Efficient device for treating coal-containing wastewater
By combining the design of the stirring shaft with reciprocating motion and the impact structure, the problems of low stirring efficiency and difficult wall cleaning in coal-containing wastewater treatment devices are solved, achieving efficient wastewater treatment and long equipment life.
Patent Information
- Application Number
- CN202511176771.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Patents(China)
- Current Assignee / Owner
- Filing Date
- 2025-08-21
- Publication Date
- 2025-11-04
- Estimated Expiration
- 2045-08-21
AI Technical Summary
In existing coal-containing wastewater treatment devices, the bidirectional screw channel is prone to clogging, and coal slime particles easily adhere to the pool wall, resulting in low stirring efficiency, low wall cleaning efficiency, and short equipment service life.
The system combines a stirring shaft with a reciprocating structure. Through the up-and-down reciprocating motion of the stirring shaft, combined with the knocking structure, it achieves thorough mixing and wall cleaning, thus preventing scale buildup on the inner wall of the sedimentation tank.
It improves the mixing effect of coal-containing wastewater and treatment agents, accelerates the precipitation reaction, increases wastewater treatment efficiency, extends equipment service life, and reduces energy consumption and maintenance costs.
Smart Images

Figure CN120664670B_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The present application relates to the technical field of coal wastewater treatment, in particular to a high-efficiency device for treating coal-containing wastewater. BACKGROUND
[0002] Coal washing wastewater contains a large amount of suspended solids, coal slime and silt, so it is also called coal slime water. The concentration of suspended solids in untreated coal slime water can reach more than 5000 mg / L. Due to the hydrophobicity of coal, some small coal dust in coal washing wastewater is particularly stable in water, and some ultra-fine coal dust is suspended in water and will not naturally settle for several months. Coal washing wastewater is a weakly alkaline colloidal system, mainly characterized by strong negative charge on the surface of particles, high concentration and CODcr concentration; high content of fine particles; high viscosity; large sludge specific resistance, poor filtration performance. The coal-containing wastewater generated by the existing coal conveying system is collected in a coal-containing wastewater sedimentation tank and recycled to a coal-water clean water tank after treatment;
[0003] CN114632374B discloses "a high-efficiency device for treating coal-containing wastewater, which relates to the technical field of coal-containing wastewater treatment, comprising: a sedimentation tank, a fixed frame is fixedly connected to the top of the sedimentation tank, a driving mechanism is installed at the top of the fixed frame; a reciprocating mechanism; a stirring mechanism for stirring operation; a rotating mechanism installed at the inner side wall bottom of the sedimentation tank, the rotating mechanism drives the stirring mechanism to rotate; when the flow meter detects that the amount of coal-containing wastewater in the sedimentation tank reaches the working requirement of the driving motor, the driving mechanism starts to work to a certain extent. Stirring, the work of the driving mechanism will drive the stirring mechanism to move upward through the reciprocating mechanism, so that the stirring mechanism rotates under the action of the rotating mechanism and returns to the bottom state, preventing sedimentation at the bottom of the sedimentation tank and preventing the adhesion of coal slime on the side wall of the sedimentation tank affecting subsequent use and wastewater treatment";
[0004] However, the above-mentioned patent still has the following defects: the bidirectional screw groove is easy to be blocked, the coal slime particles are easy to enter the bidirectional screw groove during use, which hinders the sliding of the connecting rod and reduces the stirring efficiency, and the application only relies on the rotation and reciprocating scraping of the stirring blade, which cannot effectively destroy the adhesion between the coal slime and the pool wall. High-viscosity coal slime is easy to form a stubborn adherent layer on the side wall, which gradually thickens and hardens, and further has the defect of low wall cleaning efficiency.
[0005] Therefore, it is urgent to improve the above-mentioned patent to solve the above-mentioned problems. SUMMARY
[0006] The purpose of the present application is to provide a coal-containing wastewater efficient treatment device, which combines stirring with up-and-down reciprocating motion to make the stirring more sufficient, improves the mixing effect of coal-containing wastewater and treatment reagents, is conducive to accelerating the precipitation reaction, improves the wastewater treatment efficiency, simultaneously cooperates the reciprocating structure with the knocking structure to avoid the scaling of the inner wall of the sedimentation tank, ensures the normal use and efficient operation of the sedimentation tank, and prolongs the service life of the equipment.
[0007] In order to achieve the above purpose, the main technical scheme adopted by the present application is: a coal-containing wastewater efficient treatment device comprises a sedimentation tank and a horizontal plate fixed inside the sedimentation tank, and a stirring assembly and a driving structure are arranged on the sedimentation tank.
[0008] The stirring assembly is composed of a stirring shaft, a first stirring rod and a second stirring rod.
[0009] The driving structure is composed of a driving motor, a transmission sleeve, a gear piece and an abutting piece, and a connecting piece is arranged between the stirring shaft and the abutting piece.
[0010] The stirring shaft is internally provided with a reciprocating structure extending to the outside thereof, and the first stirring rod and the second stirring rod are provided with a knocking structure cooperating with the reciprocating structure.
[0011] The reciprocating structure comprises a reciprocating shaft arranged inside the stirring shaft, and the reciprocating shaft is externally provided with a connecting structure extending into the first stirring rod, the connecting structure comprises a first connecting shaft and a second connecting shaft, a shaft rod is detachably installed in the second connecting shaft, a first ball is rotatably installed at one end of the shaft rod, and a wave groove in rolling cooperation with the first ball is formed in the inside of the stirring shaft.
[0012] The knocking structure comprises a sliding seat and an elastic piece arranged inside the second stirring rod, a hook piece is arranged between the sliding seat and the elastic piece, one end of the first connecting shaft is connected with the elastic piece, and a knocking block is fixed to the side of the sliding seat away from the elastic piece.
[0013] The present application adopts the above technical scheme, which combines stirring with up-and-down reciprocating motion to make the stirring more sufficient, improves the mixing effect of coal-containing wastewater and treatment reagents, is conducive to accelerating the precipitation reaction, improves the wastewater treatment efficiency, simultaneously cooperates the reciprocating structure with the knocking structure to avoid the scaling of the inner wall of the sedimentation tank, ensures the normal use and efficient operation of the sedimentation tank, and prolongs the service life of the equipment.
[0014] Preferably, the two ends of the first stirring rod are respectively fixed between the stirring shaft and the second stirring rod, and the interiors of the stirring shaft, the first stirring rod and the second stirring rod are all hollow.
[0015] The beneficial effect of the further scheme is that: the stirring shaft, the first stirring rod and the second stirring rod are hollow, which greatly reduces the weight of the stirring assembly under the premise of meeting the strength requirement of the equipment, so that the inertia load required to be overcome by the driving motor is reduced during the operation of the equipment, the energy consumption of the motor is reduced, and the energy utilization efficiency is improved.
[0016] Preferably, the driving motor is welded with a support fixed to the upper surface of the horizontal plate, the driving motor is a double-shaft motor, and the two output shafts are connected with the gear member and the abutting member respectively, the transmission sleeve bearing is installed inside the horizontal plate, and the transmission sleeve is hollow, the stirring shaft is connected with the transmission sleeve through the spline, the gear member is composed of two meshing gears, and the two gears are fixed to the outer surface of the transmission sleeve and one of the output shafts of the driving motor respectively.
[0017] The beneficial effect of the further scheme is that: the driving motor is a double-shaft motor, and the two output shafts are connected with the gear member and the abutting member respectively, which enables one motor to drive two different transmission systems simultaneously, realizes the integration of functions, and greatly simplifies the structure of the equipment, reduces the number of required motors, reduces the complexity and cost of the equipment, and improves the compactness and space utilization of the equipment.
[0018] Preferably, the abutting member includes a circular truncated cone fixed to the other output shaft of the driving motor, and a beveled disc is arranged above the circular truncated cone, and an electric telescopic rod is hinged between the beveled disc and the circular truncated cone.
[0019] The connecting member is composed of a connecting sleeve, a connecting rib and a first abutting roller, the connecting rib is fixed between the connecting sleeve and the first abutting roller, the connecting sleeve is rotatably installed on the outer surface of the top end of the stirring shaft, and the first abutting roller abuts against the outer surface of the beveled disc.
[0020] The beneficial effect of the further scheme is that: the abutting member is composed of the circular truncated cone fixed to the other output shaft of the driving motor, the beveled disc arranged above the circular truncated cone and the electric telescopic rod hinged between the beveled disc and the circular truncated cone, when the driving motor operates, the circular truncated cone rotates, the relative position between the beveled disc and the circular truncated cone can be adjusted flexibly through the electric telescopic rod, which enables the position change of the beveled disc during rotation to provide a power basis for subsequent transmission, thereby driving the stirring shaft to realize the up-and-down reciprocating motion, breaking the limitations of the traditional stirring mode, enriching the stirring mode, and helping to improve the stirring effect of the coal-containing wastewater, promoting the thorough mixing of the wastewater and the treatment agent, and improving the wastewater treatment efficiency and quality.
[0021] Preferably, the upper and lower ends of the reciprocating shaft penetrate the interior of the stirring shaft, the bottom side of the reciprocating shaft is fixed with a connecting ring, the first reset spring is installed between the connecting ring and the bottom wall in the stirring shaft, and the bottom end of the reciprocating shaft is rotatably installed with the second ball.
[0022] The beneficial effect of the above further scheme is that the upper and lower ends of the reciprocating shaft penetrate the interior of the stirring shaft, so that the reciprocating shaft can move up and down relatively freely in the stirring shaft. When subjected to external force (such as the reciprocating movement of the stirring shaft), the reciprocating shaft can reciprocate axially in the stirring shaft, providing a basic movement form for subsequent knocking of the precipitator wall clumps, enriching the working mode of the equipment, and helping to improve the cleaning effect of the precipitator in the coal-containing wastewater treatment process.
[0023] Preferably, the elastic member includes a sliding block slidingly arranged in the interior of the second stirring rod, the interior of the sliding block is provided with a guide groove, and the interior of the guide groove is slidingly provided with a connecting block.
[0024] The beneficial effect of the above further scheme is that the sliding block is slidingly arranged in the interior of the second stirring rod, providing a basic sliding guide structure for the elastic member as a whole. Meanwhile, the guide groove is provided in the interior of the sliding block, the connecting block is slidingly arranged in the interior of the guide groove, and the guide rod penetrating the interior of the connecting block is fixed between the upper and lower inner walls of the guide groove. The guide function can ensure that the connecting block and the components connected thereto move linearly along the direction of the guide rod during movement, avoiding deviation or shaking during movement, improving the accuracy and stability of movement, ensuring that the equipment can move along the predetermined trajectory during stirring or other actions, and improving the reliability of equipment operation.
[0025] Preferably, the guide rod penetrating the interior of the connecting block is fixed between the upper and lower inner walls of the guide groove, the second reset spring is fixed between the outer wall of the connecting block and the inner wall of the guide groove and surrounds the exterior of the guide rod, and the end of the first connecting shaft away from the second connecting shaft is fixed with the outer wall of the sliding block.
[0026] The beneficial effect of the above further scheme is that the sliding cooperation of the guide groove and the connecting block, and the design of the guide rod penetrating the connecting block enable the connecting block to relatively slide with the guide groove and the guide rod during movement. Compared with other complex movement forms, this sliding mode can reduce the frictional resistance between components, reduce the heat and wear caused by friction, prolong the service life of the elastic member and related components, reduce energy loss during equipment operation, and improve energy utilization efficiency.
[0027] Preferably, the hook is composed of a horizontal shaft and a vertical shaft, the horizontal shaft and the vertical shaft are arranged in X, Y axis directions, and the ends close to each other of the horizontal shaft and the vertical shaft are welded and fixed, and the end of the horizontal shaft away from the vertical shaft is fixed with the outer wall of the sliding block.
[0028] The beneficial effect of the further scheme is that the hook is composed of a horizontal shaft and a vertical shaft, the two are arranged in X, Y axis directions and are welded and fixed at the ends close to each other, which is a simple structure and is convenient to manufacture and install, reduces the production cost and assembly difficulty, and the welding and fixing ensure the connection strength and stability between the horizontal shaft and the vertical shaft, so that the hook can reliably withstand various forces and torques in the working process, and provides a solid foundation for the subsequent cooperation with the sliding block and the sliding seat.
[0029] Preferably, the inside of the sliding seat is provided with a hook groove matched with the vertical shaft, the inner top wall and the inner bottom wall of the second stirring rod are both fixed with a diagonal guide seat, and the outer surface of the vertical shaft is fixed with a second abutting roller in rolling cooperation with the diagonal guide seat.
[0030] The beneficial effect of the further scheme is that the diagonal design of the diagonal guide seat enables the second abutting roller to drive the vertical shaft to produce a specific displacement in the hook groove during rolling, so as to realize the displacement control of the hook on the sliding seat, which can meet the special requirements of the equipment on the position of the sliding seat in different working states.
[0031] Preferably, the number of the connecting blocks and the hooks is both two, and the two hooks are distributed above and below and abut against the diagonal guide seat through the second abutting roller, so as to realize the displacement of the hook on the sliding seat.
[0032] The inner wall of the second stirring rod is fixed with a connecting plate, the inside of the sliding seat is provided with a guide groove matched with the connecting plate, and a third return spring is fixed between the inner wall of the guide groove and the connecting plate.
[0033] The beneficial effect of the further scheme is that when the sliding seat is displaced by external force, the third return spring is stretched or compressed to store elastic potential energy, and when the external force disappears, the third return spring releases the stored elastic potential energy to push the sliding seat back to the initial position along the guide groove, so as to realize the automatic return function of the sliding seat, which enables the equipment to quickly recover to the normal working state after being disturbed, not only ensures the continuity and stability of the equipment operation, reduces the frequency of manual intervention and equipment adjustment, improves the automation degree and working efficiency of the equipment, but also can work by knocking through the knocking block.
[0034] The present application has at least the following beneficial effects:
[0035] 1. When the stirring shaft of the present invention reciprocates up and down, its internal reciprocating shaft contacts the bottom wall of the sedimentation tank and uses the deformation of the first return spring to achieve the up and down reciprocating motion. During the up and down reciprocating motion of the reciprocating shaft, the reciprocating motion of the reciprocating shaft is converted into the reciprocating motion of the first connecting shaft through the abutting cooperation of the first ball and the wave groove. This conversion method has a simple structure and cleverly utilizes the rolling cooperation and elastic deformation of the spring in the mechanical structure to transform the simple up and down motion into a more complex reciprocating motion, providing a power source for the subsequent striking structure. Moreover, the entire conversion process is stable and efficient, reduces energy loss, and improves the reliability of equipment operation.
[0036] 2. In this invention, one output shaft of the drive motor drives the transmission sleeve to rotate via gear components. The stirring shaft is splinedly connected to the transmission sleeve. This transmission method is stable and reliable, ensuring stable rotation of the stirring shaft. This, in turn, drives the first and second stirring rods to fully stir the coal-containing wastewater in the sedimentation tank. Effective stirring allows the wastewater and treatment agents to mix thoroughly, accelerating the sedimentation reaction, improving wastewater treatment efficiency, shortening treatment time, reducing treatment costs, and enhancing the overall working efficiency of the coal-containing wastewater treatment equipment. This meets the requirements for wastewater treatment speed and quality in actual production.
[0037] 3. The other output shaft of the drive motor of this invention drives the truncated cone to rotate. The electric telescopic rod can adjust the relative position of the inclined plate and the truncated cone, and can flexibly control the rolling trajectory of the first abutting roller on the outer surface of the inclined plate, thereby driving the stirring shaft to move up and down in the transmission sleeve. The up and down reciprocating motion of the stirring shaft breaks the traditional single stirring method, so that the wastewater forms a more complex water flow in the sedimentation tank, further promoting the mixing of wastewater and reagents, enhancing the sedimentation effect, improving the sedimentation efficiency, and helping to remove impurities and pollutants in the wastewater more thoroughly.
[0038] 4. During the reciprocating motion of the first connecting shaft of this invention, the elastic element and the hook element move closer to the slide. When the hook element is displaced, the second abutting roller on it rolls along the inclined surface of the inclined guide seat. The inclined surface of the inclined guide seat drives the hook element to move closer to the slide and hooks it with the hook groove through the vertical shaft. When the hook element returns to its original position, it drives the slide to extend deeper into the interior of the second stirring rod. When the hook element returns, as the second abutting roller is no longer squeezed by the inclined guide seat, the hook element slowly moves away from the slide. At this time, the hook element disengages from the slide. The deformation of the third return spring drives the slide to return to its original position. The return of the slide to its original position knocks the clumps on the inner wall of the sedimentation tank through the knocking block. This complex motion coordination design can effectively realize the knocking function, avoid scale buildup on the inner wall of the sedimentation tank, ensure the normal operation and service life of the sedimentation tank, reduce the workload and difficulty of manually cleaning the inner wall of the sedimentation tank, and reduce equipment maintenance costs. Attached Figure Description
[0039] The accompanying drawings, which are included to provide a further understanding of the application and are incorporated in and constitute a part of this application, illustrate embodiments of the application and together with the description serve to explain the application. In the drawings:
[0040] Figure 1 It is a perspective view of the overall structure of the present application;
[0041] Figure 2 It is a sectional view of the structure of the sedimentation tank in the present application;
[0042] Figure 3 It is a structural schematic diagram of the stirring assembly in the present application;
[0043] Figure 4 It is a structural schematic diagram of the driving structure in the present application;
[0044] Figure 5 It is a structural schematic diagram of the connecting piece in the present application;
[0045] Figure 6 It is a structural schematic diagram of the reciprocating structure in the present application;
[0046] Figure 7 It is a structural schematic diagram of the connecting structure in the present application Figure 6 It is an enlarged structural schematic diagram of A shown;
[0047] Figure 8 It is a structural schematic diagram of the connecting structure in the present application;
[0048] Figure 9 It is a structural schematic diagram of the knocking structure in the present application;
[0049] Figure 10 It is a structural schematic diagram of the knocking structure in the present application Figure 9 It is an enlarged structural schematic diagram of B shown;
[0050] Figure 11 It is a structural schematic diagram of the oblique guide seat in the present application;
[0051] Figure 12 It is a partial structural schematic diagram of the knocking structure in the present application.
[0052] In the figure, 1, sedimentation tank; 11, horizontal plate; 2, stirring assembly; 21, stirring shaft; 22, first stirring rod; 23, second stirring rod; 3, driving structure; 31, driving motor; 32, transmission sleeve; 33, gear part; 34, circular table; 35, oblique disc; 36, electric telescopic rod; 37, connecting piece; 371, connecting sleeve; 372, connecting rib; 373, first abutting roller; 4, reciprocating structure; 41, reciprocating shaft; 42, connecting structure; 421, first connecting shaft; 422, second connecting shaft; 423, shaft rod; 424, first ball; 43, wave groove; 44, connecting ring; 45, first return spring; 5, knocking structure; 51, sliding seat; 52, elastic piece; 521, sliding block; 522, connecting block; 523, guide groove; 524, guide rod; 525, second return spring; 53, hook piece; 531, transverse shaft; 532, vertical shaft; 533, hook groove; 534, second abutting roller; 54, oblique guide seat; 55, third return spring; 56, connecting plate; 57, knocking block. DETAILED DESCRIPTION
[0053] The technical solutions of the present application will be further described in detail below in conjunction with specific embodiments.
[0054] Embodiments of the present application are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference signs represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below by reference to the accompanying drawings are exemplary and are only used to explain the present application and cannot be understood as a limitation of the present application.
[0055] As Figures 1-12 shown, the efficient coal-containing wastewater treatment device provided by the embodiment includes a sedimentation tank 1 and a horizontal plate 11 fixed inside the sedimentation tank 1, and a stirring assembly 2 and a driving structure 3 are arranged on the sedimentation tank 1; wherein the stirring assembly 2 is composed of a stirring shaft 21, a first stirring rod 22 and a second stirring rod 23; specifically, the two ends of the first stirring rod 22 are fixed between the stirring shaft 21 and the second stirring rod 23, and the interiors of the stirring shaft 21, the first stirring rod 22 and the second stirring rod 23 are all hollow. By arranging the interiors of the stirring shaft 21, the first stirring rod 22 and the second stirring rod 23 in a hollow shape, compared with a solid structure, the weight of the entire stirring assembly 2 is greatly reduced under the premise of meeting the strength requirement of the equipment. This makes the inertia load required to be overcome by the driving structure 3 reduced during the operation of the equipment, reduces the energy consumption of the motor, and improves the energy utilization efficiency.
[0056] The driving structure 3 is composed of a driving motor 31, a transmission sleeve 32, a gear part 33 and an abutting part, and a connecting part 37 is arranged between the stirring shaft 21 and the abutting part; wherein the driving motor 31 is welded with a support fixed on the upper surface of the horizontal plate 11, the driving motor 31 is a double-shaft motor, and the two output shafts thereof are connected with the gear part 33 and the abutting part respectively, the transmission sleeve 32 is bearing-mounted inside the horizontal plate 11, and the inside of the transmission sleeve 32 is hollow, the stirring shaft 21 is splined with the transmission sleeve 32, and the gear part 33 is composed of two meshing gears, and the two gears are fixed on the outer surface of the transmission sleeve 32 and one of the output shafts of the driving motor 31 respectively. It should be noted that the driving motor 31 is a double-shaft motor, and the two output shafts thereof are connected with the gear part 33 and the abutting part respectively, and such a double-shaft design enables one motor to drive two different transmission systems at the same time, realizing the integration of functions. While one output shaft drives the stirring shaft 21 to rotate through the gear part 33 to realize the stirring function, the other output shaft drives other components such as the circular table 34 to realize the up-and-down reciprocating motion of the stirring shaft 21, greatly simplifying the structure of the equipment, reducing the number of motors required, reducing the complexity and cost of the equipment, and improving the compactness and space utilization of the equipment.
[0057] To realize the lifting of the stirring shaft 21, the abutting part includes a circular table 34 fixed on the other output shaft of the driving motor 31, an oblique disc 35 is arranged above the circular table 34, and an electric telescopic rod 36 is hinged between the oblique disc 35 and the circular table 34; the connecting part 37 is composed of a connecting sleeve 371, a connecting rib 372 and a first abutting roller 373, the connecting rib 372 is fixed between the connecting sleeve 371 and the first abutting roller 373, the connecting sleeve 371 is rotatably mounted on the outer surface of the top end of the stirring shaft 21, and the first abutting roller 373 abuts against the outer surface of the oblique disc 35. The abutting part is composed of the circular table 34 fixed on the other output shaft of the driving motor 31, the oblique disc 35 arranged above the circular table 34 and the electric telescopic rod 36 hinged between the oblique disc 35 and the circular table 34. When the driving motor 31 operates, the circular table 34 rotates, and the relative position of the oblique disc 35 and the circular table 34 can be flexibly adjusted through the electric telescopic rod 36. Such a design enables the position of the oblique disc 35 to change during rotation, which provides a power basis for subsequent transmission, thereby driving the stirring shaft 21 to realize the up-and-down reciprocating motion, breaking the limitations of the traditional stirring mode, enriching the stirring mode, helping to improve the stirring effect of the coal-containing wastewater, promoting the full mixing of the wastewater and the treatment agent, and improving the wastewater treatment efficiency and quality.
[0058] In the embodiment, the reciprocating structure 4 is arranged inside the stirring shaft 21 and extends out of the stirring shaft 21, the knocking structure 5 is arranged on the first stirring rod 22 and the second stirring rod 23 and cooperates with the reciprocating structure 4, the stirring is combined with the up-down reciprocating movement to make the stirring more sufficient, the mixing effect of the coal-containing wastewater and the treatment agent is improved, the precipitation reaction is accelerated, the wastewater treatment efficiency is improved, the inner wall of the sedimentation tank 1 is prevented from scaling by the cooperation of the reciprocating structure 4 and the knocking structure 5, the normal use and efficient operation of the sedimentation tank 1 are ensured, and the service life of the equipment is prolonged.
[0059] The reciprocating structure 4 comprises a reciprocating shaft 41 arranged inside the stirring shaft 21, the reciprocating shaft 41 is provided with a connecting structure 42 extending into the first stirring rod 22, the connecting structure 42 comprises a first connecting shaft 421 and a second connecting shaft 422, the second connecting shaft 422 is detachably provided with a shaft rod 423 inside, one end of the shaft rod 423 is rotatably provided with a first rolling ball 424, and the inside of the stirring shaft 21 is provided with a wave groove 43 in rolling cooperation with the first rolling ball 424. The reciprocating shaft 41 penetrates the inside of the stirring shaft 21 at both ends, the stirring shaft 21 plays a good guiding role on the reciprocating shaft 41, limits the radial shaking of the reciprocating shaft 41, and makes the reciprocating shaft 41 only perform stable reciprocating movement in the axial direction. The stable movement track ensures that the reciprocating shaft 41 will not deviate or jam during operation, improves the reliability and stability of the equipment operation, reduces the risk of mechanical failure caused by unstable movement, and prolongs the service life of the equipment. The connecting ring 44 is fixed to the outer surface of the bottom side of the reciprocating shaft 41, the first return spring 45 is arranged between the connecting ring 44 and the inner bottom wall of the stirring shaft 21, and the second rolling ball is rotatably arranged at the bottom end of the reciprocating shaft 41. Specifically, the reciprocating shaft 41 penetrates the inside of the stirring shaft 21 at both ends, so that the reciprocating shaft 41 can move up and down relatively freely inside the stirring shaft 21. When subjected to external forces such as up-down reciprocating movement of the stirring shaft 21, the reciprocating shaft 41 can reciprocate in the axial direction inside the stirring shaft 21, which provides a basic movement form for subsequent knocking of the inner wall of the sedimentation tank 1, enriches the working mode of the equipment, and helps to improve the cleaning effect of the sedimentation tank 1 in the coal-containing wastewater treatment process. The sealing gasket is arranged at the connection between the stirring shaft 21 and the bottom of the reciprocating shaft 41.
[0060] It should be noted that by adjusting the angle of the abutting member, not only can the reciprocating effect of the stirring shaft 21 be adjusted, but also the driving of the reciprocating structure 4 can be achieved. At the same time, by controlling the driving speed of the driving structure 3, the reciprocating structure 4 can be adapted, and the knocking speed of the knocking structure 5 can be driven. This precise speed control can flexibly adjust the knocking force and frequency of the knocking structure 5 according to the severity of the scaling on the inner wall of the sedimentation tank 1. When the scaling is thick and hard, the driving speed of the driving structure 3 is increased, the knocking speed of the knocking structure 5 is increased, and the knocking force is increased, so as to effectively remove the scaling. When the scaling is thin and soft, the driving speed of the driving structure 3 is reduced, the knocking speed of the knocking structure 5 is reduced, and the inner wall of the sedimentation tank 1 is not damaged, so as to achieve precise control of the cleaning force. The number of the first stirring rod 22 and the second stirring rod 23 is not limited, and can be used according to the needs. When the number of the first stirring rod 22 and the second stirring rod 23 is large, the length of the wave groove 43 is correspondingly lengthened.
[0061] In addition, when the stirring shaft 21 is lifted, the knocking structure 5 can knock different positions of the sedimentation tank 1, further improving the cleaning effect. When the reciprocating shaft 41 abuts against the inner bottom wall of the sedimentation tank 1, the reciprocating shaft 41 can also produce a knocking effect, achieving knocking on the bottom side of the sedimentation tank 1. At the same time, the first return spring 45 plays a role in buffering and damping during the movement of the reciprocating shaft 41.
[0062] The knocking structure 5 includes a sliding seat 51 and an elastic member 52 arranged inside the second stirring rod 23, a hook 53 is arranged between the sliding seat 51 and the elastic member 52, one end of the first connecting shaft 421 is connected with the elastic member 52, and a knocking block 57 is fixed to the side of the sliding seat 51 away from the elastic member 52. The knocking block 57 extends to the outside of the second stirring rod 23, and a sealing washer is arranged at the connection between the second stirring rod 23 and the knocking block 57 to prevent impurities from entering the inside of the second stirring rod 23. The elastic member 52 includes a sliding block 521 slidingly arranged inside the second stirring rod 23, a guide groove 523 is arranged in the inside of the sliding block 521, and a connecting block 522 is slidingly arranged in the inside of the guide groove 523. The sliding block 521 slidingly arranged inside the second stirring rod 23 provides a basic sliding guide structure for the whole elastic member 52. At the same time, the guide groove 523 is arranged in the inside of the sliding block 521, the connecting block 522 is slidingly arranged in the inside of the guide groove 523, and a guide rod 524 penetrating through the inside of the connecting block 522 is fixed between the upper and lower inner walls of the guide groove 523. The guide function can ensure that the connecting block 522 and the components connected therewith move strictly along the direction of the guide rod 524 during movement, avoiding deviation or shaking during movement, improving the accuracy and stability of movement, ensuring that the equipment can move according to the predetermined trajectory during stirring or other actions, and improving the reliability of equipment operation.
[0063] In this embodiment, the guide groove 523 is fixed with a guide rod 524 penetrating the inside of the connecting block 522, the outer wall of the connecting block 522 is fixed with a second reset spring 525 surrounding the outside of the guide rod 524 between the inner wall of the guide groove 523, and the outer wall of the sliding block 521 is fixed with the first connecting shaft 421 away from the second connecting shaft 422. The sliding cooperation of the guide groove 523 and the connecting block 522, and the design of the guide rod 524 penetrating the connecting block 522, make the connecting block 522 form relative sliding between the guide groove 523 and the guide rod 524 during movement. This sliding mode can reduce the frictional resistance between components compared to other complex movement forms, reduce heat and wear generated by friction, prolong the service life of the elastic member 52 and its related components, reduce energy loss during equipment operation, and improve energy utilization efficiency.
[0064] Specifically, the hook piece 53 is composed of a horizontal shaft 531 and a vertical shaft 532, which are arranged in X and Y axis directions and are fixed by welding at one end close to each other, and the outer wall of the sliding block 521 is fixed with the end of the horizontal shaft 531 away from the vertical shaft 532. The hook piece 53 is composed of a horizontal shaft 531 and a vertical shaft 532, which are arranged in X and Y axis directions and are fixed by welding at one end close to each other, which is a simple structure form convenient for manufacturing and installation, reduces production cost and assembly difficulty. At the same time, the welding fixation guarantees the connection strength and stability between the horizontal shaft 531 and the vertical shaft 532, so that the hook piece 53 can reliably withstand various forces and torques in the working process, providing a solid foundation for subsequent cooperation with the sliding block 521 and the sliding seat 51.
[0065] To realize the movement of the sliding seat 51, a hook groove 533 matched with the vertical shaft 532 is arranged in the sliding seat 51, and the inner top wall and the inner bottom wall of the second stirring rod 23 are both fixed with a slant guide seat 54, and the outer surface of the vertical shaft 532 is fixed with a second abutting roller 534 which is in rolling contact with the slant guide seat 54. It should be noted that the slant design of the slant guide seat 54 enables the second abutting roller 534 to drive the vertical shaft 532 to produce a specific displacement in the hook groove 533 during rolling, thereby realizing the displacement control of the sliding seat 51 by the hook piece 53. This design can meet the special requirements of the equipment on the position of the sliding seat 51 in different working states. The number of the connecting blocks 522 and the hook pieces 53 is both two, and the two hook pieces 53 are distributed above and below and are in abutting contact with the slant guide seat 54 through the second abutting roller 534, thereby realizing the displacement of the sliding seat 51 by the hook piece 53. The abutting contact of the two hook pieces 53 with the slant guide seat 54 through the second abutting roller 534 can simultaneously exert a force on the sliding seat 51, and compared with a single hook piece 53, the force is larger and more evenly distributed, thereby enhancing the driving capacity of the hook piece 53 on the sliding seat 51, making the sliding seat 51 more stably and reliably displace, and improving the stability and reliability of the equipment operation.
[0066] In the embodiment, the inner wall of the second stirring rod 23 is fixed with a connecting plate 56, and the inside of the sliding seat 51 is arranged with a guide groove matched with the connecting plate 56. The cooperation of the connecting plate 56 and the guide groove provides a guiding effect for the movement of the sliding seat 51, limits the shaking of the sliding seat 51 in the horizontal direction, and makes the sliding seat 51 only move linearly along the direction of the guide groove, thereby ensuring the stability and accuracy of the movement of the sliding seat 51 and reducing the risk of equipment failure caused by unstable movement. A third return spring 55 is fixed between the inner wall of the guide groove and the connecting plate 56. When the sliding seat 51 is displaced by an external force, the third return spring 55 will be stretched or compressed to store elastic potential energy. When the external force disappears, the third return spring 55 will release the stored elastic potential energy to push the sliding seat 51 back to the initial position along the guide groove, thereby realizing the automatic reset function of the sliding seat 51. This automatic reset function enables the equipment to quickly recover to the normal working state after being disturbed, thereby not only ensuring the continuity and stability of the equipment operation, reducing the frequency of manual intervention and equipment adjustment, improving the automation degree and working efficiency of the equipment, but also enabling the knocking block 57 to work in the knocking function. The end of the knocking block 57 can also be installed with a third ball to cooperate with the stirring of the stirring shaft 21.
[0067] As shown in Figures 1-12 The principle of the high-efficiency coal-containing wastewater treatment device provided in the embodiment is as follows:
[0068] The driving motor 31 is started, as a double-shaft motor, one output shaft drives the transmission sleeve 32 to rotate through the gear member 33, since the stirring shaft 21 is connected with the transmission sleeve 32 by spline, the stirring shaft 21 is further driven to rotate, the stirring shaft 21 drives the first stirring rod 22 and the second stirring rod 23 to stir the coal-containing wastewater in the sedimentation tank 1;
[0069] The other output shaft of the driving motor 31 drives the circular table 34 to rotate, the electric telescopic rod 36 adjusts the relative position between the inclined disc 35 and the circular table 34, during the rotation of the circular table 34, the electric telescopic rod 36 is adjusted to change the relative position between the inclined disc 35 and the circular table 34, so that the first abutting roller 373 rolls on the outer surface of the inclined disc 35, and further drives the stirring shaft 21 to reciprocate up and down in the transmission sleeve 32 through the connecting member 37;
[0070] When the stirring shaft 21 reciprocates up and down, the reciprocating shaft 41 in the stirring shaft 21 contacts the bottom wall in the sedimentation tank 1 and realizes the reciprocating movement by the deformation of the first return spring 45, during the reciprocating movement of the reciprocating shaft 41, the reciprocating movement of the reciprocating shaft 41 is converted into the reciprocating movement of the first connecting shaft 421 by the abutting cooperation between the first ball 424 and the wave groove 43, the reciprocating movement of the first connecting shaft 421 drives the elastic member 52 and the hook member 53 to approach the sliding seat 51;
[0071] When the hook member 53 is displaced, the second abutting roller 534 on the hook member 53 rolls along the inclined surface of the inclined guide seat 54, with the rolling displacement of the second abutting roller 534, the hook member 53 is driven to approach the sliding seat 51 by the inclined surface of the inclined guide seat 54, and when the hook member 53 returns to the reset position, the sliding seat 51 is extended to the deep part of the second stirring rod 23 by the hooking of the vertical shaft 532 and the hook groove 533, when the hook member 53 returns, with the second abutting roller 534 no longer being extruded by the inclined guide seat 54, the hook member 53 slowly moves away from the sliding seat 51, at this time, the hook member 53 is disconnected with the sliding seat 51, the sliding seat 51 is reset by the deformation of the third return spring 55, the sliding seat 51 resets the blockage on the inner wall of the sedimentation tank 1 by the knocking block 57, so as to avoid the scaling on the inner wall of the sedimentation tank 1.
[0072] Some terms are used in the description and claims section to refer to certain components. Those skilled in the art will understand that different manufacturers can use different names to refer to the same component. The description and claims section do not distinguish components by name difference, but by functional difference. "Including" is an open term in the description and claims section, which should be interpreted as "including but not limited to". "Approximately" means within an acceptable error range, and those skilled in the art can solve technical problems within a certain error range, basically achieving the technical effect.
Claims
1. A high-efficiency treatment device for coal-containing wastewater, comprising a sedimentation tank (1) and a horizontal plate (11) fixed inside the sedimentation tank (1), characterized in that, The sedimentation tank (1) is equipped with a stirring assembly (2) and a driving structure (3); The stirring assembly (2) consists of a stirring shaft (21), a first stirring rod (22), and a second stirring rod (23); The drive structure (3) consists of a drive motor (31), a transmission sleeve (32), a gear (33) and a contacting part, and a connecting part (37) is provided between the stirring shaft (21) and the contacting part. The stirring shaft (21) is provided with a reciprocating structure (4) extending outward therefrom, and the first stirring rod (22) and the second stirring rod (23) are provided with a striking structure (5) used in conjunction with the reciprocating structure (4); The reciprocating structure (4) includes a reciprocating shaft (41) disposed inside the stirring shaft (21). The reciprocating shaft (41) is provided with a connecting structure (42) extending to the inside of the first stirring rod (22). The connecting structure (42) includes a first connecting shaft (421) and a second connecting shaft (422). A shaft rod (423) is detachably installed inside the second connecting shaft (422). A first ball bearing (424) is rotatably installed at one end of the shaft rod (423). A wave groove (43) is opened inside the stirring shaft (21) to roll and cooperate with the first ball bearing (424). The striking structure (5) includes a slide (51) and an elastic element (52) disposed inside the second stirring rod (23). A hook (53) is disposed between the slide (51) and the elastic element (52). One end of the first connecting shaft (421) is connected to the elastic element (52). A striking block (57) is fixed on the side of the slide (51) away from the elastic element (52).
2. The high-efficiency treatment device for coal-containing wastewater according to claim 1, characterized in that: The two ends of the first stirring rod (22) are fixed between the stirring shaft (21) and the second stirring rod (23), respectively. The interiors of the stirring shaft (21), the first stirring rod (22) and the second stirring rod (23) are all hollow.
3. The high-efficiency treatment device for coal-containing wastewater according to claim 1, characterized in that: The drive motor (31) has a bracket welded to the upper surface of the horizontal plate (11). The drive motor (31) is a dual-shaft motor, and its two output shafts are respectively connected to the gear component (33) and the abutment component. The transmission sleeve (32) bearing is installed inside the horizontal plate (11), and the transmission sleeve (32) is hollow inside. The stirring shaft (21) is splinedly connected to the transmission sleeve (32). The gear component (33) consists of two meshing gears, and the two gears are respectively fixed to the outer surface of the transmission sleeve (32) and one of the output shafts of the drive motor (31).
4. The high-efficiency treatment device for coal-containing wastewater according to claim 3, characterized in that: The abutment includes a frustum (34) fixed to another output shaft of the drive motor (31), a slant plate (35) is provided above the frustum (34), and an electric telescopic rod (36) is hinged between the slant plate (35) and the frustum (34). The connector (37) consists of a connecting sleeve (371), a connecting rib (372) and a first abutting roller (373). The connecting rib (372) is fixed between the connecting sleeve (371) and the first abutting roller (373). The connecting sleeve (371) is rotatably mounted on the outer surface of the top end of the stirring shaft (21). The first abutting roller (373) abuts against the outer surface of the inclined plate (35).
5. The high-efficiency treatment device for coal-containing wastewater according to claim 1, characterized in that: Both ends of the reciprocating shaft (41) penetrate the interior of the stirring shaft (21). A connecting ring (44) is fixed on the bottom outer surface of the reciprocating shaft (41). A first return spring (45) is installed between the connecting ring (44) and the inner bottom wall of the stirring shaft (21). A second ball bearing is rotatably installed at the bottom end of the reciprocating shaft (41).
6. The high-efficiency treatment device for coal-containing wastewater according to claim 1, characterized in that: The elastic element (52) includes a slider (521) that is slidably disposed inside the second stirring rod (23). A guide groove (523) is provided inside the slider (521), and a connecting block (522) slides inside the guide groove (523).
7. The high-efficiency treatment device for coal-containing wastewater according to claim 6, characterized in that: A guide rod (524) is fixed between the upper and lower inner walls of the guide groove (523) and passes through the interior of the connecting block (522). A second reset spring (525) is fixed between the outer wall of the connecting block (522) and the inner wall of the guide groove (523) and surrounds the outside of the guide rod (524). The end of the first connecting shaft (421) away from the second connecting shaft (422) is fixed to the outer wall of the slider (521).
8. The high-efficiency treatment device for coal-containing wastewater according to claim 7, characterized in that: The hook (53) is composed of a horizontal shaft (531) and a vertical shaft (532). The horizontal shaft (531) and the vertical shaft (532) are arranged in the X and Y directions, and the ends of the horizontal shaft (531) and the vertical shaft (532) that are close to each other are welded and fixed. The end of the horizontal shaft (531) that is away from the vertical shaft (532) is fixed to the outer wall of the slider (521).
9. The high-efficiency treatment device for coal-containing wastewater according to claim 8, characterized in that: The slide (51) has a groove (533) that is compatible with the vertical shaft (532) inside. The inner top wall and inner bottom wall of the second stirring rod (23) are both fixed with inclined guide seats (54). The outer surface of the vertical shaft (532) is fixed with a second abutting roller (534) that rolls with the inclined guide seat (54).
10. The high-efficiency treatment device for coal-containing wastewater according to claim 9, characterized in that: The number of the connecting block (522) and the hook (53) are both two, and the two hooks (53) are distributed vertically and cooperate with the inclined guide seat (54) through the second abutting roller (534) to realize the displacement of the hook (53) on the slide (51); A connecting plate (56) is fixed on the inner wall of the second stirring rod (23). The slide (51) has a guide groove that matches the connecting plate (56) inside, and a third return spring (55) is fixed between the inner wall of the guide groove and the connecting plate (56).
Citation Information
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