Electrolytic capacitor lead binding machine
The design of the inclined feed plate and staggered cam drive assembly enables orderly conveying of capacitors and automatic bending of leads, solves the problem of poor feed flow caused by the shape of capacitors, and improves production efficiency and equipment stability.
Patent Information
- Application Number
- CN202511015102.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-07-23
- Publication Date
- 2025-09-16
AI Technical Summary
During the production process of existing electrolytic capacitor lead bundling machines, the feeding path is blocked due to the special shape of the capacitors, affecting the continuity and efficiency of automated production.
A lead bundling machine for electrolytic capacitors was designed. It adopted an inclined feed plate and staggered cam drive components, combined with precise control of the push plate and push cylinder to achieve orderly conveying of capacitors and automatic bending of leads. Inertial impact and mechanical linkage were used for synchronous detection and feeding.
It improves the feeding capacity and conveying efficiency of capacitors, ensures the accuracy of lead bending and the synchronization of detection, reduces equipment failures and production delays, and improves production efficiency and equipment stability.
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Figure CN120656868A_ABST
Abstract
Description
Technical Field
[0001] The invention relates to the technical field of lead processing, in particular to a lead bundling machine for electrolytic capacitors. Background Art
[0002] Electrolytic capacitors, as indispensable energy storage components in electronic circuits, are widely used in power filtering, signal coupling, bypassing, and energy storage. Their core structure consists of an anode foil, an electrolyte, and a cathode foil. The lead wires connect the capacitor to the external circuit, and their assembly quality directly impacts the capacitor's electrical performance, mechanical stability, and service life. Traditional manual or semi-automatic lead assembly methods, due to their low efficiency, poor consistency, and susceptibility to human error, have proven inadequate to meet the high-precision, high-efficiency, and high-reliability demands of the modern electronics manufacturing industry.
[0003] For example, the patent document with the prior art announcement number CN222354960U relates to the technical field of electrolytic capacitor production equipment, in particular to an electrolytic capacitor lead bundling machine, including a base body, a driving structure fixedly installed on the top of the base body, the left end of the driving structure is connected to an external thread groove through an internal thread groove, a first fixed frame is fixedly installed on the side of the top of the base body close to the driving structure, the two ends of the inner wall of the first fixed frame are connected to the first movable shaft through bearings, a second fixed frame is fixedly installed on the other side of the top of the base body close to the driving structure, a second motor is fixedly installed on the back of the second fixed frame, one end of the slider is fixedly connected to the third movable shaft, and the top of the slider is fixedly connected to a telescopic tube. This patent document improves work efficiency and enhances practicality by setting a driving structure, a second motor, a control panel, a connecting rod, a splint, a first transmission wheel, a second transmission wheel and a third transmission wheel.
[0004] Although the above-mentioned prior art has made significant progress in introducing the drive structure and effectively improved work efficiency, in the actual application link, a bottleneck problem that cannot be ignored has gradually emerged: the inherent shape of the electrolytic capacitor has restricted its smooth operation on the production line. Specifically, due to the special shape of these capacitors, it is difficult to seamlessly connect and form a smooth and unobstructed feeding path to smoothly pass through the critical area between the second transmission wheel and the third transmission wheel. This physical obstacle directly leads to the interruption of the automated production process, making continuous operation a luxury, and thus causing a negative impact on the overall work efficiency that cannot be ignored. To this end, the present application proposes an electrolytic capacitor lead assembly machine. Summary of the Invention
[0005] The object of the present invention is to provide an electrolytic capacitor lead bundling machine to solve the problems raised in the above background technology.
[0006] To achieve the above-mentioned object, the present invention provides the following technical solution: an electrolytic capacitor lead bundling machine, comprising a mounting plate and a capacitor body, and further comprising: A plurality of feed plates are provided on one side of the mounting plate, and the plurality of feed plates are tilted to support the capacitor body. A rotating rod is rotatably connected to the interior of the mounting plate, and a driving assembly is provided on the outer surface of the rotating rod to drive the plurality of feed plates to rise and fall in an alternating manner. A push plate is provided on one side of the mounting plate to move the capacitor body as the feed plates rise and fall; An auxiliary plate is connected to one side of the feed plate. A fixed rod is fixedly connected to the top of the auxiliary plate. A bending rod for bending the lead of the capacitor body is provided on the top of the auxiliary plate. A power component that moves with the capacitor body is also provided on the top of the auxiliary plate.
[0007] Preferably, the driving assembly includes a plurality of first cams and a plurality of second cams fixedly connected to the outer surface of the rotating rod, the first cams and the second cams are arranged in an alternating manner, and the arc tops of the first cams and the second cams are symmetrically arranged along the central axis of the rotating rod. A driving motor for driving the rotating rod to rotate is fixedly connected to one side of the mounting plate, and a positioning slide rod for sliding connection is fixedly connected to the side of the mounting plate close to the feed plate, and the outer surface of the positioning slide rod is provided with a spring for driving the feed plate to reset.
[0008] Preferably, a support plate is fixedly connected to one side of the mounting plate and located above the feed plate, and one end of the support plate is fixedly connected to an extension plate, and one end of the extension plate is fixedly connected to a movable rod rotatably connected to the feed and push plate.
[0009] Preferably, the top of the feed plate is fixedly connected to a horizontal parallel plate, both sides of the movable rod are rotatably connected to rotating handles, and the connection between the rotating handle and the movable rod is provided with a torsion spring for its own reset, one end of the rotating handle is fixedly connected to a pressure plate that can contact the push plate, and the other end of the rotating handle is fixedly connected to an arc plate that can contact the parallel plate.
[0010] Preferably, the power assembly includes a bracket fixedly connected to the top of the auxiliary plate, and the top of the bracket is slidably connected to a seesaw, and the top of the seesaw is fixedly connected to a pressure plate, the top of the auxiliary plate is slidably connected to a slider for supporting the bending rod, the interior of the auxiliary plate is fixedly connected to a tension spring that can be fixedly connected to the slider, the top of the auxiliary plate is slidably connected to an active block, one end of the seesaw is rotatably connected to the active block, and one side of the active block is rotatably connected to a crank rotatably connected to the slider.
[0011] Preferably, one side of the mounting plate is fixedly connected to a side seat, the top of the side seat is fixedly connected to a positioning frame, and the top of the positioning frame is slidably connected to a slide seat, and one side of the slide seat is fixedly connected to a detection head for detecting the leads of the capacitor body.
[0012] Preferably, the interior of the mounting plate is fixedly connected to an air cylinder, the top of the positioning frame is fixedly connected to an air cylinder, and an air pipe is commonly connected between the air cylinder and the air cylinder, one end of the air cylinder is slidably connected to a push rod adapted thereto, and the push rod is fixedly connected to the sliding seat.
[0013] Preferably, one end of the gas delivery cylinder is slidably connected to a spring piston rod adapted thereto, one end of the spring piston rod is fixedly connected to a convex plate, and the first cam can abut against the convex plate.
[0014] Preferably, a discharge belt for conveying the capacitor body is fixedly connected to one side of the mounting plate.
[0015] Preferably, a feed shell is fixedly connected to the top of the mounting plate, a cavity is opened inside the feed shell for the capacitor body to pass through, two baffles are slidably connected to one side of the feed shell for blocking the capacitor body, and one side of the two baffles is fixedly connected to a push cylinder, and the output end of the push cylinder passes through the baffle and is fixedly connected to the feed shell.
[0016] Compared with the prior art, the present invention has the following beneficial effects: By setting up a cavity inside the feed shell, a large number of capacitor bodies can be stored, which increases the feed capacity of the equipment, reduces the frequent operation of adding capacitor bodies, and improves production efficiency. The design of the two baffles moving in an interlaced manner, combined with the push cylinder drive, can accurately control the discharge of the capacitor body. First, the upper baffle is driven to move to allow the capacitor body to pass, and then reset so that a capacitor body is located between the two baffles. Finally, the lower push cylinder is driven to make the capacitor body fall, ensuring that the capacitor bodies enter the subsequent conveying links one by one in an orderly manner, avoiding congestion and chaos caused by multiple capacitors falling at the same time. The output end of the push cylinder passes through the baffle and is fixedly connected to the feed shell. This structure enables the push cylinder to act directly on the baffle. By accurately controlling the stroke and action time of the push cylinder, the moving distance of the baffle can be accurately controlled, thereby ensuring that only one capacitor body is released at a time, thereby improving the accuracy of discharge.
[0017] The bending rod and fixed rod work together to initially position the leads during the movement of the capacitor body, confining them to a specific location. This provides a stable foundation for subsequent bending operations, ensuring accurate lead positioning during bending and reducing bending errors caused by lead position offset, thereby improving lead bending accuracy. When the capacitor body falls onto the next feed plate, the inertia generated by its fall impacts the pressure plate, which transmits force to the seesaw, causing it to tilt. The tilt of the seesaw drives the active block, which is connected to the rotation of the slider via a crank, pushing the two sliders away from each other. The slider drives the bending rod to move, thereby automatically bending the capacitor body leads without the need for human intervention, improving production efficiency.
[0018] While the first cam contacts the raised plate, pulling the spring piston rod forward, the second cam contacts the feed plate, allowing a new capacitor body to enter the feed plate for inspection by the test head. This design allows for simultaneous inspection and feeding. When a new capacitor body enters the inspection position, the test head can promptly approach and inspect it, improving production efficiency and avoiding production delays caused by asynchronous inspection and feeding. The coordination between the spring piston rod and the raised plate, as well as the movement of the push rod within the cylinder, provide a reset and cushioning effect. Once the first cam passes the raised plate, the spring piston rod resets under the action of the spring. Simultaneously, changes in gas pressure within the cylinder reset the push rod, ensuring that all components of the equipment return to their initial state for the next cycle, ready for the next inspection and feeding cycle, and enhancing the equipment's durability and stability. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a schematic diagram of the three-dimensional structure of the present invention; Figure 2 This is a schematic diagram of the structure of the present invention in which the discharge belt is removed; Figure 3 Schematic diagram of the structure of the feed shell in the present invention; Figure 4 It is a structural schematic diagram of the mounting plate in the present invention; Figure 5 Schematic diagram of the structure of the feed plate in the present invention; Figure 6 This is a schematic diagram of the structure of the present invention in which multiple feed plates are removed; Figure 7 For the present invention Figure 6 A schematic diagram of the structure at center A; Figure 8 Schematic diagram of the structure of the transfer rod of the present invention; Figure 9 Schematic diagram of the structure of the auxiliary plate in the present invention; Figure 10 Schematic diagram of the structure of the tablet in the present invention; Figure 11 It is a schematic diagram of the cross-sectional structure of the gas delivery cylinder and the gas cylinder in the present invention.
[0020] In the figure: 100, mounting plate; 101, feed shell; 102, capacitor body; 103, baffle; 104, push cylinder; 200, feed plate; 201, rotating rod; 202, drive motor; 203, first cam; 204, second cam; 205, positioning slide; 206, spring; 207, push plate; 208, support plate; 209, extension plate; 210, movable rod; 211, parallel plate; 212, pressure plate; 213, rotating handle; 214, arc Plate; 300, auxiliary plate; 301, slider; 302, bending rod; 303, fixed rod; 304, crank; 305, tension spring; 306, active block; 307, bracket; 308, seesaw; 309, pressing plate; 400, side seat; 401, positioning frame; 402, slide; 403, detection head; 404, air cylinder; 405, push rod; 406, air cylinder; 407, spring piston rod; 408, convex plate; 409, air pipe; 410, discharge belt. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Example 1: Please refer to Figure 1 、 Figure 2 as well as Figure 3 The present invention provides a technical solution: an electrolytic capacitor lead bundling machine, comprising a mounting plate 100 and a capacitor body 102, a feed shell 101 fixedly connected to the top of the mounting plate 100, a cavity for the capacitor body 102 to pass through the feed shell 101, two baffles 103 for blocking the capacitor body 102 are slidably connected to one side of the feed shell 101, and one side of the two baffles 103 is fixedly connected to a push cylinder 104, the output end of the push cylinder 104 passes through the baffle 103 and is fixedly connected to the feed shell 101, and the feed shell 101 can be set to A large number of capacitor bodies 102 are stored, and two baffles 103 are set to move alternately to realize the discharge of the capacitor body 102. By driving the push cylinder 104 to contact the outer wall of the feed shell 101, the baffle 103 is driven to move, thereby releasing the restriction on the capacitor body 102. When in use, the baffle 103 located above can be driven to move first to allow the capacitor body 102 to pass through, and then it can be reset so that a capacitor body 102 is located between the two baffles 103, and then the push cylinder 104 located below is driven to operate to cause the capacitor body 102 to fall.
[0023] See also Figure 4 、 Figure 5 as well as Figure 6 , and also includes a feed plate 200, which is constructed with multiple feed plates 200, all of which are arranged on one side of the mounting plate 100, and the multiple feed plates 200 are constructed to be inclined for carrying the capacitor body 102, the internal rotation of the mounting plate 100 is connected to the rotating rod 201, and the outer surface of the rotating rod 201 is provided with a driving component that drives the multiple feed plates 200 to rise and fall alternately, and one side of the mounting plate 100 is provided with a push plate 207 that follows the feed plate 200 to rise and fall and pushes the capacitor body 102 to move. By providing the feed plate 200, the capacitor body 102 can be carried and cooperated with the driving component to realize the transportation of the capacitor body 102, and the provision of the push plate 207 can better push the capacitor body 102 to move, thereby realizing transportation.
[0024] Furthermore, the driving assembly includes a plurality of first cams 203 and a plurality of second cams 204 fixedly connected to the outer surface of the rotating rod 201. The first cams 203 and the second cams 204 are arranged in a staggered manner, and the arc tops of the first and second cams 203 and 204 are symmetrically arranged along the central axis of the rotating rod 201. A driving motor 202 for driving the rotating rod 201 to rotate is fixedly connected to one side of the mounting plate 100. A positioning slide 205 for sliding connection is fixedly connected to the side of the mounting plate 100 close to the feed plate 200, and the outer surface of the positioning slide 205 is provided with a driving The spring 206 for returning the movable conveying plate 200 can realize a staggered upward push of the conveying plate 200 by arranging the first cam 203 and the second cam 204 in a staggered manner, thereby following the movement of the capacitor body 102 to achieve push and realize continuous conveying. Among them, each conveying plate 200 will be driven once when the rotating rod 201 rotates, and the capacitor body 102 will move across two conveying plates 200, thereby achieving efficient conveying. At the same time, the inclined setting of the conveying plate 200 can effectively prevent the capacitor body 102 from derailing.
[0025] See also Figure 5 、 Figure 6 as well as Figure 7, wherein, a support plate 208 is fixedly connected to one side of the mounting plate 100 and located above the feed plate 200, and one end of the support plate 208 is fixedly connected to an extension plate 209, one end of the extension plate 209 is fixedly connected to a movable rod 210 rotatably connected to the feed push plate 207, and a horizontal parallel plate 211 is fixedly connected to the top of the feed plate 200, and both sides of the movable rod 210 are rotatably connected to a rotating handle 213, and a torsion spring for its own reset is sleeved at the connection between the rotating handle 213 and the movable rod 210, and the rotating handle 213 is rotated to rotate. One end of the rotating handle 213 is fixedly connected to a pressure plate 212 that can contact the push plate 207, and the other end of the rotating handle 213 is fixedly connected to an arc piece 214 that can contact the parallel plate 211. By setting the push plate 207, it can contact the capacitor body 102 on the top of the conveying plate 200 when it moves upward. As the conveying plate 200 continues to move upward, it will drag the capacitor body 102, and the cooperation between the parallel plate 211 and the arc piece 214 will drive the pressure plate 212 to move, so that the push plate 207 rotates and pushes the capacitor body 102 to move.
[0026] Specifically, the two push cylinders 104 are operated to run alternately, thereby conveying the capacitor body 102 in the feed shell 101 to fall to the top of the feed plate 200, and then the drive motor 202 is turned on to drive the rotating rod 201 to rotate, so that the first cam 203 and the second cam 204 alternately abut against multiple feed plates 200, and when the feed plate 200 is abutted and lifted, it will slide on the surface of the positioning slide 205, thereby causing the capacitor body 102 located on the top of the feed plate 200 to abut against the push plate 207, thereby being scooped up, and at the same time, when the feed plate 200 moves upward, it will drive the parallel plate 211 to abut against the arc piece 214, causing the rotating handle 213 to rotate, thereby driving the pressure plate 212 to move downward, and pushing the push plate 207 to rotate and push the capacitor body 102 to separate from the feed plate 200 and move to the surface of the next feed plate 200.
[0027] In summary, by setting up a cavity inside the feed shell 101, a large number of capacitor bodies 102 can be stored, which increases the feed capacity of the equipment, reduces the frequent operation of adding capacitor bodies, and improves production efficiency. The design of the staggered movement of the two baffles 103, combined with the drive of the push cylinder 104, can accurately control the discharge of the capacitor body 102. First, the upper baffle 103 is driven to move so that the capacitor body 102 passes, and then it is reset so that one capacitor body 102 is located between the two baffles 103, and finally the lower push cylinder 104 is driven to make the capacitor body 102 fall, ensuring that the capacitor bodies 102 enter the subsequent conveying links one by one in an orderly manner, avoiding congestion and chaos caused by multiple capacitors falling at the same time. The output end of the push cylinder 104 passes through the baffle 103 and is fixedly connected to the feed shell 101. This structure enables the push cylinder 104 to act directly on the baffle 103. By accurately controlling the stroke and action time of the push cylinder 104, the moving distance of the baffle 103 can be accurately controlled, thereby ensuring that only one capacitor body 102 is released each time, thereby improving the accuracy of material discharge. The first cam 203 and the second cam 204 in the drive assembly are arranged alternately. When the rotating rod 201 rotates, each feeding plate 200 will be driven once, and the capacitor body 102 is discharged. The container body 102 will move across the two conveying plates 200, achieving continuous conveying and greatly improving the conveying efficiency, so that the capacitor body 102 can pass through each processing station quickly and stably. The conveying plate 200 is constructed to be inclined. This design can effectively prevent the capacitor body 102 from derailing, ensure the stability of the capacitor body 102 during the conveying process, and reduce equipment failures and production delays caused by derailment. The push plate 207 cooperates with the conveying plate 200 to push the capacitor body 102 to move. When the conveying plate 200 moves up, the push plate 207 contacts the capacitor body 102 and scoops it up. As the conveying plate 200 continues to move up, it drags the capacitor body 102, and then the parallel plate 211 and the arc plate 214 cooperate to drive the pressure plate 212 to move, so that the push plate 207 rotates to push the capacitor body 102 away from the conveying plate 200 and move to the surface of the next conveying plate 200. This method of pushing is relatively stable, reducing impact on the capacitor body 102 and ensuring the safety of the capacitor body 102 during transportation. A torsion spring is installed at the connection between the rotating handle 213 and the movable rod 210, allowing the rotating handle 213 to automatically reset. When the height of the feed plate 200 changes, the contact position between the parallel plate 211 and the arc plate 214 will also change accordingly. The torsion spring allows the rotating handle 213 to adaptively adjust its angle, driving the pressure plate 212 and the push plate 207 to move accordingly, ensuring that the push plate 207 can always accurately push the capacitor body 102 to move, improving the adaptability and stability of the equipment.
[0028] See also Figure 3 、 Figure 9 as well as Figure 10, also includes an auxiliary plate 300, which is connected to one side of the feed plate 200, and a fixed rod 303 is fixedly connected to the top of the auxiliary plate 300. A bending rod 302 for bending the lead of the capacitor body 102 is provided on the top of the auxiliary plate 300, and a power component that moves with the capacitor body 102 is provided on the top of the auxiliary plate 300. By setting the power component, the bending work of the lead of the capacitor body 102 can be realized. At the same time, the cooperation between the bending rod 302 and the fixed rod 303 can be used to preliminarily position the lead of the capacitor body 102, thereby improving the accuracy of the lead bending.
[0029] Furthermore, the power component includes a bracket 307 fixedly connected to the top of the auxiliary plate 300, and the top of the bracket 307 is slidably connected to a seesaw 308, and the top of the seesaw 308 is fixedly connected to a pressing plate 309, the top of the auxiliary plate 300 is slidably connected to a slider 301 for supporting the bending rod 302, the interior of the auxiliary plate 300 is fixedly connected to a tension spring 305 that can be fixedly connected to the slider 301, the top of the auxiliary plate 300 is slidably connected to an active block 306, one end of the seesaw 308 is rotatably connected to the active block 306, and one side of the active block 306 is rotatably connected to a crank 304 rotatably connected to the slider 301. By setting the pressing plate 309, after being subjected to force, the force comes from the impact generated by the falling of the capacitor body 102, the pressing plate 309 can transmit the force to the seesaw 308 to move one end of it and push the active block 306 to move, so that the sliders 301 move away from each other and drive the bending rod 302 to squeeze the leads of the capacitor body 102 to achieve bending.
[0030] Specifically, when the capacitor body 102 falls into the next feed plate 200, it will collide with the pressing plate 309 due to its inertia, so that the pressing plate 309 is subjected to force and pushes the seesaw 308 to tilt, thereby driving the active block 306 to move, so that the two cranks 304 tilt and push the two sliders 301 away from each other, and the lead of the capacitor body 102 is located between the bending rod 302 and the fixed rod 303, and when the bending rod 302 moves, the lead of the feed shell 101 is bent to achieve bundling processing.
[0031] In summary, the bending rod 302 and the fixed rod 303 cooperate with each other to initially position the leads during the movement of the capacitor body 102, confining them to a specific position. This provides a stable foundation for subsequent bending operations, ensures the accurate positioning of the leads during bending, and reduces bending errors caused by lead position deviation, thereby improving the accuracy of lead bending. When the capacitor body 102 falls onto the next feed plate 200, the inertia generated by its fall impacts the pressing plate 309, which transmits force to the seesaw 308, causing it to tilt. The tilt of the seesaw 308 drives the active block 306 to move. The active block 306 is connected to the slider 301 through the rotation of the crank 304, pushing the two sliders 301 away from each other. The slider 301 drives the bending rod 302 to move, thereby automatically bending the leads of the capacitor body 102, eliminating the need for manual intervention and improving production efficiency. The auxiliary plate 300 is connected to one side of the feed plate 200, forming an integrated bending mechanism with the feed plate 200. As the capacitor body 102 moves with the feed plate 200, the leads are bent in a timely manner. A tension spring 305, fixed within the auxiliary plate 300, is fixedly connected to the slider 301, providing stable elastic support for the slider 301. After the bending operation is completed, the tension spring 305 resets the slider 301, ensuring stable and repeatable operation of the entire power assembly, thereby improving the reliability and service life of the device.
[0032] Example 2: Please refer to Figure 1 、 Figure 8 as well as Figure 11 The present invention also provides a technical solution, which is different from the technical solution of the first embodiment: an electrolytic capacitor lead bundling machine, wherein a side seat 400 is fixedly connected to the side seat 400, a positioning frame 401 is fixedly connected to the top of the side seat 400, and a slide 402 is slidably connected to the top of the positioning frame 401, and a detection head 403 for detecting the leads of the capacitor body 102 is fixedly connected to one side of the slide 402, a gas cylinder 406 is fixedly connected to the inside of the mounting plate 100, a gas cylinder 404 is fixedly connected to the top of the positioning frame 401, and a gas pipe 409 is commonly connected between the gas cylinder 404 and the gas cylinder 406, one end of the gas cylinder 404 is slidably connected to a push rod 405 adapted thereto, and the push rod 405 is fixedly connected to the slide 402, the bent leads of the capacitor body 102 can be detected by the detection head 403, and the push rod 405 is set to pull the detection head 403 close to the feeding plate 200 to improve the accuracy of the detection.
[0033] Among them, one end of the air cylinder 406 is slidably connected to a spring piston rod 407 adapted thereto, one end of the spring piston rod 407 is fixedly connected to a convex plate 408, and the first cam 203 can contact the convex plate 408, and one side of the mounting plate 100 is fixedly connected to a discharge belt 410 for conveying the capacitor body 102. When the first cam 203 contacts the conveying plate 200, it will contact the convex plate 408, thereby pulling the spring piston rod 407 to move. At this time, the second cam 204 will contact the conveying plate 200, allowing the new capacitor body 102 to enter the conveying plate 200 for detection by the detection head 403, and when the first cam 203 passes over the convex plate 408, it will contact the conveying plate 200 and transmit the detected capacitor body 102.
[0034] Specifically, when the rotating rod 201 continues to rotate, it drives the single first cam 203 to drive the convex plate 408 to move, so that the spring piston rod 407 moves away from the gas cylinder 406, so that the gas in the gas cylinder 404 is discharged to the inside of the gas cylinder 406 through the gas pipe 409, so that the piston end of the push rod 405 moves in the gas cylinder 404, thereby driving the slide 402 to slide on the top of the positioning frame 401, and then the detection head 403 is close to the lead of the capacitor body 102 to achieve detection.
[0035] In summary, push rod 405 is fixedly connected to slide 402. When the gas in gas cylinder 404 is discharged into gas cylinder 406 through gas pipe 409, the piston end of push rod 405 is pushed to move within gas cylinder 404, which can drive slide 402 to slide on the top of positioning frame 401, thereby bringing detection head 403 close to the leads of capacitor body 102. This design can precisely adjust the position of detection head 403, ensuring that detection head 403 can be accurately aligned with the leads of capacitor body 102, thereby improving the accuracy of detection. As rotating rod 201 continues to rotate, first cam 203 drives convex plate 408 to move, causing spring piston rod 407 to move away from gas cylinder 406, thereby controlling the discharge of gas in gas cylinder 404 and the movement of push rod 405. This mechanical linkage allows for adjustments based on the production rhythm and position of the capacitor body 102. While the first cam 203 contacts the convex plate 408, pulling the spring piston rod 407, the second cam 204 contacts the feed plate 200, allowing a new capacitor body 102 to enter the feed plate 200 for inspection by the detection head 403. This design allows for the simultaneous detection and feeding processes. When a new capacitor body 102 enters the inspection position, the detection head 403 can promptly approach and inspect it, improving production efficiency and avoiding production delays caused by asynchronous detection and feeding. The coordination between the spring piston rod 407 and the convex plate 408, as well as the movement of the push rod 405 within the cylinder 404, both provide a certain degree of reset and buffering. When the first cam 203 passes over the convex plate 408, the spring piston rod 407 can be reset under the action of the spring. At the same time, the change in gas pressure in the gas cylinder 404 will also reset the push rod 405, ensuring that all components of the equipment can be restored to their initial state in the next working cycle, preparing for the next detection and material feeding, and improving the durability and stability of the equipment.
[0036] Working principle: When in use, the two push cylinders 104 can be operated to run alternately, so that the capacitor body 102 in the feed shell 101 falls to the top of the feed plate 200, and then the drive motor 202 is turned on to drive the rotating rod 201 to rotate, so that the first cam 203 and the second cam 204 alternately abut against multiple feed plates 200, and when the feed plate 200 is abutted and raised, it will slide on the surface of the positioning slide bar 205, so that the capacitor body 102 on the top of the feed plate 200 abuts against the push plate 207, and is scooped up. At the same time, when the feed plate 200 moves upward, it drives the parallel plate 211 to abut against the arc piece 214, so that the rotating handle 213 rotates, thereby driving the pressure plate 212 to move downward, and pushing the push plate 207 to rotate and push the capacitor body 102 away from the feed plate 200 and move to the surface of the next feed plate 200; When the capacitor body 102 falls onto the next feed plate 200, it will collide with the pressing plate 309 due to its inertia. The pressing plate 309 is subjected to force, pushing the seesaw 308 to tilt, driving the active block 306 to move, causing the two cranks 304 to tilt and push the two sliders 301 away from each other. The leads of the capacitor body 102 are located between the bending rod 302 and the fixed rod 303. When the bending rod 302 moves, it bends the leads of the feed shell 101 to achieve bundling processing. At the same time, when the rotating rod 201 continues to rotate, it drives the single first cam 203 to drive the convex plate 408 to move, so that the spring piston rod 407 moves away from the gas cylinder 406, so that the gas in the gas cylinder 404 is discharged into the interior of the gas cylinder 406 through the gas pipe 409, so that the piston end of the push rod 405 moves in the gas cylinder 404, thereby driving the slide 402 to slide on the top of the positioning frame 401, and then the detection head 403 is close to the lead of the capacitor body 102 to achieve detection.
[0037] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.
[0038] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. An electrolytic capacitor lead wire bundling machine, comprising a mounting plate (100) and a capacitor body (102), characterized in that: Also includes: A plurality of feed plates (200) are provided on one side of the mounting plate (100), and the plurality of feed plates (200) are configured to be tilted for carrying the capacitor body (102); a rotating rod (201) is rotatably connected to the interior of the mounting plate (100), and a driving assembly for driving the plurality of feed plates (200) to be staggered and lifted is provided on the outer surface of the rotating rod (201); and a push plate (207) is provided on one side of the mounting plate (100) for following the lifting of the feed plates (200) to push the capacitor body (102) to move; An auxiliary plate (300) is connected to one side of the feed plate (200), a fixed rod (303) is fixedly connected to the top of the auxiliary plate (300), a bending rod (302) for bending the lead of the capacitor body (102) is provided on the top of the auxiliary plate (300), and a power component that moves and runs following the capacitor body (102) is provided on the top of the auxiliary plate (300).
2. The electrolytic capacitor lead bundling machine according to claim 1, characterized in that: The driving assembly includes a plurality of first cams (203) and a plurality of second cams (204) fixedly connected to the outer surface of the rotating rod (201), wherein the first cams (203) and the second cams (204) are arranged in a staggered manner, and the arc tops of the first cams and the second cams (204) are symmetrically arranged along the central axis of the rotating rod (201). A driving motor (202) for driving the rotating rod (201) to rotate is fixedly connected to one side of the mounting plate (100), and a positioning slide bar (205) for sliding connection is fixedly connected to the side of the mounting plate (100) close to the feed plate (200), and a spring (206) for driving the feed plate (200) to return is sleeved on the outer surface of the positioning slide bar (205).
3. The electrolytic capacitor lead bundling machine according to claim 2, characterized in that: A support plate (208) is fixedly connected to one side of the mounting plate (100) and located above the feed plate (200), and an extension plate (209) is fixedly connected to one end of the support plate (208), and a movable rod (210) rotatably connected to the feed and push plate (207) is fixedly connected to one end of the extension plate (209).
4. The electrolytic capacitor lead bundling machine according to claim 3, characterized in that: A horizontal parallel plate (211) is fixedly connected to the top of the feed plate (200), and rotating handles (213) are rotatably connected to both sides of the movable rod (210). A torsion spring for self-reset is sleeved at the connection between the rotating handle (213) and the movable rod (210), and one end of the rotating handle (213) is fixedly connected to a pressure plate (212) capable of contacting the push plate (207), and the other end of the rotating handle (213) is fixedly connected to an arc plate (214) capable of contacting the parallel plate (211).
5. The electrolytic capacitor lead bundling machine according to claim 1, characterized in that: The power assembly includes a bracket (307) fixedly connected to the top of the auxiliary plate (300), and the top of the bracket (307) is slidably connected to a seesaw (308), and the top of the seesaw (308) is fixedly connected to a pressing plate (309), the top of the auxiliary plate (300) is slidably connected to a slider (301) for supporting the bending rod (302), the interior of the auxiliary plate (300) is fixedly connected to a tension spring (305) that can be fixedly connected to the slider (301), the top of the auxiliary plate (300) is slidably connected to an active block (306), one end of the seesaw (308) is rotatably connected to the active block (306), and one side of the active block (306) is rotatably connected to a crank (304) rotatably connected to the slider (301).
6. The electrolytic capacitor lead bundling machine according to claim 2, characterized in that: A side seat (400) is fixedly connected to one side of the mounting plate (100), a positioning frame (401) is fixedly connected to the top of the side seat (400), and a sliding seat (402) is slidably connected to the top of the positioning frame (401), and a detection head (403) for detecting the leads of the capacitor body (102) is fixedly connected to one side of the sliding seat (402).
7. The electrolytic capacitor lead bundling machine according to claim 6, characterized in that: The interior of the mounting plate (100) is fixedly connected to a gas cylinder (406), the top of the positioning frame (401) is fixedly connected to a gas cylinder (404), and a gas pipe (409) is commonly connected between the gas cylinder (404) and the gas cylinder (406), and one end of the gas cylinder (404) is slidably connected to a push rod (405) adapted thereto, and the push rod (405) is fixedly connected to the slide seat (402).
8. The electrolytic capacitor lead bundling machine according to claim 7, characterized in that: One end of the gas delivery cylinder (406) is slidably connected to a spring piston rod (407) adapted thereto, one end of the spring piston rod (407) is fixedly connected to a convex plate (408), and the first cam (203) can abut against the convex plate (408).
9. The electrolytic capacitor lead bundling machine according to claim 1, characterized in that: A discharging belt (410) for conveying the capacitor body (102) is fixedly connected to one side of the mounting plate (100).
10. The electrolytic capacitor lead bundling machine according to claim 1, characterized in that: A feed shell (101) is fixedly connected to the top of the mounting plate (100), and a cavity is provided inside the feed shell (101) for the capacitor body (102) to pass through. Two blocking plates (103) for blocking the capacitor body (102) are slidably connected to one side of the feed shell (101), and one side of each of the two blocking plates (103) is fixedly connected to a push cylinder (104), and the output end of the push cylinder (104) passes through the blocking plate (103) and is fixedly connected to the feed shell (101).
Citation Information
Patent Citations
Electrolytic capacitor lead binding machine
CN222354960U