Disc condenser

Abstract

The invention relates to the technical field of disc type condensers, and provides a disc type condenser which comprises a condensation shell and further comprises coil pipes, a temperature detector, a heat exchange shell, a heat exchange mechanism and a circulation mechanism, the two coil pipes are longitudinally and fixedly arranged in the condensation shell, and a connecting pipe is arranged between the two coil pipes in a communicating mode; the end, away from the connecting pipe, of the coil pipe extends out of the condensation shell, the temperature detector is installed on the condensation shell, the detection end of the temperature detector extends into the condensation shell, the heat exchange shell is arranged on one side of the condensation shell, and circulating pipes are arranged between the upper side wall and the lower side wall of the heat exchange shell and the condensation shell in a communicating mode. The heat exchange shell and the condensation shell are filled with cooling media, the heat exchange mechanism is arranged in the heat exchange shell and used for cooling the cooling media, and the circulation mechanism is arranged on the heat exchange shell. The technical problem that in the prior art, along with the condensation process, a cooling medium is prone to being heated, and the condensation effect is affected is solved.

Description

Technical Field

[0001] Embodiments of the present invention relate to the technical field of disc condensers, and in particular, to a disc condenser. Background Art

[0002] A disc condenser is a device that uses a coil structure to achieve heat exchange, condensing gaseous substances into liquids. Its core feature is the coiling of heat exchange tubes into a shape similar to a mosquito coil. Heat is exchanged between the tube walls and an external cooling medium (such as air or water), achieving condensation.

[0003] A disc condenser utilizes the principle of gas condensation heat transfer, allowing a refrigerant (such as refrigerant vapor) to flow through the coils, exchanging heat with an external cooling medium (such as air or water) through the tube walls. The cooling medium removes heat through natural or forced convection, lowering the refrigerant's temperature and causing a phase change, condensing from gas to liquid.

[0004] However, in the process of exchanging heat with the coil through the cooling medium, the cooling medium will increase its own temperature due to the absorption of heat, thereby affecting the subsequent condensation effect of the cooling medium on the coil. Summary of the Invention

[0005] In order to overcome the above-mentioned defects, the present invention provides a disc condenser for solving the technical problem in the prior art that the cooling medium is easily affected by the condensation effect due to temperature rise as the condensation process proceeds.

[0006] According to one aspect, at least one embodiment of the present invention provides a disc condenser, comprising a condensing shell, and also comprising a coil, a temperature detector, a heat exchange shell, a heat exchange mechanism and a circulation mechanism, wherein two coils are longitudinally fixedly arranged in the condensing shell, a connecting pipe is provided between the two coils, one end of the coil away from the connecting pipe extends out of the condensing shell, the temperature detector is installed on the condensing shell, and the detection end of the temperature detector extends into the condensing shell, the heat exchange shell is arranged on one side of the condensing shell, and a circulation pipe is provided between the upper and lower side walls of the heat exchange shell and the condensing shell, the heat exchange shell and the condensing shell are filled with a cooling medium, the heat exchange mechanism is arranged in the heat exchange shell for cooling the cooling medium, and the circulation mechanism is arranged on the heat exchange shell for driving the cooling medium to circulate between the heat exchange shell and the condensing shell.

[0007] Preferably, the heat exchange mechanism includes a support plate, a heat exchange tube, an air inlet pipe, an air outlet pipe and a blowing mechanism. Two support plates are arranged in the heat exchange shell. A support column is fixedly arranged between the support plate and the side wall of the adjacent heat exchange shell. A plurality of heat exchange tubes are fixedly arranged between the two support plates. The air inlet pipe and the air outlet pipe are respectively connected at both ends of the side wall of the heat exchange tube. The air inlet pipe and the air outlet pipe extend out of the heat exchange shell at one end away from the heat exchange tube. The blowing mechanism is arranged in the heat exchange tube for driving air to circulate in the heat exchange tube.

[0008] Furthermore, filter screens are fixedly installed in the air inlet pipe and the air outlet pipe.

[0009] Furthermore, the blowing mechanism includes a blowing rod, blowing fan blades and a synchronous rotation mechanism. The blowing rod is arranged in the heat exchange tube. The two ends of the blowing rod are respectively rotatably connected to the support plate. The side wall of the blowing rod is annular and equidistantly fixed with a plurality of the blowing fan blades. The synchronous rotation mechanism is arranged on the support plate for driving the blowing rod to rotate.

[0010] Furthermore, the synchronous rotation mechanism includes a first cavity, a second gear and a first motor. The first cavity is opened in one of the support plates. A first gear is rotatably arranged on one side of the blowing rod in the first cavity. The first gear is fixedly connected to the blowing rod. The second gear is rotatably arranged in the first cavity. The second gear is meshed with the first gear. The first motor is installed on the heat exchange shell, and the first motor is fixedly connected to the adjacent first gear.

[0011] On the basis of the above scheme, the circulation mechanism includes a circulation rod and a micro propeller, the circulation rod passes through and is rotatably arranged on the support plate, and both ends of the circulation rod extend into the circulation tube, wherein the circulation rod passes through the second gear and is fixedly connected to the second gear, and the micro propeller is fixedly arranged at both ends of the circulation rod.

[0012] On the basis of the above scheme, a second cavity is provided in the condensing shell, a stirring column is rotatably provided on the inner top wall of the second cavity, a plurality of stirring rods are fixedly provided on the side wall of the stirring column, a first shell is fixedly provided on the condensing shell, a first bevel gear is rotatably provided on the inner bottom wall of the first shell, the first bevel gear is fixedly connected to the stirring column, a driving rod is rotatably provided in the first shell, a second bevel gear is coaxially and fixedly provided on the driving rod, the first bevel gear is meshed with the second bevel gear, and a driving mechanism is provided in the first shell for controlling the rotation of the driving rod.

[0013] Based on the above scheme, the driving mechanism includes a third bevel gear and a fourth bevel gear. The third bevel gear is rotatably set on the inner bottom wall of the first shell. The third bevel gear is fixedly connected to the adjacent blowing rod. The fourth bevel gear is coaxial and fixedly set on the driving rod. The fourth bevel gear is meshed with the third bevel gear.

[0014] The beneficial effects of the embodiments of the present invention are: 1. In the present invention, by setting up the heat exchange mechanism, the operation of the first motor can drive the first gear to rotate, and the meshing of the first gear and the second gear can drive the multiple first gears, the multiple blowing rods, and the blowing fan blades on the blowing rods to rotate synchronously. Then, the rotation of the blowing fan blades can drive air to circulate in the heat exchange tube through the air inlet pipe and the air outlet pipe, so that heat exchange between the cooling medium in the heat exchange shell and the air in the heat exchange tube can be achieved through the heat exchange tube, thereby facilitating cooling of the cooling medium and preventing the cooling medium from heating up and affecting the condensation effect. 2. In the present invention, through the provision of a circulation mechanism, the rotation of the second gear can drive the circulation rod and the micro-propeller to rotate, thereby driving the cooling medium to circulate between the heat exchange shell and the condensation shell through the rotation of the micro-propeller, thereby further improving the cooling effect of the cooling medium; 3. In the present invention, through the setting of the stirring column and the driving mechanism, the rotation of the blowing rod can drive the third bevel gear to rotate, and at the same time, the engagement of the fourth bevel gear and the third bevel gear can drive the fourth bevel gear, the driving rod and the second bevel gear to rotate, so that the engagement of the second bevel gear and the first bevel gear can drive the stirring column to rotate, and then drive the stirring rod to stir the cooling medium in the second cavity, so that the cooled cooling medium can be mixed with the cooling medium in the condensation shell and then the condensation process can be carried out, thereby facilitating the maintenance of the stability of the condensation temperature and thereby improving the condensation effect. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] To more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly describes the drawings required for describing the embodiments of the present invention. Obviously, the drawings described below are merely exemplary embodiments of the present invention. Those skilled in the art can, without inventive effort, derive other drawings based on the contents of the exemplary embodiments of the present invention and these drawings.

[0016] Figure 1 This is a schematic structural diagram of a disc condenser in one embodiment of the present invention; Figure 2 A schematic cross-sectional view of a disc condenser according to an embodiment of the present invention; Figure 3This is a schematic structural diagram of a cross-section of a driving mechanism in one embodiment of the present invention; Figure 4 This is a schematic structural diagram of a cross-section of a heat exchange shell in one embodiment of the present invention; Figure 5 For the present invention Figure 4 Schematic diagram of the local enlarged structure at A in the middle; Figure 6 This is a schematic structural diagram of a coil in one embodiment of the present invention; Figure 7 This is a schematic structural diagram of a cross-section of a heat exchange mechanism according to an embodiment of the present invention; Figure 8 It is a schematic structural diagram of a cross-section of a synchronous rotation mechanism in one embodiment of the present invention.

[0017] In the figure: 1. Condensation shell; 2. Coil; 3. Connecting pipe; 4. Temperature detector; 5. Heat exchange shell; 6. Circulation pipe; 7. Support plate; 8. Heat exchange tube; 9. Inlet pipe; 10. Outlet pipe; 11. Blowing rod; 12. Blowing fan blades; 13. First cavity; 14. First gear; 15. Second gear; 16. First motor; 17. Circulation rod; 18. Micro propeller; 19. Stirring column; 20. First shell; 21. First bevel gear; 22. Drive rod; 23. Second bevel gear; 24. Third bevel gear; 25. Fourth bevel gear. DETAILED DESCRIPTION The present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, rather than to limit the present invention.

[0018] To simplify the drawings, only portions relevant to the invention are schematically depicted in each figure; they do not represent the actual structure of the product. Furthermore, to simplify the drawings and facilitate understanding, in some figures, only one component with the same structure or function is schematically depicted or labeled. In this document, "one" not only means "only one" but also "more than one," and "several" includes "two" and "more than two."

[0019] It should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly. For example, they can refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; and internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in the present invention based on the specific circumstances.

[0020] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Furthermore, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.

[0021] In the description of this embodiment, the terms "up", "down", "left", "right", etc., and the orientation or position relationship are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of description and simplification of operation, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, it should not be understood as a limitation on the present invention.

[0022] In addition, in the description of the present application, the terms "first", "second", etc. are only used to distinguish the description and cannot be understood as indicating or implying relative importance.

[0023] like Figures 1-8 As shown, it shows a disc condenser in an embodiment of the present invention, including a condensing shell 1, a coil 2, a temperature detector 4, a heat exchange shell 5, a heat exchange mechanism and a circulation mechanism. Two coils 2 are fixedly arranged longitudinally in the condensing shell 1, and a connecting pipe 3 is provided between the two coils 2. One end of the coil 2 away from the connecting pipe 3 extends out of the condensing shell 1, the temperature detector 4 is installed on the condensing shell 1, and the detection end of the temperature detector 4 extends into the condensing shell 1. The heat exchange shell 5 is arranged on one side of the condensing shell 1, and a circulation pipe 6 is provided between the upper and lower side walls of the heat exchange shell 5 and the condensing shell 1. The heat exchange shell 5 and the condensing shell 1 are filled with a cooling medium. The heat exchange mechanism is arranged in the heat exchange shell 5 for cooling the cooling medium. The circulation mechanism is arranged on the heat exchange shell 5 for driving the cooling medium to circulate between the heat exchange shell 5 and the condensing shell 1. A water inlet is provided on the condensing shell 1, and a water inlet control valve is provided in the water inlet.

[0024] Reference Figure 3-Figure 8The heat exchange mechanism includes a support plate 7, a heat exchange tube 8, an air inlet pipe 9, an air outlet pipe 10 and a blower mechanism. Two support plates 7 are provided in the heat exchange shell 5. A support column is fixedly provided between the support plate 7 and the side wall of the heat exchange shell 5 adjacent to the support plate 7. A plurality of heat exchange tubes 8 are fixedly provided between the two support plates 7. The two ends of the side wall of the heat exchange tube 8 are respectively connected with the air inlet pipe 9 and the air outlet pipe 10. The end of the air inlet pipe 9 and the air outlet pipe 10 away from the heat exchange tube 8 extends out of the heat exchange shell 5. The blower mechanism is provided in the heat exchange tube 8 for driving air. The air circulates in the heat exchange tube 8, and a filter is fixedly provided in the air inlet pipe 9 and the air outlet pipe 10. The blowing mechanism includes a blowing rod 11, a blowing fan blade 12 and a synchronous rotation mechanism. The blowing rod 11 is provided in the heat exchange tube 8, and the two ends of the blowing rod 11 are respectively connected to the support plate 7 for rotation. The side wall of the blowing rod 11 is annular and equidistant and fixedly provided with a plurality of blowing fan blades 12. The synchronous rotation mechanism is provided on the support plate 7 for driving the blowing rod 11 to rotate. The synchronous rotation mechanism includes a first cavity 13, a second gear 15 and The first motor 16 and the first cavity 13 are opened in one of the support plates 7. A first gear 14 is rotatably provided in the first cavity 13 on one side of the blowing rod 11. The first gear 14 is fixedly connected to the blowing rod 11. The second gear 15 is rotatably provided in the first cavity 13. The second gear 15 is meshed with the first gear 14. The first motor 16 is installed on the heat exchange shell 5. The first motor 16 is fixedly connected to the adjacent first gear 14. Specifically, the first gear 14 can be driven to rotate by the operation of the first motor 16. At the same time, the meshing of the first gear 14 and the second gear 15 drives multiple first gears 14, multiple blowing rods 11 and the blowing fan blades 12 on the blowing rod 11 to rotate synchronously, and then the rotation of the blowing fan blades 12 can drive the air to circulate in the heat exchange tube 8 through the air inlet pipe 9 and the air outlet pipe 10, so that the heat exchange between the cooling medium in the heat exchange shell 5 and the air in the heat exchange tube 8 can be realized through the heat exchange tube 8, thereby facilitating the cooling of the cooling medium, thereby avoiding the cooling medium from heating up and affecting the condensation effect.

[0025] Reference Figure 7 and Figure 8 The circulation mechanism includes a circulation rod 17 and a micro propeller 18. The circulation rod 17 passes through and is rotatably arranged on the support plate 7. Both ends of the circulation rod 17 extend into the circulation tube 6, wherein the circulation rod 17 passes through the second gear 15 and is fixedly connected to the second gear 15. Both ends of the circulation rod 17 are fixedly provided with micro propellers 18. Specifically, the rotation of the second gear 15 can drive the circulation rod 17 and the micro propeller 18 to rotate, so that the rotation of the micro propeller 18 can drive the cooling medium to circulate between the heat exchange shell 5 and the condensation shell 1, thereby further improving the cooling effect of the cooling medium.

[0026] Reference Figure 2-Figure 5A second cavity is provided in the condensing shell 1, and a stirring column 19 is rotatably provided on the inner top wall of the second cavity. A plurality of stirring rods are fixedly provided on the side wall of the stirring column 19. A first shell 20 is fixedly provided on the condensing shell 1, and a first bevel gear 21 is rotatably provided on the inner bottom wall of the first shell 20. The first bevel gear 21 is fixedly connected to the stirring column 19. A driving rod 22 is rotatably provided in the first shell 20, and a second bevel gear 23 is coaxially and fixedly provided on the driving rod 22. The first bevel gear 21 is meshed with the second bevel gear 23. A driving mechanism is provided in the first shell 20 for controlling the rotation of the driving rod 22. The driving mechanism includes a third bevel gear 24 and a fourth bevel gear 25. The third bevel gear 24 is rotatably provided on the inner bottom wall of the first shell 20, and the third bevel gear 2 4 is fixedly connected to the adjacent blowing rod 11, the fourth bevel gear 25 is coaxial and fixedly arranged on the driving rod 22, and the fourth bevel gear 25 is meshed with the third bevel gear 24. Specifically, the rotation of the blowing rod 11 can drive the third bevel gear 24 to rotate, and at the same time, the meshing of the fourth bevel gear 25 and the third bevel gear 24 drives the fourth bevel gear 25, the driving rod 22 and the second bevel gear 23 to rotate, so that the meshing of the second bevel gear 23 and the first bevel gear 21 can drive the stirring column 19 to rotate, and then drive the stirring rod to stir the cooling medium in the second cavity, so that the cooled cooling medium can be mixed with the cooling medium in the condensation shell 1 before the condensation process is carried out, thereby facilitating the maintenance of the stability of the condensation temperature and thus improving the condensation effect.

[0027] In this embodiment, during use, the operator can add refrigerant to the condensing shell 1 through the water inlet, close the water inlet control valve after adding, and then the operator can take in the refrigerant and discharge the condensed water through the end of the coil 2. During the condensing process, the operator controls the first motor 16 to work, and the first motor 16 can drive the first gear 14 to rotate. At the same time, the engagement of the first gear 14 and the second gear 15 drives the multiple first gears 14, the multiple blowing rods 11 and the blowing fan blades 12 on the blowing rods 11 to rotate synchronously, and then the rotation of the blowing fan blades 12 can drive the air to circulate in the heat exchange tube 8 through the air inlet pipe 9 and the air outlet pipe 10, so that the heat exchange between the cooling medium in the heat exchange shell 5 and the air in the heat exchange tube 8 can be achieved through the heat exchange tube 8, thereby facilitating the cooling of the cooling medium, thereby avoiding the cooling medium from heating up and affecting the condensation effect. At the same time, the rotation of the second gear 15 can drive the circulation rod 17 and the micro propeller 18 to rotate, so that the cooling medium can be driven to circulate between the heat exchange shell 5 and the condensation shell 1 through the rotation of the micro propeller 18, thereby further improving the cooling effect of the cooling medium. During the circulation of the cooling medium, the rotation of the blowing rod 11 can drive the third bevel gear 24 to rotate, and at the same time, the engagement of the fourth bevel gear 25 with the third bevel gear 24 drives the fourth bevel gear 25, the driving rod 22 and the second bevel gear 23 to rotate, so that the engagement of the second bevel gear 23 with the first bevel gear 21 can drive the stirring column 19 to rotate, and then drive the stirring rod to stir the cooling medium in the second cavity, so that the cooled cooling medium can be mixed with the cooling medium in the condensation shell 1 before the condensation process is carried out, thereby facilitating the stability of the condensation temperature and improving the condensation effect.

[0028] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A disc condenser comprising a condensation shell (1), characterized in that Also includes: Coil (2), two coils (2) are longitudinally fixedly arranged in the condensing shell (1), a connecting pipe (3) is provided between the two coils (2), and one end of the coil (2) away from the connecting pipe (3) extends out of the condensing shell (1); a temperature detector (4), the temperature detector (4) being mounted on the condensation shell (1), with a detection end of the temperature detector (4) extending into the condensation shell (1); A heat exchange shell (5), the heat exchange shell (5) being arranged on one side of the condensing shell (1), a flow pipe (6) being arranged between the upper and lower side walls of the heat exchange shell (5) and the condensing shell (1), and the heat exchange shell (5) and the condensing shell (1) being filled with a cooling medium; A heat exchange mechanism, the heat exchange mechanism being arranged in the heat exchange housing (5) and being used for cooling the cooling medium; A circulation mechanism is provided on the heat exchange shell (5) and is used to drive the cooling medium to circulate between the heat exchange shell (5) and the condensation shell (1).

2. The disc condenser according to claim 1, characterized in that The heat exchange mechanism comprises: Support plates (7), two support plates (7) are provided in the heat exchange shell (5), and support columns are fixedly provided between the support plates (7) and adjacent side walls of the heat exchange shell (5); Heat exchange tubes (8), a plurality of heat exchange tubes (8) are fixedly arranged between the two support plates (7); An air inlet pipe (9) and an air outlet pipe (10), the air inlet pipe (9) and the air outlet pipe (10) are respectively connected to each other at both ends of the side wall of the heat exchange pipe (8), and the air inlet pipe (9) and the air outlet pipe (10) extend out of the heat exchange shell (5) at one end away from the heat exchange pipe (8); An air blowing mechanism is provided in the heat exchange tube (8) and is used to drive air to circulate in the heat exchange tube (8).

3. The disc condenser according to claim 2, characterized in that Filters are fixedly provided in the air inlet pipe (9) and the air outlet pipe (10).

4. The disc condenser according to claim 3, characterized in that The hair dryer structure comprises: A blowing rod (11), the blowing rod (11) is arranged in the heat exchange tube (8), and both ends of the blowing rod (11) are rotatably connected to the support plate (7); Blowing fan blades (12), the side wall of the blowing rod (11) is annular and equidistantly fixed with a plurality of the blowing fan blades (12); A synchronous rotation mechanism is provided on the support plate (7) and is used to drive the blowing rod (11) to rotate.

5. The disc condenser according to claim 4, characterized in that The synchronous rotation mechanism comprises: a first cavity (13), the first cavity (13) being opened in one of the support plates (7), a first gear (14) being rotatably provided in the first cavity (13) on one side of the blowing rod (11), the first gear (14) being fixedly connected to the blowing rod (11); a second gear (15), the second gear (15) being rotatably disposed in the first cavity (13), the second gear (15) being meshed with the first gear (14); A first motor (16), the first motor (16) is mounted on the heat exchange housing (5), and the first motor (16) is fixedly connected to the adjacent first gear (14).

6. The disk condenser according to claim 5, characterized in that The circulation institutions include: a circulation rod (17), the circulation rod (17) passing through and rotatably arranged on the support plate (7), with both ends of the circulation rod (17) extending into the circulation tube (6), wherein the circulation rod (17) passes through the second gear (15) and is fixedly connected to the second gear (15); A micro propeller (18) is fixedly provided at both ends of the circulation rod (17).

7. The disc condenser according to claim 6, characterized in that A second cavity is provided in the condensing shell (1), a stirring column (19) is rotatably provided on the inner top wall of the second cavity, a plurality of stirring rods are fixedly provided on the side wall of the stirring column (19), a first shell (20) is fixedly provided on the condensing shell (1), a first bevel gear (21) is rotatably provided on the inner bottom wall of the first shell (20), the first bevel gear (21) is fixedly connected to the stirring column (19), a driving rod (22) is rotatably provided in the first shell (20), a second bevel gear (23) is coaxially and fixedly provided on the driving rod (22), the first bevel gear (21) is meshed with the second bevel gear (23), and a driving mechanism is provided in the first shell (20) for controlling the rotation of the driving rod (22).

8. The disk condenser according to claim 7, characterized in that The driving mechanism comprises: a third bevel gear (24), the third bevel gear (24) being rotatably disposed on the inner bottom wall of the first housing (20), the third bevel gear (24) being fixedly connected to the adjacent blowing rod (11); A fourth bevel gear (25), the fourth bevel gear (25) is coaxially and fixedly arranged on the driving rod (22), and the fourth bevel gear (25) is meshed with the third bevel gear (24).

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