Hydrofracture monitoring and early warning device and using method

The hydraulic fracturing monitoring and early warning device, which integrates high-precision pressure sensors and monitoring covers, solves the problem of the existing technology being unable to comprehensively monitor multiple key parameters, realizes real-time monitoring and intelligent early warning of the hydraulic fracturing process, improves the safety and efficiency of operations, and is suitable for oil, natural gas and shale gas extraction.

CN120649862APending Publication Date: 2025-09-16SHAANXI COALBED METHANE DEV CO LTD +1
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Patent Information

Application Number
CN202510986919.0
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-07-17
Publication Date
2025-09-16

AI Technical Summary

Technical Problem

Existing hydraulic fracturing monitoring methods are unable to comprehensively and in real time monitor multiple key parameters, and lack monitoring of flow rate, sediment content, etc., resulting in difficulty in timely identifying equipment failures or anomalies under complex geological conditions, posing safety hazards and environmental pollution risks.

Method used

A hydraulic fracturing monitoring and early warning device integrating a high-precision pressure sensor and a monitoring cover was designed. Combined with an intelligent control panel and a data processing module, it can realize real-time monitoring of parameters such as pressure, flow, and sediment content, and is equipped with an electric butterfly valve for automatic alarm and flow control.

Benefits of technology

It realizes real-time monitoring of multiple parameters, improves the safety and efficiency of operations, reduces the risks of equipment damage and environmental pollution, and adapts to stable operation under complex working conditions.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a hydrofracture monitoring and early warning device and a using method, and belongs to the technical field of hydrofracture monitoring and early warning. The device comprises a monitoring pipe, a monitoring assembly and a shell, the monitoring pipe is provided with a liquid outlet pipe and a liquid inlet pipe, the monitoring assembly comprises a mounting frame fixed in the monitoring pipe, a pressure sensor and a monitoring cover, the mounting frame is provided with a limiting hole and a limiting rod, and the monitoring cover is connected with the pressure sensor through the limiting rod and monitors the pressure change of fracturing fluid in real time. An electric butterfly valve is arranged in the liquid outlet pipe, and a control panel is arranged on the outer side of the monitoring pipe to automatically control opening and closing of the butterfly valve and trigger alarm. And the shell is provided with an access hole and a sealing cover, so that maintenance is convenient. The using method comprises the steps of installing, starting, monitoring, alarming and maintaining. According to the invention, real-time monitoring, intelligent early warning and regulation and control of parameters in the hydraulic fracturing process are realized, the system is suitable for a complex geological environment, the operation safety and efficiency are improved, and the environmental risk is reduced.
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Description

Technical Field

[0001] The present invention relates to the technical field of coal mine hydraulic fracturing monitoring and early warning technology, and in particular to a hydraulic fracturing monitoring and early warning device and a use method thereof. Background Art

[0002] Hydraulic fracturing (Hydraulic Fracturing) is widely used in the extraction of oil, natural gas, and shale gas, particularly in oil and gas exploration under complex geological conditions. Hydraulic fracturing injects high-pressure fluid into underground rock formations, promoting the formation of cracks and increasing oil and gas mobility, thereby improving extraction efficiency. However, potential risks during the hydraulic fracturing process, such as pressure fluctuations, fluid leakage, and equipment failure, pose challenges to the safety and profitability of operations. Therefore, accurate real-time monitoring and early warning systems are particularly important.

[0003] Existing hydraulic fracturing monitoring methods mostly rely on manual or simple pressure monitoring methods, which are unable to fully and real-timely monitor various parameters during the operation. These traditional systems typically only provide single pressure data and lack comprehensive monitoring of other key factors such as flow rate, sediment content, and temperature. The real-time and accuracy of the monitoring data often fail to meet actual needs. Furthermore, traditional monitoring systems often have blind spots in monitoring when faced with complex geological environments and dynamically changing operating conditions, making it impossible to effectively identify equipment failures or anomalies, making it difficult to respond to emergencies in a timely manner and posing risks to safety management and environmental protection.

[0004] With the continuous advancement of fracturing technology, especially the increase in depth and complexity of operations, the limitations of existing monitoring technologies are becoming increasingly prominent. For example, in deep-well hydraulic fracturing, due to the high formation pressure, traditional pressure sensors are prone to failure or slow response. Furthermore, in multi-stage fracturing operations, the dynamic changes in the injected fluid type, flow rate, and composition also affect the equipment and operation results. Traditional monitoring methods are unable to fully capture these changes, which can easily lead to misjudgments.

[0005] Therefore, there is an urgent need for a new hydraulic fracturing monitoring and early warning device that can monitor multiple key parameters (such as pressure, flow rate, and sediment content) in real time during operations and provide early warning of abnormal conditions through an intelligent analysis system. This device not only provides timely alarms for emergencies such as leaks and excessive pressure, but also optimizes the efficiency and safety of hydraulic fracturing operations through precise pressure and flow control, reducing the risk of equipment damage and environmental pollution. Summary of the Invention

[0006] In view of this, the object of the present invention is to solve the above problems and provide a hydraulic fracturing monitoring and early warning device and a method of use.

[0007] In order to achieve the above object, the present invention provides the following technical solutions:

[0008] A hydraulic fracturing monitoring and early warning device comprises a monitoring tube and a monitoring assembly arranged in the monitoring tube; one end of the monitoring tube is provided with a liquid outlet pipe, and the other end is provided with a liquid inlet pipe;

[0009] The monitoring assembly includes a mounting bracket, a pressure sensor, and a monitoring cover; the mounting bracket is fixed in the monitoring tube, and is provided with a plurality of limit holes on the mounting bracket, and a limit rod that slides with the limit holes is provided in the limit holes; the monitoring cover is provided at one end of the mounting bracket close to the liquid inlet pipe, and the monitoring cover is connected to the limit rod; the pressure sensor is provided between the monitoring cover and the mounting bracket, and one end of the pressure sensor is fixed to the mounting bracket, and the other end is connected to the monitoring cover; the fracturing fluid acts on the pressure sensor through the monitoring cover, and the pressure changes of the fracturing fluid are monitored in real time by the pressure sensor.

[0010] Furthermore, an electric butterfly valve is installed inside the liquid outlet pipe, and a control panel is provided on the outside of the monitoring pipe. The pressure sensor and the electric butterfly valve are electrically connected to the control panel, and the control panel automatically controls the opening and closing of the electric butterfly valve.

[0011] Furthermore, the pressure sensor is detachably connected to the mounting bracket via mounting bolts, and a card slot is provided at one end inside the monitoring cover, through which the monitoring cover is detachably connected to the pressure sensor.

[0012] Furthermore, the control panel includes a data processing module, which is used to receive data collected by the pressure sensor and compare it with a preset standard value to trigger an automatic alarm and control the action of the electric butterfly valve.

[0013] Furthermore, it also includes a shell, which is fixed on the outside of the monitoring tube. The shell is provided with an inspection port, which penetrates into the interior of the monitoring tube; a detachable filling block is provided in the inspection port, and the outside of the inspection port is sealed by a cover.

[0014] Furthermore, a mounting ring is provided at one end of the shell away from the monitoring tube, and the sealing cover is mounted on the mounting ring by multiple sets of fixing bolts.

[0015] Furthermore, a slot is provided at one end of the shell away from the monitoring tube, a sealing ring is provided in the slot, and the sealing cover and the shell are sealed by the sealing ring.

[0016] Furthermore, the ends of the liquid outlet pipe and the liquid inlet pipe away from the monitoring pipe are both provided with connecting flanges.

[0017] Furthermore, the connecting flange is evenly distributed with multiple groups of mounting holes for connecting the monitoring pipe to the hydraulic fracturing system.

[0018] Furthermore, a plurality of fixing rods are provided on the outer side of the mounting frame, and the mounting frame is fixedly connected to the inside of the monitoring tube via the fixing rods.

[0019] Furthermore, the liquid outlet pipe and the liquid inlet pipe are respectively connected to the two ends of the monitoring pipe by welding; the monitoring cover is connected to the limit rod by welding.

[0020] A method for using a hydraulic fracturing monitoring and early warning device, using the hydraulic fracturing monitoring and early warning device as described above, comprises the following steps:

[0021] (1) Install the hydraulic fracturing monitoring and early warning device in the hydraulic fracturing system, ensure that the device is correctly connected to the hydraulic fracturing equipment, and that the monitoring pipe is connected to the liquid flow channel;

[0022] (2) Connect the power supply and start the hydraulic fracturing monitoring and early warning device, inject fracturing fluid through the monitoring pipe, and make the fracturing fluid contact with the monitoring cover;

[0023] (3) Use a pressure sensor to monitor the pressure of the monitoring cover in real time, record the changes in the fracturing fluid, and detect the sediment content in real time;

[0024] (4) Compare the pressure value measured by the pressure sensor with the set standard value. When the monitored value exceeds the preset range, the system automatically alarms;

[0025] (5) After receiving the alarm signal, the system automatically controls the electric butterfly valve to shut off the flow of fracturing fluid to avoid pipeline blockage and adjust the flow rate or composition of the fracturing fluid;

[0026] (6) Regularly check the working status of the device and perform maintenance on the equipment to ensure stable operation of the system.

[0027] Furthermore, during equipment maintenance, the pressure sensor or monitoring cover can be replaced or calibrated through the inspection port of the shell.

[0028] The beneficial effects of the present invention are:

[0029] The present invention provides a hydraulic fracturing monitoring and early warning device and its use method, which has significant technical advantages and practical application value compared with the existing technology, which is specifically reflected in the following aspects:

[0030] 1. Real-time monitoring of multiple parameters to improve operation control capabilities

[0031] The present invention integrates a high-precision pressure sensor and a monitoring cover structure to monitor the pressure changes of the fracturing fluid during hydraulic fracturing in real time, and combines it with the data processing module of the control panel to achieve comprehensive monitoring of key parameters such as flow rate and sediment content. Compared with the limitation of traditional monitoring systems that can only provide a single pressure data, the present invention can fully capture the dynamic changes during the operation and provide operators with accurate and real-time feedback on the operation status. This not only helps to quickly discover potential problems (such as abnormal pressure or sediment blockage), but also significantly improves the ability to control fracturing operations under complex geological conditions, ensuring the smooth progress of operations.

[0032] 2. Intelligent early warning and adaptive control to enhance safety and efficiency

[0033] The device is equipped with an intelligent control panel and data processing module, which compares data collected by the pressure sensor with preset standard values ​​in real time. If the monitored value exceeds the safe range, the system automatically triggers an alarm and quickly shuts off the flow of fracturing fluid via an electrically connected electric butterfly valve, effectively preventing risks such as pipeline blockage and equipment overpressure. Furthermore, the system automatically adjusts the flow rate or composition of the fracturing fluid based on real-time data, achieving adaptive control. This intelligent early warning and control function significantly reduces the possibility of human error, significantly improving operational safety and efficiency, and reducing equipment damage and production interruptions caused by emergencies.

[0034] 3. Modular design for easy maintenance and long-term use

[0035] The present invention utilizes a detachable connection design. For example, the pressure sensor is connected to the mounting bracket via mounting bolts, and the monitoring cover is clipped onto the pressure sensor via a slot, greatly facilitating equipment maintenance and component replacement. Furthermore, the access port and removable filler block structure provided on the housing further simplify internal inspection and maintenance operations. The cover and housing are securely sealed using fixing bolts and a sealing ring, ensuring the stability and durability of the device in harsh environments such as high pressure and high sediment levels. These designs not only reduce maintenance costs but also extend the service life of the device, adapting it to long-term, complex operating conditions.

[0036] 4. Environmental and safety assurance to reduce potential risks

[0037] By precisely monitoring parameters such as fracturing fluid pressure and sediment content, the present invention provides timely warnings when fluid leaks or abnormal pressures occur, preventing environmental pollution or safety incidents caused by untimely problem detection. For example, the rapid response of the electric butterfly valve can effectively prevent the continued injection of abnormal fluids, reducing potential threats to groundwater resources or the surrounding environment. Furthermore, the device's stability and intelligent control capabilities reduce the probability of equipment failure, further ensuring the safety of operators.

[0038] 5. Adapt to complex working conditions and improve economic benefits

[0039] The structural design and functional configuration of this invention adapt to the operational requirements of deep wells and multi-stage fracturing in complex geological environments. The welded connections between the outlet and inlet pipes, as well as the monitoring cover and stopper rod, ensure the stability of the device in high-pressure, high-impact environments. The sliding fit between the fixed rod and stopper hole enhances the accuracy and reliability of the monitoring assembly. These features enable the device to operate stably under a variety of operating conditions, significantly improving the economic benefits of hydraulic fracturing operations by optimizing operating parameters and reducing downtime.

[0040] In summary, the present invention comprehensively improves the safety, efficiency, and economy of hydraulic fracturing operations through real-time multi-parameter monitoring, intelligent early warning and regulation, modular maintenance design, and highly adaptable structure, while effectively reducing environmental risks. It is suitable for complex working conditions in fields such as oil, natural gas, and shale gas extraction, and has broad application prospects and promotion value.

[0041] Other advantages, objects, and features of the present invention will be described in part in the following description and, in part, will be apparent to those skilled in the art upon examination of the following description or may be learned from practice of the present invention. The objects and other advantages of the present invention may be realized and obtained through the following description. BRIEF DESCRIPTION OF THE DRAWINGS

[0042] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention will be described in detail below with reference to the accompanying drawings, in which:

[0043] Figure 1 It is an overall schematic diagram of the hydraulic fracturing monitoring and early warning device in the present invention.

[0044] Figure 2 It is a half-section schematic diagram of the hydraulic fracturing monitoring and early warning device of the present invention.

[0045] Figure 3 Schematic diagram of the internal structure of the hydraulic fracturing monitoring and early warning device of the present invention.

[0046] Figure markings: 1-monitoring tube; 101-liquid outlet pipe; 102-liquid inlet pipe; 103-connecting flange; 2-mounting frame; 201-pressure sensor; 202-monitoring cover; 203-limiting hole; 204-limiting rod; 205-electric butterfly valve; 3-housing; 301-mounting ring; 302-sealing cover; 303-filling block; 304-fixing bolt; 305-fixing nut. DETAILED DESCRIPTION

[0047] The following describes the embodiments of the present invention by means of specific examples, and those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. The present invention can also be implemented or applied through other different specific embodiments, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention, and the following embodiments and features in the embodiments can be combined with each other without conflict.

[0048] Among them, the accompanying drawings are only for illustrative purposes and represent only schematic diagrams rather than actual pictures, and should not be understood as limiting the present invention. In order to better illustrate the embodiments of the present invention, some parts of the accompanying drawings may be omitted, enlarged or reduced, and do not represent the dimensions of actual products. For those skilled in the art, it is understandable that some well-known structures and their descriptions may be omitted in the accompanying drawings.

[0049] The same or similar numbers in the drawings of the embodiments of the present invention correspond to the same or similar parts; in the description of the present invention, it should be understood that if there are terms such as "upper", "lower", "left", "right", "front", "back", etc. indicating directions or positional relationships, they are based on the directions or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operate in a specific direction. Therefore, the terms describing the positional relationship in the drawings are only used for illustrative purposes and cannot be understood as limiting the present invention. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to specific circumstances.

[0050] Example 1

[0051] like Figures 1 to 3 As shown, this embodiment provides a hydraulic fracturing monitoring and early warning device for real-time monitoring and early warning during the extraction of oil, natural gas, and shale gas. The device includes a monitoring tube 1, a monitoring assembly, and a housing 3. The specific structure is as follows:

[0052] The monitoring tube 1 is the core component of the device, which is used to guide the flow of fracturing fluid and carry the monitoring components. A liquid outlet pipe 101 is provided at one end of the monitoring tube 1, and a liquid inlet pipe 102 is provided at the other end. The two are fixedly connected to the two ends of the monitoring tube 1 by welding, ensuring the sealing and high-pressure resistance of the connection. The liquid outlet pipe 101 and the liquid inlet pipe 102 are both provided with a connecting flange 103 at the end away from the monitoring tube 1. There are multiple groups of mounting holes evenly distributed on the connecting flange 103. The monitoring tube 1 is connected to the liquid flow channel of the hydraulic fracturing system by bolts to ensure stable docking between the device and the system. An electric butterfly valve 205 is installed inside the liquid outlet pipe 101 to control the circulation and blocking of the fracturing fluid. The electric butterfly valve 205 is electrically connected to the control panel on the outside of the monitoring tube 1 through wires, and can be automatically opened and closed.

[0053] The monitoring assembly includes a mounting frame 2, a pressure sensor 201, and a monitoring cover 202. The mounting frame 2 is fixedly mounted inside the monitoring tube 1 and is used to mount and support the monitoring components. Several sets of fixing rods are provided on the outside of the mounting frame 2, which are fixedly connected to the inner wall of the monitoring tube 1 through the fixing rods to ensure the stability of the mounting frame 2 under the impact of high-pressure fluid. Multiple sets of limiting holes 203 are evenly distributed on the mounting frame 2. Limiting rods 204 are provided in the limiting holes 203 to slide with them. The limiting rods 204 can slide axially along the limiting holes 203 to provide stable guidance. The monitoring cover 202 is located at one end of the mounting frame 2 near the liquid inlet pipe 102 and is fixed to the limiting rods 204 by welding, ensuring the stability of the monitoring cover 202 under the impact of fracturing fluid. The pressure sensor 201 is located between the monitoring cover 202 and the mounting frame 2. One end of the pressure sensor is fixed to the mounting frame 2 by mounting bolts, and the other end is removably connected to the monitoring cover 202 through a slot inside the monitoring cover 202. After the fracturing fluid enters the monitoring pipe 1 through the liquid inlet pipe 102 , it contacts the monitoring cover 202 and applies pressure to the pressure sensor 201 , thereby achieving real-time monitoring of the fracturing fluid pressure change.

[0054] The shell 3 is fixedly mounted on the outside of the monitoring tube 1 to protect the internal components and facilitate maintenance. The shell 3 is provided with an inspection port that extends into the interior of the monitoring tube 1, facilitating inspection and repair of the internal components. A removable filling block 303 is provided in the inspection port to fill the space inside the shell 3 and maintain the integrity of the inner wall of the monitoring tube 1. The outside of the inspection port is sealed by a cover 302. A mounting ring 301 is provided at the end of the shell 3 away from the monitoring tube 1. The cover 302 is fixed to the mounting ring 301 by multiple sets of fixing bolts 304 and fixing nuts 305. A slot and a sealing ring are provided between the shell 3 and the cover 302 to ensure a good sealing effect and prevent liquid leakage in a high-pressure environment. A threaded hole is provided inside the fixing nut 305 to match the fixing bolt 304. Both the mounting ring 301 and the cover 302 are provided with fixing holes to facilitate the disassembly and assembly of the fixing bolt 304, simplifying the maintenance process.

[0055] A control panel is located outside the monitoring tube 1, electrically connected to the pressure sensor 201 and the electric butterfly valve 205 via wires. The control panel houses a data processing module that receives pressure data collected by the pressure sensor 201 and compares it in real time with preset standard values. If the monitored value exceeds a preset range, the data processing module triggers an automatic system alarm and sends a signal to the electric butterfly valve 205, causing it to close quickly to avoid risks such as pipeline blockage and equipment overpressure. The control panel can also adjust the flow rate or composition of the fracturing fluid based on real-time data, achieving adaptive control.

[0056] When using the hydraulic fracturing monitoring and early warning device of the present invention, the specific operating steps are as follows:

[0057] 1. Install the device in the hydraulic fracturing system. Use bolts to securely connect the monitoring tube 1 to the system's liquid flow channel through the mounting holes on the connecting flange 103, ensuring a secure and sealed connection.

[0058] 2. Connect the power supply and start the device, inject fracturing fluid through the liquid inlet pipe 102, so that the fracturing fluid contacts the monitoring cover 202;

[0059] 3. The pressure sensor 201 monitors the pressure changes on the monitoring cover 202 in real time, records the dynamic data of the fracturing fluid, and detects parameters such as sediment content;

[0060] 4. The data processing module of the control panel compares the pressure value collected by the pressure sensor 201 with the preset standard value. When the monitored value exceeds the safety range, the system is triggered to emit an audible and visual alarm;

[0061] 5. After receiving the alarm signal, the system automatically controls the electric butterfly valve 205 to close, blocking the flow of fracturing fluid to avoid pipeline blockage or equipment damage, and at the same time adjusts the flow rate or composition of the fracturing fluid as needed;

[0062] 6. Regularly check the working status of the device through the inspection port of the housing 3 and perform maintenance on components such as the pressure sensor 201 and the monitoring cover 202 to ensure long-term stable operation of the system;

[0063] 7. During maintenance, the pressure sensor 201 or the monitoring cover 202 can be replaced or calibrated by removing the fixing bolts 304 and the fixing nuts 305, opening the cover 302, and taking out the filling block 303.

[0064] This invention integrates high-precision pressure sensors, monitoring covers, and intelligent control systems to achieve real-time monitoring of pressure and other parameters during hydraulic fracturing. Combined with automatic alarms and the rapid response of electric butterfly valves, it effectively improves operational safety and efficiency. The device's modular design and access ports facilitate maintenance, while welded connections and sealing rings enhance its stability in high-pressure, high-impact environments. It is suitable for oil, natural gas, and shale gas extraction under complex conditions such as deep wells and multi-stage fracturing, demonstrating significant application value and promising prospects.

[0065] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not limiting. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention can be modified or replaced by equivalents without departing from the purpose and scope of the technical solutions, which should all be included in the scope of the claims of the present invention.

Claims

1. A hydraulic fracturing monitoring and early warning device, characterized by: It includes a monitoring tube and a monitoring component arranged in the monitoring tube; one end of the monitoring tube is provided with a liquid outlet pipe, and the other end is provided with a liquid inlet pipe; The monitoring assembly includes a mounting bracket, a pressure sensor, and a monitoring cover; the mounting bracket is fixed in the monitoring tube, and is provided with a plurality of limit holes on the mounting bracket, and a limit rod that slides with the limit holes is provided in the limit holes; the monitoring cover is provided at one end of the mounting bracket close to the liquid inlet pipe, and the monitoring cover is connected to the limit rod; the pressure sensor is provided between the monitoring cover and the mounting bracket, and one end of the pressure sensor is fixed to the mounting bracket, and the other end is connected to the monitoring cover; the fracturing fluid acts on the pressure sensor through the monitoring cover, and the pressure changes of the fracturing fluid are monitored in real time by the pressure sensor.

2. The hydraulic fracturing monitoring and early warning device according to claim 1, characterized in that: An electric butterfly valve is installed inside the liquid outlet pipe, and a control panel is provided on the outside of the monitoring pipe. The pressure sensor and the electric butterfly valve are electrically connected to the control panel, and the control panel automatically controls the opening and closing of the electric butterfly valve.

3. The hydraulic fracturing monitoring and early warning device according to claim 1, characterized in that: The pressure sensor is detachably connected to the mounting bracket via mounting bolts, and a card slot is provided at one end inside the monitoring cover, through which the monitoring cover is detachably connected to the pressure sensor.

4. The hydraulic fracturing monitoring and early warning device according to claim 2, characterized in that: The control panel includes a data processing module, which is used to receive data collected by the pressure sensor and compare it with a preset standard value to trigger an automatic alarm and control the action of the electric butterfly valve.

5. The hydraulic fracturing monitoring and early warning device according to claim 1, characterized in that: It also includes a shell, which is fixed on the outside of the monitoring tube. The shell is provided with an inspection port, which passes through the inside of the monitoring tube; a detachable filling block is provided in the inspection port, and the outside of the inspection port is sealed by a cover.

6. The hydraulic fracturing monitoring and early warning device according to claim 5, characterized in that: A mounting ring is provided at one end of the shell away from the monitoring tube, and the sealing cover is mounted on the mounting ring through multiple sets of fixing bolts.

7. The hydraulic fracturing monitoring and early warning device according to claim 5, characterized in that: A clamping groove is provided at one end of the shell away from the monitoring tube, a sealing ring is provided in the clamping groove, and the sealing cover and the shell are sealed by the sealing ring.

8. The hydraulic fracturing monitoring and early warning device according to claim 1, characterized in that: The ends of the liquid outlet pipe and the liquid inlet pipe away from the monitoring pipe are both provided with connecting flanges.

9. The hydraulic fracturing monitoring and early warning device according to claim 8, characterized in that: The connecting flange is evenly distributed with multiple groups of mounting holes for connecting the monitoring pipe to the hydraulic fracturing system.

10. The hydraulic fracturing monitoring and early warning device according to claim 1, characterized in that: A plurality of fixing rods are provided on the outer side of the mounting frame, and the mounting frame is fixedly connected to the inside of the monitoring tube through the fixing rods.

11. The hydraulic fracturing monitoring and early warning device according to claim 1, characterized in that: The liquid outlet pipe and the liquid inlet pipe are respectively connected to the two ends of the monitoring pipe by welding; the monitoring cover is connected to the limiting rod by welding.

12. A method for using a hydraulic fracturing monitoring and early warning device, using the hydraulic fracturing monitoring and early warning device according to any one of claims 1 to 11, characterized in that: The following steps are involved: (1) Install the hydraulic fracturing monitoring and early warning device in the hydraulic fracturing system, ensure that the device is correctly connected to the hydraulic fracturing equipment, and that the monitoring pipe is connected to the liquid flow channel; (2) Connect the power supply and start the hydraulic fracturing monitoring and early warning device, inject fracturing fluid through the monitoring pipe, and make the fracturing fluid contact with the monitoring cover; (3) Use a pressure sensor to monitor the pressure of the monitoring cover in real time, record the changes in the fracturing fluid, and detect the sediment content in real time; (4) Compare the pressure value measured by the pressure sensor with the set standard value. When the monitored value exceeds the preset range, the system automatically alarms; (5) After receiving the alarm signal, the system automatically controls the electric butterfly valve to shut off the flow of fracturing fluid to avoid pipeline blockage and adjust the flow rate or composition of the fracturing fluid; (6) Regularly check the working status of the device and perform maintenance on the equipment to ensure stable operation of the system.

13. The method of use according to claim 12, characterized in that: During equipment maintenance, the pressure sensor or monitoring cover can be replaced or calibrated through the inspection port of the shell.

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