rotating rods (24), and the opposite two chain wheels (25) are transmissionally connected through chains (26); one of the mounting plates (23) is provided with a motor, and the motor is used for driving one of the rotating rods (24) to rotate; The frame body (32) and the moving plate (33) are connected through a sliding structure, and one of the mounting plates (23) is provided with a control assembly; The sliding structure comprises two sliding openings and two sliding blocks, the two sliding openings are respectively formed in the two ends of the frame body (32), the two sliding blocks are respectively fixed in the two ends of the moving plate (33), the two sliding blocks are respectively slid in the two sliding openings, and each sliding block is connected with the frame body (32) through a reset tension spring; The control assembly comprises a plurality of horizontal plates (232), each horizontal plate (232) is connected with the mounting plate (23) through a first connecting rod (231), the bottom surface of each horizontal plate (232) is in a wave-shaped structure, the plurality of horizontal plates (232) are arranged in a straight line array, and one of the sliding blocks is opposite to the plurality of horizontal plates (232).
2. The apparatus for processing a pressurized silicone sheet according to claim 1, wherein The silicon rubber sheet processing equipment (1) is provided with a feeding module at one end and a receiving module at the other end, the feeding module is used for providing a silicon rubber bottom layer, and the receiving module is used for winding the silicon rubber bottom layer after coating.
3. The apparatus for processing a pressurized silicone sheet according to claim 2, wherein The top surface of the moving plate (33) is provided with a mounting groove (35), the scraper (34) slides in the mounting groove (35), the bottom of the mounting groove (35) is provided with an arc-shaped first elastic sheet (36), and the first elastic sheet (36) abuts against the scraper (34), both sides of the moving plate (33) are provided with limiting openings (37), both the limiting openings (37) are communicated with the mounting groove (35), both ends of the scraper (34) are fixedly provided with fixed rods (38), and the two fixed rods (38) slide in the two limiting openings (37) respectively, and each fixed rod (38) is connected with the moving plate (33) through a first tension spring (39). Each of the frame bodies (32) is provided with a cleaning assembly for cleaning the scraper (34), and one of the mounting plates (23) is provided with a guide assembly for controlling the position of the scraper (34).
4. The apparatus for processing a pressurized silicone sheet according to claim 3, wherein The cleaning assembly comprises two rotating shafts (41), the two rotating shafts (41) are rotatably arranged at both sides of the moving plate (33), each rotating shaft (41) is fixedly provided with a first scraping piece (42), both sides of the moving plate (33) are fixedly provided with a plurality of second elastic sheets (43), the plurality of second elastic sheets (43) located on the same side press the corresponding first scraping piece (42), and both sides of the moving plate (33) are fixedly provided with collecting boxes (44), and the two collecting boxes (44) are respectively arranged opposite to the two first scraping pieces (42).
5. The apparatus for processing a pressurized silicone sheet according to claim 4, wherein The guide assembly comprises a guide plate (234) and a second connecting rod (233), the guide plate (234) is connected with the mounting plate (23) through the second connecting rod (233), the guide plate (234) has two inclined portions and a flat portion, and the two inclined portions are arranged at two ends of the flat portion respectively.
6. The apparatus for processing a pressurized silicone sheet according to claim 5, wherein The silicon rubber sheet processing equipment (1) is provided with a belt conveyor (5), the belt conveyor (5) is located between the two fixed portions (21), the belt conveyor (5) is provided with a conveying belt (51), the silicon rubber sheet processing equipment (1) is provided with a surplus material collecting assembly, the surplus material collecting assembly comprises a collecting box (61), the opening of the collecting box (61) faces upwards, a shaft rod (62) is rotatably arranged on the collecting box (61), a sleeve plate (63) is fixedly arranged on the shaft rod (62), a second scraping piece (64) is fixedly arranged on the sleeve plate (63), and the second scraping piece (64) is connected with the collecting box (61) through a second tension spring (65).
7. A processing method of a pressurized silica gel sheet, based on the processing apparatus of the pressurized silica gel sheet according to any one of claims 1 to 6, characterized by, The method comprises the following steps: Step one, prepare the silicone base material and place it on the feeding module; inject the silicone used for coating into the tank (12), adjust the position of the lifting part (22) according to the requirements of the pressurized silicone sheet, set the distance between the scraper (34) and the silicone base to control the coating thickness, and adjust the parameters according to the requirements; Step two, start the feeding module, and the silicone base is in a horizontal state under the limitation of two opposite and rotatable guide rollers (11), slowly release, and start the take-up module to prepare for winding the coated silicone base; Step three, start the pump (13), the pump (13) runs to extract the silicone in the tank (12) and inject it into the feeding pipe (15) connected to the pump (13) outlet, the silicone uniformly flows out through the several nozzles (16) arranged in a straight line on the feeding pipe (15), and flows to the surface of the silicone base; Step four, start the motor to drive one rotating rod (24) to rotate, and through the chain wheel (25) chain (26) transmission structure to make the two rotating rods (24) rotate synchronously, drive the chain (26) to move, the scraper (34) in the scraping assembly moves with the moving plate (33), and the silicone coating on the silicone base is evenly scraped, in the moving process of the moving plate (33), the slider passes through the wave-shaped transverse plate (232) on the mounting plate (23), under the action of the return spring, the moving plate (33) drives the scraper (34) to move up and down intermittently, so that the silicone coating surface forms a wave-shaped structure; Step five, when processing for a period of time or needing cleaning, control the position of the scraper (34) through the guide plate (234) to make it retract into the mounting groove (35), the first scraper (42) scrapes off the silicone on both sides of the scraper (34) under the action of the second spring (43), and the silicone falls into the collection box (44); Step six, after the processing is completed, close each part of the equipment, wind the coated, scraped and shaped pressurized silicone sheet through the take-up module to obtain the finished product.
Citation Information
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