Quartz tube flange side positioning device
By designing a quartz tube flange side positioning device, the problems of inaccurate position adjustment, complex operation and insufficient stability in the traditional quartz tube flange positioning method are solved, and precise positioning and efficient welding of the quartz tube and flange are achieved, which is suitable for quartz tubes and flanges of different specifications.
Patent Information
- Application Number
- CN202510830822.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-06-20
- Publication Date
- 2025-09-16
AI Technical Summary
The traditional quartz tube flange positioning method has problems such as poor flange position adjustment accuracy, complex fixture structure resulting in low operating efficiency, poor versatility, and insufficient stability during high-temperature welding.
A quartz tube flange side positioning device was designed, which included a quartz tube fixing structure, a flange fixing structure, an adjustment structure and a rotating structure. The flange position was adjusted by a motor-driven screw rod. Combined with a variety of connection methods, precise positioning and stable clamping were achieved. It is suitable for quartz tubes and flanges of different specifications.
It achieves precise positioning of the quartz tube and flange, improves welding consistency and efficiency, enhances the stability and versatility of the device, adapts to quartz tubes and flanges of various specifications, and simplifies the operation process.
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Figure CN120647126A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of quartz tube flange connection, in particular to a quartz tube flange side positioning device. Background Art
[0002] Quartz tubes, due to their excellent high-temperature resistance, corrosion resistance, and light transmittance, are widely used in semiconductor manufacturing, optical instruments, optical communication devices, industrial heating, and other fields. Flange welding is a key process in the manufacture and assembly of quartz tubes. Flanges are primarily used to connect quartz tubes to other devices or components. The accuracy of their positioning and the quality of the weld directly impact the performance and reliability of the final product.
[0003] Traditional quartz tube flange positioning methods mainly rely on manual fixation or simple mechanical clamps. However, with the diversification of quartz tube application scenarios and the improvement of product precision requirements, traditional methods have gradually exposed the following problems:
[0004] (1) The flange position is difficult to adjust accurately, resulting in poor product consistency after welding;
[0005] (2) The fixing device has a complex structure, is inconvenient to operate, and has low efficiency;
[0006] (3) Some positioning devices are not suitable for quartz tubes of different specifications and have poor versatility;
[0007] (4) During high-temperature fire welding, the positioning device is not stable enough, which can easily cause flange deviation.
[0008] Therefore, we developed a positioning device that can freely adjust the flange position and is suitable for quartz tubes of various specifications in order to solve the above problems. Summary of the Invention
[0009] The purpose of the present invention is to provide a quartz tube flange side positioning device to solve the problems proposed in the above background technology, such as the low accuracy of flange position adjustment in the traditional quartz tube flange positioning method, poor consistency of welding products, and complex operation of the fixing device structure, resulting in low efficiency, poor versatility and poor stability.
[0010] To achieve the above objectives, the present invention provides the following technical solutions: a quartz tube flange side positioning device, comprising a quartz tube body and a positioning platform, wherein the quartz tube body is located above the positioning platform, a quartz tube fixing structure and a connecting structure are connected to the side of the positioning platform, an adjustment structure is installed on the outside of the connecting structure, a flange fixing structure is connected to the inside of the adjustment structure, a flange body is provided inside the flange fixing structure, and a rotating structure is connected below the positioning platform;
[0011] The positioning platform includes a platform body, a connecting groove, a first limiting groove and a second limiting groove, and the side surface of the platform body is provided with a second limiting groove, a connecting groove and a first limiting groove from top to bottom;
[0012] The adjustment structure includes a first motor, a screw rod, an auxiliary rod, a moving block and a mounting plate. The output end of the first motor is fixedly connected to the screw rod, the outer side of the screw rod is threadedly connected to the moving block, the screw rod is rotatably connected in the mounting plate, the mounting plate is rotatably connected to the auxiliary rod, and the outer side of the auxiliary rod is slidably connected to the moving block.
[0013] Preferably, the quartz tube fixing structure includes a splint, a fixing plate, a first spring, a placement plate, a pull plate and a fixing screw. The first spring is connected between the splint and the fixing plate. A placement plate is provided at the bottom end of the first spring. The fixing plate is internally threaded with a fixing screw. The pull plate is fixedly connected to the top end of the splint.
[0014] Preferably, the placement plate is arranged at the top of the platform body, a fixed plate is fixedly connected to the outer side of the placement plate, and a clamping plate is slidably connected to the top of the placement plate.
[0015] Preferably, the connection structure includes a “┠”-shaped plate, a connecting plate and a connecting screw, the connecting screw is threadedly connected in the connecting plate, and the connecting plate is fixedly connected to the bottom of the horizontal plate of the “┠”-shaped plate and the bottom outside the mounting plate respectively.
[0016] Preferably, the vertical plate of the "┠"-shaped plate is slidably connected in the connecting groove, the outer side of the horizontal plate of the "┠"-shaped plate is fixedly connected to the mounting plate by screws, and a plurality of screw holes are opened in the horizontal plate of the "┠"-shaped plate.
[0017] Preferably, the tail ends of the fixing screw and the connecting screw respectively abut against the second limiting groove and the first limiting groove.
[0018] Preferably, the flange fixing structure includes a first positioning block, a limiting plate, a pad, a second positioning block, a second spring, a pressure plate, a long screw and a nut. The first positioning block and the second positioning block are fixedly connected to the limiting plates on the left and right sides. The first positioning block is fixedly connected to the bottom of the second positioning block through the second positioning block long screw and nut. The pad is fixedly installed in the first positioning block. The second positioning block is fixedly connected to the second spring. The second spring is fixedly connected to the pressure plate at one end away from the second positioning block.
[0019] Preferably, the first positioning block is fixedly connected to the inner side of the moving block.
[0020] Preferably, the rotating structure includes a rotating base, a second motor, a connecting platform and a rotating platform, the second motor is fixedly installed in the rotating base, the output end of the second motor is fixedly connected to the connecting platform, and the connecting platform is fixedly connected to the rotating platform by screws.
[0021] Preferably, the top of the rotating table is fixedly connected to a table body.
[0022] Compared with the prior art, the beneficial effects of the present invention are as follows: the quartz tube flange side positioning device facilitates fixing the quartz tube body through the quartz tube fixing structure, facilitates fixing the flange body through the flange fixing structure, facilitates automatic adjustment of the height of the flange body through the adjustment structure, thereby facilitating precise positioning thereof, facilitates fixing the flange fixing structure through the connection structure, and facilitates adjusting the angle of the quartz tube body through the rotating structure, thereby making it more convenient to weld the flange body at different positions.
[0023] 1. A quartz tube fixing structure and a second limiting groove are provided. The elastic force of the first spring and the multiple clamping plates cooperate to clamp the quartz tube body on the top of the placement plate, thereby fixing it. Due to the elasticity of the first spring, deformation of the quartz tube caused by overtightening is avoided and the structure can clamp quartz tubes of different radii, thereby facilitating the processing of quartz tubes of different radii.
[0024] Furthermore, the fixing screw is threadedly connected in the fixing plate, and the tail end of the fixing screw abuts in the second limiting groove, thereby fixing the fixing plate and thus fixing the quartz tube fixing structure, making the structure easy to disassemble and assemble;
[0025] 2. A flange fixing structure and an adjustment structure are provided. The flange fixing structure consists of a first positioning block and a second positioning block. The flange is located in the groove between the two positioning blocks. The second positioning block uses a spring to allow the pressure plate to limit the flange body. The backing plate of the first positioning block is an elastic backing plate to protect it. The backing plate and the pressure plate clamp and fix the flange body, which also enables the structure to clamp flange bodies of different specifications;
[0026] Furthermore, the adjustment structure drives the screw to rotate by the first motor, so that the moving block moves up and down, and the flange fixing structure thereof moves up and down, thereby adjusting the position of the flange body to be accurately adjusted;
[0027] 3. A connecting structure and a first limiting groove are provided. The "┠"-shaped plate is slidably connected in the connecting groove. The "┠"-shaped plate is pushed and pulled to adjust the position of the flange fixing structure. A connecting screw is connected to the inner thread of the connecting plate. The tail end of the connecting thread is pressed against the first limiting groove, thereby fixing the connecting plate and thus fixing the flange fixing structure.
[0028] Furthermore, a plurality of screw holes are provided in the horizontal plate of the “┠”-shaped plate, and the mounting plate is fixedly connected to the outer side of the “┠”-shaped plate by screws, thereby facilitating adjustment of the position of the flange fixing structure, thereby making the flange body more stable. BRIEF DESCRIPTION OF THE DRAWINGS
[0029] Figure 1 This is a schematic diagram of the structure in which the quartz tube body and the flange body are fixed;
[0030] Figure 2 This is a schematic diagram of the first overall structure of the present invention;
[0031] Figure 3 This is a schematic diagram of the first cross-sectional structure of the present invention;
[0032] Figure 4 This is a schematic diagram of the second cross-sectional structure of the present invention;
[0033] Figure 5 This is a schematic diagram of the connection structure of the adjustment structure, the connection structure and the flange fixing structure of the present invention;
[0034] Figure 6 This is a schematic diagram of the quartz tube fixing structure of the present invention;
[0035] Figure 7 This is a schematic diagram of the rotating structure of the present invention;
[0036] Figure 8 This is a structural diagram of the rotary positioning platform of the present invention;
[0037] Figure 9 This is a schematic diagram of the flange fixing structure of the present invention;
[0038] Figure 10 It is a schematic diagram of the cross-section structure of the “┠”-shaped plate and the mounting plate of the present invention.
[0039] In the figure: 1. Quartz tube body; 2. Positioning platform; 201. Platform; 202. Connecting groove; 203. First limiting groove; 204. Second limiting groove; 3. Quartz tube fixing structure; 301. Clamp; 302. Fixing plate; 303. First spring; 304. Placement plate; 305. Pull plate; 306. Fixing screw; 4. Adjustment structure; 401. First motor; 402. Screw; 403. Auxiliary rod; 404. Moving block; 405. Mounting plate; 5. Connecting structure; 501. “┠”-shaped plate; 502. Connecting plate; 503. Connecting screw; 6. Flange fixing structure; 601. First positioning block; 602. Limiting plate; 603. Pad; 604. Second positioning block; 605. Second spring; 606. Pressing plate; 607. Long screw; 608. Nut; 7. Rotating structure; 701. Rotating base; 702. Second motor; 703. Connecting platform; 704. Rotating platform; 8. Flange body. DETAILED DESCRIPTION
[0040] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0041] See also Figures 1-10 , the present invention provides the following technical solutions:
[0042] Example 1: A quartz tube flange side positioning device includes a quartz tube body 1 and a positioning platform 2. The quartz tube body 1 is located above the positioning platform 2. The side of the positioning platform 2 is connected to a quartz tube fixing structure 3 and a connecting structure 5. An adjustment structure 4 is installed on the outside of the connecting structure 5. The inside of the adjustment structure 4 is connected to a flange fixing structure 6. A flange body 8 is provided inside the flange fixing structure 6. A rotating structure 7 is connected below the positioning platform 2.
[0043] The positioning platform 2 includes a platform body 201, a connecting groove 202, a first limiting groove 203 and a second limiting groove 204. The side of the platform body 201 is provided with the second limiting groove 204, the connecting groove 202 and the first limiting groove 203 from top to bottom.
[0044] like Figures 1-4 and Figure 6 As shown, the quartz tube fixing structure 3 includes a clamping plate 301, a fixing plate 302, a first spring 303, a placement plate 304, a pulling plate 305 and a fixing screw 306. Three placement plates 304 are provided on the top of the platform 201. The top of the placement plate 304 is slidably connected to the clamping plate 301. The top of the clamping plate 301 is fixedly connected to the pulling plate 305. Holding the pulling plate 305 of one side of the quartz tube fixing structure 3 and pulling it outwards, it drives the clamping plate 301 to move outwards.
[0045] The first spring 303 is connected between the clamping plate 301 and the fixing plate 302. The first spring 303 is used to push the clamping plate 301 to push the quartz tube body 1 in other directions, thereby pushing the other positions of the quartz tube body 1 to the top of the placing plates 304 on the other two sides. The elastic force of the first spring 303 is strong, and each elastic force is the same, so that the quartz tube fixing structure 3 can firmly clamp the quartz tube body 1 in the middle of the table 201. You can also directly hold the three pulling plates 305 and pull them outward to place the quartz tube body 1 directly in the middle of the table 201, and at the same time release the three pulling plates 305 to fix it.
[0046] The fixing plate 302 is internally threaded with a fixing screw 306. An annular second limiting groove 204 is provided on the upper side of the platform 201. The fixing screw 306 is manually screwed so that its tail end abuts against the second limiting groove 204, thereby fixing the fixing plate 302 and thus the quartz tube fixing structure 3. The fixing screw 306 is reversely screwed out so that its tail end leaves the second limiting groove 204, and the structure can be disassembled or moved on the platform 201.
[0047] like Figure 1-Figure 5 and Figure 8 As shown, the flange fixing structure 6 includes a first positioning block 601, a limiting plate 602, a pad 603, a second positioning block 604, a second spring 605, a pressing plate 606, a long screw 607 and a nut 608. The first positioning block 601 and the second positioning block 604 are provided with grooves. After the quartz tube body 1 is fixed, the first positioning block 601 is fixedly installed on the inner side of the moving block 404. The pad 603 is fixedly installed in the groove wall of the first positioning block 601. The flange body 8 is passed through the moving block 404 and placed on the top of the pad 603. Then the second positioning block 604 is placed on the top of the flange body 8. The second spring 605 is fixedly connected to the second positioning block 604. The second spring 605 is away from the first One end of the second positioning block 604 is fixedly connected to a pressure plate 606, so that the pressure plate 606 presses the flange body 8, so that the pad 603 and the pressure plate 606 clamp and fix it. The left and right sides of the first positioning block 601 and the second positioning block 604 are fixedly connected to the limiting plates 602. At this time, the hole pieces of the upper and lower limiting plates 602 are aligned, and the long screw 607 is inserted. Use the nut 608 to screw the long screw 607 from the bottom part of the limiting plate 602 of the first positioning block 601 and screw it upward until the flange body 8 is firmly limited. Since the first positioning block 601 is a separate part, it cooperates with the second spring 605 to enable the flange fixing structure 6 to clamp and fix flange bodies 8 of different sizes.
[0048] like Figure 1-Figure 5 As shown, the adjustment structure 4 includes a first motor 401, a screw rod 402, an auxiliary rod 403, a moving block 404 and a mounting plate 405. After the flange fixing structure 6 fixes the flange body 8, the controller is operated so that the first motors 401 of all the adjustment structures 4 are started in the same direction and speed. The first motor 401 is started, and the output end of the first motor 401 is fixedly connected to the screw rod 402. The first motor 401 drives the screw rod 402 to rotate. The outer side of the screw rod 402 is threadedly connected to the moving block 404, so that the rotating screw rod 402 drives the moving block 404 to move up and down, thereby driving the flange body 8 to move up and down, thereby accurately moving the position of the flange body 8. The screw rod 402 is rotatably connected to the mounting plate 405, and the mounting plate 405 is rotatably connected to the auxiliary rod 403. The outer side of the auxiliary rod 403 is slidably connected to the moving block 404, which can ensure that the moving block 404 moves steadily up and down.
[0049] like Figure 1-Figure 5 、 Figure 8 and Figure 10 As shown, the connecting structure 5 includes a "┠"-shaped plate 501, a connecting plate 502 and a connecting screw 503. The outer side of the horizontal plate of the "┠"-shaped plate 501 is fixedly connected to the mounting plate 405 by screws, and a plurality of screw holes are provided in the horizontal plate of the "┠"-shaped plate 501. The adjusting structure 4 can be easily disassembled and assembled by twisting the screws. The screw holes at other positions on the horizontal plate of the "┠"-shaped plate 501 can be selected for fixing, thereby adjusting the position of the flange fixing structure 6, thereby improving the stability of the flange body 8. The middle part and the bottom of the side of the platform 201 are respectively provided with an annular connecting groove 202 and an annular first limiting groove 203. The vertical plate of the "┠"-shaped plate 501 is slidably connected in the connecting groove 202. Pushing and pulling the "┠"-shaped plate 501 moves the position of the connecting structure 5, thereby moving the position of the fixing structure 6 and adjusting the angle between the three fixing structures 6.
[0050] The connecting plate 502 is fixedly connected to the bottom of the horizontal plate of the "┠"-shaped plate 501 and the outer bottom of the mounting plate 405, respectively. The connecting screw 503 is threadedly connected to the connecting plate 502. The handle of the connecting screw 503 is held so that the tail end of the connecting screw 503 rests on the wall of the first limiting groove 203 to fix the "┠"-shaped plate 501, thereby fixing the flange fixing structure 6. The inner walls of the first limiting groove 203 and the second limiting groove 204 are relatively rough, so the fixation is relatively stable.
[0051] Example 2: Figure 1-Figure 5 and Figure 7 As shown, the rotating structure 7 includes a rotating base 701, a second motor 702, a connecting platform 703 and a rotating platform 704. The connecting platform 703 is fixedly connected to the rotating platform 704 by screws. The connecting platform 703 and the rotating platform 704 can be disassembled by turning the screws. The top of the rotating platform 704 is fixedly connected to the platform body 201, thereby facilitating the disassembly of the platform body 201.
[0052] During the welding process, the second motor 702 can be started. The second motor 702 is fixedly installed in the rotating base 701. The output end of the second motor 702 is fixedly connected to the connecting platform 703. The second motor 702 drives the connecting platform 703 to rotate, which drives the rotating platform 704 to rotate, which drives the platform body 201, thereby facilitating the welding of each flange body 8. There is no need for workers to move for welding, which further improves the welding efficiency.
[0053] The components of this side positioning device are all made of high-temperature resistant materials, and the surface of the components is coated with high-temperature resistant paint, thereby extending the service life of the device; the backing plate 603 and the pressure plate 606 are made of high-temperature resistant elastic materials to prevent the first positioning block 601 and the second positioning block 604 from causing wear on the flange body 8. The hole provided in the movable block 404 is large enough to pass through the flange plate 8 of common sizes;
[0054] Working principle: First install and connect all parts, use the quartz tube fixing structure 3 to fix the quartz tube body 1, install the flange body 8 in the flange fixing structure 6, use the adjustment structure 4 to accurately adjust the position of the flange body 8, and finally weld, using the rotating structure 7 for assistance to improve welding efficiency.
[0055] The above completes a series of operations of the quartz tube flange side positioning device. The contents not described in detail in this specification belong to the existing technology known to professional and technical personnel in this field.
[0056] The standard parts used in the present invention can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.
[0057] Although the present invention has been described in detail with reference to the aforementioned embodiments, it is still possible for those skilled in the art to modify the technical solutions described in the aforementioned embodiments, or to make equivalent substitutions for some of the technical features therein. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A quartz tube flange side positioning device, comprising a quartz tube body (1) and a positioning platform (2), characterized in that: The quartz tube body (1) is located above the positioning platform (2); the side of the positioning platform (2) is connected to a quartz tube fixing structure (3) and a connecting structure (5); an adjusting structure (4) is installed on the outside of the connecting structure (5); the inside of the adjusting structure (4) is connected to a flange fixing structure (6); a flange body (8) is provided inside the flange fixing structure (6); and a rotating structure (7) is connected below the positioning platform (2); The positioning platform (2) comprises a platform body (201), a connecting groove (202), a first limiting groove (203) and a second limiting groove (204); the side surface of the platform body (201) is provided with the second limiting groove (204), the connecting groove (202) and the first limiting groove (203) from top to bottom; The regulating structure (4) comprises a first motor (401), a screw rod (402), an auxiliary rod (403), a moving block (404) and a mounting plate (405); the output end of the first motor (401) is fixedly connected to the screw rod (402); the outer side of the screw rod (402) is threadedly connected to the moving block (404); the screw rod (402) is rotatably connected to the mounting plate (405); the auxiliary rod (403) is rotatably connected to the mounting plate (405); and the outer side of the auxiliary rod (403) is slidably connected to the moving block (404).
2. A quartz tube flange side positioning device according to claim 1, characterized in that: The quartz tube fixing structure (3) comprises a clamping plate (301), a fixing plate (302), a first spring (303), a placement plate (304), a pulling plate (305) and a fixing screw (306); the first spring (303) is connected between the clamping plate (301) and the fixing plate (302); the placement plate (304) is provided at the bottom end of the first spring (303); the fixing plate (302) is internally threadedly connected to the fixing screw (306); and the pulling plate (305) is fixedly connected to the top end of the clamping plate (301).
3. A quartz tube flange side positioning device according to claim 2, characterized in that: The placement plate (304) is arranged on the top of the platform (201), the outer side of the placement plate (304) is fixedly connected to a fixing plate (302), and the top of the placement plate (304) is slidably connected to a clamping plate (301).
4. The quartz tube flange side positioning device according to claim 1, characterized in that: The connecting structure (5) comprises a "┠"-shaped plate (501), a connecting plate (502) and a connecting screw (503), wherein the connecting screw (503) is threadedly connected in the connecting plate (502), and the connecting plate (502) is fixedly connected to the bottom of the horizontal plate of the "┠"-shaped plate (501) and the outer bottom of the mounting plate (405).
5. The quartz tube flange side positioning device according to claim 4, characterized in that: The vertical plate of the "┠"-shaped plate (501) is slidably connected in the connecting groove (202), the outer side of the horizontal plate of the "┠"-shaped plate (501) is fixedly connected to the mounting plate (405) by screws, and a plurality of screw holes are opened in the horizontal plate of the "┠"-shaped plate (501).
6. The quartz tube flange side positioning device according to claim 2, characterized in that: The tail ends of the fixing screw (306) and the connecting screw (503) are respectively pressed against the second limiting groove (204) and the first limiting groove (203).
7. The quartz tube flange side positioning device according to claim 1, characterized in that: The flange fixing structure (6) comprises a first positioning block (601), a limiting plate (602), a pad (603), a second positioning block (604), a second spring (605), a pressure plate (606), a long screw (607) and a nut (608); the first positioning block (601) and the second positioning block (604) are both fixedly connected to the limiting plates (602) on the left and right sides; the first positioning block (601) is fixedly connected to the bottom of the second positioning block (604) through the long screw (607) and the nut (608) of the second positioning block (604); the pad (603) is fixedly installed in the first positioning block (601); the second spring (605) is fixedly connected in the second positioning block (604); and the second spring (605) is fixedly connected to the pressure plate (606) at one end away from the second positioning block (604).
8. The quartz tube flange side positioning device according to claim 7, characterized in that: The first positioning block (601) is fixedly connected to the inner side of the moving block (404).
9. The quartz tube flange side positioning device according to claim 1, characterized in that: The rotating structure (7) comprises a rotating base (701), a second motor (702), a connecting platform (703) and a rotating platform (704); the second motor (702) is fixedly installed in the rotating base (701); the output end of the second motor (702) is fixedly connected to the connecting platform (703); and the connecting platform (703) is fixedly connected to the rotating platform (704) via screws.
10. The quartz tube flange side positioning device according to claim 9, characterized in that: The top of the rotating platform (704) is fixedly connected to a platform body (201).