Charging pile with battery detection and battery repair functions
By integrating internal resistance detection and pulse repair modules into the charging pile and combining them with a heat dissipation system, the challenges of battery detection and maintenance are solved, battery life and charging pile stability are improved, and the maintenance process is simplified.
Patent Information
- Application Number
- CN202510682395.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Applications(China)
- Current Assignee / Owner
- Filing Date
- 2025-05-26
- Publication Date
- 2025-09-19
- Estimated Expiration
- Not applicable · inactive patent
AI Technical Summary
It is difficult to detect the usage of the battery inside the electric vehicle during use, which affects the battery life. In addition, heat accumulation inside the charging pile affects stability and makes maintenance inconvenient.
A charging pile with battery detection and repair functions is designed, which includes an internal resistance detection module and a pulse repair module. Combined with a cooling fan and a semiconductor cooling plate, it can realize battery status detection and repair, and reduce the temperature through active heat dissipation to facilitate maintenance.
It improves the battery life and the stability of the charging pile, enhances the battery detection and repair capabilities, and simplifies the maintenance process.
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Figure CN120663771A_ABST
Abstract
Description
Technical Field
[0001] The present invention relates to the technical field of charging piles, and in particular to a charging pile with battery detection and battery repair functions. Background Art
[0002] A charging pile is a device used to replenish electrical energy for electric vehicles such as electric vehicles. The charging pile converts the electrical energy in the power grid into electrical energy suitable for charging the electric vehicle battery, and transmits the electrical energy to the electric vehicle battery through a charging gun. During the charging process, the charging pile will communicate with the electric vehicle's battery management system (BMS), monitor the battery's voltage, current, temperature and other parameters in real time, and automatically adjust the charging current and voltage according to these parameters to ensure the safety and efficiency of the charging process. When the battery is full or reaches the set charging termination condition, the charging pile will automatically stop charging.
[0003] At present, it is not convenient to detect the usage of the battery inside the electric vehicle during the use of the charging pile, and it is difficult to repair the battery according to the service life of the electric vehicle, which will affect the service life of the battery inside the electric vehicle. In addition, the internal structure of the charging pile is relatively tight, and it is easy to accumulate heat inside when used for a long time, which will affect the stability of use. At the same time, it is not convenient to maintain the electronic components inside the charging pile. Summary of the Invention
[0004] (1) Technical problems solved: In response to the deficiencies of the existing technology, the present invention provides a charging pile with battery detection and battery repair functions, which can detect and repair the batteries inside the electric vehicle battery, thereby increasing the battery life. At the same time, it can improve the heat dissipation effect, improve the stability of use and facilitate subsequent maintenance. It solves the problems that it is inconvenient to detect the usage of the battery inside the electric vehicle during the use of the charging pile, it is difficult to repair the battery according to the service life of the electric vehicle, which will affect the service life of the battery inside the electric vehicle, and the internal structure of the charging pile is relatively tight. When used for a long time, it is easy to accumulate heat inside, which will affect the stability of use. At the same time, it is inconvenient to maintain the electronic components inside the charging pile.
[0005] (2) Technical solution: In order to achieve the above-mentioned objectives, the present invention provides the following technical solution: A charging pile with battery detection and battery repair functions, comprising a pile body, a charging module, an internal resistance detection module, a pulse repair module, a switching line, an electric wire and a charging gun, the charging module, the internal resistance detection module and the pulse repair module are respectively fixedly connected to the inner wall of the pile body, the switching line is electrically connected to the charging module, the internal resistance detection module and the pulse repair module respectively, the electric wire is electrically connected to the switching line, and the charging gun is electrically connected to the electric wire, the top of the pile body is fixedly connected to a cooling fan, the top inner wall of the pile body is provided with a cavity, the inner wall of the pile body located in the cavity is fixedly connected to a semiconductor refrigeration plate, the inner wall of the pile body located at the bottom end of the cavity is fixedly connected to a partition, the bottom of the semiconductor refrigeration plate is fixedly connected to the inner wall of the partition, the side wall of the pile body located in the cavity is provided with an exhaust port, the side wall of the pile body is provided with an opening, and the inner wall of the pile body located at the opening is hingedly provided with a cover plate.
[0006] Preferably, a protective sleeve is fixedly connected to the side wall of the pile body, a slot is opened on the side wall of the pile body, and an anti-slip insulating pad is fixedly connected to the inner wall of the pile body located in the slot, and the charging gun is plugged into the inner wall of the slot and fits the inner wall of the anti-slip insulating pad.
[0007] Preferably, a plurality of first heat dissipation fins are fixedly connected to the side wall of the internal resistance detection module, and a plurality of air holes are respectively formed on the inner walls of the plurality of first heat dissipation fins.
[0008] Preferably, a plurality of heat-conducting fins are fixedly connected to the side wall of the semiconductor refrigeration plate, and the inner walls of the plurality of heat-conducting fins are respectively provided with flow holes, and the plurality of flow holes are respectively arranged in a cone shape.
[0009] Preferably, a protective cover is fixedly connected to the side wall of the pile body, and a plurality of second heat dissipating fins are fixedly connected to the inner wall of the protective cover.
[0010] Preferably, a through groove is provided on the inner wall of the cover plate, a metal elastic strip is fixedly connected to the inner wall of the through groove of the cover plate, the end of the metal elastic strip is fixedly connected to a limiting block, a limiting groove is provided on the inner wall of the opening of the pile body, the limiting block is plugged into the inner wall of the limiting groove, a handle is fixedly connected to the side wall of the limiting block, a strip opening is provided on the inner wall of the through groove of the cover plate, and the handle is slidably provided on the inner wall of the strip opening.
[0011] Preferably, a recess is provided on the inner wall of the cover plate, and the cover plate is fixedly connected to the inner wall of the recess with a fixed shaft, a support plate is movably sleeved on the shaft body of the fixed shaft, and a damping sleeve is fixedly connected to the inner wall of the support plate, and the inner wall of the damping sleeve is fitted on the shaft wall of the fixed shaft.
[0012] Preferably, the inner wall of the support plate is provided with a sliding groove, the support plate is located on the inner wall of the sliding groove and is provided with a slider for sliding, the bottom of the slider is fixedly connected to a support rod, the support rod passes through the sliding groove and extends to the outside of the support plate, the inner wall of the slider is provided with a groove, the inner wall of the slider is located in the groove and is fixedly connected to a spring, the end of the spring is fixedly connected to a stopper, the end of the stopper facing away from the spring is set to be semicircular, the inner wall of the support plate is provided with a limiting opening, and the stopper is plugged into the inner wall of the support plate located in the limiting opening.
[0013] Preferably, a first magnetic block is fixedly connected to the side wall of the support plate, and a second magnetic block is fixedly connected to the inner wall of the cover plate located in the recess, and the first magnetic block and the second magnetic block are adsorbed to each other.
[0014] Three beneficial effects: Compared with the prior art, the present invention provides a charging pile with battery detection and battery repair functions, which has the following beneficial effects: 1. This charging pile with battery detection and battery repair functions converts the input AC power into DC power suitable for battery charging through the charging module. The current is transmitted through the wires to charge the electric vehicle battery, realizing the transmission and conversion of electric energy to meet the battery charging needs. During the charging process or when performing a separate test, the internal resistance detection module obtains the battery's electrical signal through the adapter cable, detects the battery's internal resistance and other parameters, and evaluates the battery's health status by analyzing the changes in the battery's internal resistance, such as whether the battery has plate sulfation, capacity attenuation and other problems. The detection data is then transmitted to the relevant control system through the adapter cable to provide a basis for battery repair.
[0015] 2. The charging pile with battery detection and battery repair functions obtains the electrical signals required for work through the pulse repair module according to the instructions of the control system through the adapter cable. The pulse repair module generates a specific pulse signal, which is transmitted to the battery through the adapter cable and wires to repair the battery. The pulse signal can break the polarization phenomenon inside the battery, eliminate plate sulfation, and restore the active substances of the battery, thereby improving the performance and life of the battery.
[0016] 3. The charging pile with battery detection and battery repair functions accelerates the flow of air inside the pile body after the cooling fan at the top of the pile body is started, and discharges the heat generated inside through the exhaust port on the side wall of the pile body, thereby realizing active heat dissipation and reducing the temperature inside the pile body. After the semiconductor refrigeration plate is powered on, it uses the Peltier effect to absorb the heat inside the pile body, thereby reducing the internal temperature of the pile body. The multiple heat-conducting fins on the side wall of the semiconductor refrigeration plate and the tapered flow holes on the inner wall increase the heat dissipation area, improve the heat exchange efficiency, accelerate the heat transfer, and ensure that the charging module, internal resistance detection module, pulse repair module and other equipment inside the pile body operate in a suitable temperature environment.
[0017] 4. The charging pile with battery detection and battery repair functions can be easily maintained by pulling the handle to overcome the elastic force of the metal elastic strip, so that the limit block is pulled out of the limit groove and the cover is opened when the internal equipment of the pile needs to be maintained. A support plate is movably sleeved on the fixed axis of the inner wall of the cover, and the damping sleeve on the inner wall of the support plate fits with the fixed axis, so that the support plate has damping when it rotates, which is convenient for controlling the opening and closing angle of the cover.
[0018] 5. The charging pile with battery detection and battery repair functions is equipped with a slider that slides in the slide groove on the inner wall of the support plate. The support rod at the bottom of the slider extends to the outside of the support plate. When the support plate is rotated to a suitable angle, the slider slides in the slide groove, and the spring pushes the block to insert into the limit port of the support plate to fix the position of the support plate, making it convenient for maintenance personnel to inspect, repair and replace equipment such as the charging module, internal resistance detection module and pulse repair module inside the pile body. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 This is a schematic diagram of the structure of a charging pile with battery detection and battery repair functions proposed by the present invention; Figure 2 This is a side view of a charging pile structure with battery detection and battery repair functions proposed by the present invention; Figure 3 for Figure 1 A magnified view of the structure of part A; Figure 4 for Figure 2 A magnified view of the structure of part B; Figure 5 for Figure 2 A magnified view of the structure of part C.
[0020] In the figure: 1 pile body, 2 charging module, 3 internal resistance detection module, 4 pulse repair module, 5 adapter cable, 6 wires, 7 protective cover, 8 charging gun, 9 anti-slip insulation pad, 10 first heat dissipation fin, 11 cooling fan, 12 semiconductor refrigeration plate, 13 partition, 14 thermal fin, 15 protective cover, 16 second heat dissipation fin, 17 cover, 18 metal elastic strip, 19 limit block, 20 handle, 21 fixed shaft, 22 support plate, 23 damping sleeve, 24 support rod, 25 slider, 26 spring, 27 block, 28 first magnetic block, 29 second magnetic block. DETAILED DESCRIPTION
[0021] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Reference Figure 1-5 A charging pile with battery detection and battery repair functions includes a pile body 1, a charging module 2, an internal resistance detection module 3, a pulse repair module 4, a switching line 5, a wire 6 and a charging gun 8. The charging module 2, the internal resistance detection module 3 and the pulse repair module 4 are respectively fixedly connected to the inner wall of the pile body 1, the switching line 5 is electrically connected to the charging module 2, the internal resistance detection module 3 and the pulse repair module 4, the wire 6 is electrically connected to the switching line 5, and the charging gun 8 is electrically connected to the wire 6. A cooling fan 11 is fixedly connected to the top of the pile body 1, a cavity is opened on the inner wall of the top of the pile body 1, a semiconductor refrigeration plate 12 is fixedly connected to the inner wall of the pile body 1 located in the cavity, a partition 13 is fixedly connected to the inner wall of the bottom end of the pile body 1 located in the cavity, and the bottom of the semiconductor refrigeration plate 12 is fixedly connected to the inner wall of the partition 13, an exhaust port is opened on the side wall of the pile body 1 located in the cavity, an opening is opened on the side wall of the pile body 1, and a cover plate 17 is hingedly provided on the inner wall of the pile body 1 located in the opening.
[0023] A protective sleeve 7 is fixedly connected to the side wall of the pile body 1, a slot is provided on the side wall of the pile body 1, and an anti-slip insulating pad 9 is fixedly connected to the inner wall of the pile body 1 located in the slot, and a charging gun 8 is plugged into the inner wall of the slot and fits the inner wall of the anti-slip insulating pad 9. A plurality of first heat dissipating fins 10 are fixedly connected to the side wall of the internal resistance detection module 3, and a plurality of air holes are respectively provided on the inner walls of the plurality of first heat dissipating fins 10. A plurality of thermal conductive fins 14 are fixedly connected to the side wall of the semiconductor refrigeration plate 12, and a plurality of flow holes are respectively provided on the inner walls of the plurality of thermal conductive fins 14, and the plurality of flow holes are respectively arranged in a conical shape. A protective cover 15 is fixedly connected to the side wall of the pile body 1, and a plurality of second heat dissipating fins 16 are fixedly connected to the inner wall of the protective cover 15.
[0024] A through groove is provided on the inner wall of the cover plate 17, and a metal elastic strip 18 is fixedly connected to the inner wall of the through groove of the cover plate 17, and the end of the metal elastic strip 18 is fixedly connected to a limiting block 19. A limiting groove is provided on the inner wall of the opening of the pile body 1, and the limiting block 19 is plugged into the inner wall of the limiting groove. A handle 20 is fixedly connected to the side wall of the limiting block 19. A strip-shaped opening is provided on the inner wall of the through groove of the cover plate 17, and the handle 20 is slidably provided on the inner wall of the strip opening.
[0025] When the battery of the electric vehicle is connected to the charging gun 8, the charging module 2 converts the input alternating current into direct current suitable for battery charging. The current is transmitted through the wire 6 to charge the battery of the electric vehicle, realizing the transmission and conversion of electrical energy to meet the battery charging needs. During the charging process or when performing separate detection, the internal resistance detection module 3 obtains the electrical signal of the battery through the adapter cable 5. The multiple first heat dissipation fins 10 on the side wall of the internal resistance detection module 3 and the air holes on the inner wall thereof help to dissipate the heat generated during the detection process and ensure that the detection module operates in a suitable temperature environment. The internal resistance detection module 3 detects parameters such as the internal resistance of the battery, and evaluates the health status of the battery by analyzing the changes in the internal resistance of the battery, such as whether the battery has problems such as plate sulfation and capacity attenuation, and transmits the detection data to the relevant control system through the adapter cable 5 to provide a basis for battery repair.
[0026] When a performance problem is detected in the battery, the pulse repair module 4 obtains the electrical signal required for work through the adapter 5 according to the instructions of the control system. The pulse repair module 4 generates a specific pulse signal, which is transmitted to the battery through the adapter 5 and the wire 6 to perform a repair operation on the battery. The pulse signal can break the polarization phenomenon inside the battery, eliminate plate sulfation, and restore the active substances of the battery, thereby improving the performance and life of the battery.
[0027] After the cooling fan 11 at the top of the pile body 1 is started, the flow of air inside the pile body 1 is accelerated, and the heat generated inside is discharged through the exhaust port on the side wall of the pile body 1, thereby realizing active heat dissipation and reducing the temperature inside the pile body 1. After the semiconductor refrigeration plate 12 is energized, it utilizes the Peltier effect to absorb the heat inside the pile body 1, thereby reducing the temperature inside the pile body 1. The multiple heat-conducting fins 14 on the side wall of the semiconductor refrigeration plate 12 and the tapered flow holes on its inner wall increase the heat dissipation area, improve the heat exchange efficiency, and accelerate the heat transfer. The partition 13 is used to support the semiconductor refrigeration plate 12 and to separate the internal space of the pile body 1, thereby optimizing the heat dissipation path. The multiple second heat dissipation fins 16 in the protective cover 15 on the side wall of the pile body 1 further enhance the heat dissipation effect, thereby ensuring that the charging module 2, internal resistance detection module 3, pulse repair module 4 and other equipment inside the pile body 1 operate in a suitable temperature environment.
[0028] When it is necessary to maintain the internal equipment of the charging pile 1, the handle 20 is pulled to overcome the elastic force of the metal elastic strip 18, so that the limit block 19 is pulled out from the limit groove and the cover 17 is opened, so that the charging pile can be maintained conveniently.
[0029] In order to facilitate the fixing of the position of the support plate 22, as shown in FIG. Figure 1-5As shown, the inner wall of the cover plate 17 is provided with a recess, and the cover plate 17 is fixedly connected to the inner wall of the recess with a fixed shaft 21, and a support plate 22 is movably sleeved on the shaft body of the fixed shaft 21. The inner wall of the support plate 22 is fixedly connected with a damping sleeve 23, and the inner wall of the damping sleeve 23 is fitted on the shaft wall of the fixed shaft 21. The inner wall of the support plate 22 is provided with a slide groove, and the support plate 22 is located on the inner wall of the slide groove and is provided with a slider 25. The bottom of the slider 25 is fixedly connected to a support rod 24, and the support rod 24 passes through the slide groove and extends to the outer side of the support plate 22. On the side, a groove is provided on the inner wall of the slider 25, and the slider 25 is fixedly connected to the inner wall of the groove with a spring 26, and the end of the spring 26 is fixedly connected to a stopper 27, and the end of the stopper 27 facing away from the spring 26 is set to a semicircular shape, and a limiting opening is provided on the inner wall of the support plate 22, and the stopper 27 is plugged into the inner wall of the support plate 22 located at the limiting opening. A first magnetic block 28 is fixedly connected to the side wall of the support plate 22, and a second magnetic block 29 is fixedly connected to the inner wall of the recess of the cover plate 17, and the first magnetic block 28 and the second magnetic block 29 are adsorbed to each other.
[0030] When the cover 17 is closed, the first magnetic block 28 on the side wall of the support plate 22 and the second magnetic block 29 on the inner wall of the cover 17 are attracted to each other to ensure that the cover 17 is tightly fitted with the support plate 22 to protect the internal equipment.
[0031] It should be noted that the term "comprises" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article, or apparatus that includes a series of elements includes not only those elements, but also includes other elements not explicitly listed, or also includes elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprises a ..." does not exclude the presence of other identical elements in the process, method, article, or apparatus that includes the element.
[0032] While embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that various changes, modifications, substitutions, and variations may be made to these embodiments without departing from the principles and spirit of the invention, and that the scope of the invention is defined by the appended claims and their equivalents.
Claims
1. A charging pile with battery detection and battery repair functions, comprising a pile body (1), a charging module (2), an internal resistance detection module (3), a pulse repair module (4), an adapter cable (5), an electric wire (6) and a charging gun (8), characterized in that: The charging module (2), the internal resistance detection module (3) and the pulse repair module (4) are respectively fixedly connected to the inner wall of the pile body (1); the adapter wire (5) is respectively electrically connected to the charging module (2), the internal resistance detection module (3) and the pulse repair module (4); the wire (6) is electrically connected to the adapter wire (5); the charging gun (8) is electrically connected to the wire (6); the top of the pile body (1) is fixedly connected to a cooling fan (11); the top inner wall of the pile body (1) is provided with a cavity; the inner wall of the pile body (1) located in the cavity is fixedly connected to a semiconductor cooling plate (12); the inner wall of the bottom end of the pile body (1) located in the cavity is fixedly connected to a partition (13); the bottom of the semiconductor cooling plate (12) is fixedly connected to the inner wall of the partition (13); the side wall of the pile body (1) located in the cavity is provided with an exhaust port; the side wall of the pile body (1) is provided with an opening; the inner wall of the pile body (1) located in the opening is hingedly provided with a cover plate (17).
2. The charging pile with battery detection and battery repair functions according to claim 1, characterized in that: A protective sleeve (7) is fixedly connected to the side wall of the pile body (1), a slot is provided on the side wall of the pile body (1), an anti-slip insulating pad (9) is fixedly connected to the inner wall of the pile body (1) located in the slot, and the charging gun (8) is plugged into the inner wall of the slot and fits the inner wall of the anti-slip insulating pad (9).
3. The charging pile with battery detection and battery repair functions according to claim 1, characterized in that: A plurality of first heat dissipation fins (10) are fixedly connected to the side wall of the internal resistance detection module (3), and a plurality of air holes are respectively provided on the inner walls of the plurality of first heat dissipation fins (10).
4. The charging pile with battery detection and battery repair functions according to claim 1, characterized in that: A plurality of heat-conducting fins (14) are fixedly connected to the side wall of the semiconductor refrigeration plate (12), and the inner walls of the plurality of heat-conducting fins (14) are respectively provided with flow holes, and the plurality of flow holes are respectively arranged in a conical shape.
5. The charging pile with battery detection and battery repair functions according to claim 1, characterized in that: A protective cover (15) is fixedly connected to the side wall of the pile body (1), and a plurality of second heat dissipation fins (16) are fixedly connected to the inner wall of the protective cover (15).
6. The charging pile with battery detection and battery repair functions according to claim 1, characterized in that: The inner wall of the cover plate (17) is provided with a through slot, the inner wall of the cover plate (17) is fixedly connected to a metal elastic strip (18), the end of the metal elastic strip (18) is fixedly connected to a limiting block (19), the inner wall of the pile body (1) is provided with a limiting slot, the limiting block (19) is plugged into the inner wall of the limiting slot, the side wall of the limiting block (19) is fixedly connected to a handle (20), the inner wall of the cover plate (17) is provided with a strip opening, and the handle (20) is slidably provided on the inner wall of the strip opening.
7. The charging pile with battery detection and battery repair functions according to claim 1, characterized in that: The inner wall of the cover plate (17) is provided with a notch, and the inner wall of the cover plate (17) located in the notch is fixedly connected to a fixed shaft (21), a support plate (22) is movably sleeved on the shaft body of the fixed shaft (21), and a damping sleeve (23) is fixedly connected to the inner wall of the support plate (22), and the inner wall of the damping sleeve (23) is fitted on the shaft wall of the fixed shaft (21).
8. The charging pile with battery detection and battery repair functions according to claim 7, characterized in that: The inner wall of the support plate (22) is provided with a slide groove, and the support plate (22) is located on the inner wall of the slide groove and is provided with a slider (25) for sliding. The bottom of the slider (25) is fixedly connected to a support rod (24), and the support rod (24) passes through the slide groove and extends to the outside of the support plate (22). The inner wall of the slider (25) is provided with a groove, and the slider (25) is located on the inner wall of the groove and is fixedly connected to a spring (26). The end of the spring (26) is fixedly connected to a stopper (27), and the end of the stopper (27) facing away from the spring (26) is set to be semicircular. The inner wall of the support plate (22) is provided with a limiting opening, and the stopper (27) is plugged into the inner wall of the support plate (22) at the limiting opening.
9. The charging pile with battery detection and battery repair functions according to claim 7, characterized in that: A first magnetic block (28) is fixedly connected to the side wall of the support plate (22), and a second magnetic block (29) is fixedly connected to the inner wall of the recess of the cover plate (17), wherein the first magnetic block (28) and the second magnetic block (29) are arranged to be attracted to each other.