Spherical efficient wire rod mixing machine

The unique spiral ribbon design and detection device of the spherical high-efficiency wire rod mixer solves the problems of uneven material mixing and inaccurate crushing in traditional mixers, and achieves efficient and uniform material mixing and energy-saving crushing.

CN120679409AActive Publication Date: 2025-09-23SHUANGLONG GROUP
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Patent Information

Application Number
CN202511188722.9
Authority / Receiving Office
CN · China
Patent Type
Applications(China)
Current Assignee / Owner
Filing Date
2025-08-25
Publication Date
2025-09-23
Estimated Expiration
2045-08-25

AI Technical Summary

Technical Problem

Traditional wire rod mixers have the disadvantages of single mixing component design, easy accumulation of materials, uneven mixing, lack of effective material agglomeration detection and targeted crushing mechanism, which leads to equipment blockage, stagnation and energy waste.

Method used

A spherical high-efficiency wire rod mixer is used. The upper spiral ribbon is designed with a gradually decreasing diameter and increasing width upward along the center line of the stirring shaft, while the lower spiral ribbon has a gradually increasing diameter and increasing width downward. Combined with a cutter and a detection device, the material convection mixing intensity is enhanced and the crushing is precise. Agglomerates are identified through detection holes and push baffles to adjust the crushing power.

Benefits of technology

It significantly improves the material mixing uniformity and production efficiency, reduces material blockage and stagnation, achieves on-demand crushing, and reduces energy waste.

✦ Generated by Eureka AI based on patent content.

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Abstract

The invention discloses a spherical efficient wire rod mixing machine, and relates to the technical field of wire rod mixing machines, the mixing machine comprises a sphere mounting shell, a support frame, a stirring device, a crushing device and a detection device, the sphere mounting shell is fixedly connected with the support frame, the sphere mounting shell is fixedly connected with the stirring device, the stirring device is connected with the detection device, and the crushing device is connected with the detection device. The spherical mounting shell is connected with the crushing device, the crushing device is connected with the detection device, the spherical mounting shell serves as a main mounting foundation and is used for mounting and positioning other assemblies, meanwhile, the arranged supporting frame provides active supporting for the spherical mounting shell, and materials are put into the spherical mounting shell through the feeding component; then the materials are mixed through the stirring device, the materials are mixed and crushed through the crushing device in the mixing process, and the mixed materials are sent out through the flap valve after mixing is completed.
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Description

Technical Field

[0001] The invention relates to the technical field of wire rod mixers, in particular to a spherical high-efficiency wire rod mixer. Background Art

[0002] In the field of wire rod mixer technology, traditional mixing equipment mostly adopts a cylindrical or trough structure, and has the following key problems: First, the design of the stirring component is single, mostly straight blades or fixed spiral ribbons, the material is easy to accumulate on the wall of the cylinder, and the convection of the upper and lower layers of materials is not smooth, resulting in low mixing uniformity; second, there is a lack of effective material agglomeration detection and targeted crushing mechanism. The large agglomerates formed during the mixing process cannot be identified and crushed in time, which not only affects the quality of the final material, but may also cause equipment blockage and stagnation, reducing production efficiency; third, the crushing device mostly operates at a fixed power and cannot adjust the crushing intensity according to the size of the material agglomerate. Either small agglomerates are over-crushed, resulting in energy waste, or large agglomerates are not crushed thoroughly, making it difficult to adapt to the mixing needs of different materials. Summary of the Invention

[0003] The object of the present invention is to provide a spherical high-efficiency wire rod mixer to solve the problems raised in the prior art.

[0004] To achieve the above object, the present invention provides the following technical solutions: A spherical high-efficiency wire rod mixer, the mixer includes a spherical mounting shell, a support frame, a stirring device, a crushing device and a detection device. The spherical mounting shell and the support frame are tightly connected, the spherical mounting shell and the stirring device are tightly connected, the stirring device and the detection device are connected, the spherical mounting shell and the crushing device are connected, and a feeding component and a flap valve are also provided on the spherical mounting shell. The feeding component is located at the top of the spherical mounting shell, the feeding component is connected to the spherical mounting shell, the flap valve is connected to the spherical mounting shell, the flap valve is located at the bottom of the spherical mounting shell, and the crushing device and the detection device are connected.

[0005] The spherical mounting shell serves as the main mounting base for the installation and positioning of other components. At the same time, the support frame provides active support for the spherical mounting shell. At the beginning, the material is placed into the spherical mounting shell through the feeding component, and then the material is mixed by the stirring device. During the mixing process, the material is mixed and crushed by the crushing device to improve the uniformity of the material mixing. Then, the size of the mixed material is detected by the detection device. When it is detected that the material is mixed into larger agglomerates, the larger agglomerates of the material blocks are sent to the crushing device for crushing. After the mixing is completed, the mixed material is sent out through the flap valve.

[0006] Furthermore, the stirring device includes a stirring motor, a stirring shaft, a first connecting rod, an upper screw belt and a lower screw belt. The stirring motor is tightly connected to the spherical mounting shell, the stirring shaft is placed in the spherical mounting shell, the output end of the stirring motor is tightly connected to the stirring shaft, the first connecting rod is tightly connected to the stirring shaft, there are several first connecting rods, and several first connecting rods are respectively tightly connected to the upper screw belt and the lower screw belt, and the stirring shaft is connected to the detection device.

[0007] When the material needs to be stirred, the stirring shaft is driven to rotate by the stirring motor output, and the rotation of the stirring shaft drives the first connecting rod to rotate, and the rotation of the first connecting rod drives the upper screw ribbon and the lower screw ribbon to rotate. The material in the sphere mounting shell is stirred by the rotation of the upper screw ribbon and the lower screw ribbon. At the same time, the material is stirred and mixed by the upper screw ribbon and the lower screw ribbon, so that the material can spirally rise along the cylinder wall, reducing the phenomenon of blockage and stagnation, and increasing the intensity and effect of material convection mixing.

[0008] Furthermore, the upper spiral ribbon gradually decreases in diameter along the center line of the stirring shaft, and the upper spiral ribbon gradually increases in width along the center line of the stirring shaft; the lower spiral ribbon gradually increases in diameter along the center line of the stirring shaft, and the lower spiral ribbon gradually increases in width along the center line of the stirring shaft.

[0009] By setting the lower spiral belt to gradually increase in width along the center line of the stirring shaft, the total amount of the material at the bottom spiraling up along the cylinder wall is increased, and the width gradually decreases upward, so that the total amount of the lower material when it is rising to the crushing device is reduced, preventing excessive crushing at the same time, thereby reducing the crushing effect of the crushing device. By setting the upper spiral belt to gradually increase in width along the center line of the stirring shaft, the upper spiral belt is reduced from carrying away the material near the crushing device, further increasing the crushing effect. At the same time, the width of the upper spiral belt at the top is increased, which increases the stirring effect of the top. While stirring the material on the top, the material on the top is caused to fall back, which increases the counteraction of the material. The upper material falls back to the center position of the sphere mounting shell as much as possible to increase the stirring effect.

[0010] Furthermore, there is a gap between the outermost sides of the upper and lower spiral belts and the inner wall of the sphere mounting shell, and cutters are provided on the outermost sides of the upper and lower spiral belts.

[0011] By providing gaps and cutters on the outermost sides of the upper and lower spiral belts, the spiral belts will not be blocked or stuck when rotating. The stuck material can be cut off by the cutter, and the remaining gap allows the material to pass through, thereby increasing the mixing effect.

[0012] Furthermore, the crushing device includes a crushing motor and a crushing tool, the crushing motor is tightly connected to the spherical mounting shell, the crushing tool is tightly connected to the output end of the crushing motor, the crushing tool is placed in the spherical mounting shell, and the crushing tool is placed between the upper spiral belt and the lower spiral belt.

[0013] The crushing motor is the main driving device, which is used to drive the crushing cutter to rotate and crush the material. By setting the crushing cutter between the upper and lower spiral belts, the material can be crushed as much as possible, thereby increasing the crushing effect.

[0014] Furthermore, the detection device includes a detection body, a driving motor, a pushing baffle, a detection component and a screw. The detection body is rotatably connected to the stirring shaft, the detection body is located between the upper screw belt and the lower screw belt, a detection groove and a first installation cavity are provided on the detection body, the detection groove and the first installation cavity are communicated, the driving motor is placed in the first installation cavity, the screw is placed in the first installation cavity, the driving motor and the first installation cavity are tightly connected, the output end of the driving motor and the screw are tightly connected, the end of the screw away from the driving motor is tightly connected to the first installation cavity, the pushing baffle and the screw are threadedly connected, the pushing baffle and the detection component are tightly connected, the pushing baffle and the detection groove are slidably connected, and the detection component is connected to the crushing motor.

[0015] The detection body serves as the main installation basis for the installation and positioning of other components. When the upper and lower screw belts start to rotate, the rotation of the upper and lower screw belts drives the material to rotate and mix in the spherical mounting shell. The material in the working area of ​​the crushing device in the middle of the spherical mounting shell is restricted by the set detection body. At the same time, the drive motor is started to drive the screw to rotate through the output torque of the drive motor. The rotation of the screw drives the push baffle to move, and the movement of the push baffle drives the detection component to move. The movement of the detection component can detect the agglomerated material in the detection tank, and then the agglomerated material is pushed onto the crushing tool through the push baffle, so that the crushing tool crushes the material, thereby improving the crushing effect and reducing the agglomeration of the material.

[0016] Furthermore, the detection slot is provided with a plurality of detection through holes, the detection slot is provided with a plurality of connection slots, the connection slots are connected to the detection through holes, and the detection components are placed in the connection slots.

[0017] The detection through-hole is set to restrict the flow of materials. When the materials agglomerate, the agglomerated materials are too small to pass through the detection through-hole and thus get stuck in the detection through-hole, thereby realizing the detection of material agglomeration. The connection groove is set to provide an installation position for the detection component.

[0018] Furthermore, the detection component includes a detection plate, an elastic sheet, an electromagnetic coil and a magnet. The push baffle is tightly connected to the detection plate, the end of the detection plate is tightly connected to the elastic sheet, the other end of the elastic sheet is slidingly connected to the detection plate, the electromagnetic coil is located under the elastic sheet, the electromagnetic coil is tightly connected to the elastic sheet, the magnet is placed in the electromagnetic coil, the magnet is tightly connected to the detection plate, and the electromagnetic coil is electrically connected to the crushing motor.

[0019] Furthermore, the detection plate is used as the main installation basis for the installation and positioning of other components. When the detection starts, the detection plate is driven to move in the connecting groove by the push baffle. When there is agglomerated material on the detection through-hole, when the push baffle drives the detection plate to move to the detection through-hole where the agglomerated material is located, the elastic sheet generates a force on the bottom of the agglomerated material. At the same time, the agglomerated material exerts a force on the elastic sheet, causing the elastic sheet to bend. The bending of the elastic sheet causes the electromagnetic coil to move, and the magnet acts on the moving electromagnetic coil, causing the electromagnetic coil to generate an induced current. The forces exerted on the elastic sheet by material agglomerates of different sizes are different, and the generated electrical signals are different. When the electrical signal value is larger, the agglomerate detected by the electromagnetic coil is larger. At the same time, the electrical signal value output to the crushing motor is larger, and the output power of the crushing motor is higher.

[0020] Compared with the prior art, the present invention has the following beneficial effects: 1. Through the unique structural design of the upper and lower spiral ribbons, the upper spiral ribbon gradually decreases in diameter and increases in width upward along the center line of the stirring shaft, while the lower spiral ribbon gradually increases in diameter and width downward. Combined with the gap between the outermost cutter of the spiral ribbon and the cylinder wall, it can not only drive the material to spiral upward along the cylinder wall to reduce blockage, but also promote the top material to fall back and the bottom material to fully rise, thereby enhancing the convection mixing intensity of the material. At the same time, the cutter can cut off the stuck material in time, and the gap design avoids material residue, greatly improving the mixing uniformity and efficiency.

[0021] 2. The detection device uses the detection holes in the detection slot to identify material agglomerates. Combined with the pusher baffle and detection components, it can accurately sense the size of the agglomerates. When agglomerates are stuck in the detection holes, the elastic sheet is forced to bend, driving the electromagnetic coil to move. This interaction with the magnet generates induced currents of varying strengths, which in turn adjusts the crushing motor power. The larger the agglomerate, the higher the crushing power, achieving "on-demand crushing." Simultaneously, the crushing cutter, located between the upper and lower spiral belts, directly crushes the agglomerates pushed by the pusher baffle, solving the problems of inaccurate crushing and energy waste associated with traditional equipment and effectively reducing material agglomeration.

[0022] 3. The support frame firmly supports the sphere mounting shell, and the tight connection between the stirring device and the sphere mounting shell ensures the structural stability of the equipment during operation; the reasonable layout of the stirring motor, crushing motor and various components avoids the risk of failure caused by component interference in traditional equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 It is a schematic diagram of the overall structure of the present invention; Figure 2 It is a schematic structural diagram of the feeding component of the present invention; Figure 3 Schematic diagram of the stirring device structure of the present invention; Figure 4Schematic diagram of the structure of the detection device of the present invention; Figure 5 for Figure 4 A magnified view of the local area A; Figure 6 Schematic diagram of the detection structure of the present invention; Figure 7 for Figure 6 A magnified view of a part B; Figure 8 It is a schematic structural diagram of the detection component of the present invention.

[0024] In the figure: 1. sphere mounting shell; 2. support frame; 3. stirring device; 31. stirring motor; 32. stirring shaft; 33. first connecting rod; 34. upper screw belt; 35. lower screw belt; 4. crushing device; 41. crushing motor; 42. crushing tool; 5. detection device; 51. detection body; 511. detection slot; 512. first mounting cavity; 513. detection through hole; 514. connecting slot; 52. driving motor; 53. push baffle; 54. detection component; 541. detection plate; 542. elastic sheet; 543. electromagnetic coil; 544. magnet; 55. screw; 6. feeding component; 7. flap valve. DETAILED DESCRIPTION

[0025] The following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example: Figures 1-8 As shown, the present invention provides a technical solution for a spherical high-efficiency wire rod mixer, which includes a spherical mounting shell 1, a support frame 2, a stirring device 3, a crushing device 4 and a detection device 5. The spherical mounting shell 1 is tightly connected to the support frame 2, the spherical mounting shell 1 is tightly connected to the stirring device 3, the stirring device 3 is connected to the detection device 5, the spherical mounting shell 1 is connected to the crushing device 4, and a feeding component 6 and a flap valve 7 are also provided on the spherical mounting shell 1. The feeding component 6 is located at the top of the spherical mounting shell 1, the feeding component 6 is communicated with the spherical mounting shell 1, the flap valve 7 is communicated with the spherical mounting shell 1, the flap valve 7 is located at the bottom of the spherical mounting shell 1, and the crushing device 4 is connected to the detection device 5.

[0027] The spherical mounting shell 1 serves as the main mounting base for the installation and positioning of other components. At the same time, the support frame 2 is provided to provide active support for the spherical mounting shell 1. At the beginning, the material is placed into the spherical mounting shell 1 through the feeding component 6, and then the material is mixed by the stirring device 3. During the mixing process, the material is mixed and crushed by the crushing device 4 to improve the uniformity of the material mixing. Then, the size of the mixed material is detected by the detection device 5. When it is detected that the material is mixed into larger agglomerates, the larger agglomerates of the material blocks are sent to the crushing device 4 for crushing. After the mixing is completed, the mixed material is sent out through the flap valve 7.

[0028] like Figure 1-Figure 3 As shown, the stirring device 3 includes a stirring motor 31, a stirring shaft 32, a first connecting rod 33, an upper screw belt 34 and a lower screw belt 35. The stirring motor 31 is tightly connected to the spherical mounting shell 1, and the stirring shaft 32 is placed in the spherical mounting shell 1. The output end of the stirring motor 31 is tightly connected to the stirring shaft 32, and the first connecting rod 33 is tightly connected to the stirring shaft 32. There are several first connecting rods 33, and several first connecting rods 33 are tightly connected to the upper screw belt 34 and the lower screw belt 35 respectively. The stirring shaft 32 is connected to the detection device 5.

[0029] When the material needs to be stirred, the stirring motor 31 outputs and drives the stirring shaft 32 to rotate. The rotation of the stirring shaft 32 drives the first connecting rod 33 to rotate. The rotation of the first connecting rod 33 drives the upper spiral belt 34 and the lower spiral belt 35 to rotate. The material in the spherical mounting shell 1 is stirred by the rotation of the upper spiral belt 34 and the lower spiral belt 35. At the same time, the material is stirred and mixed by the upper spiral belt 34 and the lower spiral belt 35, so that the material can spirally rise along the cylinder wall, reducing the phenomenon of blockage and stagnation, and increasing the intensity and effect of material convective mixing.

[0030] like Figure 3 As shown, the upper spiral ribbon 34 gradually decreases in diameter along the center line of the stirring shaft 32 upward, and the upper spiral ribbon 34 gradually increases in width along the center line of the stirring shaft 32 upward. The lower spiral ribbon 35 gradually increases in diameter along the center line of the stirring shaft 32 downward, and the lower spiral ribbon 35 gradually increases in width along the center line of the stirring shaft 32 downward.

[0031] By setting the lower spiral belt 35 to gradually increase in width downward along the center line of the stirring shaft 32, the total amount of the material at the bottom spirally rising along the cylinder wall is increased, and the width gradually decreases upward, so that the total amount of the lower material when it is rising to the crushing device 4 is reduced, preventing excessive crushing at the same time, thereby reducing the crushing effect of the crushing device 4. By setting the upper spiral belt 34 to gradually increase in width upward along the center line of the stirring shaft 32, the upper spiral belt 34 is reduced from carrying away the material near the crushing device 4, further increasing the crushing effect. At the same time, the width of the upper spiral belt 34 at the top is increased, which increases the stirring effect of the top. While stirring the material at the top, the material at the top is caused to fall back, which increases the counteraction of the material. The upper top material falls back to the center position of the sphere mounting shell 1 as much as possible to increase the stirring effect.

[0032] like Figure 3 As shown, there is a gap between the outermost sides of the upper and lower spiral belts 34 and 35 and the inner wall of the sphere mounting shell 1 , and cutters are provided on the outermost sides of the upper and lower spiral belts 34 and 35 .

[0033] By providing gaps and cutters on the outermost sides of the upper and lower spiral belts 34 and 35, the spiral belts will not be blocked or stuck when rotating. The stuck material can be cut off by the cutter, and the remaining gaps can allow the material to pass through, thereby increasing the mixing effect.

[0034] like Figure 2 As shown, the crushing device 4 includes a crushing motor 41 and a crushing tool 42. The crushing motor 41 is tightly connected to the spherical mounting shell 1, and the crushing tool 42 is tightly connected to the output end of the crushing motor 41. The crushing tool 42 is placed in the spherical mounting shell 1, and the crushing tool 42 is placed between the upper screw belt 34 and the lower screw belt 35.

[0035] The crushing motor 41 is used as the main driving device to drive the crushing tool 42 to rotate and crush the material. By arranging the crushing tool 42 between the upper spiral belt 34 and the lower spiral belt 35, the material is crushed as much as possible, thereby increasing the crushing effect.

[0036] like Figure 4-Figure 7As shown, the detection device 5 includes a detection body 51, a drive motor 52, a push baffle 53, a detection component 54 and a screw 55. The detection body 51 is rotatably connected to the stirring shaft 32. The detection body 51 is located between the upper spiral belt 34 and the lower spiral belt 35. A detection groove 511 and a first mounting cavity 512 are provided on the detection body 51. The detection groove 511 and the first mounting cavity 512 are communicated. The drive motor 52 is placed in the first mounting cavity 512. The screw 55 is placed in the first mounting cavity 512. The drive motor 52 and the first mounting cavity 512 are fastened together. The output end of the drive motor 52 and the screw 55 are fastened together. The end of the screw 55 away from the drive motor 52 is fastened together with the first mounting cavity 512. The push baffle 53 and the screw 55 are threadedly connected. The push baffle 53 and the detection component 54 are fastened together. The push baffle 53 and the detection groove 511 are slidably connected. The detection component 54 is connected to the crushing motor 41.

[0037] The detection body 51 serves as the main installation basis for the installation and positioning of other components. When the upper screw belt 34 and the lower screw belt 35 start to rotate, the rotation of the upper screw belt 34 and the lower screw belt 35 drives the material to rotate and mix in the spherical mounting shell 1. The material in the working area of ​​the crushing device 4 in the middle of the spherical mounting shell 1 is restricted by the detection body 51 set, and at the same time, the drive motor 52 is started and the screw 55 is driven to rotate by the output torque of the drive motor 52. The rotation of the screw 55 drives the push baffle 53 to move, and the movement of the push baffle 53 drives the detection component 54 to move. The movement of the detection component 54 can detect the agglomerated material in the detection groove 511, and then the agglomerated material is pushed out to the crushing tool 42 through the push baffle 53, so that the crushing tool 42 crushes the material, thereby improving the crushing effect and reducing the agglomeration of the material.

[0038] like Figure 4-Figure 7 As shown, the detection groove 511 is provided with a plurality of detection through holes 513 , and the detection groove 511 is provided with a plurality of connection grooves 514 . The connection grooves 514 are connected to the detection through holes 513 , and the detection component 54 is placed in the connection grooves 514 .

[0039] The detection through hole 513 is set to restrict the flow of materials. When the materials agglomerate, the agglomerated materials are too large to pass through the detection through hole 513 and are stuck on the detection through hole 513, thereby realizing the detection of material agglomeration. The connection groove 514 is set to provide an installation position for the detection component 54.

[0040] like Figure 8As shown, the detection component 54 includes a detection plate 541, an elastic sheet 542, an electromagnetic coil 543 and a magnet 544. The pushing baffle 53 is fastened to the detection plate 541, the end of the detection plate 541 is fastened to the elastic sheet 542, the other end of the elastic sheet 542 is slidingly connected to the detection plate 541, the electromagnetic coil 543 is located below the elastic sheet 542, the electromagnetic coil 543 is fastened to the elastic sheet 542, the magnet 544 is placed in the electromagnetic coil 543, the magnet 544 is fastened to the detection plate 541, and the electromagnetic coil 543 is electrically connected to the crushing motor 41.

[0041] The detection plate 541 serves as the main installation base for the installation and positioning of other components. When the detection starts, the detection plate 541 is driven to move in the connecting groove 514 by the pushing baffle 53. When there is agglomerated material on the detection through hole 513, when the pushing baffle 53 drives the detection plate 541 to move to the detection through hole 513 where the agglomerated material is located, the elastic sheet 542 exerts a force on the bottom of the agglomerated material. At the same time, the agglomerated material exerts a force on the elastic sheet 542, causing the elastic sheet 542 to bend. The bending of the elastic sheet 542 causes the electromagnetic coil 543 to move, and the magnet 544 acts on the moving electromagnetic coil 543, causing the electromagnetic coil 543 to generate an induced current. The forces exerted on the elastic sheet 542 by material agglomerates of different sizes are different, and the generated electrical signals are different. When the electrical signal value is larger, the agglomerate detected by the electromagnetic coil 543 is larger. At the same time, the electrical signal value output to the crushing motor 41 is larger, and the output power of the crushing motor 41 is higher.

[0042] Working principle of the present invention: The spherical mounting shell 1 is used as the main mounting base for the installation and positioning of other components. At the same time, the support frame 2 is provided to provide active support for the spherical mounting shell 1. At the beginning, the material is put into the spherical mounting shell 1 through the feeding component 6, and the stirring shaft 32 is driven to rotate by the output of the stirring motor 31. The rotation of the stirring shaft 32 drives the first connecting rod 33 to rotate. The rotation of the first connecting rod 33 drives the upper screw belt 34 and the lower screw belt 35 to rotate. The material in the spherical mounting shell 1 is stirred by the rotation of the upper screw belt 34 and the lower screw belt 35. At the same time, the material is stirred and mixed by the upper screw belt 34 and the lower screw belt 35, so that the material can spirally rise along the wall of the cylinder, reducing the phenomenon of blockage and stagnation, and increasing the intensity and effect of material convection mixing. During the mixing process, the material is mixed and crushed by the crushing device 4 to improve the uniformity of material mixing. During the mixing process, the detection device 5 drives the detection plate 54 through the push baffle 53 1 moves in the connecting groove 514. When agglomerated materials are on the detection through hole 513, when the pushing baffle 53 drives the detection plate 541 to move to the detection through hole 513 where the agglomerated materials are located, the elastic sheet 542 exerts a force on the bottom of the agglomerated materials. At the same time, the agglomerated materials exert a force on the elastic sheet 542, causing the elastic sheet 542 to bend. The bending of the elastic sheet 542 causes the electromagnetic coil 543 to move. The magnet 544 acts on the moving electromagnetic coil 543, causing the electromagnetic coil 543 to generate an induced current. Agglomerates of different sizes exert different forces on the elastic sheet 542, generating different electrical signals. When the electrical signal value is larger, the agglomerate detected by the electromagnetic coil 543 is larger. At the same time, the electrical signal value output to the crushing motor 41 is larger, and the output power of the crushing motor 41 is higher. Then, the size of the mixed material is detected by the detection device 5. After mixing is completed, the mixed material is sent out through the flap valve 7.

[0043] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the invention can be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be included therein. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A spherical high-efficiency wire rod mixer, characterized by: The mixer comprises a spherical mounting shell (1), a support frame (2), a stirring device (3), a crushing device (4) and a detection device (5), wherein the spherical mounting shell (1) and the support frame (2) are fastened together, the spherical mounting shell (1) and the stirring device (3) are fastened together, the stirring device (3) and the detection device (5) are connected, the spherical mounting shell (1) and the crushing device (4) are connected, and a feeding component (6) and a flap valve (7) are further provided on the spherical mounting shell (1), wherein the feeding component (6) is located at the top of the spherical mounting shell (1), the feeding component (6) and the spherical mounting shell (1) are in communication, the flap valve (7) and the spherical mounting shell (1) are in communication, the flap valve (7) is located at the bottom of the spherical mounting shell (1), and the crushing device (4) and the detection device (5) are connected.

2. A spherical high-efficiency wire rod mixer according to claim 1, characterized in that: The stirring device (3) comprises a stirring motor (31), a stirring shaft (32), a first connecting rod (33), an upper spiral belt (34) and a lower spiral belt (35); the stirring motor (31) is tightly connected to the spherical mounting shell (1); the stirring shaft (32) is placed in the spherical mounting shell (1); the output end of the stirring motor (31) is tightly connected to the stirring shaft (32); the first connecting rod (33) is tightly connected to the stirring shaft (32); there are a plurality of first connecting rods (33); the plurality of first connecting rods (33) are tightly connected to the upper spiral belt (34) and the lower spiral belt (35), respectively; and the stirring shaft (32) is connected to the detection device (5).

3. A spherical high-efficiency wire rod mixer according to claim 2, characterized in that: The upper spiral belt (34) gradually decreases in diameter upward along the center line of the stirring shaft (32), and the width of the upper spiral belt (34) gradually increases upward along the center line of the stirring shaft (32); the lower spiral belt (35) gradually increases in diameter downward along the center line of the stirring shaft (32), and the width of the lower spiral belt (35) gradually increases downward along the center line of the stirring shaft (32).

4. A spherical high-efficiency wire rod mixer according to claim 3, characterized in that: There is a gap between the outermost sides of the upper spiral belt (34) and the lower spiral belt (35) and the inner wall of the sphere mounting shell (1), and cutters are provided on the outermost sides of the upper spiral belt (34) and the lower spiral belt (35).

5. A spherical high-efficiency wire rod mixer according to claim 4, characterized in that: The crushing device (4) comprises a crushing motor (41) and a crushing tool (42); the crushing motor (41) is tightly connected to the spherical mounting shell (1); the crushing tool (42) is tightly connected to the output end of the crushing motor (41); the crushing tool (42) is placed in the spherical mounting shell (1); and the crushing tool (42) is placed between the upper spiral belt (34) and the lower spiral belt (35).

6. A spherical high-efficiency wire rod mixer according to claim 5, characterized in that: The detection device (5) comprises a detection body (51), a driving motor (52), a material pushing baffle (53), a detection component (54) and a screw (55). The detection body (51) is rotatably connected to the stirring shaft (32). The detection body (51) is located between the upper spiral belt (34) and the lower spiral belt (35). The detection body (51) is provided with a detection groove (511) and a first installation cavity (512). The detection groove (511) and the first installation cavity (512) are communicated. The driving motor (52) is placed in the first installation cavity (512). The screw (55) The drive motor (52) is placed in the first installation cavity (512), the drive motor (52) and the first installation cavity (512) are fastened together, the output end of the drive motor (52) and the screw (55) are fastened together, the end of the screw (55) away from the drive motor (52) and the first installation cavity (512) are fastened together, the push baffle (53) and the screw (55) are threadedly connected, the push baffle (53) and the detection component (54) are fastened together, the push baffle (53) and the detection groove (511) are slidably connected, and the detection component (54) is connected to the crushing motor (41).

7. A spherical high-efficiency wire rod mixer according to claim 6, characterized in that: The detection groove (511) is provided with a plurality of detection through holes (513), and the detection groove (511) is provided with a plurality of connection grooves (514). The connection grooves (514) are connected to the detection through holes (513), and the detection component (54) is placed in the connection grooves (514).

8. A spherical high-efficiency wire rod mixer according to claim 7, characterized in that: The detection component (54) includes a detection plate (541), an elastic sheet (542), an electromagnetic coil (543) and a magnet (544); the push baffle (53) and the detection plate (541) are fastened together; the end of the detection plate (541) is fastened together with the elastic sheet (542); the other end of the elastic sheet (542) is slidably connected to the detection plate (541); the electromagnetic coil (543) is located below the elastic sheet (542); the electromagnetic coil (543) and the elastic sheet (542) are fastened together; the magnet (544) is placed inside the electromagnetic coil (543); the magnet (544) and the detection plate (541) are fastened together; and the electromagnetic coil (543) and the crushing motor (41) are electrically connected.

Citation Information

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