A sealed horizontal high-flow filter

Abstract

This invention relates to the field of filtration device technology, and more particularly to a sealed horizontal high-flow filter, comprising a cylindrical body and a cylindrical cover. The cylindrical body is fitted with a cylindrical cover at its end. A fixed flange is fixedly installed inside the cylindrical body, and a movable flange is installed on the fixed flange. A filter element support frame is installed on the movable flange. A filter element is installed through the fixed flange and the movable flange. A pressure ring is installed at the end of the filter element. Several screws are provided on the movable flange, and a pressure frame is installed on the screws, with the pressure frame in contact with the pressure ring. The cylindrical body is provided with an inlet pipe and an outlet pipe. An outer cover and an inner cover are attracted by an electromagnet and a permanent magnet to form a closed cleaning space. Combined with an adjustable spray seat, the filter element is cleaned. High-pressure filtrate is delivered to the spray seat through a hollow shaft to backwash the filter element pores. In conjunction with a drain pipe, impurities are discharged in real time, enabling maintenance without stopping the machine.

Description

Technical Field

[0001] This invention relates to the field of filtration device technology, and more particularly to a sealed horizontal high-flow filter. Background Technology

[0002] Horizontal filters are widely used in industries such as petroleum, chemical, food, and pharmaceutical for filtering large-flow liquids.

[0003] Existing horizontal high-flow filters suffer from mechanical scraping damage to the filter element during cleaning, and traditional scraper cleaning wears down the filter element surface, shortening its service life. There are many blind spots in cleaning, and the fixed spray pipe cannot cover the entire length of the filter element, resulting in residual impurities that cause repeated clogging. The machine needs to be stopped for disassembly and cleaning, and manual cleaning requires disassembling the filter element, which takes an average of 4-8 hours per cycle, affecting the continuity of production. Summary of the Invention

[0004] The problem solved by this invention is to provide a sealed horizontal high-flow filter, which solves the technical problems of existing horizontal high-flow filters, such as mechanical scraping damaging the filter element during cleaning, traditional scraper cleaning wears down the filter element surface and shortens its service life; many cleaning dead corners, fixed spray pipes cannot cover the entire length of the filter element, impurities remain and cause repeated clogging; and the need to stop the machine for disassembly and cleaning, and manual cleaning requires disassembling the filter element, which takes an average of 4-8 hours per cleaning, affecting the continuity of production.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A sealed horizontal high-flow filter includes a cylindrical body and a cover. The cover is installed at the end of the cylindrical body. A fixed flange is fixedly installed inside the cylindrical body. A movable flange is installed on the fixed flange. A filter element support frame is installed on the movable flange. A filter element is installed through the fixed flange and the movable flange. A pressure ring is installed at the end of the filter element. Several screws are provided on the movable flange. A pressure frame is installed on the screws and contacts the pressure ring. An inlet pipe and an outlet pipe are provided on the cylindrical body.

[0007] A clogging removal mechanism is installed inside the cylinder. The clogging removal mechanism includes a first support plate and a second support plate that rotate synchronously. The first support plate is located outside the filter element, and the second support plate is located inside the filter element. A top plate is installed on the first support plate. A first adjusting seat is symmetrically arranged on the bottom side of the top plate. A first movable block is elastically installed inside the first adjusting seat. The first movable block is connected to an outer cover seat, and the bottom curvature of the outer cover seat is the same as the curvature of the outer wall of the filter element. A slide seat is slidably installed inside the outer cover seat, and a spray seat is installed on the slide seat. A bottom plate is installed on the second support plate. A second adjusting seat is symmetrically arranged on the bottom plate. A second adjusting block is elastically installed inside the second adjusting seat. The second adjusting block is connected to an inner cover seat, and the top curvature of the inner cover seat is the same as the curvature of the inner wall of the filter element.

[0008] Preferably, sealing rings are provided between the fixed flange and the movable flange, and between the movable flange and the filter element. An exhaust port is provided at the top of the cylinder cover, and a drain port is provided at the bottom of the cylinder cover.

[0009] Preferably, the unblocking mechanism further includes a transmission box installed on the outside of the cylinder. The transmission box is equipped with a first motor and a hollow shaft. Rotary teeth are installed on the output end of the first motor and on the hollow shaft, and the two rotary teeth mesh with each other.

[0010] Preferably, the hollow shaft end is located inside the cylinder and connected to the first support plate, and the first support plate has a shaft hole. The filter element end is provided with a shaft seat, and a polygonal shaft is installed through the bearing in the shaft seat. The polygonal shaft is connected to the shaft hole, and the polygonal shaft is connected to the second support plate.

[0011] Preferably, a first rotating ring is installed at the end of the top plate and is rotatably connected to the fixed flange, and a second rotating ring is installed at the end of the bottom plate and is rotatably connected to the filter element.

[0012] Preferably, a first spring is installed in the first adjusting seat and the first spring is connected to the first movable block; a second spring is installed in the second adjusting seat and the second spring is connected to the second adjusting block.

[0013] An electromagnet is embedded in the bottom side of the outer cover, a permanent magnet is embedded in the top side of the inner cover, and sealing gaskets are provided on the bottom side of the outer cover and the top side of the inner cover.

[0014] Preferably, the inner cover seat is provided with a first slide rail, and the first slide rail is slidably installed with the slide seat. The inner side of the inner cover seat is provided with a second slide rail, and a plurality of sliders are slidably installed on the second slide rail. Connecting pipes connect adjacent sliders and sliders with the slide seat. A fixing pipe is installed on the top plate, and the fixing pipe is connected to the hollow shaft and the connecting pipe.

[0015] Preferably, each end of the inner cover is equipped with a pulley, and the two pulleys are connected by a transmission rope, which drives the slide to move. One of the pulleys is driven by a second motor.

[0016] Preferably, the inner cover is connected to a drain pipe at one end, and a first connector is installed at the end of the drain pipe. A second connector connected to the first connector is installed on the cylinder cover, and the second connector is connected to the drain pipe.

[0017] Preferably, the specific operating steps of this horizontal high-flow filter are as follows:

[0018] Step 1: Install the filter element into the cylinder. The pressure frame acts on the pressure ring to install the filter element on the movable flange. Open the medium inlet valve to allow the medium to enter the cylinder. Slowly open the exhaust port to expel air until the medium flows out steadily. Close the exhaust port. The medium is filtered by the filter element and discharged from the discharge pipe. Open the drain port periodically to remove impurities.

[0019] Step 2: The filter element is cleaned by the unclogging mechanism. When the electromagnet is energized, it attracts the permanent magnet. At this time, the outer cover is on the outside of the filter element and the inner cover is on the inside of the filter element, forming an unclogging space between the outer and inner covers. The liquid pump discharges the medium in the unclogging space through the drain pipe and the waste pipe. At the same time, the second motor drives the rope wheel to rotate, and the transmission rope drives the slide to move along the first slide rail to adjust the position of the spray seat. When the slide moves, the connecting pipe pulls the slider to move along the second slide rail. The pressure pump sprays the filtered medium through the hollow shaft, the fixed pipe and the connecting pipe, and sprays it out from the spray seat to clean the filter element. The cleaned impurities and medium are discharged again through the drain pipe and the waste pipe.

[0020] Step 3: After cleaning, the electromagnet is de-energized, the stretched first spring moves the outer cover seat upward, the stretched second spring moves the inner cover seat downward, the first motor works to realize the rotation of the hollow shaft and the first support plate, and the second support plate is rotated synchronously through the polygonal shaft, thereby moving the outer cover seat and the inner cover seat to different positions of the filter element for cleaning and impurity removal.

[0021] The beneficial effects of this invention are: the outer cover and the inner cover are attracted by electromagnets and permanent magnets to form a closed cleaning space, which, combined with the adjustable spray seat, can clean the filter element. High-pressure filtrate is delivered to the spray seat through the hollow shaft to backwash the filter element pores. With the help of the drain pipe to remove impurities in real time, maintenance can be carried out without stopping the machine.

[0022] The multi-axis drive drives the outer and inner covers to rotate synchronously via the first motor, thereby moving the outer and inner covers to different positions on the filter element. The spray nozzle moves axially along the first slide rail inside the outer cover, enabling the cleaning of the filter element at any position in all directions. Attached Figure Description

[0023] Figure 1 This is a schematic diagram of the overall structure of the present invention;

[0024] Figure 2 This is an overall sectional view of the present invention;

[0025] Figure 3 This is a schematic diagram of the filter element structure of the present invention;

[0026] Figure 4 This is a schematic diagram of the first structure of the unblocking mechanism of the present invention;

[0027] Figure 5 This is a schematic diagram of the second structure of the unblocking mechanism of the present invention;

[0028] Figure 6 This is a side view of the unblocking mechanism of the present invention;

[0029] Figure 7 This is a schematic diagram of the outer cover structure of the present invention;

[0030] Figure 8 This is a partial cross-sectional view of the outer cover of the present invention.

[0031] Legend:

[0032] 1. Cylinder body; 2. Cylinder cover; 3. Fixed flange; 4. Movable flange; 5. Filter element support frame; 6. Filter element; 7. Pressure ring; 8. Screw; 9. Pressure frame; 10. Unclogging mechanism; 11. Transmission box; 12. First motor; 13. Hollow shaft; 14. First support plate; 15. Shaft seat; 16. Polygonal shaft; 17. Second support plate; 18. Shaft hole; 19. Top plate; 20. First adjusting seat; 21. First movable block; 22. Outer cover seat; 23. Base plate; 24. Second adjusting seat ; 25. Second adjusting block; 26. Inner cover seat; 27. First spring; 28. Electromagnet; 29. ​​Second spring; 30. Permanent magnet; 31. First rotating ring; 32. Second rotating ring; 33. First slide rail; 34. Slide seat; 35. Spray seat; 36. Second slide rail; 37. Sliding block; 38. Connecting pipe; 39. Fixing pipe; 40. Second motor; 41. Rope wheel; 42. Transmission rope; 43. Sewage pipe; 44. First connector; 45. Second connector; 46. Waste discharge pipe. Detailed Implementation

[0033] The technical solutions of the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present invention, and not all embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0034] Specific implementation examples are given below.

[0035] See Figures 1-8 A sealed horizontal high-flow filter includes a cylindrical body 1 and a cover 2. The cover 2 is installed at the end of the cylindrical body 1. A fixed flange 3 is fixedly installed inside the cylindrical body 1. A movable flange 4 is installed on the fixed flange 3. A filter element support frame 5 is installed on the movable flange 4. A filter element 6 is installed through the fixed flange 3 and the movable flange 4. A pressure ring 7 is installed at the end of the filter element 6. Several screws 8 are provided on the movable flange 4. A pressure frame 9 is installed on the screws 8, and the pressure frame 9 contacts the pressure ring 7. An inlet is provided on the cylindrical body 1. Sealing rings are provided between the fixed flange 3 and the movable flange 4, and between the movable flange 4 and the filter element 6, in both the feed pipe and the discharge pipe. An exhaust port is provided at the top of the cylinder cover 2, and a drain port is provided at the bottom of the cylinder cover 2. Compared with the vertical filter, the horizontal layout can install longer and more filter elements 6, increasing the processing capacity per unit time by more than 3 times. The fixed flange 3 and the movable flange 4, and the movable flange 4 and the filter element 6 are both designed with multi-layer sealing rings. Combined with the axial locking of the pressure frame 9 and the pressure ring 7, it ensures no leakage under high pressure conditions.

[0036] A blockage-clearing mechanism 10 is installed inside the cylinder 1. The blockage-clearing mechanism 10 includes a first support plate 14 and a second support plate 17 that rotate synchronously. The first support plate 14 is located outside the filter element 6, and the second support plate 17 is located inside the filter element 6. The blockage-clearing mechanism 10 also includes a transmission box 11 installed outside the cylinder 1. A first motor 12 and a hollow shaft 13 are installed on the transmission box 11. Rotary teeth are installed on the output end of the first motor 12 and on the hollow shaft 13, and the two rotating teeth mesh with each other. The end of the hollow shaft 13 is located inside the cylinder 1 and is connected to the first support plate. The filter element 6 is connected to the first support plate 14, which has a shaft hole 18. A bearing 15 is provided at the end of the filter element 6. A polygonal shaft 16 is installed through the bearing 15 and is connected to the shaft hole 18. The polygonal shaft 16 is connected to the second support plate 17. During the assembly and disassembly of the filter element 6, the polygonal shaft 16 and the first support plate 14 are separated. A first rotating ring 31 is installed at the end of the top plate 19 and is rotatably connected to the fixed flange 3. A second rotating ring 32 is installed at the end of the bottom plate 23 and rotates with the filter element 6. The first support plate 14 is equipped with a top plate 19. A first adjusting seat 20 is symmetrically arranged on the bottom side of the top plate 19. A first movable block 21 is elastically installed inside the first adjusting seat 20. The first movable block 21 is connected to the outer cover seat 22, and the bottom curvature of the outer cover seat 22 is the same as the curvature of the outer wall of the filter element 6. A slide seat 34 is slidably installed inside the outer cover seat 22, and a spray seat 35 is installed on the slide seat 34. A bottom plate 23 is equipped with a second supporting plate 17. A second adjusting seat 24 is symmetrically arranged on the bottom plate 23. A first movable block 21 is elastically installed inside the second adjusting seat 24. Two adjusting blocks 25 are connected to the inner cover seat 26, and the top side curvature of the inner cover seat 26 is the same as the inner wall curvature of the filter element 6. A first spring 27 is installed in the first adjusting seat 20 and is connected to the first movable block 21. A second spring 29 is installed in the second adjusting seat 24 and is connected to the second adjusting block 25. An electromagnet 28 is embedded in the bottom side of the outer cover seat 22, and a permanent magnet 30 is embedded in the top side of the inner cover seat 26. Sealing gaskets are provided on the bottom side of the outer cover seat 22 and the top side of the inner cover seat 26.

[0037] The first motor 12 drives the hollow shaft 13 to rotate through meshing gears, which in turn drives the first support plate 14 to rotate synchronously. The polygonal shaft 16 is not fixedly connected to the first support plate 14 through the shaft hole 18, and transmits the rotational motion to the second support plate 17 to realize the synchronous cleaning action of the inner and outer sides of the filter element 6. When the electromagnet 28 is energized, it attracts the permanent magnet 30. The outer cover 22 and the inner cover 26 clamp the filter element 6 to form a closed chamber. The spring is compressed to ensure that the sealing gasket fits tightly. When the electromagnet 28 is de-energized, the spring rebounds, causing the unclogging mechanism 10 to disengage from the filter element 6. The first motor 12 drives the first support plate 14 and the second support plate 17 to rotate, moving the unclogging mechanism 10 to the next filter element 6 segment.

[0038] The inner cover 26 has a first slide rail 33 inside, which is slidably mounted to the slide block 34. A second slide rail 36 is provided inside the inner cover 26, and several sliders 37 are slidably mounted on the second slide rail 36. Connecting pipes 38 connect adjacent sliders 37 and between sliders 37 and the slide block 34. A fixing pipe 39 is installed on the top plate 19, and the fixing pipe 39 is connected to the hollow shaft 13 and the connecting pipe 38. Rope pulleys 41 are installed inside both ends of the inner cover 26, and two rope pulleys... The wheels 41 are driven by a transmission rope 42, which drives the slide 34 to move. One of the wheels 41 is driven by a second motor 40. The second motor 40 drives the wheel 41 to rotate, and the transmission rope 42 drives the slide 34 to move along the first slide rail 33 to adjust the position of the spray seat 35. When the slide 34 moves, the connecting pipe 38 pulls the slider 37 to move along the second slide rail 36, realizing the connection between the hollow shaft 13, the fixed pipe 39 and the connecting pipe 38.

[0039] A wire is installed inside the hollow shaft 13, and the wire is electrically connected to the power supply, the electromagnet 28 and the second motor 40 respectively.

[0040] The inner cover 26 is connected to a drain pipe 43, and a first connector 44 is installed at the end of the drain pipe 43. A second connector 45 connected to the first connector 44 is installed on the cylinder cover 2, and the second connector 45 is connected to the waste pipe 46 to achieve a plug-in connection. When disassembling the filter element 6, the first connector 44 and the second connector 45 are separated.

[0041] Working principle: The filter element 6 is installed inside the cylinder 1. The pressure ring 7 is acted upon by the pressure frame 9, and the filter element 6 is then installed on the movable flange 4. The medium inlet valve is opened, and the medium enters the cylinder 1. The exhaust port is slowly opened to expel air until the medium flows out steadily. The exhaust port is then closed. The medium is filtered by the filter element 6 and discharged from the discharge pipe. The drain port is opened periodically to discharge impurities. The filter element 6 is cleaned by the unclogging mechanism 10. The electromagnet 28 is energized and attracted to the permanent magnet 30. At this time, the outer cover 22 covers the outside of the filter element 6, and the inner cover 26 covers the inside of the filter element 6, forming an unclogging space between the outer cover 22 and the inner cover 26. The medium in the unclogging space is discharged through the drain pipe 43 and the impurity discharge pipe 46 by the liquid pump. At the same time, the second motor 40 drives the rope wheel 41 to rotate, and the slide 34 moves along the first slide rail 33 through the transmission rope 42, thus cleaning the position of the spray seat 35. Adjustment is performed, and as the slide block 34 moves, the connecting pipe 38 pulls the slider 37 to move along the second slide rail 36. The pressurized pump sprays the filtered medium through the hollow shaft 13, the fixed pipe 39, and the connecting pipe 38, and sprays it out from the spray seat 35 to clean the filter element 6. The cleaned impurities and medium are discharged again through the drain pipe 43 and the waste pipe 46. After cleaning, the electromagnet 28 is de-energized, the stretched first spring 27 drives the outer cover seat 22 to move upward, and the stretched second spring 29 drives the inner cover seat 26 to move downward. The first motor 12 works to realize the rotation of the hollow shaft 13 and the first support plate 14. The hollow shaft 13 rotates in a reciprocating motion, that is, the cleaning process rotates clockwise once and then counterclockwise once. The second support plate 17 is rotated synchronously through the polygonal shaft 16, thereby moving the outer cover seat 22 and the inner cover seat 26 to different positions of the filter element 6 for cleaning and waste removal.

[0042] The outer cover 22 and the inner cover 26 are attracted by the electromagnet 28 and the permanent magnet 30 to form a closed cleaning space. Combined with the adjustable spray seat 35, the filter element 6 is cleaned. The high-pressure filter liquid is delivered to the spray seat 35 through the hollow shaft 13 to backwash the pores of the filter element 6. With the help of the drain pipe 43, impurities are discharged in real time, so that maintenance can be carried out without stopping the machine.

[0043] The polygonal shaft 16 drives the outer cover 22 and the inner cover 26 to rotate synchronously through the first motor 12, thereby moving the outer cover 22 and the inner cover 26 to different positions of the filter element 6. The spray seat 35 moves axially along the first slide rail 33 inside the outer cover 22, realizing the cleaning work of the filter element 6 at any position in all directions.

[0044] The above description is only a preferred embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any equivalent substitutions or modifications made by those skilled in the art within the scope of the technology disclosed in the present invention, based on the technical solution and inventive concept of the present invention, should be covered within the scope of protection of the present invention.

Claims

1. A sealed horizontal high-flow filter, characterized in that, The device includes a cylinder (1) and a cylinder cover (2). The cylinder cover (2) is installed at the end of the cylinder (1). A fixed flange (3) is fixedly installed inside the cylinder (1). A movable flange (4) is installed on the fixed flange (3). A filter element support frame (5) is installed on the movable flange (4). A filter element (6) is installed through the fixed flange (3) and the movable flange (4). A pressure ring (7) is installed at the end of the filter element (6). Several screws (8) are provided on the movable flange (4). A pressure frame (9) is installed on the screws (8) and the pressure frame (9) is in contact with the pressure ring (7). A feed pipe and a discharge pipe are provided on the cylinder (1). A blockage-clearing mechanism (10) is installed inside the cylinder (1). The blockage-clearing mechanism (10) includes a first support plate (14) and a second support plate (17) that rotate synchronously. The first support plate (14) is located outside the filter element (6), and the second support plate (17) is located inside the filter element (6). A top plate (19) is installed on the first support plate (14). A first adjusting seat (20) is symmetrically arranged on the bottom side of the top plate (19). A first movable block (21) is elastically installed inside the first adjusting seat (20). The first movable block (21) and the outer cover seat (22) are connected. The outer cover (22) is connected to the inner cover (26), and the bottom side arc of the outer cover (22) is the same as the outer wall arc of the filter element (6). A slide (34) is slidably installed inside the outer cover (22), and a spray seat (35) is installed on the slide (34). A base plate (23) is installed on the second support plate (17), and a second adjustment seat (24) is symmetrically arranged on the base plate (23). A second adjustment block (25) is elastically installed inside the second adjustment seat (24). The second adjustment block (25) is connected to the inner cover (26), and the top side arc of the inner cover (26) is the same as the inner wall arc of the filter element (6). The first adjusting seat (20) is equipped with a first spring (27), and the first spring (27) is connected to the first movable block (21). The second adjusting seat (24) is equipped with a second spring (29), and the second spring (29) is connected to the second adjusting block (25). An electromagnet (28) is inlaid on the bottom side of the outer cover (22), and a permanent magnet (30) is inlaid on the top side of the inner cover (26). Sealing gaskets are provided on the bottom side of the outer cover (22) and the top side of the inner cover (26). The inner cover (26) is provided with a first slide rail (33), and the first slide rail (33) is slidably installed with the slide block (34). The inner side of the inner cover (26) is provided with a second slide rail (36), and a number of sliders (37) are slidably installed on the second slide rail (36). A connecting pipe (38) is connected between adjacent sliders (37) and between sliders (37) and slide block (34). A fixing pipe (39) is installed on the top plate (19), and the fixing pipe (39) is connected to the hollow shaft (13) and the connecting pipe (38). Both ends of the inner cover (26) are equipped with rope wheels (41), and the two rope wheels (41) are driven by a transmission rope (42). The transmission rope (42) drives the slide (34) to move, and one of the rope wheels (41) is driven by a second motor (40).

2. The horizontal high-flow filter with a sealed configuration according to claim 1, characterized in that, A sealing ring is provided between the fixed flange (3) and the movable flange (4), and between the movable flange (4) and the filter element (6). An exhaust port is provided at the top of the cylinder cover (2), and a drain port is provided at the bottom of the cylinder cover (2).

3. A horizontal high-flow filter with a sealed configuration according to claim 2, characterized in that, The unblocking mechanism (10) also includes a transmission box (11) installed on the outside of the cylinder (1). A first motor (12) and a hollow shaft (13) are installed on the transmission box (11). Rotary teeth are installed on the output end of the first motor (12) and the hollow shaft (13), and the two rotating teeth mesh with each other.

4. A horizontal high-flow filter with a sealed configuration according to claim 3, characterized in that, The hollow shaft (13) is located inside the cylinder (1) and connected to the first support plate (14). The first support plate (14) has a shaft hole (18). The filter element (6) has a shaft seat (15) at its end. A multi-sided shaft (16) is installed through the bearing in the shaft seat (15). The multi-sided shaft (16) is connected to the shaft hole (18). The multi-sided shaft (16) is connected to the second support plate (17).

5. A horizontal high-flow filter with a sealed configuration according to claim 4, characterized in that, The top plate (19) is equipped with a first rotating ring (31) at its end, and the first rotating ring (31) is rotatably connected to the fixed flange (3). The bottom plate (23) is equipped with a second rotating ring (32) at its end, and the second rotating ring (32) is rotatably connected to the filter element (6).

6. A horizontal high-flow filter with a sealed configuration according to claim 5, characterized in that, The inner cover (26) is connected to a drain pipe (43) at one end, and a first connector (44) is installed at the end of the drain pipe (43). A second connector (45) connected to the first connector (44) is installed on the cylinder cover (2), and the second connector (45) is connected to the waste pipe (46).

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